nissan frontier sliding bed extender kit #40575 - RealTruck.com
nissan frontier sliding bed extender kit #40575 - RealTruck.com
nissan frontier sliding bed extender kit #40575 - RealTruck.com
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NISSAN FRONTIER SLIDING BED<br />
EXTENDER KIT <strong>#40575</strong> (INSTRUCTIONS)<br />
The installation of this <strong>kit</strong> allows the <strong>bed</strong> <strong>extender</strong> to<br />
function with the roll-up cover <strong>kit</strong>s #317 and #318<br />
TOOLS NEEDED:<br />
a) #5 mm allen wrench<br />
b) #13 mm socket wrench<br />
c) T-20 torx wrench<br />
d) protective eyewear<br />
1<br />
Remove <strong>bed</strong> <strong>extender</strong> from cage<br />
from carriage brackets. Measure<br />
and record width of cage. Use<br />
#20 Torx to loosen retainer clips<br />
on tubes and pry loose. Then<br />
slide telescopic tubes together- to<br />
make <strong>extender</strong> narrower by 4<br />
inches -from original width. Retighten<br />
torx bolts and set unit off<br />
to side.<br />
LOOSEN THESE CLIPS<br />
ILLUSTRATION 1<br />
2<br />
Remove carriage bracket by loosening<br />
thumbwheel and <strong>sliding</strong> to<br />
front of box until assembly <strong>com</strong>es<br />
out of track system.<br />
Carriage Bracket<br />
ILLUSTRATION 2<br />
PAGE 1<br />
©2008 Agri-Cover, Inc. All Rights Reserved Part No. 40539RevB 042508
Disassemble carriage bracket hardware and save existing pieces - except Carriage<br />
Slide Block with short bolt -for reassembly as per diagram in Illustration 3. Insert<br />
new long bolt with lock washer into new metal slide block and tighten with jam nut.<br />
Then use new pieces with existing pieces and reassemble with 2 inch spacer tube as<br />
shown. Tape spacer tube end plugs in place. Repeat procedure for carriage bracket<br />
on other side.<br />
3 4<br />
Spacer tube<br />
end plug<br />
Existing carriage slide<br />
block with short bolt is<br />
not used with this <strong>kit</strong><br />
Replace both carriage brackets<br />
at front of box and slide to rear.<br />
Mount <strong>bed</strong> <strong>extender</strong> to brackets.<br />
Make sure the stop block at rear<br />
of track is tight to prevent <strong>bed</strong> <strong>extender</strong><br />
from <strong>sliding</strong> too far back.<br />
Stop<br />
Block<br />
New jam nut<br />
Existing washer<br />
New square<br />
metal slide block<br />
ILLUSTRATION 4<br />
Thumb wheel<br />
New bolt 5/16 x 3/4<br />
New fl at washer<br />
New 8mm x 85mm<br />
bolt with lock washer<br />
Existing nut<br />
Existing roller<br />
Existing sleeve<br />
Existing button head bolt<br />
5<br />
Rotate <strong>bed</strong> <strong>extender</strong> to set on tailgate<br />
and adjust length of safety<br />
straps to fit tailgate latch. Check<br />
<strong>bed</strong> <strong>extender</strong> for proper operation<br />
and check all bolts to ensure they<br />
are tight.<br />
Strap attached<br />
to bracket<br />
New spacer tube<br />
New lock washer and nut<br />
Carriage bracket<br />
ILLUSTRATION 5<br />
ILLUSTRATION 3 - TOP VIEW OF CARRIAGE BRACKET<br />
(PASSENGER SIDE)<br />
PAGE 2 PAGE 3
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