LOCKING LINE catalogue - Kendrion Binder

BINDER
secure
kec
group
maintenance-free reliable reliable
locking
unlocking
with sensor
with emergency manual operation
universal
power of partnership and magnetism
locking line

about us
The KENDRION ELECTROMAGNETIC COMPONENTS Group
(KEC Group) sees itself as a centre of excellence in the field
of electromagnetism.
KENDRION MAGNETTECHNIK GmbH develops and
manufactures a wide range of electromagnetic products in
the most diverse variations and designs for countless
technical applications. The company grew out of the
traditional operations of Binder, Thoma and Neue Hahn
and is now Europe’s leading manufacturer of electromagnetic
components.
Our many years of experience in the development and
manufacture of electromagnetic devices plus the skills and
commitment of our employees enable us to recognise the
needs of the market. And we turn those needs into highquality
products in cooperation with our customers.
We at KENDRION MAGNETTECHNIK achieve customerfocused
solutions in all corporate divisions. Those solutions
bring maximum benefits for customers and hence
considerably strengthen their position in their markets.
Project work is our focal point. We at KENDRION
MAGNETTECHNIK take this to mean the joint development
of devices together with our customers, taking into
account special operating conditions, special requirements
and high economic efficiency. Our objective is to provide
the market with the devices it needs. With optimised costsbenefits
ratios to secure the competitiveness of our
customers.
• Customer-centred market management,
• innovative product developments,
• lean, flexible logistics,
• high quality standards,
• affordable prices,
• and the power of magnetism
guarantee the success of
KENDRION MAGNETTECHNIK.
kendrion magnettechnik
-
your one-stop solution
2
www.kendrionmt.com

locking line
Types
Type LLV040002 / EMV 4002
Type LLV050058 / EMV 5058
Type LLV050060 / EMV 5060
Type LLV050070 / EMV 5070
Type LLV050080 / EMV 5080
Type LLV050081 / EMV 5081
Type LLV050215 / 1721503A
Type LLV080215 / 1722504A
Type LLV060076 / EMV 6076
Functions Applications Page
- locking with spring force
- unlocking with magnetic force
- 2-way switching status monitoring
- class of protection IP 40
- 8 mm stroke
- safety devices
- general engineering
- general use in dry conditions
- electrical connection via round connector
- de-energised locking
- locking units
- 2-way switching status monitoring
- materials flow controls
- shut-off function
- automated systems
- stopper function
- general machinery and apparatus
- 10 mm stroke 5
- locking with magnetic force
- de-energised unlocking
- 2-way switching status monitoring
- class of protection IP 64
- locking with magnetic force
- de-energised unlocking
- separate 1-way signal connection with plug to
DIN EN 175301-803 (DIN 43650)
- electromagnetic locking units for safety devices in
automated systems and general engineering
- electromagnetic locking units
- general engineering
- with GL plug for AC connection
- 10 mm stroke 6+7
- de-energised locking
- electromagnetic locking units for machines and
- unlocking with magnetic force
automatic systems
- 2-way switching status monitoring
- with emergency manual operation
- manual unlocking
- general engineering
- 10 mm stroke 8
- de-energised locking
- electromagnetic locking units for general
- unlocking with magnetic force
engineering
- 1-way switching status monitoring with plug
- with GL plug for AC connection
- separate cable connections
- 10 mm stroke 9
- de-energised locking
- electromagnetic door and window locks
- signalling “open”
- with pin signalling and acknowledgement signal
- acknowledgement signal “locked”
- general use in dry conditions
- with reed contact
- 15 mm stroke 10
- de-energised unlocking
- security element for doors and gates
- magnetic locking
- property security
- de-energised locking
- air-conditioning and ventilation systems
- magnetic unlocking
- 12 mm stroke 11
- magnetic unlocking
- locking units for safety devices with emergency
- de-energised locking
manual operation
- class of protection IP 64
- general machinery and apparatus
- with emergency manual operation
- 15 mm stroke 12
4
General instructions and accessories, plugs, sensors and strikes
13-15
www.kendrionmt.com 3

locking solenoids
Type LLV040002/EMV 4002
deep
Fixings
Accessories
plug
bellows
We reserve the right to make changes
to the product design.
Please note ordering data!
LLV040002 / EMV 4002
Example of order
LLV040002/EMV 4002
24 VDC, 100% duty cycle
de-energised locking
Technical specification
Insulation class F to
DIN VDE 0580 (July 2000)
100% duty cycle
Class of protection to IEC 60529: IP 40
Parameters specific to product
starting force/locking bolt F S = 5 N
holding force/locking bolt F H = 17 N
restoring force/locking bolt F R = 10 N
response time
t 1 = 45 ms
release time
t 2 = 30 ms
radial force/stationary 1200 N
Circuit diagram and pin assignment at plug
(solenoid de-energised)
Locking solenoid
type LLV040002/EMV 4002
This is an electromagnetic locking unit specially designed
for use in all kinds of safety devices on machines and
automatic systems. During its development special
attention was given to ensuring a compact design,
universal fixing options and an integral acknowledgement
signal for the locking function. These devices comply
fully with the requirements of Germany’s Accident
Prevention Regulations – and with a large factor of
safety. The solenoid plunger and locking bolt are
guided separately in highly wear-resistant, maintenancefree
bearings. To avoid stray magnetic fields in the
object to be locked, the locking bolt is made from rustproof,
non-magnetic stainless steel. The microswitches
integrated into the aluminium housing for the locking
bolt signal the respective position of the locking bolt
approx. 0.5-1 mm after it leaves the initial position or
before it reaches the end position. The locking
function, i.e. the extending of the locking bolt into the
locked position, is achieved by means of an integral
spring. The unlocking function, i.e. the retracting of
the locking bolt, on the other hand, is achieved by
applying an electromagnetic force.
In order to achieve a quick and reliable electrical
connection, a common integral plug with screw fastener
to DIN 43651 is used for the linear solenoid
and the acknowledgement signal.
When operating the locking units with voltages exceeding
48 VDC, the linear solenoid is connected via
an additional device connector (to DIN EN 175301-803
– DIN 43650) mounted on the solenoid housing.
The magnetic forces given are reached at operating
temperature and 90% of the rated voltage according
to DIN VDE 0580 (July 2000), and are valid for a 24
VDC supply voltage. When operating at 100% rated
voltage, the magnetic forces increase by approx. 20%.
Different supply voltages may lead to magnetic forces
higher or lower than the specified values owing to the
changing copper factor. The release times are based on
switching on the DC side. With a rectifier in series and
switching on the AC side, the release times are 2 to 3
times higher.
Device connectors are not included in the scope of
supply and must be ordered separately.
Surface finish: solenoid galvanised
Locking bolt housing: aluminium
Special versions on request.
Size
Function
(de-energised)
Stroke
[mm]
Power
[Watt]
Locking bolt
Ø [mm]
Sensor
H A
H E
Weight
[kg]
LLV040002
locked
8
12.8
10
x
x
0.6
4 www.kendrionmt.com

locking solenoids
Type LLV050058/EMV 5058
Fixings
deep
LLV050058 / EMV5058
Locking solenoid
type LLV050058
This is an electromagnetic locking unit specially designed
for use in all kinds of safety devices on machines and
automatic systems. During its development special
attention was given to ensuring a compact design,
universal fixing options and an integral acknowledgement
signal for the locking function. These devices comply
fully with the requirements of Germany’s Accident
Prevention Regulations – and with a large factor of
safety. The solenoid plunger and locking bolt are
guided separately in highly wear-resistant, maintenancefree
bearings. The integral microswitch signals the
respective position of the locking bolt approx.
0.5-1 mm after it leaves the initial position or before
it reaches the end position. The locking function, i.e.
the extending of the locking bolt into the locked position,
is achieved by means of an integral spring. The
unlocking function, i.e. the retracting of the locking
bolt, on the other hand, is achieved by applying an
electromagnetic force.
In order to guarantee a trouble-free and reliable
electrical connection, a common integral DIN 43651
plug is used for the linear solenoid and the
acknowledgement signal.
When operating the locking units with voltages
exceeding 48 VDC, the linear solenoid is connected via
an additional device connector (to DIN EN 175301-803
– DIN 43650) mounted on the solenoid housing.
The magnetic forces given are reliably reached at
operating temperature and 90% of the rated voltage
according to DIN VDE 0580 (July 2000), and are valid
for a 24 VDC supply voltage. When operating at 100%
rated voltage, the magnetic forces increase by approx.
20%. Different supply voltages may lead to magnetic
forces higher or lower than the specified values owing
to the changing copper factor. The release times are
based on switching on the DC side. With a rectifier in
series and switching on the AC side, the release times
are 2 to 3 times higher.
Device connectors are not included in the scope of
supply and must be ordered separately.
Surface finish: solenoid galvanised
Locking bolt housing: aluminium
Special versions on request.
Accessories
round plug
bellows
We reserve the right to make changes
to the product design.
Please note ordering data!
Example of order
LLV050058/EMV 5058
24 VDC, 100% duty cycle
de-energised unlocking
Technical specification
Insulation class F to
DIN VDE 0580 (July 2000)
100% duty cycle
Class of protection to IEC 60529: IP 64
Parameters specific to product
starting force/locking bolt F S = 7 N
holding force/locking bolt F H = 35 N
restoring force/locking bolt F R = 20 N
response time
t 1 = 120 ms
release time
t 2 = 100 ms
radial force/stationary 3000 N
Circuit diagram and pin assignment at plug
(solenoid de-energised)
Size
Function
(de-energised)
Stroke
[mm]
Power
[Watt]
Locking bolt
Ø [mm]
Sensor
H A
H E
Weight
[kg]
LLV050058
locked
10
18.5
14
x
x
1.25
www.kendrionmt.com
5

locking solenoids
Type LLV050060/EMV 5060
Fixings
deep
Accessories
plug
bellows
We reserve the right to make changes
to the product design.
Please note ordering data!
LLV050060 / EMV 5060
Example of order
LLV050060/EMV 5060
24 VDC, 100% duty cycle
de-energised locking
Technical specification
Insulation class F to
DIN VDE 0580 (July 2000)
100% duty cycle
Class of protection to IEC 60529: IP 64
Parameters specific to product
starting force/locking bolt F S = 7 N
holding force/locking bolt F H = 35 N
restoring force/locking bolt F R = 20 N
response time
t 1 = 120 ms
release time
t 2 = 100 ms
radial force/stationary 3000 N
Circuit diagram and pin assignment at plug
(solenoid de-energised)
Locking solenoid
type LLV050060/EMV 5060
This is an electromagnetic locking unit specially designed
for use in all kinds of safety devices on machines and
automatic systems. During its development special
attention was given to ensuring a compact design,
universal fixing options and an integral acknowledgement
signal for the locking function. These devices comply
fully with the requirements of Germany’s Accident
Prevention Regulations – and with a large factor of
safety. The solenoid plunger and locking bolt are
guided separately in highly wear-resistant, maintenancefree
bearings. The integral microswitches signal the
respective position of the locking bolt approx.
0.5-1 mm after it leaves the initial position or before
it reaches the end position. The return movement of
the locking bolt into the locked position is achieved by
means of an integral spring.
In order to achieve a quick and reliable electrical
connection, a common integral DIN 43651 plug is used
for the linear solenoid and the acknowledgement
signal.
When operating the locking units with voltages
exceeding 48 VDC, the linear solenoid is connected via
an additional device connector (to DIN EN 175301-803
– DIN 43650) mounted on the solenoid housing.
The magnetic forces given are reached at operating
temperature and 90% of the rated voltage according
to DIN VDE 0580 (July 2000), and are valid for a
24 VDC supply voltage. When operating at 100% rated
voltage, the magnetic forces increase by approx. 20%.
Different supply voltages may lead to magnetic forces
higher or lower than the specified values owing to the
changing copper factor. The release times are based on
switching on the DC side. With a rectifier in series and
switching on the AC side, the release times are 2 to 3
times higher.
Device connectors are not included in the scope of
supply and must be ordered separately.
Surface finish: solenoid galvanised
Locking bolt housing: aluminium
Special versions on request.
Size
Function
(de-energised)
Stroke
[mm]
Power
[Watt]
Locking bolt
Ø [mm]
Sensor
H A
H E
Weight
[kg]
LLV050060
unlocked
10
18.5
14
x
x
1.4
6 www.kendrionmt.com

locking solenoids
Fixings
Type LLV050070/EMV 5070
deep
can be rotated through 4 x 90°
LLV050070 / EMV5070
Locking solenoid
type LLV050070/EMV 5070
This is an electromagnetic locking unit specially designed
for use in all kinds of safety devices on machines and
automatic systems. During its development special
attention was given to ensuring a compact design,
universal fixing options and an integral acknowledgement
signal for the locking function. These devices comply
fully with the requirements of Germany’s Accident
Prevention Regulations – and with a large factor of
safety. The solenoid plunger and locking bolt are
guided separately in highly wear-resistant, maintenancefree
bearings. The integral microswitch signals the
correct engagement of the locking bolt approx.
0.5-1 mm before it reaches the end position. The
return movement of the locking bolt is achieved by
means of an integral spring.
In order to achieve a quick and reliable electrical
connection, non-interchangeable plug-in connections of
different sizes are used for the linear solenoid and the
acknowledgement signal.
The linear solenoid is connected via a device connector
(to DIN EN 175301-803 – DIN 43650), the
acknowledgement signal via a slim device connector
which can be rotated through 4 x 90°.
When using a device connector with an integral
rectifier, the locking unit can be operated directly from
an AC supply.
The magnetic forces given are reliably reached at
operating temperature and 90% of the rated voltage
according to DIN VDE 0580 (July 2000), and are valid
for a 24 VDC supply voltage. When operating at 100%
rated voltage, the magnetic forces increase by approx.
20%. Different supply voltages may lead to magnetic
forces higher or lower than the specified values owing
to the changing copper factor. The release times are
based on switching on the DC side. With a rectifier in
series and switching on the AC side, the release times
are 2 to 3 times higher.
Device connectors are not included in the scope of
supply and must be ordered separately.
Surface finish: solenoid galvanised
Locking bolt housing: aluminium
Special versions on request.
Accessories
small and large plugs
bellows
We reserve the right to make changes
to the product design.
Please note ordering data!
Example of order
LLV050070/EMV 5070
24 VDC, 100% duty cycle
de-energised unlocking
Technical specification
Insulation class F to
DIN VDE 0580 (July 2000)
100% duty cycle
Class of protection to IEC 60529: IP 64
Parameters specific to product
starting force/locking bolt F S = 7 N
holding force/locking bolt F H = 35 N
restoring force/locking bolt F R = 20 N
response time
t 1 = 120 ms
release time
t 2 = 100 ms
radial force/stationary 3000 N
Circuit diagram and pin assignment at plug
(solenoid de-energised)
Size
Function
(de-energised)
Stroke
[mm]
Power
[Watt]
Locking bolt
Ø [mm]
Sensor
H A H E
Weight
[kg]
LLV050070
unlocked
10
18.5
14
x -
1.4
www.kendrionmt.com
7

locking solenoids
Type LLV050080/EMV 5080
Fixings
Manual unlocking
deep
Accessories
round plug
bellows
We reserve the right to make changes
to the product design.
Please note ordering data!
LLV050080 / EMV 5080
Example of order
LLV050080/EMV 5080
24 VDC, 100% duty cycle
de-energised locking
Technical specification
Insulation class F to
DIN VDE 0580 (July 2000)
100% duty cycle
Class of protection to IEC 60529: IP 64
Parameters specific to product
starting force/locking bolt F S = 7 N
holding force/locking bolt F H = 35 N
restoring force/locking bolt F R = 20 N
response time
t 1 = 120 ms
release time
t 2 = 100 ms
radial force/stationary 3000 N
Circuit diagram and pin assignment at plug
(solenoid de-energised)
Locking solenoid
type LLV050080/EMV 5080
This is an electromagnetic locking unit specially designed
for use in all kinds of safety devices on machines and
automatic systems. During its development special
attention was given to ensuring a compact design,
fixing options and an integral acknowledgement signal
for the locking function. These devices comply fully
with the requirements of Germany’s Accident
Prevention Regulations – and with a large factor of
safety. The solenoid plunger and locking bolt are
guided separately in maintenance-free bearings. The
integral microswitches signal the respective position of
the locking bolt approx. 0.5-1 mm after it leaves the
initial position or before it reaches the end position.
The locking function, i.e. the extending of the locking
bolt into the locked position, is achieved by means of
an integral spring. The unlocking function, i.e. the
retracting of the locking bolt, on the other hand, is
achieved by applying an electromagnetic force. In
addition, this locking unit is fitted with a manual
unlocking feature which can be used to unlock the unit
also when the supply voltage is switched off.
In order to guarantee a trouble-free and reliable
electrical connection, a common integral DIN 43651
plug is used for the linear solenoid and the
acknowledgement signal.
When operating the locking units with voltages exceeding
48 VDC, the linear solenoid is connected via an
additional device connector (to DIN EN 175301-803 –
DIN 43650) mounted on the solenoid housing. The
magnetic forces given are reached at operating
temperature and 90% of the rated voltage according
to DIN VDE 0580 (July 2000), and are valid for a
24 VDC supply voltage. When operating at 100% rated
voltage, the magnetic forces increase by approx. 20%.
Different supply voltages may lead to magnetic forces
higher or lower than the specified values owing to the
changing copper factor. The release times are based on
switching on the DC side. With a rectifier in series and
switching on the AC side, the release times are 2 to 3
times higher.
Device connectors are not included in the scope of
supply and must be ordered separately.
Surface finish: solenoid galvanised
Locking bolt housing: aluminium
Size
Function
(de-energised)
Stroke
[mm]
Power
[Watt]
Locking bolt
Ø [mm]
Sensor
H A
H E
Weight
[kg]
LLV050080
locked
10
18.5
14
x
x
1.4
8
www.kendrionmt.com

locking solenoids
Type LLV050081/EMV 5081
Fixings
deep
LLV050081 / EMV5081
Locking solenoid
type LLV050081/EMV 5081
This is an electromagnetic locking unit specially designed
for use in all kinds of safety devices on machines and
automatic systems. During its development special
attention was given to ensuring a compact design,
universal fixing options and an integral acknowledgement
signal for the locking function. These devices comply
fully with the requirements of Germany’s Accident
Prevention Regulations – and with a large factor of
safety. The solenoid plunger and locking bolt are
guided separately in highly wear-resistant, maintenancefree
bearings. The integral microswitch signals the
correct engagement of the locking bolt approx.
0.5-1 mm before it reaches the home position. The
locking function, i.e. the extending of the locking bolt
into the locked position, is achieved by means of an
integral spring. The unlocking function, i.e. the
retracting of the locking bolt, on the other hand, is
achieved magnetically.
In order to achieve a quick and reliable electrical
connection, non-interchangeable plug-in connections of
different sizes are used for the linear solenoid and the
acknowledgement signal. The linear solenoid is connected
via a device connector (to DIN EN 175301-803 – DIN
43650), the acknowledgement signal via a slim device
connector which can be rotated through 4 x 90°.
When using a device connector with an integral
rectifier, the locking unit can be operated directly from
an AC supply.
The magnetic forces given are reached at operating
temperature and 90% of the rated voltage according
to DIN VDE 0580 (July 2000), and are valid for a
24 VDC supply voltage. When operating at 100% rated
voltage, the magnetic forces increase by approx. 20%.
Different supply voltages may lead to magnetic forces
higher or lower than the specified values owing to the
changing copper factor. The release times are based on
switching on the DC side. With a rectifier in series and
switching on the AC side, the release times are 2 to 3
times higher.
Device connectors are not included in the scope of
supply and must be ordered separately.
Surface finish: solenoid galvanised
Locking bolt housing: aluminium
Special versions on request.
Accessories
small and large plugs
bellows
We reserve the right to make changes
to the product design.
Please note ordering data!
Example of order
LLV050081/EMV 5081
24 VDC, 100% duty cycle
de-energised locking
Technical specification
Insulation class F to
DIN VDE 0580 (July 2000)
100% duty cycle
Class of protection to IEC 60529: IP 64
Parameters specific to product
starting force/locking bolt F S = 7 N
holding force/locking bolt F H = 35 N
restoring force/locking bolt F R = 20 N
response time
t 1 = 120 ms
release time
t 2 = 100 ms
radial force/stationary 3000 N
Circuit diagram and pin assignment at plug
(solenoid de-energised)
Size
Function
(de-energised)
Stroke
[mm]
Power
[Watt]
Locking bolt
Ø [mm]
Sensor
H A H E
Weight
[kg]
LLV050081
locked
10
18.5
14
x -
1.2
www.kendrionmt.com 9

locking solenoids
Type LLV050...
Accessories
mating piece with pin signalling
We reserve the right to make changes
to the product design.
Please note ordering data!
1) Concealed cable connection
2) Holes for fixings
Example of order
LLV050215
24 VDC, 100% duty cycle
de-energised locking
Technical specification
Insulation class B to
DIN VDE 0580 (July 2000)
100% duty cycle
Class of protection to IEC 60529: IP 40
Type LLV050225/17 22503A00
“de-energised unlocking”
- compact design
- pin signalling “locked”
- mating piece included
- locking only possible with “door closed”
Type LLV050215/17 21503A00
“de-energised locking”
- compact design
- pin signalling “open”
- mating piece included
- acknowledgement signal “closed”
Parameters specific to product
starting force/locking bolt F S = 4 N
holding force/locking bolt F H = 1 N/14 N
restoring force/locking bolt F R = 3 N
response time
t 1 = 55 ms
release time
t 2 = 40 ms
Switch positions shown in de-energised state.
Solenoid
Reed contact
In order to meet the increasingly stringent requirements for building
and room security, locking solenoids are being preferred as security
elements. Locking solenoids are electromagnetically operated door bolts
providing interlocking mechanisms which are used in addition to the
existing mechanical locks. Two types of locking solenoids are available
to suit different requirements:
1. De-energised unlocking devices (LLV050225/17 22503A00) in which
the return movement of the locking bolt is achieved by means of a
spring.
2. De-energised locking devices (LLV050215/17 21503A00) in which
the return movement of the locking bolt is achieved by applying an
electromagnetic force. The pin signalling provides extra security and
enables remote inquiry.
These locking solenoids are fitted in an (anodised) aluminium housing,
have a locking bolt made from rustproof steel, and include LEDs.
F C = Closing force (bolt extended)
F O = Opening force
F M = Magnetic force
F Sh = Shear force up to 1000 N
F Sp = Spring force
G = Weight of locking bolt
Solenoid
Plunger
Locking bolt (hardened)
Spring
Housing
Contact piece
F C = F Sp + G
F O = F M - G - F Sp
Microswitch for remote inquiry
Size
Function
(de-energised)
Stroke
[mm]
Power
[Watt]
Locking bolt
Ø [mm]
Sensor
H A
H E
Weight
[kg]
Electrical connection is accessible after removing cover.
Connection via side with fixings!
LLV050215
LLV050225
locked
unlocked
15
15
10.8
10.8
16
16
x
x
x
x
0.72
0.72
10
www.kendrionmt.com

locking solenoids
Dimensions (mm)
Type LLV055...
Locking solenoid
Type LLV055001, de-energised locking
Type LLV055002, de-energised unlocking
Stroke function
Circuit diagram, stroke detection
with cable grip
2 No. sealing rings C 60 x 10,
DIN 7603 (supplied)
Fixing options
Accessories
- box strike with sensor
- angle strike (see p. 15)
Example of operation
(de-energised locking)
F C = F Sp + G
F O = F M - G - F Sp
Solenoid
Anker
Plunger
Spring
Housing
Contact piece
F C = Closing force (bolt extended)
F O = Opening force
F M = Magnetic force
F Sh = Shear force up to 1500 N
F Sp = Spring force
G = Weight of locking bolt
Circuit diagram and pin assignment at plug
Size
(de-energised locking)
Function
(de-energised)
Stroke
[mm]
Supply
[V]
Determining the opening or closing force taking
into account the installation position
Power
[Watt]
Locking bolt
Ø [mm]
Magnetic force F M
Spring force F Sp
Weight of locking bolt G
Circuit diagram and pin assignment at plug
(de-energised unlocking)
Sensor
H A
H E
Weight
[kg]
Example of order
LLV055001
24 VDC, 100% duty cycle
de-energised locking
Locking solenoid
These locking solenoids are preferred as
security elements for doors or similar
closures in security, fire protection, ventilation
and air-conditioning systems as well as
for protecting property. The locking function
is achieved either by energising the solenoid
(working current principle) or by means of a
spring with the coil de-energised (closedcircuit
principle).
The extended position of the locking bolt is
detected by an integral microswitch (U max
250 VDC, or with AC via integral rectifier).
The DC linear solenoid, microswitch and connection
terminals are fitted in a waterproof
aluminium housing. The connecting cable is
fed through a sealed cable gland with a
cable grip, which can be fitted in one of two
positions as required.
Cable diameter 5-8 mm
The unit can be installed in any position.
Typ LLV055001 (17 21504A00)
Typ LLV055002 (17 22504A00)
Typ LLV055003 (17 21704A00)
Typ LLV055004 (17 22704A00)
locked
unlocked
locked
unlocked
12
12
12
12
24 DC
24 DC
230 AC
230 AC
17
17
17
17
16
16
16
16
x
x
x
x
1.6
1.6
1.6
1.6
www.kendrionmt.com 11

locking solenoids
Type LLV060076 / EMV6076
Fixings
Manual unlocking
Accessories
round plug
bellows
We reserve the right to make changes
to the product design.
Please note ordering data!
Type LLV060076 / EMV6076
Example of order
LLV060076/EMV 6076
24 VDC, 100% duty cycle
de-energised locking
Technical specification
Insulation class F to
DIN VDE 0580 (July 2000)
100% duty cycle
Class of protection to IEC 60529: IP 64
Parameters specific to product
starting force/locking bolt F S = 12 N
holding force/locking bolt F H = 50 N
restoring force/locking bolt F R = 16 N
response time
t 1 = 45 ms
release time
t 2 = 30 ms
radial force/stationary 1500 N
Circuit diagram and pin assignment at plug
(solenoid de-energised)
Locking solenoid
type LLV060076/EMV 6076
This is an electromagnetic locking unit specially designed
for use in all kinds of safety devices on machines and
automatic systems. During its development special attention
was given to ensuring a compact design, universal fixing
options and an integral acknowledgement signal for the
locking function. These devices comply fully with the
requirements of Germany’s Accident Prevention
Regulations – and with a large factor of safety. The
solenoid plunger and locking bolt are guided separately
in highly wear-resistant, maintenance-free bearings. To
avoid stray magnetic fields in the object to be locked, the
locking bolt is made from rustproof, non-magnetic
stainless steel. The microswitches integrated into the
aluminium housing for the locking bolt are positive
opening types and signal the respective position of the
locking bolt approx. 0.5-1 mm after it leaves the initial
position or before it reaches the end position. The locking
function, i.e. the extending of the locking bolt into the
locked position, is achieved by means of an integral
spring. The unlocking function, i.e. the retracting of the
locking bolt, on the other hand, is achieved magnetically.
In addition, this locking unit includes a manual unlocking
function, concealed by blanking plugs, which can be
operated from two sides and is intended to actuate the
locking bolt when the supply voltage is switched off.
In order to achieve a quick and reliable electrical connection,
a common integral DIN 43651 plug with screw fastener is
used for the linear solenoid and the acknowledgement
signal.
When operating the locking units with voltages exceeding
48 VDC, the linear solenoid is connected via an additional
device connector (to DIN EN 175301-803 – DIN 43650)
mounted on the solenoid housing. The magnetic forces
given are reliably reached at operating temperature and
90% of the rated voltage according to DIN VDE 0580
(July 2000), and are valid for a 24 VDC supply voltage.
When operating at 100% rated voltage, the magnetic
forces increase by approx. 20%. Different supply voltages
may lead to magnetic forces higher or lower than the
specified values owing to the changing copper factor. The
release times are based on switching on the DC side. With
a rectifier in series and switching on the AC side, the
release times are 2 to 3 times higher. Device connectors
are not included in the scope of supply and must be
ordered separately.
Surface finish: solenoid galvanised
Locking bolt housing: aluminium
Special versions on request.
Size
Function
(de-energised)
Stroke
[mm]
Power
[Watt]
Locking bolt
Ø [mm]
Sensor
H A
H E
Weight
[kg]
LLV050080
locked
15
30.5
15
x
x
2.4
12
www.kendrionmt.com

general technical information
General instructions for users of KENDRION
electromagnetic products
CE symbol solenoids/electronics
electromagnets, electromagnetic devices
1. General safety advice
The devices are designed, built and tested according
to the acknowledged technical standards and rules, in
particular according to the provisions for electromagnetic
devices (DIN VDE 0580, July 2000).
The devices may only be connected to the power
supply type (DC or AC) and voltage as specified on
the rating plate.
Always make sure that the devices are disconnected
from the power supply during servicing and
maintenance work.
Current-carrying parts, e.g. plug contacts or the
energisation coil of the device, must never come into
contact with water.
The lead wires or cables or the plug-in connections of
the devices should never be subjected to mechanical
loads (pulling, squashing, etc.).
The devices may not be put into operation if:
- the electrical power supply cables/wires are
damaged
- the solenoid housing or the casing is damaged
- a fault is suspected after the device has been
dropped, knocked, etc.
Repairs in such cases may be carried out only by
specially trained personnel. Repairs carried out
improperly can lead to considerable dangers for the
user. If the devices are used for purposes other than
those for which they are intended, or connected
incorrectly, KENDRION MAGNETTECHNIK cannot accept
any liability for any damages caused as a result. The
user is responsible for the proper and safe use of the
devices. Therefore, the installation situation, ambient
conditions and similar factors must be agreed with
the manufacturer of the devices in good time.
The life expectancy is heavily dependent on the
external conditions (installation position, type of
medium, magnitude of loading), and any statements
appertaining to life expectancy shall require a special
agreement.
The magnetic forces specified are average values and
may deviate from the values given in the tables as a
result of natural scatter effects.
The relevant Accident Prevention Regulations are to
be observed depending on the particular application.
2. General requirements for ambient
conditions
In the case of deviations from the specified operating
and ambient conditions, appropriate measures, e.g.
higher class of protection and/or special surface
finish, must be taken.
The class of protection to IEC 60529 is only
guaranteed when the device is installed on the
machine in accordance with the specification, and in
conjunction with a plug-in connection by means of a
connector to DIN EN 175301-803 (DIN 43650).
3. General requirements concerning installation
of devices
Unauthorised modifications or changes of any nature,
e.g. drilling into the solenoid housing, are prohibited
because they can lead to operational malfunctions,
e.g. interruption of the coil windings.
Higher supply voltages, different operating modes,
low frequencies, etc. contrary to the details given on
the rating plate, or the blocking of the plunger in the
case of AC solenoids, can lead to severe malfunctions,
e.g. burn-out of the energisation coil.
The devices must be operated with the necessary
rated voltage. The voltage drop is to be kept within
strict tolerances (normally 4%) when laying the lines
by choosing the correct wire cross-sections. The
earthing screw, if fitted, must be connected, otherwise
the solenoid must be suitably earthed in some other
way.
Devices with class of protection I require the user to
provide a PE line connection according to
DIN VDE 0100.
For further information on the use of electromagnetic
devices please refer to the publication “Technical
Explanations”.
The electromagnetic products from Kendrion
Magnettechnik are components for incorporation and
operation in electrical equipment and devices.
They therefore do not fall within the remit of the
Low Voltage Directive 73/23/EEC.
However, the components comply with various
standards for incorporation and operation in devices
covered by the Low Voltage Directive, in particular
DIN VDE 0580 (July 2000). The corresponding data
is given on the data sheets for the individual
components.
The products are components in the meaning of the
Machinery Directive 98/37/EC. According to this
directive, such products incorporated in a machine
may not be operated until said machine’s conformity
with the EC directive has been established. A manufacturer’s
declaration, which is not automatically
supplied with the product, can be obtained on
request.
The user must ensure conformity with the EMC
Directive 89/336/EEC by using suitable switching
devices or controls. When using the recommended
electronic switching devices and controls from
Kendrion Magnettechnik, conformity with the EMC
Directive is stated on the respective data sheets.
Notes:
- to DIN VDE 0580 (July 2000)
ICS29.020.53.020.01
(valid as manufacturer’s Declaration of Conformity)
- directives 98/37/EC and 73/23/EEC
- CCC certificate for China not required
We reserve the right to make changes to the
product design.
www.kendrionmt.com
13

assessories
GD209
RSG 6 WSK 6
Plug-in connector to DIN EN 175301-803
Round connector to DIN 43651
Round connector to DIN 45322
Material No: 314 1046
Material No: 314 1048
small form E
large form A
Material No: 314 1053
Material No: 314 1054
22 AF
small
large
Plug-in connectors are detachable connections and
are used for connecting the locking units of the LLV...
series.
The cable outlet can be rotated through 4 x 90°
(GD209 through 180°) by inserting the contact
carrier accordingly. After plugging the connector into
the device connector it is secured with a machine
screw (supplied). This guarantees an effective seal
between the two and prevents the plug-in connector
from becoming accidentally detached. A screwed
cable gland, thread size Pg 11 (GD209: Pg 9),
serves to seal the cable entry. The contact elements
are fitted with screw terminals and are suitable for
connecting wire cross-sections up to max. 1.5 mm 2 .
When plugged in and secured, the connection meets
the requirements of class of protection IP 66 to IEC
60529. The permissible continuous maximum
temperature is 90°C; the connection can withstand
temperatures of up to 120°C briefly without
suffering any damage. When using the GDSB 211
plug-in connector with integral rectifier, the plug-in
connector can be used as a direct connecting element
between an AC mains system and a DC consumer.
Four silicon diodes form a bridge circuit. A varistor
connected in parallel on the AC side protects the
bridge rectifier against voltage spikes from the
mains.
Round connectors to DIN 43651 are used for
connecting the locking units of the LLV... series. The
connector is a 6-pole version complete with an
earthing connection. After plugging the connector into
the device connector it is secured with a machine
screw (supplied). This guarantees an effective seal
between the two and prevents the connector from
becoming accidentally detached. A screwed cable
gland, thread size Pg 11, serves to seal the cable
entry. The wires are attached by crimping (max. wire
cross-section 1.5 mm 2 ). When plugged in and
secured, the connection meets the requirements of
class of protection IP 65 to IEC 60529. The permissible
continuous maximum temperature is 90°C; the connection
can withstand temperatures of up to 120°C
briefly without suffering any damage.
Round connectors with a screw fixing are used for
connecting the locking units of the LLV040002 series.
This connector is supplied as a 6-pole version. The
mechanical fixing of the round connector to the
corresponding plug, and the earthing connection, is
achieved by means of the metal union nut. A flexible
grommet guarantees no kinks in the outgoing
connecting cable. The wires are connected by
soldering (max. wire cross-section 0.75 mm 2 ). When
plugged in and secured, the connection meets the
requirements of class of protection IP 40 to IEC
60529. The permissible continuous maximum
temperature is 90°C; the connection can withstand
temperatures of up to 120°C briefly without suffering
any damage. The cable outlet can be turned through
180° by installing the contact carrier accordingly.
14
www.kendrionmt.com

assessories
Type 17 00004A00001
Type 17 00504A00100
The strikes are designed for locking solenoid types LLV05500. and LLV080...
Two different strikes are available.
The box strike with a sensor includes a microswitch with an operating contact. The locked state can therefore be indicated at any point in the system
(Umax = 250 VDC or AC; Imax = 0.5 A).
The box strike with a spring enables a door or similar closure to be engaged when the locking bolt is extended.
Operating contact
Switching point
End position
2 No. sealing rings C 60 x 10, DIN 7603 (supplied)
www.kendrionmt.com 15

kendrion magnettechnik worldwide
Kendrion Magnettechnik GmbH
August-Fischbach-Strasse 1
78166 Donaueschingen
Germany
Tel. +49 (0) 77 1 80 09-0
Fax +49 (0) 77 1 80 09-63 4
www.kendrionmt.com
info@kendrionmt.com
Engelswies Works
Fred-Hahn-Strasse 33
72514 Inzigkofen-Engelswies, Germany
Tel. +49 (0) 75 75 20 8-0
Fax +49 (0) 75 75 20 8-1 90
www.kendrionmt.com
info@kendrionmt.com
Kendrion Binder Magnete
Ges.m.b.H.
8552 Eibiswald 269, Austria
Tel. +43 (0) 34 66 42 32 2-0
Fax +43 (0) 34 66 42 72 2
office@kendrion.com
Kendrion Binder Componentes,
S.L.
Parque Industrial “El Poligono”
c/.Rio Arba, 25
50410 Cuarte de Huerva /
Zaragoza, Spain
Tel. +34 9 76 46 30 40
Fax +34 9 76 46 30 42
guadalupe.cabrera@kendrion.com
Technical offices (Germany)
Kendrion Magnettechnik GmbH
Technisches Büro West
Bottroper Strasse 15
46244 Bottrop
Tel. +49 (0) 20 45 41 34 34
Fax +49 (0) 20 45 40 64 26
www.kendrionmt.com
wilhelm.martin@kendrion.com
Kendrion Magnettechnik GmbH
Technisches Büro Nord
Delmer Bogen 71
21614 Buxtehude
Tel. +49 (0) 41 61 73 37 77
Fax +49 (0) 41 61 60 07 39 3
www.kendrionmt.com
reinhard.lenser@kendrion.com
Representatives (Germany)
VOR-Steuerungstechnik
Friedrich Rudolph GmbH
Wichernstrasse 9
50389 Wesseling
Tel. +49 (0) 22 36 94 27 88
Fax +49 (0) 22 36 84 27 86
info@vor.de
www.vor.de
Claus Kähne
Industrievertretungen GmbH
Kurmainzer Str. 199a
65936 Frankfurt
Tel. +49 (0) 69 34 05 90 20
Fax +49 (0) 69 34 05 90 27
kaehne.gmbh@t-online.de
RUG
Regler- und Gerätebau GmbH
Karl-Ehmann-Str. 50
73037 Göppingen
Tel. +49 (0) 71 61 85 70
Fax +49 (0) 71 61 85 72 9
jurenka@r-u-g.de
Antriebstechnik Laipple GmbH
Burgstrasse 84
73614 Schorndorf
Tel. +49 (0) 71 81 97 94 92
Fax +49 (0) 71 81 97 94 93
antriebstechnik-laipple@t-online.de
Winfried Kerner GmbH
Ingenieurbüro
Kiebitzweg 11
85375 Neufahrn
Tel. +49 (0) 81 65 52 45
Fax +49 (0) 81 65 62 12 8
www.kerner-gmbh.de
kerner-gmbh@t-online.de
Hans-Christian Pilder
Wirtschaftsingenieur
Ablers 119
88175 Scheidegg
Tel. +49 (0) 17 17 23 13 31
Fax +49 (0) 83 81 94 87 62
www.kendrionmt.com
kendrion@pilder.de
Representatives (worldwide)
Austria
Kendrion Binder Magnete
Vertriebs. GmbH
Estermannstrasse 27
4020 Linz
Tel. +43 (0) 7 32 77 63 83
Fax +43 (0) 7 32 78 35 58
www.kendrion-binder.at
office@kendrion-binder.at
Belgium, Luxembourg
Bintz technics N.V.
Brixtonlaan 25
1930 Zaventem
Tel. +32 (0) 2 7 20 49 16
Fax +32 (0) 2 7 20 37 50
www.bintz-technics.be
info@bintz.be
Canada
VL Motion Systems Inc.
1105 Goodson Cres.
Oakville, Ontario L6H4A7
Tel. +01 905 842 0244
Fax +01 905 844 1293
vince@vlmotion.com
Denmark
Lind Jacobsen & Co. A / S
Blokken 62
3460 Birkerød
Tel. +45 (0) 45 81 82 22
Fax +45 (0) 45 82 10 22
www.lind-jacobsen.dk
strong@lind-jacobsen.dk
Desim Elektronik APS
Tasingevej 15
9500 Hobro
Tel. +45 (0) 70 22 00 66
Fax +45 (0) 70 22 22 20
www.desim.dk
desim@desim.dk
Farstrup & Benzon A/S
Engholmvej 1, Saunte
3100 Hombaek
Tel. +45 (0) 49 70 40 33
Fax +45 (0) 49 70 40 32
www.safeline.dk
f&b@safeline.dk
Finland
SKS-mekaniikka Oy
Martinkyläntie 50
P.O. Box 122
01721 Vantaa
Tel. +358 (0) 98 52 66 1
Fax +358 (0) 98 52 68 20
www.sks.fi
mekaniikka@sks.fi
Moeller Electric Oy
Sahaajankatu 24
00811 Helsinki
Tel. +358 (0) 9 25 25 21 00
Fax +358 (0) 9 25 25 21 77
www.moeller.fi
info.fin@moeller.net
France
Binder Magnetic
1, Allée des Barbanniers
92632 Gennevilliers Cedex
Tel. +33 (0) 1 46 13 80 80
Fax +33 (0) 1 46 13 80 99
info@binder-magnetic.fr
Italy
SPII S.p.A
Via Don Volpi 37
21047 Saronno (VA)
Tel. +39 (0) 2 96 22 921
Fax +39 (0) 2 96 09 611
www.spii.it
info@spii.it
Netherlands
Solar Electro B. V.
Effect 5
6921 RG Duiven
Tel. +31 (0) 26 3 65 29 11
Fax +31 (0) 26 3 65 23 90
www.solarelektro.nl
algemeen@solarelektro.nl
GTI Electroproject B.V.
Grote Tocht 102
1507 CE-Zaandam
Tel. +31 (0) 75 68 11 11 1
Fax +31 (0) 75 63 54 00 3
Norway
Industrielementer AS
Postboks 43
1556 Son
Tel. +47 (0) 64 95 81 32
Fax +47 (0) 64 98 29 29
www.industrielementer.no
post@industrielementer.no
siv. ing. J.F. Knudtzen A/S
Billingstadsletta 97
1396 Billingstad
Tel. +47 (0) 66 98 33 50
Fax +47 (0) 66 98 09 55
www.jfk.no
firmapost@jfk.no
South Africa
Magnete Service Binder
P.O. Box 44051
2104 Linden
Tel. +27 (0) 11 46 2-32 08
Fax +27 (0) 11 46 2-33 04
info@binder.co.za
Spain, Portugal
Binder Magnete Iberica S.L.
Apartado de Correos 116
Costa Zefir 99
43892 Miami-Playa (Tarragona)
Tel. +34 9 77 17 27 07
+34 9 77 81 04 29
Fax +34 9 77 17 01 82
www.binder-es.com
binder@binder-es.com
Sweden
Industrikomponenter AB
Industrivägen 12
17148 Solna
Tel. +46 (0) 8 51 48 44 00
Fax +46 (0) 8 51 48 44 01
www.inkom.se
info@inkom.se
Uno Gunnarsson / Höör AB
Box 64
24322 Höör
Tel. +46 (0) 4 13 24 54 0
Fax +46 (0) 4 13 23 18 3
Moeller Electric AB
Granitvägen 2
55303 Jönköping
Tel. +46 (0) 86 32 30 00
Fax +46 (0) 86 32 32 99
Switzerland
Kendrion Binder Magnet AG
Albisstrasse 26
8915 Hausen a/A
Tel. +41 (0) 17 64 80 60
Fax +41 (0) 17 64 80 69
www.kendrion.ch
binder.magnet@kendrion.com
United Kingdom
Kendrion Binder Magnete
(U.K.) Ltd.
Huddersfield Road, Low Moor
Bradford, West Yorkshire,
BD12 0TQ
Tel. +44 (0) 12 74 60 11 11
Fax +44 (0) 12 74 69 10 93
www.kendrion-binder.co.uk
sales@kendrion-binder.co.uk
USA
Gradframe Inc.
950 E. Baldwin Road
Palatine IL 60074
Tel. +01 847 991 1788
Fax +01 847 991 1788
gradframe@aol.com
This publication is for information
purposes only and should not be
regarded as a binding presentation of
the products, unless we expressly
confirm otherwise.
We reserve the right to make changes
to the specification, form, price and
availability of the products described
herein at any time without prior notice.
Each product may be used only for its
intended purpose.
We reserve to make changes to the
product design.
www.kendrionmt.com