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920i Six Card Expansion Board Installation Instructions - Rice Lake ...

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<strong>920i</strong> Programmable HMI Indicator/Controller<br />

<strong>Six</strong>-<strong>Card</strong> <strong>Expansion</strong> <strong>Board</strong> <strong>Installation</strong> <strong>Instructions</strong><br />

PN 69783<br />

This document contains procedures used to install<br />

six-card expansion boards in wall mount models of<br />

<strong>920i</strong> indicators.<br />

See the <strong>920i</strong> <strong>Installation</strong> Manual, PN 67887, for<br />

general installation and configuration information,<br />

including option card slot numbering and port<br />

assignments.<br />

NOTE: The slot/location jumper on the six-card<br />

expansion board must be set to the 3–8 position for all<br />

standard installations. The 9–14 jumper position is<br />

used only in special applications using two six-card<br />

expansion boards.<br />

For applications using two six-card expansion boards,<br />

use cable PN 87164 to connect the J2 connector on the<br />

first board (slots 3–8) to J1 on the second board (slots<br />

9–14).<br />

Disconnect power before opening indicator<br />

enclosure.<br />

Use a wrist strap to ground yourself and<br />

protect components from electrostatic<br />

discharge (ESD) when working with circuit<br />

boards.<br />

Option cards are not hot-pluggable. Disconnect power to the<br />

expansion board before installing option cards.<br />

Ensure that option cards are aligned with standoffs and<br />

installed on the correct connector. Installing cards on the<br />

adjacent connector (for example, plugging a card intended for<br />

J6 onto the J3 connector) may damage the card.<br />

3–8<br />

9–14<br />

SLOT/LOCATION JUMPER<br />

ISP<br />

3–8<br />

J1<br />

9–14<br />

1<br />

U3<br />

J2<br />

1<br />

1<br />

J3 J4 J5<br />

J6<br />

J7<br />

J8<br />

+3.3V<br />

+5V<br />

GND<br />

+6V<br />

–6V<br />

–6V<br />

GND<br />

GND<br />

1 +6V<br />

J9<br />

POWER OUT<br />

Figure 1. <strong>Six</strong>-<strong>Card</strong> <strong>Expansion</strong> <strong>Board</strong><br />

1 +6V<br />

GND<br />

GND<br />

–6V<br />

J10<br />

POWER IN<br />

January 2005 71285


Wall Mount <strong>Installation</strong><br />

Use the following procedure to install the six-card<br />

expansion board in the wall mount enclosure. See<br />

Figure 2 below and Figure 3 on page 3 for locations of<br />

option kit components.<br />

1. Disconnect indicator from power source.<br />

2. Open enclosure.<br />

3. Clip the six cable ties that secure the cable<br />

assembly from the power supply to the CPU<br />

board. Remove power supply cable.<br />

4. Remove adhesive covering from two ribbon<br />

cable clamps and install on door and side wall<br />

of enclosure (see Figure 2 on page 2).<br />

5. Mount six-card expansion board on studs at<br />

back of enclosure. Use ten 1/4" screws (PN<br />

14839) to secure board to studs (see Figure 3<br />

on page 3 for screw locations).<br />

6. Attach ribbon cable to connector J7 on the<br />

CPU board, with the striped edge of the cable<br />

on the pin 1 side of the connector. (See<br />

Figure 3 on page 3 for connector and pin<br />

locations.)<br />

7. Slide the ribbon cable into the cable clamps<br />

and attach to connector J1 on the expansion<br />

board, with the striped edge of the cable on the<br />

pin 1 side of connector J1. Note that the ribbon<br />

cable must be folded (see Figure 2) for correct<br />

orientation at the connector.<br />

8. Attach long power cable assembly from<br />

connector J9 on the expansion board to the<br />

power input on the CPU board.<br />

9. Attach short power cable assembly from power<br />

supply to connector J10 on the expansion<br />

board.<br />

10. Set the slot/location jumper to the 3–8 position<br />

(see Figure 1 on page 1).<br />

11. Install option cards onto expansion board (see<br />

page 3). Use the supplied cable ties to secure<br />

all loose cables inside the enclosure.<br />

RIBBON CABLE<br />

CLAMPS<br />

INSTALLED<br />

OPTION CARDS<br />

ON SIX-CARD<br />

EXPANSION BOARD<br />

Figure 2. <strong>Six</strong>-<strong>Card</strong> <strong>Expansion</strong> <strong>Board</strong> Installed in Wall Mount Enclosure, Isometric View<br />

2 <strong>920i</strong> <strong>Six</strong>-<strong>Card</strong> <strong>Expansion</strong> <strong>Board</strong> <strong>Installation</strong> <strong>Instructions</strong>


SIX-CARD<br />

EXPANSION BOARD<br />

RIBBON CABLE<br />

J7<br />

PIN 1<br />

J1<br />

PIN 1<br />

1/4"<br />

SCREWS<br />

(10)<br />

J9<br />

J10<br />

POWER OUTPUT<br />

TO CPU BOARD<br />

POWER SUPPLY CABLE<br />

TO EXPANSION BOARD<br />

POWER SUPPLY<br />

CABLE TO CPU BOARD<br />

POWER SUPPLY<br />

Figure 3. <strong>Six</strong>-<strong>Card</strong> <strong>Expansion</strong> <strong>Board</strong> Installed in Wall Mount Enclosure<br />

Installing Option <strong>Card</strong>s<br />

Each option card is shipped with installation<br />

instructions specific to that card. The general procedure<br />

for all option cards is as follows:<br />

Option cards are not hot-pluggable.<br />

Disconnect power to the <strong>920i</strong> before<br />

installing option cards.<br />

Ensure that option cards are aligned with standoffs and<br />

installed on the correct connector. Installing cards on the<br />

adjacent connector (for example, plugging a card intended for<br />

J6 onto the J3 connector) may damage the card.<br />

1. Carefully align the large option card connector<br />

with connector J3–J8 on the expansion board.<br />

Press down to seat the option card in the<br />

expansion board connector.<br />

2. Use the screws provided in the option kit to<br />

secure the other end of the option card to the<br />

threaded standoffs on the expansion board.<br />

3. Make connections to the option card as<br />

required. Use cable ties to secure loose cables<br />

inside the enclosure.<br />

4. When installation is complete, secure the<br />

enclosure door and reconnect power to the<br />

indicator.<br />

The <strong>920i</strong> automatically recognizes all installed<br />

option cards when the unit is powered on. No<br />

hardware-specific configuration is required to<br />

identify the newly-installed card to the system.<br />

3

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