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HSM90S APCR 1405 Super Positive Inserts with a Polished Rake, for Machining Aluminum at High Rotation Speed r W S Rd° ap l Dimensions Recommended Machining Data IC28 ap (mm) fz (mm/t) Designation W r (1) ap l S HSM90S APCR 140508R-P 12.50 0.80 10.00 25.00 6.05 l 1.20-13.50 0.10-0.30 HSM90S APCR 140516R-P 12.50 1.60 10.00 25.00 6.00 l 2.00-13.50 0.10-0.30 HSM90S APCR 140520R-P 12.50 2.00 10.00 25.00 5.95 l 2.50-13.50 0.10-0.30 HSM90S APCR 140530R-P 12.50 3.00 10.00 25.00 5.85 l 3.50-13.50 0.10-0.30 HSM90S APCR 140532R-P 12.50 3.20 10.00 25.00 5.80 l 3.50-13.50 0.10-0.30 HSM90S APCR 140540R-P 12.50 4.00 10.00 25.00 5.70 l 4.50-13.50 0.10-0.30 HSM90S APCR 140550R-P 12.50 5.00 10.00 25.00 5.70 l 5.50-13.50 0.10-0.30 HSM90S APCR 140564R-P 12.50 6.40 10.00 25.00 5.70 l 7.00-13.50 0.10-0.30 •When machining at very high cutting speed and replacing the insert, it is recommended to also replace the screw. (1) Measured on the cutter Machining Examples Workpiece : Aluminum 7075 Machine: Makino type MAG Spindle Power: 80 kW max. Spindle Type: HSK 63FM Toolholder: HSK FM63 SEM Tool Balance: 30,000 R.P.M. Application: Shoulder Milling TEST REPORT 1 HIGH SPEED MILLING Tool description HSM90S FAL-D050-3-22-14 Tool diameter (mm) 50 No of teeth 3 Insert type HSM90S APCR 140520R-P Grade IC28 Cutting speed (m/min) 4150 Spindle speed (RPM) 26000 Feed per tooth (mm/t) 0.183 Table feed (m/min) 14.3 Depth of cut (mm) 4 Width of cut (mm) 40 Coolant Wet Metal removal rate (lit/min) 2.2 Spindle load (kw) 25 Spindle load 31% Tool life (min) 480 Machining length / corner (meter) 6850 Reason for cutting edge indexing Edge chipping, notching, flank wear Sound 91 dB Chip shape Smooth, short 138
Application: Up to Full Immersion TEST REPORT 2 Tool description HSM90S FAL-D050-3-22-14 Tool diameter (mm) 50 No of teeth 3 Insert type Grade HSM90S APCR 140532R-P IC28 Cutting speed (m/min) 4790 Spindle speed (RPM) 28000 Feed per tooth (mm/t) 0.22 Table feed (m/min) 18.5 Depth of cut (mm) 4 Width of cut (mm) 25-50 Coolant Wet Metal removal rate (lit/min) Up to 4.0 Spindle load (kw) 42% Spindle load Up to 33 KW Tool life (min) 530 Machining length / corner (meter) 9800 Reason for cutting edge indexing Sound Chip shape Edge chipping, notching, flank wear Less vibration vs. competitor Smooth, short Application: Up to Full Immersion TEST REPORT 3 Tool description HSM90S FAL-D050-2-22-14 Tool diameter (mm) 50 No of teeth 2 Insert type Grade HSM90S APCR 140520R-P IC28 Cutting speed (m/min) 4790 Spindle speed (RPM) 30000 Feed per tooth (mm/t) 0.254 Table feed (m/min) 15.24 Depth of cut (mm) 5 Width of cut (mm) 45-50 Coolant Wet Metal removal rate (lit/min) Up to 4.0 Spindle load (kw) 52 Spindle load Up to 65% Vibration Chip shape Less vibration vs. competitor Smooth, short 139
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