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Penpak raises <strong>the</strong><br />
manufacturing bar<br />
Peninsula Packaging is entrenching its position as one of<br />
<strong>the</strong> premier manufacturers of blown and printed film in <strong>the</strong><br />
Western Cape with <strong>the</strong> recent commissioning of state-of-<strong>the</strong>-art<br />
equipment valued in excess of R30 million.<br />
Peninsula Packaging (Penpak)<br />
is in <strong>the</strong> process of reorganising<br />
its production capabilities to<br />
ensure that each operation is a centre<br />
of excellence, offering <strong>the</strong> very best in<br />
quality in both production and print.<br />
That was <strong>the</strong> message from regional<br />
chief executive Keith Watkins at an<br />
open day attended by 70 customers.<br />
‘The new equipment is industry-leading<br />
kit and will provide opportunities and<br />
capabilities that we simply did not have<br />
access to in <strong>the</strong> past,’ Keith said.<br />
The new Reifenhäuser-Keifel extruder<br />
– one of four in <strong>the</strong> Group – is capable<br />
of producing 500kg per hour of multilayered<br />
film and, coupled with its<br />
radioactive isotope gauge monitoring<br />
system, can ensure that manufacturing<br />
specifications are maintained within 2%<br />
of tolerances.<br />
Ano<strong>the</strong>r addition to Penpak’s<br />
production line is <strong>the</strong> W&H Miraflex<br />
eight-colour printer. With a high runspeed<br />
and advanced registration<br />
technology, <strong>the</strong> new printer is capable<br />
of producing <strong>the</strong> highest-quality printed<br />
film, with product changeovers taking<br />
less than 20 minutes.<br />
‘This equipment is part of our national<br />
programme to streng<strong>the</strong>n and position<br />
our operations as <strong>the</strong> industry leaders<br />
in <strong>the</strong>ir chosen segments,’ Keith said.<br />
‘The new multi-layer extruder will<br />
produce several product lines, including<br />
specialised film <strong>for</strong> <strong>the</strong> milk-sachet<br />
market. This industry is capital intensive<br />
and demands regular investment to stay<br />
abreast of technological advances.<br />
Astrapak is committed to remaining a<br />
leader, a strategy underscored by <strong>the</strong><br />
Group’s investment of around R180<br />
Inspecting a sample from <strong>the</strong> W&H Miraflex eight-colour printer recently installed at<br />
Peninsula Packaging (from left): machine operator Shawn Williams, Robin Fortune,<br />
operations manager Mike Thompson and print manager Patrick Meyer.<br />
million in new equipment this financial<br />
year.’<br />
Penpak has also introduced two<br />
innovations this year. The first, a resealable<br />
bag with shelf-life extension<br />
properties designed specifically <strong>for</strong><br />
lettuce, has been an instant success,<br />
replacing <strong>the</strong> traditional punnet and<br />
shrinkwrap <strong>for</strong>mat. The second, <strong>the</strong><br />
Fox Bag (see opposite), is designed<br />
<strong>for</strong> citrus, potatoes and onions, where<br />
breathability is an important factor. The<br />
combination of a film front and mesh<br />
rear offers shelf-life extension properties<br />
without detracting from attractive<br />
branding opportunities.<br />
Penpak was established in 1979 and<br />
became part of <strong>the</strong> Astrapak Group<br />
in 1997. It’s now one of <strong>the</strong> largest<br />
producers of film <strong>for</strong> <strong>the</strong> fresh produce,<br />
bakery and industrial sectors to both <strong>the</strong><br />
local and export markets in <strong>the</strong> Western<br />
Cape, is ISO 9001:2008 accredited and<br />
has one of <strong>the</strong> cleanest plants in <strong>the</strong><br />
local industry.<br />
‘Our industry is constantly evolving,<br />
requiring advancements in <strong>the</strong> materials<br />
used to create packaging as well as<br />
<strong>the</strong> physical <strong>for</strong>m <strong>the</strong>y take,’ Keith said.<br />
‘Astrapak is committed to setting <strong>the</strong><br />
pace on both fronts, and our customers<br />
will reap <strong>the</strong> rewards of this approach.’<br />
6<br />
ASTRAPAK NEWS