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YUASA - The world's leading battery manufacturer

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AGM Explained<br />

Yuasa Automotive AGM<br />

• Improved active mass efficiency, through better<br />

absorption of the acid<br />

• Increased lifespan due to minimal active material<br />

shedding due to <strong>battery</strong> design<br />

• Higher cold start values<br />

• Totally Maintenance Free – zero water<br />

consumption<br />

• Spill proof/leak proof<br />

• Designed to meet latest OEM vehicle demands<br />

• Compatible with sensitive electronic equipment<br />

• AGM technology now factory fitted to numerous<br />

luxury cars and “Stop – Start” vehicle where<br />

increased AGM <strong>battery</strong> features are required<br />

Yuasa’s world <strong>leading</strong> motorcycle and industrial AGM<br />

(absorbent glass mat) technology comes to the automotive<br />

market. <strong>The</strong> Yuasa automotive AGM <strong>battery</strong> has been<br />

engineered to meet the growing extreme power demands of<br />

recently introduced vehicles now starting to enter the<br />

European aftermarket. Yuasa’s automotive AGM experience<br />

comes from vehicles such as the Mazda MX5 and the famous<br />

Toyota Prius and has now been launched for European vehicle<br />

<strong>battery</strong> designs.<br />

<strong>The</strong> new Yuasa AGM European 096 and 019 sized batteries<br />

provide reliable starting whilst coping with the extreme power<br />

needs of the modern vehicle. Laboratory evaluation is boasting<br />

4-5 times the cyclic durability of standard conventional flooded<br />

product and typically 16% higher starting power, even at lower<br />

temperatures. Increased reaction surface area ensures<br />

increased energy densities for faster engine rotation during<br />

starting and therefore maximising fuel efficiency.<br />

<strong>The</strong> AGM batteries utilises the same absorbent glass mat<br />

technology as used in Yuasa Motorcycle and Industrial<br />

batteries which have been on the market for over 44 years<br />

(1965). This absorbent glass mat absorbs the <strong>battery</strong>’s acid,<br />

enabling a more efficient use of the cell’s volume without the<br />

need for electrolyte reservoirs, as needed with conventional<br />

flooded batteries. <strong>The</strong> absorbent glass mat gives a number of<br />

key benefits to the design of the lead acid <strong>battery</strong>;-<br />

Within normal operating conditions, the use of the individual<br />

cell valve design and glass mat plate separation ensures<br />

gas recombination occurs and ensures that no water is<br />

lost therefore negating the need for electrolyte reservoirs<br />

and freeing the user from maintenance.<br />

• One way venting system providing partial pressure in<br />

each cell ensuring 100% leak proof and safe handling.<br />

• <strong>The</strong> acid absorption of the glass mat means that the<br />

<strong>battery</strong> packs can be operated under higher pressures<br />

than conventional flooded batteries this has benefits<br />

including significantly prolonging <strong>battery</strong> cycle durability<br />

by minimising paste shedding.<br />

• <strong>The</strong> increased pack pressures of the AGM <strong>battery</strong><br />

increase the batteries resistance to vibration.<br />

• More reaction surface area ensuring higher starting<br />

capacity within the same footprint as conventional<br />

flooded batteries.<br />

Frequently Asked questions<br />

Q. What are the differences between flooded and AGM<br />

Lead Acid batteries?<br />

A. See above, AGM batteries are built using a glass mat<br />

separator which enable all the electrolyte required by the<br />

<strong>battery</strong> to be stored within the glass mat, also allowing any<br />

gasses given off during charging to be recombined into<br />

water meaning that the batteries are totally maintenance<br />

free. <strong>The</strong> design benefits of the glass mat over<br />

conventional flooded batteries enable the <strong>battery</strong> pack to<br />

operate under higher pressure without the fear of<br />

insufficient electrolyte between the plates, <strong>leading</strong> to the<br />

step change in durability offered by AGM batteries over<br />

flooded. <strong>The</strong> quality of the glass mat is a critical item in<br />

ensuring the optimum life of the <strong>battery</strong> versus its<br />

application. This experience has been gained by Yuasa<br />

from over 44 years experience in the field using this<br />

technology. <strong>The</strong> automotive application <strong>battery</strong> designs<br />

are balanced with greater high rate starting performance<br />

and cycle life for the increased service/technological<br />

requirements of modern vehicle designs.<br />

Q. What are the differences between GEL and AGM<br />

(starved) batteries?<br />

A. Both are recombinant batteries (i.e. under normal<br />

operating conditions they recombine the gases given off<br />

during charging to form water) and both are classified as<br />

sealed valve regulated.<br />

<strong>The</strong> major difference is that in the AGM, the electrolyte is<br />

fully soaked into a special absorbed glass mat separator<br />

which immobilises the acid, whereas in the GEL batteries<br />

the acid is mixed with Silica to form a GEL also<br />

immobilising the acid. <strong>The</strong> benefits of AGM over GEL are<br />

that with the use of absorbed glass mat, the <strong>battery</strong> pack<br />

can be operated under a greater operating pressure so<br />

improving cyclic durability. With GEL, similar pack pressure<br />

can not be used so durability is usually provided by<br />

increased paste density which is good for life but not as<br />

good for high rate startability performance as required for<br />

automotive applications.<br />

Q. Why is charging voltage so critical to both GEL and<br />

AGM batteries?<br />

A. Charge voltage is critical with these types of batteries as<br />

both are recombinant batteries. This means that the<br />

oxygen that is normally produced on the positive plate in all<br />

lead acid batteries recombines with hydrogen given off by<br />

the negative plate. <strong>The</strong> recombination of the hydrogen and<br />

oxygen produces water, which recycles back to the <strong>battery</strong><br />

acid, therefore the <strong>battery</strong> is maintenance free and does<br />

not need topping up.<br />

<strong>The</strong> sealing vent used in the design ensures that a positive<br />

internal pressure is maintained to ensure the<br />

recombination of the gasses occur and not allow the cell to<br />

dry out and fail.<br />

Information<br />

<strong>YUASA</strong> - <strong>The</strong> <strong>world's</strong> <strong>leading</strong> <strong>battery</strong> <strong>manufacturer</strong><br />

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