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Orlando Volpato, Delphi - AEA – Associação Brasileira de ...

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One of the advantages of a diesel-ethanol engine, over an engine converted to<br />

ethanol only operation (i.e. using Otto cycle) is that the engine can run in a diesel fuel<br />

only mo<strong>de</strong>, if <strong>de</strong>sired.<br />

In figure 16 is <strong>de</strong>picted how the engine control module and the associated sensors<br />

and actuators are connected in the diesel-ethanol system.<br />

Fig. 16: Agricultural tractor diesel-ethanol control system<br />

In the original diesel engine, a pedal connected to the control lever via a cable<br />

controls the amount of fuel <strong>de</strong>livered. A conventional throttle position sensor is<br />

mounted on the control lever to inform the ECM of the diesel fuel pump position; this<br />

will enable the mo<strong>de</strong>ling of the diesel fuel <strong>de</strong>livered. See figure 17.<br />

Fig. 17: Accelerator pedal sensor mounting<br />

Besi<strong>de</strong>s the electronic control module, minimal components were ad<strong>de</strong>d for the<br />

correct working of the system. Those inclu<strong>de</strong> a 58X crank wheel (an engine timing<br />

wheel with 60 teeth geometry and 2 missing teeth to enable engine synchronization),<br />

crank sensor, accelerator pedal position sensor, ethanol injectors, engine<br />

temperature sensor, ethanol fuel tank, fuel pump and fuel pressure regulator.<br />

Additional, vehicle related components, are also used, like: Diesel-Only Switch,<br />

indication light and a diagnostic connector.<br />

The indication light is on when the engine is working in diesel-ethanol mo<strong>de</strong>; it might<br />

also indicate failures, e.g. continuous blinking or be part of a field programming of<br />

engine characteristics.<br />

In case of failures, a malfunction co<strong>de</strong> can be send using a blink co<strong>de</strong> as used many<br />

years ago for the passenger vehicles.<br />

Page 13 of 18

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