product data - StonCor Africa
product data - StonCor Africa
product data - StonCor Africa
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<strong>product</strong> <strong>data</strong><br />
Carbothane® 1345 ZA<br />
SELECTION DATA<br />
GENERIC TYPE: A single package oil-free polyurethane.<br />
GENERAL PROPERTIES: A hard, tough, urethane coating<br />
having outstanding resistance to abrasion and wear. Can be<br />
made non-skid where desired. Film is flexible, glossy, stain and<br />
mar resistant. Has greater resistance to wear and abrasion than<br />
deck enamels. Surface is easily cleaned. Resistant to most<br />
chemicals and solvents, oil and grease.<br />
RECOMMENDED USES: Over properly prepared interior<br />
concrete floors to protect the surfaces against excessive wear<br />
and dusting. Excellent for areas subjected to heavy foot and<br />
vehicular traffic such as aisles, warehouse floors and ramps.<br />
NOT RECOMMENDED FOR: Liquid immersion or splash and<br />
spillage of strong acids.<br />
CHEMICAL RESISTANCE GUIDE:<br />
Splash and Spillage or<br />
Exposure<br />
Fumes<br />
Acids<br />
Good (discolours)<br />
Alkalies<br />
Good<br />
Solvents-Aliphatic and fuels Excellent<br />
Solvents-Aromatic and Ketone Good<br />
Salt<br />
Good<br />
Water<br />
Excellent<br />
Oils and Grease<br />
Excellent<br />
TEMPERATURE RESISTANCE:<br />
Continuous: 66°C<br />
Non-continuous: 82°C<br />
FLEXIBILITY:<br />
Excellent.<br />
WEATHERING: Not suitable for exterior use. Will amber and<br />
chalk on sunlight exposure.<br />
ABRASION RESISTANCE: Excellent - 0,2 gm weight loss on<br />
Taber Abrader using 1000 Cycles with a CS-10 wheel with a 1<br />
kg weight.<br />
SUBSTRATES: Apply directly to properly prepared concrete,<br />
concrete block, masonry or other cementitious surfaces.<br />
TOPCOAT REQUIRED: None<br />
SPECIFICATION DATA<br />
THEORETICAL SOLIDS CONTENT OF MIXED<br />
MATERIAL:<br />
By Volume<br />
Carbothane 1345 ZA Colours 62 ± 1%<br />
RECOMMENDED DRY FILM THICKNESS PER COAT:<br />
50 microns<br />
THEORETICAL COVERAGE:*<br />
COLOURS:<br />
12.4 m²/l @ 50 microns<br />
CLEAR:<br />
6.0 m²/l @ 50 microns<br />
NOTE: Material losses during mixing and application will<br />
vary and must be taken into consideration when estimating<br />
job requirements.<br />
SHELF LIFE: 9 months. Once opened, the shelf life will be<br />
reduced.<br />
COLOURS: Red, Grey, Green, Yellow, Black<br />
NOTE: Colour may vary from batch to batch. Use Product<br />
from same batch for final coat. Surface may discolour if<br />
exposed to strong light source, or chemical spills.<br />
GLOSS: High gloss.<br />
ORDERING INFORMATION<br />
Price may be obtained from <strong>StonCor</strong> <strong>Africa</strong> Sales<br />
Representative or Main Office.<br />
APPROXIMATE SHIPPING WEIGHT:<br />
Carbothane 1345 ZA Colours<br />
Carboline Thinner #10<br />
5L<br />
6,7 kg<br />
4,9 kg<br />
FLASH POINT (Pensky-Martens Closed Cup):<br />
Carbothane 1345 ZA Colours 28°C<br />
Carboline Thinner # 10 24°C<br />
Mar 09 SA replaces Sept 07 SA<br />
To the best of our knowledge the technical <strong>data</strong> contained herein are true and accurate at the date of issuance and are subject to change without prior<br />
notice. User must contact <strong>StonCor</strong> <strong>Africa</strong> to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We<br />
guarantee our <strong>product</strong>s to conform to <strong>StonCor</strong> <strong>Africa</strong> quality control. We assume no responsibility for coverage, performance or injuries resulting<br />
from use. Liability, if any, is limited to replacement of <strong>product</strong>s. Prices and cost <strong>data</strong>, if shown , are subject to change without prior notice. NO OTHER<br />
WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY STONCOR AFRICA, EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW OR<br />
OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
APPLICATION INSTRUCTIONS<br />
These instructions are not intended to show <strong>product</strong> recommendations for specific service. They are issued as an aid in determining correct surface<br />
preparation, mixing instructions and application procedure. It is assumed that the proper <strong>product</strong> recommendations have been made. These<br />
instructions should be followed closely to obtain the maximum service from the materials.<br />
SURFACE PREPARATION: Remove any oil or grease from<br />
surface to be coated.<br />
Concrete floors should be at least as rough as medium grit<br />
sandpaper. The surface should be free of laitance. This can be<br />
accomplished by acid etch or mechanical abrasion. Do not coat<br />
concrete floors treated with hardening solutions unless test<br />
patch indicates satisfactory adhesion. Do not apply coating<br />
unless concrete has cured at least 28 days @ 25°C and 50%<br />
R.H.<br />
MIXING: Mix to smooth consistency before thinning. Thin 25%<br />
by volume with Carboline Thinner # 10 for first coat. Apply<br />
second coat undiluted.<br />
APPLICATION TEMPERATURES:<br />
Material<br />
Surface<br />
Normal 18-29°C 16-29°C<br />
Minimum 10°C 10°C<br />
Maximum 38°C 38°C<br />
Ambient<br />
Humidity<br />
Normal 10-32°C 35-80%<br />
Minimum 10°C 10%<br />
Maximum 43°C 90%<br />
Do not apply when the surface temperature is less than 2°C<br />
above the dew point. Special thinning and application<br />
techniques may be required above or below normal condition.<br />
SPRAY: Use adequate air volume for correct application. Hold<br />
gun 200-250 mm from the surface and at a right angle to the<br />
surface.<br />
Use a 50% overlap with each pass of the gun. On irregular<br />
surfaces, coat the edges first, making an extra pass later.<br />
NOTE: The following equipment has been found suitable,<br />
however, equivalent equipment may be substituted.<br />
CONVENTIONAL: Use a 10 mm minimum I.D. Material Hose.<br />
Mfr. & Gun Fluid Tip Air Cap<br />
Binks # 18 or # 62 63B 63PB<br />
DeVilbiss P-MBC or JGA FX (Approx. .043 ID) 704<br />
AIRLESS: Use a 10 mm minimum I.D. Material Hose.<br />
Mfr. & Gun<br />
Pump*<br />
DeVilbiss JGB-507 QFA-514<br />
Graco 205-591 President 30:1 or Bulldog 30:1<br />
Binks Model 500 Mercury 5C<br />
* Teflon packings are recommended and available from<br />
pump manufacturer.<br />
Use a 0.015" tip with 2000 psi. (138 Bar)<br />
BRUSH OR ROLLER: Brush or spread using long even<br />
full strokes. Avoid rebrushing. Rollers should be medium<br />
nap mohair or lint free lambs wool. Use slow even strokes<br />
with maximum amount of thinner to avoid air entrapment.<br />
Avoid rerolling.<br />
NON-SKID SURFACE: Broadcast Non - skid grit into the<br />
second-to-last coat of Carbothane 1345 ZA. Apply a full<br />
coat of Carbothane 1345 ZA over the silica for ease of<br />
cleaning.<br />
DRYING TIMES:<br />
Between Coats Final Cure<br />
@ 50% R.H.<br />
@ 50% R.H.<br />
12 hours 10°C 48 hours<br />
8 hours 16°C 36 hours<br />
6 hours 24°C 24 hours<br />
4 hours 32°C 18 hours<br />
NOTE: If more than 12 hours @ 25°C or equivalent time<br />
has elapsed between coats, special surface preparation<br />
will be required.<br />
CLEAN UP: Use Carboline Thinner # 10<br />
STORAGE CONDITIONS:<br />
Temperature:<br />
4-43°C<br />
Humidity: 0-95%<br />
For more detailed information please consult specific<br />
Carboline Application Guides<br />
CAUTION: MAY CONTAIN FLAMMABLE SOLVENTS. KEEP AWAY FROM SPARKS AND OPEN FLAMES. IN CONFINED AREAS WORKMEN MUST WEAR<br />
FRESH AIRLINE RESPIRATORS. HYPERSENSITIVE PERSONS SHOULD WEAR GLOVES OR USE PROTECTIVE CREAM. ALL ELECTRONIC<br />
EQUIPMENT AND INSTALLATIONS SHOULD BE MADE AND GROUNDED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE. IN AREAS<br />
WHERE EXPLOSION HAZARDS EXIST, WORKMEN SHOULD BE REQUIRED TO USE NONFERROUS TOOLS AND TO WEAR CONDUCTIVE<br />
AND NONSPARKING SHOES.<br />
An<br />
Company<br />
<strong>Africa</strong><br />
<strong>StonCor</strong> <strong>Africa</strong> (Pty) Ltd<br />
Co. Reg. No.: 1996/01848/07<br />
Tel No : +27 11 254 5500<br />
Website: www.stoncor.co.za<br />
E-mail: stoncorsa@stoncor.com