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Solutions for IDY production - Oerlikon Barmag - Oerlikon Textile

Solutions for IDY production - Oerlikon Barmag - Oerlikon Textile

Solutions for IDY production - Oerlikon Barmag - Oerlikon Textile

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Spin packs<br />

All polymers place different demands on spin packs.<br />

The broad <strong>Oerlikon</strong> <strong>Barmag</strong> portfolio contains the<br />

suitable type <strong>for</strong> each and every raw material, optimized<br />

in terms of the rheological features of the<br />

melt-liquid polymers.<br />

Our range of spin packs caters perfectly to the product<br />

diversity of industrial yarns. Quick and easy retooling makes<br />

them compatible amongst each other. The filter media are<br />

predominantly 3LA or screen filter and metal powders.<br />

<strong>Oerlikon</strong> <strong>Barmag</strong> spin packs are available with diameters of<br />

104, 120, 135, 145, 165, 172 or 260 mm.<br />

3LA filters<br />

The metal filter fabric, commonly known as 3LA filter, which<br />

has meanwhile established itself on a global scale, is one of<br />

the most important <strong>IDY</strong> spin pack innovations. Its excellent<br />

properties<br />

- Outstanding evenness of polymer flow without dead<br />

spots;<br />

- Up to 5 times larger filter area compared to flat filter<br />

screens;<br />

- Reusable filter candles;<br />

- Longer life time;<br />

- Almost constant pack pressure over operation time;<br />

- Easy handling, ensuring constant process behavior and<br />

avoiding improper assembly;<br />

- Identical filtration conditions from position to position;<br />

- Reduced operating costs and yarn breaks;<br />

- Exchangeability with standard packs;<br />

clearly underline the superiority of the 3LA spin pack.<br />

For this reason, the 3LA spin pack is also standard in polyester<br />

and polyamide 6 spinning systems in <strong>Oerlikon</strong> <strong>Barmag</strong><br />

plants.<br />

Filter sands<br />

An alternative is, of course, the well-established filter methods<br />

using sand-like aggregates. Catering to the special<br />

features of PA6.6 when subjected to heat requires the use<br />

of quartz sands, metal powders or ceramic powders.<br />

Needless to say, these filter media with the <strong>Oerlikon</strong> <strong>Barmag</strong><br />

spin packs are also suitable <strong>for</strong> other materials such as<br />

polyester, polyamide 6 and polypropylene, to name but a<br />

few.<br />

Multi end spin packs<br />

The multi-end spin packs with two yarn ends out of one<br />

body are available <strong>for</strong> low-denier <strong>IDY</strong> lines basing on the<br />

well-established DIO pack principle or <strong>for</strong> the higher-denier<br />

<strong>IDY</strong> lines in our new 6LA design.<br />

The basic design principle <strong>for</strong> both concepts is:<br />

- Two spin packs in one body;<br />

- One pump outlet per end;<br />

- Two separated melt streams;<br />

- No hydraulic split -> Low den CV.<br />

This all result in lower space requirements compared to<br />

single-end spin-packs with a similar per<strong>for</strong>mance. This<br />

technology is the basis of our multi-end <strong>IDY</strong> processes with<br />

12, 16 or 24-end take-up.<br />

The new 6LA principle is based on the well-proven <strong>Oerlikon</strong><br />

<strong>Barmag</strong> 3LA filtration and now offers the same advantages<br />

such as outstanding evenness, high filtration area, long lifetime,<br />

good filter efficiency and reusable filters in a multi-end<br />

spin pack.<br />

<strong>IDY</strong> solutions – <strong>Oerlikon</strong> <strong>Barmag</strong><br />

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