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Service manual FastMig Pulse power sources version 1.1

Service manual FastMig Pulse power sources version 1.1

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Safety test<br />

Safety test should be carried out before opening machine or connecting it to the mains <strong>power</strong><br />

supply, to protect the service technician.<br />

All the new machines are tested in the factory, but it is recommended to repeat these tests before and after service repair work.<br />

The safety test is divided into two parts, protective earth (PE) conductor continuity and insulation resistance measuring.<br />

PE conductor continuity measuring:<br />

PE continuity is measured between protective earth conductor and machine chassis. Resistance should be less than 100mΩ<br />

(0,1Ω). Below is a calculation to determine the desired test voltage<br />

R = 100mΩ<br />

I = 15A<br />

U<br />

= ?<br />

U = R × I = 0,1Ω×<br />

15A<br />

= 1,5V<br />

When using 15A as the measuring current, the voltage should be less<br />

than 1,5V between PE conductor and machine chassis. Then the<br />

resistance must be less than 100mΩ.<br />

Easiest way to measure PE conductivity is to have special tester like<br />

Megger PAT32. It tests conductivity using an input current of 25A, so<br />

voltage should be less that 2,5V.<br />

The protective conductor continuity measuring can be<br />

done with equipment similar to that shown in these<br />

pictures

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