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Service manual FastMig Pulse power sources version 1.1

Service manual FastMig Pulse power sources version 1.1

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Error<br />

Problem description<br />

Error codes<br />

Solution description<br />

Err 1<br />

Err 3<br />

Err 4<br />

Err 5<br />

Err 8<br />

Err 27<br />

Err 42<br />

Err 43<br />

Err 45<br />

Err 50<br />

Err 62<br />

Err 81<br />

MEM ERR<br />

NO BUS<br />

Power source not calibrated or calibration data cannot be<br />

read<br />

Over voltage, mains supply<br />

Over heat, <strong>power</strong> source<br />

Auxiliary voltage +15VDC too low (control card led H9<br />

+15VDC)<br />

FPGA not configured<br />

Water cooler error<br />

WF Motor over current warning, delayed fault at 3,5A<br />

WF Motor over current error, delayed lock at 5A<br />

Gas guard alert (only if gas guard connected and activated)<br />

Function is not activated<br />

Power source not connected or not identified<br />

Welding program not found<br />

Error while reading or writing to memory<br />

Panel can not connect to the CAN bus<br />

Restart <strong>power</strong> source, if the problem continues after multiple startups, check the <strong>power</strong><br />

source control cards.<br />

Check the main voltage.<br />

Do not shut down the machine, cooling fans will cool the machine. Check the ventilation.<br />

If cooling fans are not running, check the <strong>power</strong> source connections and voltages.<br />

Main supply voltage is too low or aux supply faulty, check the main/aux supplies. Can<br />

show up also if one of the mains phases is missing.<br />

Note! Only one of the three phases can affect this error if missing (one where aux<br />

transformer is NOT connected).<br />

Restart the <strong>power</strong> source, if the problem continues after multiple startups check the<br />

<strong>power</strong> source control cards.<br />

Check the water cooler connections and functions. For more details check the cooler<br />

service <strong>manual</strong>.<br />

Check the gun and the consumable parts.<br />

Check the gun and the consumable parts.<br />

Check the shielding gas, gas guard and all the connections.<br />

If function is required, please order proper license.<br />

Check the intermediate cable. Feeder is <strong>power</strong>ed up but it can not identify the <strong>power</strong><br />

source.<br />

If welding program is required, please order proper welding program and license.<br />

Machine can not write to feeder memory card, check the cables and connections,<br />

possibly broken control/memory card.<br />

Check the flat cables. Check the panels

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