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Metallic Expansion Joints - Thorburn Flex Inc

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THORBURN<br />

FLEXIBLE PIPING SPECIALIST<br />

WHY USE THORBURN'S METAL BELLOWS<br />

TYPE EXPANSION JOINTS?<br />

All piping or ducting systems are subjected to changes in their geometry due to various factors, some of which are:<br />

a) Thermal:<br />

i.e. • Startup to operating temp.<br />

• Variations in ambient temp.<br />

• Emergency or fault conditions<br />

b) Pressure:<br />

i.e. • Deformation, due to constant pressure<br />

• Deformation, due to pulsating pressure<br />

• Deformation, due to vibration<br />

c) Mechanical:<br />

i.e. • Movement of other<br />

equipment<br />

• Thermal growth in<br />

other equipment<br />

Where the incorporation of sufficient natural flexibility in such a<br />

piping or ducting becomes a problem, three basic alternative<br />

solutions are open to the systems analyst.<br />

1) The expansion loop<br />

2) The slip type expansion joint<br />

3) <strong>Thorburn</strong> bellows type expansion joint<br />

1) EXPANSION LOOPS<br />

The "loop" is the oldest method of dealing with pipe movement<br />

and probably the most expensive when one considers today's<br />

high costs of material and labour. In addition, pressure drops,<br />

heat loss, high anchor loading together with the large space<br />

requirement, can make this method economically unsound for<br />

the relatively small amount of movements that can be<br />

accommodated with the pipe loop.<br />

3) HOW A THORBURN METALLIC BELLOWS WORKS<br />

<strong>Thorburn</strong>'s metallic bellows is a flexible seal. The convoluted<br />

portion of an expansion joint is designed to flex when thermal<br />

movements occur in the piping system. The number of convolutions<br />

depends upon the amount of movement the bellows must<br />

accommodate or the force that must be used to accomplish<br />

this deflection.<br />

The convoluted element must be strong enough circumferentially<br />

to withstand the line pressure of the system, yet responsive<br />

enough longitudinally to flex. The longitudinal load (pressure<br />

thrust) must then be absorbed by some other type of device.<br />

These are usually anchors, tie rods, hinges, or Gimbal structures.<br />

Pressure thrust can be calculated by multiplying the effective<br />

area shown in the catalogue by the working pressure.<br />

2) SLIP TYPE EXPANSION JOINTS<br />

Derived from the "Stuffing Box", the slip type expansion joint is<br />

an improvement on the <strong>Expansion</strong> Loop but is somewhat limited<br />

in its applications, being suitable for axial motion only. Small<br />

amounts of lateral or angular displacement will cause binding<br />

and eventually premature leakage. The design of this product is<br />

such that a regular examination and maintenance program must<br />

be introduced so that if leakage occurs, packing is tightened or<br />

replaced.<br />

In most cases the initial cost of the Slip type expansion joint<br />

greatly exceeds that of the Bellows expansion joint designed for<br />

the same application. Another factor to be considered is maintenance<br />

costs of Bellows type vs. the Slip type, as the bellows type<br />

requires no maintenance once correctly installed.<br />

Graphic illustration<br />

of <strong>Thorburn</strong>'s<br />

tied universal expansion joint<br />

BELLOWS MOVEMENTS<br />

BELLOWS TYPICAL SHAPES<br />

Types of bellows movement Principle for operation of Toroidal shape, extremely Lyre shape, pressure<br />

a bellows corrugation pressure resistant resistant and flexible<br />

Collars<br />

Axial Angular Lateral<br />

Page 5

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