99500-39222-01E - GSX1400 Club

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3-10 ENGINEwww.<strong>GSX1400</strong>FE.comEXHAUST PIPE/ MUFFLER• Install the exhaust pipes and mufflers as shown in illustration.Replace the gaskets with new ones. 23 N . m (2.3 kgf . m, 16.5 lb-ft)Use a new gasket.Identification 24 N . m(2.4 kgf . m, 17.5 lb-ft)Use a new gasket. 23 N . m(2.3 kgf . m, 16.5 lb-ft)Use a new gasket. 23 N . m (2.3 kgf . m, 16.5 lb-ft) 20 N . m (2.0 kgf . m, 14.4 lb-ft)OIL COOLER• Fit a new O-ring.• Install the oil cooler hoses. Oil cooler union bolt: 10 N . m (1.0 kgf . m, 7.4 lb-ft)• Install and adjust the following items.* Engine oil (2-13)* Throttle valve synchronization (4-66)* Throttle cable play (2-15)* Idling adjustment (2-14)* Drive chain slack (2-17)* Wiring harness, cables and hoses (8-16 – 29)
www.<strong>GSX1400</strong>FE.comENGINE 3-11ENGINE DISASSEMBLYIdentify the position of each removed part. Organize theparts in their respective groups (e.g., intake, exhaust) sothat they can be reinstalled in their original positions.CYLINDER HEAD COVER• Remove the PAIR reed valve cover and reed valve.• Remove the oil hoses.• Remove the spark plugs. (2-5)• Remove the cylinder head cover.• Remove the dowel pins and O-rings.SIGNAL GENERATOR COVER• Remove the signal generator cover and gasket.
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