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TESTING<br />

The importance of vigorous EMC<br />

testing on products<br />

Quality <strong>is</strong> extremely important to <strong>Deep</strong> <strong>Sea</strong> <strong>Electronics</strong> (DSE) at the forefront of the generator<br />

control industry for over 35 years. Its new products are subjected to vigorous EMC tests <strong>which</strong><br />

need to be met before any product <strong>is</strong> launched, reports Technical Director, Dave Hartley.<br />

Electro-Magnetic Compatibility (EMC)<br />

testing <strong>is</strong> essential to ensure<br />

electrical interference or 'no<strong>is</strong>e'<br />

levels are addressed and kept in check.<br />

EMC can be simply defined as a product<br />

not providing sources of electromagnetic<br />

interference to other equipment, whilst<br />

at the same time not being the subject of<br />

interference from other equipment, such<br />

that normal operation <strong>is</strong> comprom<strong>is</strong>ed.<br />

Generally, EMC 'no<strong>is</strong>e' can be generated<br />

by equipment, or natural sources, and be<br />

transmitted through the air or be<br />

conducted via cables as a potential<br />

d<strong>is</strong>turbance to a piece of equipment.<br />

A piece of equipment can also be a<br />

possible generator of EMC as well as also<br />

susceptible to EMC from other equipment.<br />

Therefore, EMC protection has to be<br />

designed to cover both. The aim of<br />

building in EMC protection circuitry <strong>is</strong> for<br />

the equipment to be able to control all<br />

reasonable levels of EMC and continue in<br />

normal operation.<br />

Years of testing and experience have<br />

gone into developing Industry Standards<br />

for a wide variety of applications, with<br />

the BS-EN 61000 series being generally<br />

accepted. The Standards subscribe to<br />

acceptable test limits for Industry<br />

Radiated Em<strong>is</strong>sion testing<br />

applications, and are<br />

widely accepted. Several<br />

years ago, <strong>Deep</strong> <strong>Sea</strong><br />

<strong>Electronics</strong> (DSE) took a<br />

dec<strong>is</strong>ion to design and test<br />

to EMC levels <strong>which</strong><br />

exceeded recogn<strong>is</strong>ed<br />

Standards.<br />

Despite putting an extra<br />

load on the design<br />

elements of a Control<br />

Module, the aim was to<br />

provide additional EMC<br />

protection as a more robust benefit in the<br />

field. To achieve these aims, it was<br />

necessary to provide an on-site<br />

development and test facility, <strong>which</strong> <strong>is</strong><br />

now part of the fabric in DSE.<br />

Initially, the investment level in<br />

Industry-accepted test equipment, such as<br />

Schaffner, was very high but th<strong>is</strong> has<br />

subsequently proved to be a w<strong>is</strong>e<br />

investment.<br />

A screened room was built to<br />

accommodate testing and now gives DSE<br />

the ability to test to pre-Compliance<br />

levels in the full confidence that results<br />

will ultimately be confirmed at a<br />

recogn<strong>is</strong>ed laboratory for Certification<br />

purposes.<br />

There are currently seven Test and<br />

Development Engineers trained in EMC<br />

testing at DSE. Each engineer carries out<br />

testing to a pre-defined set of test<br />

procedures and standard reports.<br />

Such <strong>is</strong> the quality of the testing and<br />

equipment available that customers have<br />

been known to ask if the facility could be<br />

made available to them, for their own<br />

equipment testing.<br />

When all <strong>is</strong> said and done, the approach<br />

taken by DSE can only be justified by<br />

positive results in the field. Th<strong>is</strong>,<br />

ultimately, <strong>is</strong> down to feedback from<br />

Conducted Em<strong>is</strong>sions testing<br />

Readout from Conducted Em<strong>is</strong>sions<br />

testing.<br />

Customers who are now increasingly<br />

aware of EMC effects on their business.<br />

One such major customer, in Brazil, who<br />

carries out h<strong>is</strong> own independent EMC<br />

checks, has declared that DSE products<br />

are the "most resilient products they have<br />

tested", amongst all they have covered.<br />

Based in the UK, <strong>Deep</strong> <strong>Sea</strong> <strong>Electronics</strong> <strong>is</strong><br />

the world's largest designer and<br />

manufacturer of engine and generator<br />

control modules.<br />

Establ<strong>is</strong>hed in 1975 the company has<br />

establ<strong>is</strong>hed a strong reputation for its<br />

<strong>groundbreaking</strong> <strong>technology</strong> <strong>which</strong> <strong>is</strong><br />

simple to operate and extremely<br />

reliable.<br />

AIP<br />

Internet link<br />

www.deepseaplc.com<br />

12<br />

A UTUMN 2010 • AMERICAN I NDEPENDENT P OWER

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