99500-39222-01E - GSX1400 Club

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2-10 PERIODIC MAINTENANCEwww.<strong>GSX1400</strong>FE.comNOTE:* Be sure to apply engine oil to tappet shim top and bottom faces.* When seating the tappet shim, be sure to face figure printedsurface to the tappet.Reinstall the camshafts as the specified manner.( 3-74)• After replacing the tappet shim and camshafts, rotate the engineso that the tappet is depressed fully. This will squeeze outoil trapped between the shim and the tappet that could causean incorrect measurement, then check the clearance again toconfirm that it is within the specified range.• After finishing the valve clearance adjustment, reinstall the followingparts.* Camshafts ..................................... 3-74* Signal generator cover .................. 3-77* Cylinder head cover ...................... 3-78
www.<strong>GSX1400</strong>FE.comPERIODIC MAINTENANCE 2-11(INTAKE SIDE)TAPPET SHIM SELECTION TABLE [INTAKE]TAPPET SHIM NO. (12892-05C00-XXX)TAPPET SHIM SET (12800-05820)120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 205 210 215 220SUFFIXNO.PRESENTSHIM SIZE(mm) 1.20 1.25 1.30 1.35 1.40 1.45 1.50 1.55 1.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.20MEASUREDVALVECLEARANCE(mm)0.00-0.04 1.20 1.25 1.30 1.35 1.40 1.45 1.50 1.55 1.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.100.05-0.09 1.20 1.25 1.30 1.35 1.40 1.45 1.50 1.55 1.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.150.10-0.20 SPECIFIED CLEARANCE/NO ADJUSTMENT REQUIRED0.21-0.25 1.30 1.35 1.40 1.45 1.50 1.55 1.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.20 2.200.26-0.30 1.35 1.40 1.45 1.50 1.55 1.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.200.31-0.35 1.40 1.45 1.50 1.55 1.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.200.36-0.40 1.45 1.50 1.55 1.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.200.41-0.45 1.50 1.55 1.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.200.46-0.50 1.55 1.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.200.51-0.55 1.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.200.56-0.60 1.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.200.61-0.65 1.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.200.66-0.70 1.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.200.71-0.75 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.200.76-0.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.200.81-0.85 1.90 1.95 2.00 2.05 2.10 2.15 2.200.86-0.90 1.95 2.00 2.05 2.10 2.15 2.20HOW TO USE THIS CHART:I. Measure valve clearance. “ENGINE IS COLD”II. Measure present shim size.III. Match clearance in vertical column with present shim size in horizontalcolumn.EXAMPLEValve clearance is 0.23 mmPresent shim size 1.70 mmShim size to be used 1.80 mm0.91-0.95 2.00 2.05 2.10 2.15 2.200.96-1.00 2.05 2.10 2.15 2.201.01-1.05 2.10 2.15 2.201.06-1.10 2.15 2.201.11-1.15 2.20
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