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CE139 - Energy Saving Trust

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<strong>CE139</strong><br />

Building energy efficient<br />

buildings using modern<br />

methods of construction


Contents<br />

Introduction 3<br />

What are ‘modern methods of construction’ 4<br />

<strong>Energy</strong> efficiency 4<br />

Volumetric construction 5<br />

Panellised timber frame 5<br />

Modern methods 5<br />

Panellised steel frame 6<br />

Structural insulated panels (SIPs) 6<br />

Composite panels 7<br />

Tunnel form construction 7<br />

Insulating formwork 8<br />

Aircrete block and plank 8<br />

Costs and conclusions 9<br />

Case study 1:<br />

Tunnel form in-situ concrete (Millennium Plus at the Nightingale) 10<br />

Case study 2:<br />

Panellised light gauge steel frame (Oakridge Estate, Basingstoke) 11<br />

Case study 3:<br />

Super E timber frame (North Bersted) 12<br />

Case study 4:<br />

Hybrid steel frame (Georgian Gardens) 13<br />

Case study 5:<br />

Structural insulated panel (Sompting, Sussex) 14<br />

Case study 6:<br />

Timber I beam ‘zero heating’ home (Peterculter) 15<br />

<br />

Building energy efficient buildings using modern methods of construction


Introduction<br />

Home energy use is responsible for 28 per cent of<br />

UK carbon dioxide emissions which contribute to<br />

climate change. By following best practice standards,<br />

new build and refurbished housing will be more<br />

energy efficient and will reduce these emissions,<br />

saving energy, money and the environment.<br />

Housing Associations are currently being strongly<br />

encouraged by the Housing Corporation to use<br />

innovative forms of construction (so-called ‘modern<br />

methods of construction’) when building new<br />

developments. This policy is a direct result of the<br />

Government’s response to a number of drivers that<br />

have resulted in what it perceives to be a crisis in<br />

housing supply.<br />

The annual rate of house building is currently at its<br />

lowest point for many years. The main reason for<br />

this decline is the level of local authority procurement<br />

falling to around zero by the early 1990s. The rate of<br />

private sector house building has remained reasonably<br />

constant over the last 30 years, and while housing<br />

association new build increased slightly to a peak of<br />

around 30,000 in the mid 1990s it never compensated<br />

for the fall in local authority build.<br />

Despite the encouragement from political and<br />

regulatory quarters to make greater use of modern<br />

methods, many stakeholders are still unsure about<br />

modern methods of construction for a number<br />

of reasons. In the case of housing associations<br />

there is uncertainty about whether or not modern<br />

methods are able to deliver energy efficient homes<br />

at affordable prices. This leaflet aims to demonstrate<br />

that homes that exceed the requirements of building<br />

regulations in terms of their energy efficiency can be<br />

built cost-effectively.<br />

All the schemes illustrated meet the requirements of<br />

the <strong>Energy</strong> <strong>Saving</strong> <strong>Trust</strong> best practice standards for<br />

new build in terms of their Carbon Index and many of<br />

their U-values. The <strong>Energy</strong> <strong>Saving</strong> <strong>Trust</strong> best practice<br />

standards have energy efficiency requirements that go<br />

beyond building regulations for new housing. Details<br />

of the standards are given in a separate <strong>Energy</strong> <strong>Saving</strong><br />

<strong>Trust</strong> publication – see back page for details.<br />

In areas of growth, house construction in the private<br />

sector has tended to concentrate on the production<br />

of traditional houses – either semi-detached family<br />

homes or larger detached executive homes. These<br />

private sector dwellings are beyond the reach of most<br />

first time buyers, particularly key-workers in relatively<br />

low-paid jobs in the public sector such as the fire<br />

service and the health sector. The Government is<br />

looking to housing associations to provide dwellings<br />

for those who cannot afford to buy.<br />

The Housing Corporation is the key agency regulating<br />

delivery of housing in the social housing sector. They<br />

assist with delivery of policy via grants awarded<br />

through the Approved Development Programme<br />

(ADP). A proportion of the ADP has been ring-fenced<br />

(The Challenge Fund) for the delivery of new homes<br />

quickly and cost effectively, in areas of high demand<br />

(such as London and the south east) as well as<br />

stimulating a step change in supply by encouraging<br />

innovative forms of construction.<br />

Courtesy of FormWorksUK<br />

Building energy efficient buildings using modern methods of construction


What are ‘modern methods of construction’<br />

Modern methods of construction is a collective term<br />

being used to describe a number of new construction<br />

methods that are being introduced into UK house<br />

building that differ significantly from so‐called<br />

‘traditional’ brick and block construction. There is<br />

no precise or universally agreed definition of what<br />

constitutes modern methods, although in 2003 the<br />

Housing Corporation introduced a six-fold classification<br />

system (see right) for describing the construction<br />

methodologies for current house building.<br />

Category 6 describes all traditionally-built dwellings;<br />

hence categories 1 to 5 would be classed as modern<br />

methods of construction.<br />

Each of the construction classes above can be built<br />

using a number of different materials, leading to a<br />

wider range of more specific descriptions, such as<br />

‘volumetric steel frame construction’, timber framed<br />

panellised construction and so on. The most common<br />

materials are timber, steel (in the form of light-gauge<br />

galvanised steel) and concrete, although a range of<br />

composite systems are being introduced also.<br />

<strong>Energy</strong> efficiency<br />

Whatever the construction form or material, modern<br />

methods are able to produce very energy efficient<br />

dwellings. However, just as in conventional cavity<br />

masonry construction, the overall energy efficiency<br />

of the finished dwelling depends heavily on getting<br />

the original design and specification right. It should<br />

be borne in mind, however, that in the case of<br />

manufactured housing systems the amount of<br />

thermal insulation installed as part of the manufacture<br />

can vary widely – in some systems it will be none but<br />

in other instances will be more than is required to<br />

meet building regulations. It can also vary according to<br />

client specifications.<br />

Housing Corporation construction classification<br />

1 Off-site manufactured – volumetric<br />

Factory-produced three-dimensional units<br />

stacked on site to form the dwelling. Typically<br />

a three bedroomed semi would comprise four<br />

units excluding roof.<br />

2 Off-site manufactured – panellised<br />

Factory-produced flat panel units assembled on<br />

site to produce the three dimensional structure.<br />

3 Off-site manufactured – hybrid<br />

A combination of volumetric and panellised<br />

units in the same structure.<br />

4 Off-site manufactured – sub-assemblies<br />

and components<br />

Factory-produced items not regarded as a<br />

full ‘system’ but replace parts of the structure<br />

normally fabricated on site. Examples would<br />

include pre-fabricated floor and roof cassettes<br />

and dormers.<br />

5 Non off-site manufactured modern<br />

methods of construction<br />

Innovative site-based forms of construction.<br />

Examples would include in-situ concrete<br />

constructions such as tunnel form and<br />

insulating formwork and other site based<br />

systems such as thin joint blockwork.<br />

6 Not applicable (ie ’traditional’)<br />

Some modern methods lend themselves to achieving<br />

high levels of thermal performance simply because<br />

of the way they are made or because of their geometry<br />

and form. Pages 5 to 8 summarise the main forms<br />

of modern method and the attributes that influence<br />

the thermal performance of the dwellings produced<br />

with them.<br />

<br />

Building energy efficient buildings using modern methods of construction


Modern methods<br />

Volumetric construction<br />

Panellised timber frame<br />

Figure 1<br />

Volumetric unit being craned into place<br />

Description<br />

Three dimensional units manufactured within a factory.<br />

Units can be made from a range of materials (any<br />

material that can produce a structural panel could be<br />

used to make volumetric units) but most commonly<br />

are framed structures in timber or light gauge steel.<br />

Attributes affecting thermal performance<br />

Volumetric units can be manufactured to be very<br />

airtight. Those based on framed structures can have<br />

insulation installed in the factory. Other attributes<br />

relating to specific panellised structures would<br />

also apply.<br />

Figure 2<br />

Timber fame panel showing factory-applied<br />

window and insulation<br />

Description<br />

Arrangement of studs and rails enclosed within two<br />

sheets of lining material with insulation within. The<br />

stud can either be of solid construction (depth usually<br />

at least 89mm) or of timber I beams (depths usually<br />

150mm or above).<br />

There is some debate within the industry about<br />

whether or not timber frame should be regarded as<br />

a modern method of construction. The amount of<br />

fabrication done in the factory varies but for timber<br />

frame to be regarded as a ‘modern method’ a<br />

manufacturer would need to do substantially more<br />

than supply panels that comprise the studwork and<br />

sheathing board, or incorporate some recent innovation<br />

such as the use of timber I beams. Factory installation<br />

of insulation should produce good quality control.<br />

Panellised construction also tends to lead to more<br />

airtight structures provided they are made accurately.<br />

Attributes affecting thermal performance<br />

Factory installation of windows for example, should<br />

lead to good air-tightness around openings. Systems<br />

based on solid timber studs may be more slender than<br />

those made with timber I beams, and so lead to walls<br />

with more modest thermal performance. I beams are<br />

relatively deep and so will require more insulation to fill<br />

the void, hence be more energy efficient.<br />

Building energy efficient buildings using modern methods of construction


Modern methods<br />

Panellised steel frame<br />

Structural insulated panels (SIPs)<br />

Figure 3<br />

‘Open’ light gauge steel framed panels being erected<br />

(Courtesy of The Forge Company)<br />

Figure 4<br />

Image showing construction of SIP panels<br />

(Courtesy of Kingspan TEK)<br />

Description<br />

Panels of light gauge steel are usually delivered without<br />

insulation or sheet materials (although they can have<br />

insulation factory applied).<br />

Typically the depth of studs would be ~70mm or<br />

greater.<br />

Attributes affecting thermal performance<br />

Panellised construction can produce airtight<br />

structures if panels are accurately manufactured.<br />

Insulation is usually applied to the exterior of steel<br />

frame to produce a ‘warm frame’ construction to<br />

minimise thermal bridges. Additional insulation can be<br />

accommodated between studs to give higher levels of<br />

thermal performance.<br />

Description<br />

SIP panels are a composite of two sheets of lining<br />

material (typically oriented strand board or cement<br />

based boards) bonded to a continuous rigid foam core<br />

to produce a structural panel. The panels need not<br />

contain internal load-bearing studs, although studs are<br />

sometimes included around openings and at corners.<br />

SIP systems sometimes also use the same specification<br />

of panel for roof structures.<br />

Attributes affecting thermal performance<br />

Because there are relatively few studs there are fewer<br />

thermal bridges in SIP panels compared to a framed<br />

panel made from similar materials. They also tend to<br />

be thicker than many framed panels. These factors,<br />

combined with the usual good air-tightness associated<br />

with panellised construction, mean that SIP panels tend<br />

to produce structures that inherently have good thermal<br />

characteristics.<br />

<br />

Building energy efficient buildings using modern methods of construction


Modern methods<br />

Composite panels<br />

Tunnel form construction<br />

Figure 5<br />

Composite panel system in use<br />

Description<br />

A number of composite panels are currently in use<br />

which comprise a rigid insulation core within a wire<br />

space frame, all enclosed within a fine aggregate<br />

concrete or render. Openings for windows etc can<br />

be formed in the factory or formed on site by using<br />

a range of different panels (eg special lintel and<br />

spandrel panels).<br />

Attributes affecting thermal performance<br />

The thermal insulation within the panels is not<br />

continuous leading to a significant thermal bridge<br />

at the junction between two adjacent panels. The<br />

systems are therefore usually used in conjunction<br />

with other site‐installed insulation such as cavity<br />

insulation or external wall insulation. The amount<br />

of additional insulation will determine the overall<br />

thermal performance, but the systems are able to<br />

produce high standards of energy efficiency.<br />

Figure 6<br />

Skeletal structure of open-ended bays produced<br />

using tunnel form construction<br />

Description<br />

Tunnel form is a technique to produce internal<br />

walls and floors using cast in-situ concrete. External<br />

walls (apart from the side walls) are constructed<br />

using other techniques, which can be conventional<br />

cavity masonry, or framed infill panels. Construction<br />

detailing would be similar to crosswall and concrete<br />

frame constructions. The walls would be cast onto<br />

prepared foundations comprising typically a beam<br />

and block ground floor.<br />

Attributes affecting thermal performance<br />

The thermal efficiency of structures produced using<br />

tunnel form is determined largely by the specification<br />

of the infill structure, which is not normally classed<br />

as part of the system and is usually commissioned<br />

separately. The dwellings have the potential to be<br />

very airtight, and the extensive use of concrete will<br />

yield structures of high thermal mass.<br />

Building energy efficient buildings using modern methods of construction


Modern methods<br />

Insulating formwork<br />

Aircrete block and plank<br />

Figure 7<br />

Insulating formwork with reinforcement ready for<br />

concrete pour<br />

Description<br />

Insulating formwork uses two layers of rigid foam<br />

as permanent shuttering for a reinforced concrete<br />

wall. The insulation can be in the form of two sheets<br />

of rigid foam tied together, or in the form of large<br />

hollow blocks.<br />

Attributes affecting thermal performance<br />

The fact that the finished structure has a continuous<br />

layer of foam (usually polystyrene) internally and<br />

externally means that thermal bridges are effectively<br />

eliminated from areas of plain walling. The structures<br />

are very airtight.<br />

Figure 8<br />

Aircrete blocks and planks being used to form walls<br />

and intermediate floor of a dwelling<br />

Description<br />

Aircrete has been in use for many years in blockwork,<br />

but a recent innovation is the use of thin joint<br />

techniques, where a thin (4mm) layer of special<br />

adhesive replaces the normal relatively thick mortar<br />

joint. Large planks of reinforced aircrete can also be<br />

used to produce both ground and intermediate floors,<br />

and also to create a pitched roof structure.<br />

Attributes affecting thermal performance<br />

To achieve good levels of energy efficiency<br />

aircrete would usually be used in conjunction with<br />

supplementary insulation (either as part of cavity<br />

masonry or as external insulation to a solid aircrete<br />

wall). The thin joint system is beneficial because there<br />

is a much lower cross section of mortar acting as a<br />

thermal bridge.<br />

<br />

Building energy efficient buildings using modern methods of construction


Costs and conclusions<br />

The build costs of dwellings will be influenced by<br />

many factors including:<br />

• The number of dwellings.<br />

• The size and built form.<br />

• The level of energy efficiency attained.<br />

• The construction technology.<br />

The conclusion from the case studies presented is that<br />

high levels of energy efficiency are readily achievable<br />

with a range of modern methods. Although costs<br />

vary widely between the schemes, the range is in line<br />

with current costs for new-build housing indicating<br />

that using modern methods of construction can<br />

deliver higher energy efficiency standards, whilst still<br />

remaining cost competitive.<br />

• The standard of finishes.<br />

• Amenity levels provided.<br />

• Infrastructure costs.<br />

It is therefore very difficult to draw any firm conclusions<br />

by comparing the costs of different schemes. In the<br />

case studies below cost data are reported, although<br />

it has not been possible to check whether the costs<br />

quoted have been calculated on an equivalent basis.<br />

The scale of the projects varies widely, from a single<br />

dwelling to several hundred dwellings, with similar<br />

differences in terms of the associated infrastructure<br />

works. The relative costs for the different projects<br />

should not, therefore, be interpreted as being<br />

indicative of the relative costs of the different<br />

construction technologies.<br />

Building energy efficient buildings using modern methods of construction


Case study 1: Tunnel form in-situ concrete<br />

(Millennium Plus at the Nightingale)<br />

Millennium Plus at the Nightingale is a new build development by<br />

Southern Housing Group using tunnel form construction. The structure<br />

of the dwellings is formed by casting open-ended concrete bays against<br />

re-usable steel shutters, the bays being closed with highly insulated<br />

factory-produced timber framed panels. Cladding is a conventional<br />

brick outer leaf. The scheme was started in 2000 and the first phase<br />

completed in 2001. Later phases are still under construction.<br />

Standards of energy efficiency have consistently exceeded the<br />

requirements of building regulations, and the phase currently under<br />

construction (phase 7B and C) is producing flats with a typical Carbon<br />

Index of 9 or above.<br />

Key features<br />

Figure 9<br />

Completed dwellings on the Nightingale development<br />

built using tunnel form<br />

Figure 10<br />

Dwellings under construction on the Nightingale<br />

development<br />

Client<br />

Contact<br />

Architect<br />

Construction<br />

Ground floor<br />

External walls<br />

Roof<br />

Windows<br />

Heating<br />

Southern Housing Group<br />

Jill Beaver, Project Manager<br />

Tel 08456 120 021<br />

Watkins Gray International LLP<br />

Suspended beam and block floor with 50mm<br />

foil-faced insulation over plus 70mm reinforced<br />

sand/cement screed. U-value 0.2 – 0.25W/m 2 K<br />

(depending on exposed perimeter.)<br />

Side walls brick, cavity, 50mm foil-faced urethane<br />

insulation 150mm reinforced concrete.<br />

U-value 0.3W/m 2 K<br />

Front and rear walls Brick, cavity, insulated timber<br />

frame infill panels (89mm deep studs fully filled<br />

with phenolic foam) U-value 0.27W/m 2 K<br />

Prefabricated roof cassettes to pitched roof<br />

U-value 0.25W/m 2 K<br />

Softwood with double glazed units<br />

U-value range 1.3 to 1.7W/m 2 K<br />

Gas condensing combination boilers<br />

(SEDBUK 90 per cent) with interlock, radiators,<br />

thermostatic radiator valves, room stat, programmer<br />

Carbon Index 8.5 – 9.5<br />

Build costs<br />

£1,621 per m 2 average including all circulation<br />

and infrastructure, excluding fees.<br />

10 Building energy efficient buildings using modern methods of construction


Case study 2: Panellised light gauge steel frame<br />

(Oakridge Estate, Basingstoke)<br />

Oakridge, a development of 299 dwellings for Sentinel Housing Group, utilised<br />

light gauge steel frame panellised construction for the first two phases (total of<br />

157 dwellings). The homes, constructed by Forge Llewellyn from steel frames<br />

manufactured by Ayrshire Steel Framing, share standardised layouts – visual<br />

variety was achieved externally by incorporating a variety of physical features<br />

(such as bays, dormers and balconies) along with a variety of finishes (different<br />

coloured renders, brick and timber cladding). Dormers and balconies were also<br />

prefabricated in glass reinforced plastic (GRP).<br />

Feedback from tenants has been very positive, with reported fuel savings of up<br />

to £30 per month compared to their previous dwellings.<br />

Key features<br />

Client<br />

Contact<br />

Architect<br />

Construction<br />

Ground floor<br />

External walls<br />

Roof<br />

Windows<br />

Heating<br />

Sentinel Housing Group Ltd<br />

Greg Dickson<br />

Tel 0800 195 5515<br />

greg.dickson@shgl.org.uk<br />

HTA<br />

Insulated reinforced concrete slab with edge insulation.<br />

U-value 0.16 – 0.18W/m 2 K (depending on exposed<br />

perimeter.)<br />

Warm steel frame construction as follows:<br />

Brick or rendered block / cavity / 53mm insulation board<br />

/ 100mm infill insulation to steel studs.<br />

U-value 0.26W/m 2 K<br />

Pitched roof (insulation between rafters)<br />

U-value 0.20W/m 2 K<br />

Pitched roof (insulation between joists)<br />

U-value 0.16W/m 2 K<br />

Low-e double glazing Argon filled (90 per cent)<br />

U-value 1.5W/m 2 K<br />

Gas condensing standard or combination boilers<br />

(SEDBUK 90 per cent) with interlock, radiators, TRVs,<br />

room and cylinder stats, 5+2 day programmer.<br />

Ventilation is via passive stack.<br />

Figure 11<br />

Oakridge dwellings shortly after completion<br />

Figure 12<br />

Oakridge estate under construction<br />

(Courtesy of Sentinel Housing Group)<br />

Carbon Index 8.5 – 9.6<br />

EcoHomes<br />

Build costs<br />

Good<br />

£1,215 per m 2 . This is ~5-10 per cent higher than traditional<br />

masonry construction, but is built to higher standards of<br />

energy efficiency. Greg Dickson of Sentinel says ‘costs<br />

should be compared on a whole life basis – over a<br />

period of 30 years the steel frame would be cost‐neutral<br />

compared to traditional construction’.<br />

Building energy efficient buildings using modern methods of construction 11


Case study 3: Super E timber frame<br />

(North Bersted)<br />

Super E is a Canadian standard yielding dwellings with high standards of<br />

thermal insulation and airtightness. Kelsey Housing Association decided to<br />

pilot the system on a detached family home within a development of nine<br />

properties. The components for the house structure were supplied to the UK<br />

construction company (Geoffrey Osborne Ltd) by Canadian manufacturer<br />

Alouette Homes, who also sent a team to the UK to train Osborne staff in the<br />

relevant assembly techniques.<br />

High standards of airtightness are achieved by careful detailing of the external<br />

breather paper, ensuring that there are no gaps and sealing all joins. Positive<br />

feedback has been given by the occupier who is very happy with the house in<br />

terms of quality, running costs and air quality. Noise levels from outside are also<br />

reported to be especially good.<br />

Key features<br />

Figure 13<br />

Completed house<br />

(Courtesy of Kelsey Housing Association)<br />

“We used the Super E system because it<br />

offers cost savings to the housing association<br />

combined with improvements in quality of<br />

life for residents and reduced impact on the<br />

environment”<br />

– Andrew Fellows, Chief Executive of Kelsey<br />

Client<br />

Architect<br />

Construction<br />

Ground floor<br />

External walls<br />

Roof<br />

Windows<br />

Air pressure test<br />

Heating<br />

Kelsey Housing Association<br />

Miller Hughes<br />

Concrete beam floor system with power-floated screed.<br />

U-value 0.27W/m 2 K<br />

Super E timber frame system with brick outer leaf.<br />

U-value 0.28W/m 2 K<br />

Pitched roof<br />

U-value 0.14W/m 2 K<br />

U-value 1.8W/m 2 K<br />

1.41 ac/h@50Pa<br />

Gas condensing combination boiler (SEDBUK 90.9 per cent)<br />

with heat recovery ventilation system.<br />

Carbon Index 8.3<br />

Build costs £723 per m 2<br />

Figure 14<br />

Super E house under construction showing careful<br />

detailing of vapour control layer<br />

(Courtesy of Kelsey Housing Association)<br />

12 Building energy efficient buildings using modern methods of construction


Case study 4: Hybrid steel frame<br />

(Georgian Gardens)<br />

This project by Black Country Housing and Community Services Group Ltd<br />

was a pair of semi-detached bungalows for elderly people. The main structure<br />

was from steel frame cassettes in conjunction with a combined kitchen and<br />

bathroom module in volumetric construction. The construction system used<br />

enabled a weather tight structure in three days. Services in the kitchen/bathroom<br />

module were factory installed.<br />

The manufacturers of the steel frame components (Renaissance Enlightened<br />

Building Ltd) also acted as project manager and contractor. The bungalows have<br />

a range of enhancements and innovative features including Lifetime Homes<br />

features such as hoist-ready ceilings, knock-out panels for flexibility, level access<br />

showers, doors to ‘secured-by-design’ standard and an insulated fridge space<br />

which also provides heat for the draught lobby.<br />

Key features<br />

Client<br />

Contact<br />

Architect<br />

Construction<br />

Ground floor<br />

External walls<br />

Roof<br />

Windows<br />

Air pressure test<br />

Heating<br />

Black Country Housing and Community<br />

Services Group Ltd<br />

Richard Baines, Senior Environmental Consultant<br />

Tel 0121 561 1969<br />

bainesr@bcha.co.uk<br />

Renaissance Enlightened Building<br />

Solid concrete floor to all areas except kitchen and<br />

bathroom modules which have integral steel joisted floors.<br />

U-value 0.2W/m 2 K<br />

Brick outer leaf, cavity, 75mm partial fill mineral fibre batts,<br />

steel frame with factory-applied 80mm high performance<br />

foamed plastic insulation board.<br />

U-value 0.17W/m 2 K<br />

Warm pitched roof from pre-fabricated steel-framed roof<br />

cassettes. U-value 0.17W/m 2 K<br />

Low-e, Argon filled aluminium-clad timber windows with<br />

humidity-sensitive trickle vents.<br />

U-value 1.8W/m 2 K<br />

Not carried out<br />

Gas condensing combination boiler (SEDBUK A – rated<br />

– 90.1 per cent) feeding wet radiators. Full suite of controls.<br />

Figure 15<br />

Completed bungalows<br />

(Courtesy of Black Country Housing and Community Services Group Ltd)<br />

Figure 16<br />

Bungalows under construction showing steel frame<br />

(Courtesy of Black Country Housing and Community Services Group Ltd)<br />

Carbon Index 8.3<br />

Build costs<br />

Build costs were ~£900 per m 2 which includes many<br />

additional items such as features relating to Lifetime Homes<br />

and Secured by Design and other innovations developed by<br />

Black Country Housing such as insulated fridge spaces.<br />

Building energy efficient buildings using modern methods of construction 13


Case study 5: Structural insulated panel<br />

(Sompting, Sussex)<br />

This development, a terrace of three houses constructed entirely from SIP panels, was<br />

part of a trial to compare SIP construction with standard timber frame. Osborne Homes<br />

started to explore the possibility of using SIPs as an alternative to timber frame when<br />

demand for the latter outstripped supply thus restricting the number of units the builder<br />

could build. They developed the ‘Jabhouse’ whole house system with SIP manufacturer<br />

Vencel Resil.<br />

Figure 17<br />

Dwellings shortly after completion<br />

(Courtesy of Osborne Homes)<br />

The aim was to compare SIP and timber frame constructions from the viewpoint of<br />

cost and speed of erection. Four standard timber frame dwellings were built adjacent to<br />

the SIPs dwellings so that real comparisons could be made. Both types of house were<br />

constructed on an insulated concrete base. Despite delays on the SIP panel (due to the<br />

proximity of overhead power lines rather than the use of SIP technology), the timber<br />

framed dwellings were erected in nine days and the SIP dwellings were erected in four<br />

days . Osborne Homes believe that in future schemes a SIP house will take a day to<br />

install rather than two for timber frame, and the design process will also be simpler. As<br />

far as cost is concerned Osborne report that both systems cost the same but the SIP<br />

system offers additional environmental benefits including building performance.<br />

Key features<br />

Client<br />

Contacts<br />

Southern Housing Group<br />

Keith MacDonald, Development Officer<br />

Tel 01403 224877<br />

keith.macdonald@shgroup.org.uk<br />

Figure 18<br />

SIP panels under erection<br />

(Courtesy of Osborne Homes)<br />

Architect<br />

Construction<br />

Ground floor<br />

External walls<br />

Roof<br />

Party walls<br />

Windows<br />

Colin Mitchell, Business Development Director, Osborne Homes<br />

Tel 01243 787811<br />

Martin Critchell<br />

Concrete beam with EPS infill blocks with a power floated screed.<br />

U-value 0.20W/m 2 K (depending on exposed perimeter)<br />

Pre-finished cladding, drained and ventilated cavity, 154mm SIP<br />

panel with 130mm Expanded Polystyrene core.<br />

U-value 0.23W/m 2 K<br />

Prefabricated SIP roof cassettes (Jabroof Slimfix) to pitched roof with<br />

room in the roof U-value 0.20W/m 2 K<br />

Reducing the heat loss to neighbours in terraced housing<br />

U-value 0.18W/m 2 K<br />

U-value 1.60W/m 2 K<br />

Air pressure test 5.16m 3 /hr/m 2<br />

Heating<br />

Gas combination boilers (SEDBUK 91.2 per cent), small radiators,<br />

TRVs, 3m 2 solar water collectors. Ventilation is via passive stack<br />

Carbon Index 9.1<br />

EcoHomes<br />

Build costs<br />

Very Good<br />

£1,015 per m 2 (same as the equivalent timber framed dwelling)<br />

14 Building energy efficient buildings using modern methods of construction


Case study 6: Timber I beam ‘zero heating’ home<br />

(Peterculter)<br />

This single detached dwelling is the result of a research programme and was<br />

designed by Gökay Deveci in collaboration with Robert Gordon University<br />

and Aberdeen City Council. The aim of the project was to deliver radical<br />

environmental improvements over current standard housing, in particular to<br />

remove the need for a dedicated heating system. The final development, for<br />

a private client, was completed in 1999. The construction is of highly insulated<br />

timber I beams with recycled newsprint insulation for both the roof and walls.<br />

The house is built on a highly insulated concrete floor. The concrete floor<br />

provides thermal mass to even out temperature swings.<br />

Figure 19<br />

The designer has incorporated a range of environmental features<br />

(environmentally friendly materials such as locally-grown Scottish larch cladding,<br />

Krypton-filled triple glazing, solar panels for heating hot water and passive<br />

solar design). The design was optimised using a life cycle cost analysis, and<br />

thermal imaging was undertaken to confirm the quality of the insulation etc.<br />

Build costs £405 per m 2<br />

The only heating source in the dwelling is a wood-burning stove to be used as<br />

a backup. The performance of the dwelling was monitored over a six month<br />

Completed zero heating home<br />

(Courtesy of Gökay Devici)<br />

period covering the coldest part of winter and some of the warmest parts of<br />

summer. Based on the results of the monitoring annual space heating bills are<br />

estimated to be no more than £45.<br />

Key features<br />

Client<br />

Private client<br />

Architect Gökay Deveci<br />

Contact Gökay Deveci<br />

Tel 01224 263714<br />

g.devici@rgu.ac.uk<br />

Construction<br />

Ground floor 200mm rigid insulation under concrete base<br />

U-value 0.13W/m 2 Figure 20<br />

K (estimated)<br />

Zero heating house under construction showing<br />

External walls Timber frame (I beam) with 300mm recycled newsprint<br />

insulation. U-value 0.11W/m 2 K<br />

timber I beams<br />

(Courtesy of Gökay Devici)<br />

Roof<br />

Pitched roof, timber I beam with 400mm recycled<br />

newsprint insulation. U-value 0.1W/m 2 K (estimated)<br />

Windows Triple glazed with Low-e coating and Krypton gas.<br />

U-value 0.15W/m 2 K (estimated)<br />

Heating Wood burning stove for backup only – no other heating<br />

system. Ventilation via mechanical ventilation with heat<br />

recovery<br />

Carbon Index 10<br />

Building energy efficient buildings using modern methods of construction 15


<strong>CE139</strong><br />

Further information<br />

The <strong>Energy</strong> <strong>Saving</strong> <strong>Trust</strong> offers information on energy efficiency, sets standards for the housing industry and<br />

provides technical guidance, tools and training on how to meet those standards. The standards, covering<br />

Good Practice, Best Practice and Advanced Practice, provide an integrated package of measures for all<br />

aspects of new build and refurbishment.<br />

For more information call 0845 120 7799 or visit www.est.org.uk/housingbuildings<br />

The following publications may be of interest<br />

<strong>Energy</strong> Efficiency in New Housing: Summary of Specifications for England, Wales and Scotland (CE12)<br />

<strong>Energy</strong> Efficiency in New Housing: Summary of Specifications for Northern Ireland (CE24)<br />

Renewable energy in housing – case studies (CE28)<br />

Innovative social housing – case study (CE37)<br />

Thamesmead Ecopark – case study (CE130)<br />

<strong>Energy</strong> <strong>Saving</strong> <strong>Trust</strong> 21 Dartmouth Street, London SW1H 9BP Helpline 0845 120 7799 Fax 0845 120 7789<br />

bestpractice@est.org.uk www.est.org.uk/housingbuildings<br />

<strong>CE139</strong> © <strong>Energy</strong> <strong>Saving</strong> <strong>Trust</strong> August 2005. E&OE<br />

All technical information was produced by BRE on behalf of the <strong>Energy</strong> <strong>Saving</strong> <strong>Trust</strong><br />

This publication (including any drawings forming part of it) is intended for general guidance only and not as a substitute for the application of professional expertise.<br />

Anyone using this publication (including any drawings forming part of it) must make their own assessment of the suitability of its content (whether for their own purposes or<br />

those of any client or customer), and the <strong>Energy</strong> <strong>Saving</strong> <strong>Trust</strong> cannot accept responsibility for any loss, damage or other liability resulting from such use.<br />

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