99500-39222-01E - GSX1400 Club

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2-28 PERIODIC MAINTENANCEwww.<strong>GSX1400</strong>FE.comOIL PRESSURE CHECKCheck the engine oil pressure periodically. This will give a good indication of the condition of the movingparts.OIL PRESSURE SPECIFICATION300 – 600 kPa (3.0 – 6.0 kgf/cm 2 , 43 – 85 psi) at 3 000 r/min., Oil temp. at 60°C (140°F)If the oil pressure is lower or higher than the specification, the following causes may be considered.LOW OIL PRESSURE* Clogged oil filter* Oil leakage from the oil passage* Damaged O-ring* Defective oil pump* Combination of the above itemsHIGH OIL PRESSURE* Engine oil viscosity is too high* Clogged oil passage* Combination of the above itemsOIL PRESSURE TEST PROCEDUREStart the engine and check if the oil pressure indicator light isturned on. If the light stays on, check the oil pressure indicatorlight circuit. If the circuit is OK, check the oil pressure in the followingmanner.• Remove the main oil gallery plug.• Install the oil pressure gauge and adaptor into the main oil gallery.• Warm up the engine as follows:Summer: 10 min. at 2 000 r/min.Winter: 20 min. at 2 000 r/min.• After warming up, increase the engine speed to 3 000 r/min.(observe the tachometer), and read the oil pressure gauge. 09915-74520: Oil pressure gauge hose09915-74540: Oil pressure gauge attachment09915-77330: Meter (for high pressure) Oil gallery plug (M16): 35 N . m (3.5 kgf . m, 25.5 lb-ft)
www.<strong>GSX1400</strong>FE.comENGINEENGINE 3-1CONTENTSENGINE COMPONENTS REMOVABLE WITHTHE ENGINE IN PLACE ................................................................... 3- 2ENGINE REMOVAL AND INSTALLATION ....................................... 3- 3ENGINE REMOVAL ....................................................................... 3- 3ENGINE INSTALLATION ............................................................... 3- 8ENGINE DISASSEMBLY .................................................................. 3-11ENGINE COMPONENTS INSPECTION AND SERVICE ................. 3-22PAIR VALVE ................................................................................... 3-22CYLINDER HEAD COVER ............................................................ 3-23CAMSHAFT ................................................................................... 3-23CAM CHAIN TENSION ADJUSTER.............................................. 3-25CAM CHAIN TENSIONER/CAM CHAIN GUIDE ........................... 3-25CYLINDER HEAD AND VALVE ..................................................... 3-26CYLINDER ..................................................................................... 3-34PISTON AND PISTON RING ......................................................... 3-35CLUTCH ......................................................................................... 3-37GEARSHIFT SYSTEM ................................................................... 3-39GENERATOR ................................................................................. 3-40OIL PUMP ...................................................................................... 3-40OIL PRESSURE REGULATOR/OIL STRAINER .......................... 3-41CRANK BALANCER ..................................................................... 3-41TRANSMISSION ............................................................................ 3-42CRANKSHAFT AND CONROD..................................................... 3-45CRANKCASE/OIL PAN ................................................................. 3-53ENGINE REASSEMBLY ................................................................... 3-563
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