MTB-25 & MTB-30 - Maxon

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PERIODIC MAINTENANCE CHANGING HYDRAULIC FLUID CAUTION Keep dirt, water and other contaminants from entering the hydraulic system. Before opening the hydraulic fluid reservoir filler cap, drain plug and hydraulic lines, clean up contaminants that can get in the openings. Also, protect the openings from accidental contamination. 11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 NOTE: Use correct grade of hydraulic fl uid for your location. +50 to +120 Degrees F - Grade ISO 32 Below + 70 Degrees F - Grade ISO 15 or MIL-H-5606 See TABLES 13-2 & 13-3 for recommended brands. GRAVITY DOWN LIFTGATES 1. Remove the pump cover (FIG. 15-1). Place empty 5 gallon bucket under drain plug (FIG. 14-1). 2. Lower platform to ground. Pull out (no threads) drain plug (FIG. 14-1). Drain hydraulic fl uid from system. Reinstall drain plug. 3. Pull out (no threads) fi ller cap (FIG. 14-1) and refi ll reservoir with hydraulic fl uid to level shown in FIG. 14-1. Reinstall filler cap (FIG. 14-1). 4. Bolt on the pump cover as shown in FIG. 15-1 Torque the bolts (cap screws) to 10 - 14 lbs.- in. POWER DOWN LIFTGATES 1. Remove the pump cover (FIG. 15-1). Place empty 5 gallon bucket under drain plug (FIG. 14-1). 2. Open and raise platform to vehicle bed height. Pull out (no threads) drain plug (FIG. 14-1). Drain hydraulic fl uid. 3. Disconnect the motor power cable (FIG. 14-2) from bottom starter solenoid. Lower the platform while draining the remaining hydraulic fl uid from system. Reinstall drain plug. Reconnect the motor power cable to bottom starter solenoid. 4. Pull out (no threads) fi ller cap (FIG. 14-1) and refi ll reservoir with hydraulic fl uid to level shown in FIG. 14-1. Reinstall filler cap (FIG. 14-1). 14 RESERVOIR 3-1/2” - 4” DRAIN PLUG FILLER CAP LIFTGATE SHOWN WITH GRAVITY DOWN PUMP & MOTOR FIG. 14-1 MOTOR POWER CABLE BOTTOM STARTER SOLENOID POWER DOWN PUMP FIG. 14-2
5. Bolt on the pump cover as shown in FIG. 15-1. Torque the bolts (cap screws) to 10 - 14 lbs.- in. POWER UNIT (REF) CAP SCREWS (5 PLACES) FLAT WASHERS (5 PLACES) PUMP COVER UNBOLTING / BOLTING PUMP COVER FIG. 15-1 11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 15
Page 1: M-00-41 REV D AUGUST 2012 MAINTENAN
Page 4 and 5: TABLE OF CONTENTS WARNINGS ........
Page 6 and 7: Comply with the following WARNINGS
Page 8 and 9: LIFTGATE TERMINOLOGY MTB-25 & MTB-3
Page 10 and 11: PERIODIC MAINTENANCE PERIODIC MAINT
Page 12 and 13: PERIODIC MAINTENANCE CHECKING HYDRA
Page 16 and 17: PERIODIC MAINTENANCE PLATFORM ADJUS
Page 18 and 19: REPLACING PLATFORM TORSION SPRING 1
Page 20 and 21: PERIODIC MAINTENANCE SAFETY HOOK MA
Page 22 and 23: MAIN FRAME ASSEMBLY VIEWED FROM UND
Page 24 and 25: LIFT FRAME & PARALLEL ARMS 3 5 4 1
Page 26 and 27: PLATFORM & FLIPOVER ASSEMBLY (RAMP)
Page 28 and 29: PLATFORM & FLIPOVER ASSEMBLY (SPECI
Page 30 and 31: GRAVITY DOWN PUMP COVER & MOUNTING
Page 32 and 33: 12 VDC POWER UNIT (GRAVITY DOWN) CA
Page 34 and 35: POWER DOWN PUMP COVER & MOUNTING PL
Page 36 and 37: POWER DOWN HYDRAULIC COMPONENTS SEE
Page 38 and 39: 12 VDC POWER UNIT (POWER DOWN) 5 1
Page 40 and 41: DECALS NOTE: Ensure there is no res
Page 42 and 43: HYDRAULIC SYSTEM DIAGRAMS HYDRAULIC
Page 44 and 45: ELECTRICAL SYSTEM DIAGRAMS ELECTRIC
Page 46 and 47: TROUBLESHOOTING PLATFORM WILL NOT R
Page 48 and 49: TROUBLESHOOTING PLATFORM RAISES PAR
Page 50 and 51: 11921 Slauson Ave. Santa Fe Springs

MTB-25 & MTB-30 - Maxon

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