S1-AM009-L - DDKS Industries, hydraulic components distributor
S1-AM009-L - DDKS Industries, hydraulic components distributor
S1-AM009-L - DDKS Industries, hydraulic components distributor
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CONTENTS<br />
PAGE<br />
typical characteristics-------------------------------------------------------------------------------------- 3<br />
fluid connections------------------------------------------------------------------------------------------- 3<br />
higher speed guides---------------------------------------------------------------------------------------- 4<br />
general information---------------------------------------------------------------------------------------- 4<br />
operation of pump----------------------------------------------------------------------------------------- 5<br />
mounting----------------------------------------------------------------------------------------------------- 5<br />
shaft options------------------------------------------------------------------------------------------------- 5<br />
shaft information------------------------------------------------------------------------------------------- 5<br />
side load capability----------------------------------------------------------------------------------------- 5<br />
piping-------------------------------------------------------------------------------------------------------- 5<br />
system relief valves---------------------------------------------------------------------------------------- 5<br />
service information----------------------------------------------------------------------------------------- 6<br />
recommended fluids--------------------------------------------------------------------------------------- 6<br />
viscosity----------------------------------------------------------------------------------------------------- 6<br />
viscosity index---------------------------------------------------------------------------------------------- 6<br />
temperature------------------------------------------------------------------------------------------------- 6<br />
maintenance------------------------------------------------------------------------------------------------- 6<br />
fluid cleanliness--------------------------------------------------------------------------------------------- 6<br />
comparison of solid contamination classification systems------------------------------------------- 6<br />
startup procedure for new installation------------------------------------------------------------------- 6<br />
troubleshooting--------------------------------------------------------------------------------------------- 7<br />
assembly tool drawings------------------------------------------------------------------------------------ 9<br />
figure 1 shaft seal installation tool---------------------------------------------------------------------- 9<br />
figure 2 ball bearing installation tool------------------------------------------------------------------- 9<br />
figure 3 shaft seal installation tool--------------------------------------------------------------------- 9<br />
figure 4 trunnion assembly tool------------------------------------------------------------------------ 10<br />
figure 5 trunnion removal tool------------------------------------------------------------------------- 10<br />
disassembly procedure----------------------------------------------------------------------------------- 11<br />
trunnion removal------------------------------------------------------------------------------------------ 12<br />
rework limits of wear parts------------------------------------------------------------------------------ 13<br />
parts inspection-------------------------------------------------------------------------------------------- 14<br />
figure 6 exploded view of pump----------------------------------------------------------------------- 17<br />
parts list---------------------------------------------------------------------------------------------------- 18<br />
assembly procedure--------------------------------------------------------------------------------------- 21<br />
cleaning and inspection-------------------------------------------------------------------------------- 21<br />
housing and shaft seal---------------------------------------------------------------------------------- 21<br />
shaft and bearing---------------------------------------------------------------------------------------- 21<br />
housing and shaft---------------------------------------------------------------------------------------- 21<br />
housing and hanger------------------------------------------------------------------------------------- 21<br />
barrel holddown----------------------------------------------------------------------------------------- 21<br />
barrel, piston/shoe/retainer----------------------------------------------------------------------------- 22<br />
housing and rotating group---------------------------------------------------------------------------- 22<br />
port block assembly------------------------------------------------------------------------------------- 22<br />
figure 7 port plate installation------------------------------------------------------------------------ 22<br />
torque on housing bolts-------------------------------------------------------------------------------- 23<br />
‘C’ compensator----------------------------------------------------------------------------------------- 23<br />
figure 8 ‘C’ compensator assembly------------------------------------------------------------------ 23<br />
‘F’ & ‘L’ compensator---------------------------------------------------------------------------------- 23<br />
figure 9 ‘F ‘& ‘L’ compensator----------------------------------------------------------------------- 23<br />
‘J’ & ‘K’ torque limiter--------------------------------------------------------------------------------- 24<br />
figure 10 ‘J’& ‘K’ torque limiter--------------------------------------------------------------------- 24<br />
‘T’ power limiter---------------------------------------------------------------------------------------- 25<br />
figure 11 ‘T’ power limiter---------------------------------------------------------------------------- 25<br />
final assembly------------------------------------------------------------------------------------------- 26<br />
pump test--------------------------------------------------------------------------------------------------- 27<br />
‘C compensator test------------------------------------------------------------------------------------- 27<br />
‘F’ compensator test------------------------------------------------------------------------------------ 27<br />
‘L’ compensator test------------------------------------------------------------------------------------- 27<br />
‘J’ & ‘K’ torque limiter test---------------------------------------------------------------------------- 28<br />
figure 12 ‘J’ & ‘K’ torque limiter adjustment------------------------------------------------------ 28<br />
‘T’ power limiter test----------------------------------------------------------------------------------- 29<br />
figure 13 ‘T’ power limiter adjustment------------------------------------------------------------- 29<br />
compensator section drawings-------------------------------------------------------------------------- 30<br />
PV6 installation------------------------------------------------------------------------------------------- 31<br />
PV10 installation------------------------------------------------------------------------------------------ 32<br />
PV15 installation------------------------------------------------------------------------------------------ 33<br />
PV20 installation------------------------------------------------------------------------------------------ 34<br />
PV29 installation------------------------------------------------------------------------------------------ 35<br />
PVT6 installation------------------------------------------------------------------------------------------ 36<br />
PVT10 installation---------------------------------------------------------------------------------------- 37<br />
PVT15 installation---------------------------------------------------------------------------------------- 38<br />
PVT20 installation---------------------------------------------------------------------------------------- 39<br />
PVT29 installation---------------------------------------------------------------------------------------- 40<br />
‘J’ & ‘K’ torque limiter installation-------------------------------------------------------------------- 41<br />
‘T’ power limiter installation---------------------------------------------------------------------------- 42<br />
ordering code---------------------------------------------------------------------------------------------- 43<br />
conversions & formulas--------------------------------------------------------------------------------- 44<br />
notes-------------------------------------------------------------------------------------------------------- 45<br />
Seal Kit---------------------------------------------------------------------------------------------------- 19<br />
2
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