M-05-18 GPTLR 25/33 Underride Kit, 96" Wide (P/N ... - Maxon
M-05-18 GPTLR 25/33 Underride Kit, 96" Wide (P/N ... - Maxon
M-05-18 GPTLR 25/33 Underride Kit, 96" Wide (P/N ... - Maxon
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LIFT CORPORATION Sht. 1 of 6 DSG# M-<strong>05</strong>-<strong>18</strong> Rev. - Date: 1/16/06<br />
INSTRUCTION, <strong>GPTLR</strong><strong>25</strong>/<strong>33</strong> UNDERRIDE KIT<br />
KIT FOR 96” WIDE BODY<br />
P/N 281429-01<br />
KIT FOR 102” WIDE BODY<br />
P/N 281429-02
LIFT CORPORATION Sht. 2 of 6 DSG# M-<strong>05</strong>-<strong>18</strong> Rev. - Date: 1/16/06<br />
! WARNING<br />
To prevent personal injury and equipment damage, make sure power is disconnected<br />
from Liftgate while installing parts.<br />
1. Stow the Platform as shown in FIG. 2-1.<br />
PLATFORM STOWED<br />
FIG. 2-1<br />
2. Disconnect power from Pump by removing<br />
positive (+) battery terminal<br />
connector and disconnect Power Cable<br />
(FIG. 2-2). Reinstall nut on positive<br />
(+) battery terminal connector.<br />
NUT<br />
POSITIVE (+) BATTERY<br />
TERMINAL<br />
BOLT<br />
FUSED POWER<br />
CABLE<br />
DISCONNECTING POWER FROM PUMP<br />
FIG. 2-2
LIFT CORPORATION Sht. 3 of 6 DSG# M-<strong>05</strong>-<strong>18</strong> Rev. - Date: 1/16/06<br />
! WARNING<br />
To prevent injury & damaged equipment when removing the ICC Bumper, support<br />
ICC Bumper with jack or fork lift.<br />
3. Remove the Pin and washer at the LH<br />
side of the ICC Bumper as shown in<br />
FIGS. 3-1A and 3-1B. Repeat<br />
for RH side. Then unbolt the ICC Bumper<br />
at the LH and RH side (FIG. 3-1B).<br />
LH LIFT ARM<br />
FIG. 3-1A<br />
PIN<br />
HEX NUT<br />
WASHER<br />
(2 PLACES) BOLT<br />
ICC BUMPER<br />
WASHER<br />
UNBOLTING ICC BUMPER<br />
(LH SIDE SHOWN)<br />
FIG. 3-1B<br />
! WARNING<br />
To prevent injury & damaged equipment when installing <strong>Underride</strong>, support <strong>Underride</strong><br />
with jack or fork lift.<br />
4. Hang the LH and RH sides of<br />
the <strong>Underride</strong> (<strong>Kit</strong> item) on the<br />
Liftgate (FIG. 3-2). Secure the<br />
<strong>Underride</strong> in place with fl at washer<br />
and Pin. Then adjust height of<br />
<strong>Underride</strong> using the procedure<br />
that follows.<br />
HEX NUT<br />
WASHER<br />
(2 PLACES) BOLT<br />
LH LIFT ARM<br />
PIN<br />
WASHER<br />
UNDERRIDE<br />
(KIT ITEM)<br />
BOLTING ON THE UNDERRIDE (LH SIDE SHOWN)<br />
FIG. 3-2
LIFT CORPORATION Sht. 4 of 6 DSG# M-<strong>05</strong>-<strong>18</strong> Rev. - Date: 1/16/06<br />
! CAUTION<br />
To prevent injury & damaged equipment when positioning the <strong>Underride</strong>, support<br />
<strong>Underride</strong> with jack or fork lift.<br />
ADJUST UNDERRIDE<br />
1. The <strong>Underride</strong> must be positioned<br />
to the clearance dimensions shown<br />
in FIG. 4-1.<br />
11-1/2”<br />
TRUCKS 24” MAX.<br />
TRAILERS 21-1/2” MAX.<br />
FIG. 4-1<br />
2. Rotate the <strong>Underride</strong> (FIG. 4-2) to<br />
the position shown in FIG. 4-1. Bolt<br />
the <strong>Underride</strong> in position. Torque the<br />
1/2”-13 bolts to 85 LBS.-FT.<br />
BOLTS<br />
LIFT ARM<br />
FLAT WASHERS<br />
LOCK NUT<br />
UNDERRIDE<br />
(2 PLACES)<br />
ADJUSTING FOR 44” - 55” BED HEIGHTS<br />
FIG. 4-2
LIFT CORPORATION Sht. 5 of 6 DSG# M-<strong>05</strong>-<strong>18</strong> Rev. - Date: 1/16/06<br />
3. Loosen bolt and lock nut at each end<br />
of tube, just enough to move <strong>Underride</strong><br />
tube. Rotate the tube up or down,<br />
and slide the tube outward or inward to<br />
the dimensions shown in FIG. 5-1.<br />
Tighten bolts and lock nuts to secure<br />
the tube in correct position.<br />
UNDERRIDE<br />
TUBE<br />
BOLT, WASHER &<br />
LOCK NUT (2 PLACES)<br />
ADJUSTING UNDERRIDE TUBE<br />
(RH SIDE SHOWN)<br />
FIG. 5-1<br />
CAUTION<br />
When using electrical welder to weld on <strong>Underride</strong>, make sure the welder<br />
ground lead is connected directly to the <strong>Underride</strong>, as close as possible to the<br />
place being welded. Failure to comply can result in damaged cylinders and<br />
electrical parts.<br />
4. When the <strong>Underride</strong> is in correct<br />
position, weld the fl ats on the<br />
tube, to the RH and LH <strong>Underride</strong><br />
Support Brackets as shown<br />
in FIG. 5-2.<br />
RH UNDERRIDE<br />
SUPPORT BRACKET<br />
FLAT<br />
UNDERRIDE<br />
TUBE<br />
2 PLACES<br />
1/4”<br />
1/4”<br />
2 PLACES<br />
WELDING FLATS TO SUPPORT BRACKETS<br />
(RH SIDE SHOWN)<br />
FIG. 5-2
LIFT CORPORATION Sht. 6 of 6 DSG# M-<strong>05</strong>-<strong>18</strong> Rev. - Date: 1/16/06<br />
5. Remove forklift or jack.<br />
6. Reconnect power to Pump. Remove<br />
nut from positive (+) battery<br />
terminal connector. Reconnect<br />
the Power Cable to positive (+)<br />
battery terminal connector (FIG.<br />
6-1). Reinstall and tighten nut.<br />
NUT<br />
POSITIVE (+) BATTERY<br />
TERMINAL<br />
BOLT<br />
FUSED POWER<br />
CABLE<br />
RECONNECTING POWER TO PUMP<br />
FIG. 6-1