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Table of Contents • Joining Method - Mechanical Groved Couplings ...........................................................34 • Joining Method - Gasketed Pipe ...................................................................................35 • Field Assembly of Gasketed Joint .................................................................................35 • Deflection .......................................................................................................................36 • Assembly Instructions ....................................................................................................37 • Transition Joints & Specialty Fittings .............................................................................38 • Underground Installation ...............................................................................................38 • Above Ground Installation .............................................................................................39 • Hangers & Supports ......................................................................................................39 • Special Pipe - Spears ® PVC Clear ..................................................................................45 • Special Pipe - Spears ® Low Extractable PVC ...............................................................47 • Special Pipe - Spears ® LabWaste CPVC Corrosive Waste Drainage ......................51 • Special Pipe - Spears ® FlameGuard ® CPVC Fire Sprinkler Piping Systems .............52 • Special Pipe - Spears ® CTS CPVC Piping Systems .....................................................53 • Spears ® PVC & CPVC Duct .............................................................................................57 • Chemical Resistance Data for Pressure Piping ............................................................63 • Chemical Resistance Data for LabWaste ® Drainage System ......................................70 • Industry Standards & Test Methods ...............................................................................74 • Industry Piping Formulas ................................................................................................76 • Basic Conversions ...........................................................................................................78 • Glossary of Terms ............................................................................................................82 • Spears ® Product Line Overview .....................................................................................88 • PVC & CPVC Schedule 80 Special Reinforced Fittings ...............................................94 • Limited Lifetime Warranty ................................................................... Inside Back Cover ii
General Information Purpose of this Manual This manual is intended as resource for use by specification engineers, installers, and users in the selection, design and installation of PVC and CPVC systems installed using Spears ® or other pipe products. All information contained within this manual is considered vital to obtain proper system performance and must be read and fully understood before attempting to install these products. If you have any questions about the safe and proper installation of these products, contact Spears ® Manufacturing Company, 15853 Olden Street, Sylmar CA 91342 USA, Telephone (818) 364-1611. Spears ® PVC and CPVC Materials PVC Polyvinyl Chlorides (PVC) is one of the most widely used plastic piping materials. PVC is environmentally sound, provides long service life, is light weight and easy to install, has superior corrosion resistance, is cost effective, and widely accepted by codes. PVC pipe is manufactured by extrusion and PVC fittings are manufactured by injection molding or fabrication. PVC is an amorphous thermoplastic material with physical properties that make it suitable for a wide variety of pressure and non-pressure applications and can be compounded for optimum performance. PVC pipe and fittings are used for drain-waste-vent (DWV), sewers, water mains, water service lines, irrigation, conduit, and various industrial installations. Spears ® high quality PVC compounds give optimum chemical and corrosion resistance with a full range of pressure handling capabilities. Spears ® PVC materials are certified by NSF International to applicable standards, including NSF Standard 61 for use in potable water service and to ASTM STD D1784, Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC) Compounds that specifies Cell Classification for minimum physical property requirements. These include resin type, impact strength, tensile strength, modulus of elasticity in tension, heat deflection temperature and flammability. Spears ® minimum PVC Cell Classification is 12454 for rigid (unplasticized) PVC. The ASTM Type and Grade is PVC Type I, Grade I and the typical long and short term strength designation of material for pressure piping is PVC 1120. See Industry Standards and Test Methods, Physical Properties and Chemical Resistance sections for additional information. Spears ® PVC Pipe & Systems Product Lines EverTUFF ® Industrial Schedule 80 Pressure Pipe & Fittings Spears ® Clear PVC Schedule 40 & Schedule 80 Pipe & Fittings Spears ® Low Extractable Ultra Pure Water Piping & Fittings Spears ® PVC Duct & Fittings Spears ® PVC Double Containment Pipe & Fittings Spears ® Supplemental PVC Fittings, Valves & Accessories CPVC Chlorinated polyvinyl chloride (CPVC) is created by post chlorination of the PVC polymer. This produces up to a 60°F higher heat handling capability than PVC and greater fire resistance, plus a broad range of chemical resistance. CPVC is excellent for use in process piping, hot and cold water service, corrosive waste drainage and other elevated temperature applications. CPVC provides relatively low cost compared to alternative materials for similar use. CPVC pipe is manufactured by extrusion and CPVC fittings are manufactured by injection molding or fabrication. Spears ® produces a variety of CPVC pipe, fittings, valves, system accessories and specialty systems. Spears ® high quality CPVC compounds give optimum chemical and corrosion resistance with a full range of pressure handling capabilities. Spears ® CPVC materials are certified by NSF International to applicable standards, including NSF Standard 61 for use in potable water service and to ASTM STD D1784, Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC) Compounds that specifies Cell Classification for minimum physical property requirements. These include resin type, impact strength, tensile strength, modulus of elasticity in tension, heat deflection temperature and flammability. Spears ® minimum CPVC Cell Classification is 23447 for rigid (unplasticized) CPVC. The ASTM Type and Grade is CPVC Type IV Grade I and the typical long and short term strength designation of material for pressure piping is CPVC 4120. See Industry Standards and Test Methods, Physical Properties and Chemical Resistance sections for additional information. Spears ® CPVC Pipe & Systems Product Lines EverTUFF ® Industrial Schedule 40 & Schedule 80 CPVC Pressure Pipe & Fittings EverTUFF ® CTS CPVC Hot and Cold Water Plumbing Distribution Pipe & Fittings LabWaste CPVC Corrosive Waste Drainage System Pipe & Fittings FlameGuard ® CPVC Fire Sprinkler Products Pipe & Fittings Spears ® CPVC Duct & Fittings Spears ® CPVC Double Containment Pipe & Fittings Spears ® Supplemental CPVC Fittings, Valves & Accessories 1
Page 1 and 2: Plastic Pipe Handbook SPEARS ® PLA
Page 3: Table of Contents • General Infor
Page 7 and 8: Dimensions & Pressure Ratings PVC &
Page 9 and 10: Dimensions & Pressure Ratings SDR 3
Page 11 and 12: Engineering & Design Data FLOW VELO
Page 13 and 14: Engineering & Design Data Flow Rate
Page 25 and 26: Engineering & Design Data Thermal E
Page 27 and 28: Engineering & Design Data Hangers o
Page 29 and 30: Engineering & Design Data Critical
Page 31 and 32: Installation Avoid contact with ski
Page 33 and 34: Installation Average Cure Times Rel
Page 35 and 36: Installation Supplemental Informati
Page 37 and 38: Installation Joining Method - Threa
Page 39 and 40: Installation Joining Method - Gaske
Page 41 and 42: Installation Assembly Instructions
Page 43 and 44: Installation Backfilling: Undergrou
Page 45 and 46: Installation PVC PIPE SUPPORT SPACI
Page 47 and 48: Installation PVC PIPE SUPPORT SPACI
Page 49 and 50: Special Pipe - Spears ® PVC Clear
Page 51 and 52: Special Pipe - Spears ® Low Extrac
Page 53 and 54: Special Pipe - Spears ® Low Extrac
Page 55 and 56:
Special Pipe - Spears ® LabWaste C
Page 57 and 58:
Special Pipe - Spears ® CTS CPVC P
Page 59 and 60:
Special Pipe - Spears ® CTS CPVC P
Page 61 and 62:
Spears ® PVC & CPVC Duct PVC & CPV
Page 63 and 64:
Spears ® PVC & CPVC Duct Product R
Page 65 and 66:
Spears ® PVC & CPVC Duct Hanger Su
Page 67 and 68:
CHEMICAL RESISTANCE DATA FOR PRESSU
Page 69 and 70:
Page 71 and 72:
Page 73 and 74:
Page 75 and 76:
CHEMICAL RESISTANCE DATA FOR LabWas
Page 77 and 78:
CHEMICAL RESISTANCE DATA FOR LabWas
Page 79 and 80:
INDUSTRY STANDARDS & TEST METHODS C
Page 81 and 82:
INDUSTRY PIPING FORMULAS Friction L
Page 83 and 84:
BASIC CONVERSIONS PRESSURE - contin
Page 85 and 86:
BASIC CONVERSIONS ENERGY - continue
Page 87 and 88:
GLOSSARY OF TERMS CELLULOSE: Inert
Page 89 and 90:
GLOSSARY OF TERMS MONOMER: The simp
Page 91 and 92:
GLOSSARY OF TERMS ULTRAPURE WATER (
Page 93 and 94:
SPEARS ® PRODUCT LINE OVERVIEW Bal
Page 95 and 96:
SPEARS ® PRODUCT LINE OVERVIEW PVC
Page 97 and 98:
SPEARS ® PRODUCT LINE OVERVIEW Ser
Page 99 and 100:
LIMITED LIFETIME WARRANTY Except as
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