24.12.2014 Views

Download - Kemppi Connections

Download - Kemppi Connections

Download - Kemppi Connections

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

‘It ensures the penetration<br />

of hard-to-reach welds<br />

inside the beam.’<br />

The beams range in weight<br />

from 100 to 5,000 kilograms.<br />

The longest ones are more<br />

than 12 metres long. The most<br />

labour-intensive beams take<br />

approximately one work day<br />

to weld and consume seven<br />

kilograms of filler wire.<br />

Toni Paajavuori welding the<br />

support plate inserts. They<br />

are welded after assembly,<br />

through the web holes. The<br />

holes are only 80 to 150<br />

millimetres in diameter, which<br />

means that both visibility and<br />

accessibility are inadequate<br />

for traditional approaches.<br />

The ends, mould plates, spacers,<br />

reinforcement bars, and support plate<br />

inserts are welded manually by means<br />

of the MAG method. Manual welding<br />

in Finland is carried out with <strong>Kemppi</strong><br />

FastMig Pulse 450 equipment with the<br />

WisePenetration feature.<br />

‘It ensures the penetration of hard-toreach<br />

welds inside the beam,’ says Räty.<br />

After the beam is assembled, welds<br />

have to be made through the web holes.<br />

They are only 80 to 150 millimetres in<br />

diameter, which means that the visibility<br />

of the welding location is poor.<br />

‘Furthermore, because of limited<br />

accessibility, the position of the torch<br />

changes from pulling to pushing during<br />

welding, and the alignment of the arc<br />

with respect to the joint cannot be<br />

optimal all the time,’ Räty says.<br />

The quality requirement for the<br />

beam’s structural welds is level C under<br />

the SFS-EN ISO 5817 standard.<br />

After assembly, the lower surface<br />

of the beam is protected with alkyd or<br />

epoxy primer for storage and transport.<br />

‘Any other painting is subject to casespecific<br />

agreement,’ says Räty.<br />

Deltabeam makes a green impact<br />

The results of Peikko’s product<br />

development have often been pioneers in<br />

their field. The company was among the<br />

first to commission research on the carbon<br />

footprint of construction. According to<br />

an independent study conducted in Great<br />

Britain, the use of Deltabeams reduces the<br />

carbon footprint over a building’s life span<br />

in comparison to I-beams.<br />

‘The use of Deltabeams reduced the<br />

carbon footprint of construction materials<br />

by 10%. Most of the reduction came<br />

from the amount of steel needed: the<br />

number of beams required was<br />

substantially lower than<br />

the equivalent number<br />

of I-beams,’ says Toni<br />

Räty.<br />

‘There were<br />

other savings<br />

on materials<br />

too – such as<br />

bricks, concrete, and mortar – and in waste,<br />

because the use of Deltabeams instead of<br />

I-beams reduced the building’s overall<br />

height,’ he says.<br />

In all, the use of Deltabeams reduced the<br />

carbon footprint over the building’s entire<br />

life span by five per cent when compared to<br />

I-beam construction.<br />

© Peikko Oy<br />

Facts about Peikko<br />

• Peikko Group Corporation,<br />

established in 1965, is a family<br />

business specialising in composite<br />

beams and joining technology for<br />

concrete structures.<br />

• Peikko operates in more than 20<br />

countries, on three continents. It is<br />

headquartered in Lahti, Finland.<br />

• In addition to Finland, Peikko has<br />

production facilities in Great Britain,<br />

Lithuania, Germany, Slovakia, Russia,<br />

and the United Arab Emirates.<br />

• Since its establishment, Peikko has<br />

been developing new technologies<br />

and applications for industrial<br />

products. For example, the company<br />

has developed a standardised<br />

foundation structure for the towers<br />

of wind power stations.<br />

• The business group’s turnover<br />

in 2010 came to €78 million. On<br />

average, the company had 700<br />

personnel, approximately 300 of<br />

them in Finland.<br />

www.peikko.com<br />

28 <strong>Kemppi</strong> ProNews 2011

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!