[news] - Singulus Technologies AG
[news] - Singulus Technologies AG
[news] - Singulus Technologies AG
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From left to right:<br />
Stefan Baustert (Chief Financial Officer)<br />
Roland Lacher (Chief Executive Officer)<br />
Klaus Hammen (Executive Vice President Marketing & Sales)<br />
Letter to Our Customers<br />
Dear customer, dear business friend,<br />
on November 6, SINGULUS TECHNOLOGIES<br />
signed an agreement with the main shareholder<br />
of STE<strong>AG</strong> HamaTech <strong>AG</strong>, SES-Beteiligungs<br />
GmbH, to acquire 66.28 percent of the<br />
shares of STE<strong>AG</strong> HamaTech. Following the<br />
approval from the German Financial Supervisory<br />
Authority (Bafin) SINGULUS will publish<br />
a voluntary public offer for all outstanding<br />
shareholders at the beginning of December.<br />
[<strong>news</strong>]<br />
NEWS M<strong>AG</strong>AZINE FOR OUR BUSINESS FRIENDS<br />
SINGULUS intends to acquire a majority of at<br />
least 75 % of the shares of STE<strong>AG</strong> HamaTech.<br />
Closing of the acquisition will be expected by<br />
the end of January 2006.<br />
SINGULUS TECHNOLOGIES, as the world's<br />
largest manufacturer of production machines<br />
for optical storage media, in particular<br />
increases its customer relationships in the<br />
recordable market through this acquisition.<br />
SINGULUS expects that the combined<br />
ISSUE 30 DECEMBER 2005<br />
pro-forma sales of the two companies will be<br />
in the area of about € 350 million in 2005.<br />
Thus, SINGULUS will be excellently positioned<br />
for a foreseeable market recovery. Leading<br />
electronics and computer manufacturers as<br />
well as film studios are currently discussing<br />
the future standard of the third generation<br />
of optical storage media. SINGULUS is the<br />
first European producer to offer production<br />
systems supporting both formats – HD DVD<br />
To be continued on page 2<br />
Also in this Issue � New Metallizer for Decorative Coatings � SPACELINE II HD � SINGULUS EMOULD<br />
� Targets for Mastering � 200th AM Master Sold � First Delivery of SINGULUS BLU-LINE � New Director Sales
page<br />
2<br />
SINGULUS is a young company with a remarkable success story. Founded in 1995, producing only a stand-alone CD metallizer, the company grew to become the world's leading sup<br />
Continued from page 1<br />
and Blu-ray, which were already delivered<br />
to major customers for testing.<br />
With the combination of SINGULUS and<br />
STE<strong>AG</strong> HamaTech we will create technological<br />
leadership in all prerecorded and<br />
recordable formats. In terms of individual<br />
business areas as well as regionally our<br />
companies complement one another<br />
excellently. Through all combined strengths<br />
we will be able to offer our customers a<br />
broader range of products with leading<br />
edge technologies and improved service<br />
in the future.<br />
At the same time, STE<strong>AG</strong> HamaTech's<br />
competence in process machines for the<br />
semiconductor applications complements<br />
the TMR coating technology of SINGULUS<br />
for MRAM and Thin Film Heads. This will<br />
contribute even more to the further<br />
development of the offered product range<br />
in this segment.<br />
We are very much looking forward to<br />
continuing our business relationship with<br />
you in the future with high-quality and<br />
advanced equipment including our service<br />
network second to none.<br />
Yours sincerely,<br />
SINGULUS TECHNOLOGIES <strong>AG</strong><br />
The Managing Board of Directors<br />
Roland Lacher<br />
Stefan Baustert<br />
Klaus Hammen<br />
SINGULUS TECHNOLOGIES<br />
Delivers its First Production Machines<br />
for Blu-ray Disc!<br />
In October 2005, SINGULUS TECHNOLOGIES<br />
has delivered its first Blu-ray production<br />
systems to major international customers.<br />
This makes SINGULUS the first European<br />
line manufacturer to place Blu-ray<br />
replication lines in test production.<br />
In November 2004, an alliance was<br />
formed with SONY for the development<br />
of these inline systems for the Blu-ray<br />
single layer format.<br />
In-house Exhibition on March 6-7,<br />
2006 in Kahl/Main, Germany<br />
SINGULUS TECHNOLOGIES is happy to<br />
inform all its customers and business<br />
friends that the company will arrange a<br />
two-day in-house exhibition on March 6-7,<br />
2006 at its headquarters in Kahl.<br />
The event will mark the official market<br />
introduction of the BLU-LINE, the new<br />
inline replication system for Blu-ray Disc.<br />
Visitors will get the chance to see the new<br />
system in operation for the very first time.<br />
Discs will be taken directly from the<br />
system and played back on the latest<br />
state-of-the-art Blu-ray players and HDTV<br />
screens.<br />
The SINGULUS BLU-LINE was presented to the<br />
Hollywood majors by SINGULUS and SONY<br />
since April 2005, after successful testing in<br />
Kahl. Following the launch of the first HD DVD<br />
SPACELINE II production lines in the summer<br />
of 2005, SINGULUS has once again positioned<br />
itself early on as the premier supplier for<br />
3rd generation format equipment, regardless<br />
of which format will finally win out with<br />
consumers. This excellent position all but<br />
assures SINGULUS’ continued market leadership<br />
for the new generation of optical discs.<br />
At the very same time, our new molding<br />
machine MoldPro will see its world premiere.<br />
Manufactured at the new SINGULUS MOLDING<br />
facility in Schaffhausen, Switzerland, the<br />
MoldPro is capable of producing high-end<br />
substrates needed e.g. for Blu-ray. It is also<br />
suited for the injection molding of optical<br />
substrates.<br />
Visitors will be able to see all SINGULUS<br />
machines from our comprehensive line of<br />
manufacturing systems for optical disc,<br />
MRAM storage, optical lens and decorative<br />
coatings in operation.<br />
More details will be made available at the<br />
beginning of next year.
[<strong>news</strong>] | ISSUE 30 | DECEMBER 2005 page 3<br />
plier of CD and DVD inline manufacturing equipment. This success came from a dedicated focus on the optical disc market and innovate R&D leading to new proprietary technologies.<br />
SPACELINE II HD<br />
Nearly 25 Million DVD a Day Produced<br />
Worldwide on SINGULUS Machines Development of<br />
SPACELINE Cycle Time<br />
SINGULUS TECHNOLOGIES was the first supplier<br />
of in-line DVD manufacturing systems worldwide.<br />
The success story of the SPACELINE<br />
series began with the first delivery in 1997 of<br />
a system with a cycle time of 6.5 seconds.<br />
With the installation of over 500 SPACELINES<br />
by 2003, SINGULUS had turned the system into<br />
the industry benchmark.<br />
The story continued with our SPACELINE II<br />
system. Since the first year after its introduction<br />
in 2004, we delivered more than 300<br />
SPACELINE II lines worldwide. The success of<br />
the SPACELINE II was more than equal to that<br />
of the first generation system.<br />
A new system for the production of HD DVD<br />
was introduced at this year’s MEDIA-TECH Expo<br />
at Las Vegas in May: The SPACELINE II HD.<br />
The new SPACELINE II HD combines all DVD<br />
formats including high density. The so-called<br />
“Push Button Replication Line” is switchable<br />
between HD DVD and Prerecorded DVD<br />
production. It offers the capability of single<br />
and dual layer mass production of high-speed<br />
DVD with one touch operation. With a cycle<br />
time below 2.30 seconds, the new machine<br />
achieves the most cost-efficient disc production<br />
and highest product quality and yield available.<br />
All SPACELINE II lines are upgradeable for the<br />
production of HD DVD. While smaller companies<br />
focus on the continuing growth of DVD 9, there<br />
is a significant trend among major replicators<br />
Quantity<br />
1200<br />
600<br />
0<br />
1997<br />
Cycle Time<br />
to invest in the combined machines which<br />
are capable of manufacturing both DVD 9 and<br />
HD DVD. More than 60 percent of the machines<br />
sold in 2005 are combined ones. At the moment,<br />
there are more than 900 SPACELINE systems<br />
in the market, setting the benchmark for the<br />
production of prerecorded optical discs by<br />
manufacturing a combined 8.8 billion units<br />
per year.<br />
The SPACELINE II series is now offered in<br />
two different types:<br />
The SPACELINE II D 5 was designed specially<br />
for cost-effective and economical DVD 5<br />
production without stacking ring for the<br />
top side and the decent cycle time of the<br />
SPACELINE II. This replication line is equipped<br />
with the SINGULUS V metallizer with one Focus<br />
Cathode and a single spin bowl arrangement.<br />
Number of<br />
Machines<br />
Cycle Time (sec.)<br />
6.5<br />
1998 1999 2000 2001 2002 2003 2004 2005<br />
SPACELINE SPACELINE II SPACELINE II HD<br />
The SPACELINE II HD uses already the second<br />
generation transmission measuring device (TMD<br />
02) for 100 % quality control of every substrate<br />
exceeding layer uniformity requirements. Also,<br />
target life is maximized by means of a closed<br />
loop system.<br />
5.5<br />
4.5<br />
Since the introduction of the first SPACELINE<br />
in 1997, the bonding system has proven its<br />
reliability in preventing air inclusions. With<br />
a unique degassing system and excellent<br />
thermal preparation of the bonding agent prior<br />
to dispensing, the system ensures that resin is<br />
ready for use, bubble-free and of the desired<br />
viscosity. To widen the process window – particularly<br />
for lower production cycle times — the<br />
VI 2 -BOND advanced bonding system is used.<br />
3.5<br />
2.5<br />
1.5
page 4<br />
SINGULUS is a young company with a remarkable success story. Founded in 1995, producing only a stand-alone CD metallizer, the company grew to become the world's leading supp<br />
SINGULUS 3DS<br />
New Metallizer for the Decorative Coating<br />
of 3-Dimensional Substrates<br />
SINGULUS TECHNOLOGIES is one of the<br />
few companies in the world with a core<br />
competency in metallization of optical<br />
discs. In its main market, SINGULUS and its<br />
predecessor companies have built over<br />
5000 metallizers. Due to this gained competence<br />
the company has developed a new<br />
form of metallizer for the fully automated<br />
inline refinement of plastic substrates:<br />
The SINGULUS 3DS. The first machine has<br />
already been delivered to a key customer<br />
and is currently being introduced into mass<br />
production.<br />
The new system is a revolutionary development<br />
in the segment of PVD Surface Coating.<br />
The SINGULUS 3DS Sputtering System<br />
for the industrial coating of 3-dimensional<br />
plastic parts is an integrated system with the<br />
capability of vacuum coating both sides<br />
of the material simultaneously. Major<br />
application fields are the high-end coating in<br />
the cosmetic, medical, pharmaceutical, consumer<br />
electronic, consumer goods,<br />
giveaways and automotive industry.<br />
Reflective and coloration layers are the<br />
key application ranges of this system which<br />
is fully automatic.<br />
The SINGULUS 3DS metallizer features<br />
compact size and user-friendly operation.<br />
It is specially designed for easy and fast<br />
integration into any production workflow.<br />
With high yield and high reliability, the system<br />
continues the SINGULUS metallizer legacy.<br />
The sputtering unit is equipped with the<br />
latest generation of SMART Cathode ® developed<br />
by SINGULUS TECHNOLOGIES providing<br />
a very high deposition rate and an adaptive<br />
plasma positioning.<br />
The real advantages to bring a sputtering<br />
technology in these large and various<br />
application fields is cost saving and higher<br />
quality on the coating characteristics.<br />
This technology has many advantages in<br />
comparison to conventional coating<br />
technologies such as galvanics or thermal<br />
evaporation.<br />
In comparison to electroplating, the<br />
SINGULUS 3DS completely forgoes the use<br />
of environmentally-harmful chemicals.<br />
The elimination of high operating and waste
[<strong>news</strong>] | ISSUE 30 | DECEMBER 2005 page 5<br />
lier of CD and DVD inline manufacturing equipment. This success came from a dedicated focus on the optical disc market and innovate R&D leading to new proprietary technologies.<br />
disposal costs provides a clean production<br />
alternative for decorative surface finishing.<br />
In comparison to the vapor deposition<br />
process still limited to batch-mode operation,<br />
the revolutionary SINGULUS sputtering<br />
technology offers an enormous reduction in<br />
manufacturing and logistics costs. The unique<br />
SINGULUS 3DS sputter technology can be<br />
used to apply all conductive and high meltpoint<br />
materials. Hence, the selection of<br />
surface properties, colors, and hues available<br />
to users is much greater on a SINGULUS 3DS<br />
than on a vapor deposition system.<br />
This process will provide operators access to<br />
entirely new fields of application and allow<br />
them greater flexibility when responding to<br />
the requirements and wishes of a diverse<br />
customer base.<br />
The following features characterize the<br />
SINGULUS 3DS concept:<br />
■ From single shot to mass production<br />
■ Widest choice of metallic layers<br />
■ Highly flexible on shapes<br />
■ Highly cost effective<br />
■ Best reproducibility and process control<br />
■ Integration in existing workflow<br />
■ Small, compact coating system<br />
■ No environmental impact<br />
■ Quick start
page 6<br />
SINGULUS is a young company with a remarkable success story. Founded in 1995, producing only a stand-alone CD metallizer, the company grew to become the world's leading supp<br />
Bernd Daniels Technical Director at ODS<br />
High Speed ...<br />
The reduction of cycle time for production<br />
of new and actual optical disc formats with<br />
EMOULD S2000/3 speeds up breathtakingly.<br />
In view of reduced cycle time of the new<br />
SPACELINE II HD the DVD process could be<br />
optimized at SINGULUS EMOULD based on a<br />
cycle time below 2.0 sec. The mechanical and<br />
optical properties of the discs as well as the<br />
replicated microstructures meet highest<br />
demands as known from SINGULUS EMOULD<br />
before.<br />
At the same time the cycle time of the EMOULD<br />
HD DVD process was developed from 3.5 to<br />
3 sec. In laboratory conditions a cycle time of<br />
2.5 sec could be achieved.<br />
More dramatic is the progress in recordable<br />
DVD formats. The EMOULD DVD-R process for<br />
16x writing speeds was optimized down to<br />
Development of EMOULD Cycle Time<br />
SINGULUS EMOULD<br />
High-speed Cycle Time Reduction<br />
Meets Long-term Customer Loyality<br />
2.8 sec and was released lately. Under<br />
lab-conditions even further reductions in cycle<br />
time were achieved.<br />
At a speed of 2.0 sec all criteria for 16x DVD-R<br />
substrates were met. These results were<br />
achieved under “perfect” conditions and a<br />
close cooperation with the stamper supplier.<br />
These development steps, together with the<br />
proven stability and reliability of the EMOULD,<br />
open up an enormous potential for increased<br />
production at SINGULUS EMOULD customers.<br />
… Meets Long Term<br />
Customer Loyalty<br />
One of SINGULUS EMOULD’s satisfied<br />
customers – Optical Disc Services GmbH (ODS),<br />
Germany – has been very successful for many<br />
years and was an early adopter of the EMOULD<br />
fully electric molding machine.<br />
In 1998 the first EMOULDS were installed for<br />
disc-production, operating at cycle times of 3.8<br />
sec, which was already fast at that time.<br />
The growing demand in production capacity<br />
lead to an installed base at ODS of more than<br />
75 CD, DVD-, and HD DVD-replication lines with<br />
a total 104 EMOULD molding machines.<br />
The latest DVD-installation was finished in<br />
September 2005 and was accepted at a cycle<br />
time of 2.1 sec.<br />
Bernd Daniels, Technical Director at ODS states:<br />
“At a very early stage we saw the potential<br />
of the EMOULD machine for our optical disc<br />
production. For a full service facility like ODS,<br />
not only cycle time is important, but also<br />
reliability of equipment in order to run a<br />
consistant production, with high yields and<br />
uptime, day in day out.<br />
Reliability, speed and quality are important<br />
factors, also for us, to satisfy the needs of<br />
our customers.”
SINGULUS MASTERING Sells<br />
AM Master No. 200 to Datapulse Technology<br />
Further Sale to Matrix Technology<br />
With the recent purchase of the AM Master<br />
system by Datapulse Technology, Singapore,<br />
SINGULUS MASTERING achieves a major milestone:<br />
The system delivered to Datapulse<br />
Technology is AM system with production<br />
number 200. Offering superior service and<br />
unwavering dedication to consistent high<br />
quality standards, Datapulse has chosen the<br />
AM Master to expand her manufacturing<br />
performance with an in-line system of an<br />
excellent reputation.<br />
The first AM was built in 1992 thereby introducing<br />
in-line mastering in a world that, until<br />
then, only knew batch processing. Over the<br />
years, many firsts where added onto this<br />
machine, which have contributed to the<br />
reputation of a reliable, high performance<br />
production system for CD and DVD mastering.<br />
In many respects, the AM has been a trendsetter,<br />
for instance by the introduction of<br />
8x CD encoding speed in 2000 using the ACE<br />
encoder. A higher DVD glass master output<br />
was realized at the end of 2001 with the<br />
introduction of 3R mastering speed for DVD<br />
using the ACE100 with integrated waveshaping<br />
capabilities.<br />
In the year 2002 the AM Master was equipped<br />
with a Blue Solid State Laser (BSSL) replacing<br />
the gas laser, resulting in significant lower<br />
operating costs and a further improved laser<br />
lifetime and reliability. All features recognized<br />
as essential for high quality and high<br />
performance mastering.<br />
In addition, Matrix Technology (Italy)<br />
announced at the MEDIA-TECH Showcase &<br />
Conference in October the purchase of their<br />
second AM Master system. The machine will<br />
be installed in January of 2006 in the new<br />
facility. This will increase the glass master<br />
and stamper manufacturing capacity of<br />
[<strong>news</strong>] | ISSUE 30 | DECEMBER 2005 page 7<br />
lier of CD and DVD inline manufacturing equipment. This success came from a dedicated focus on the optical disc market and innovate R&D leading to new proprietary technologies.<br />
Matrix Technology, using two AM Master<br />
systems for prerecorded and two Dual Beam<br />
recorders for recordable formats.<br />
As independent supplier of stampers, quality<br />
of product and service is key, hence the<br />
Matrix Technology’s decision for another<br />
machine from SINGULUS MASTERING. It is<br />
already decided that Matrix Technology will<br />
move into the new HD formats, such as<br />
HD DVD and BD, SINGULUS MASTERING will<br />
be the partner of choice.<br />
With this AM Master, SINGULUS MASTERING<br />
is also shipping the 250th ACE100 signal<br />
encoder. Shortly after its introduction in<br />
2002 this encoder very quickly created an<br />
excellent reputation due to the high speed<br />
output and the embedded waveshaping<br />
capabilities resulting in excellent jitter<br />
figures.
NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS<br />
12/05-2005-MetaCom Printed in Germany, Technical alterations reserved<br />
New SINGULUS<br />
Director Sales:<br />
Percy Dengler<br />
Effective August 1, 2005, Percy Dengler<br />
has joined SINGULUS TECHNOLOGIES <strong>AG</strong> as<br />
new Director Sales. While holding several<br />
international sales positions within the<br />
sheet-fed offset segment of MAN Roland<br />
Druckmaschinen <strong>AG</strong>, he gained a broad<br />
knowledge and experience in sales.<br />
In 2002, he was appointed Executive Vice<br />
President Sales and Service, responsible for<br />
the worldwide sales of sheetfed machines.<br />
Furthermore, Mr. Dengler in his position was<br />
responsible for strategic service planning<br />
and spare parts business for existing<br />
machines at his former company.<br />
Born in 1965 he started his business career as<br />
a trained offsetprinter. After his subsequent<br />
studies of "Printing Technology" at the FH<br />
Druck in Stuttgart, Mr. Dengler joined MAN<br />
Roland in 1994.<br />
Headquarters<br />
SINGULUS TECHNOLOGIES <strong>AG</strong><br />
Hanauer Landstrasse 103,<br />
D-63796 Kahl, Germany<br />
Phone: +49 - 61 88 - 440 - 0<br />
Fax: +49 - 61 88 - 440 - 110<br />
E-mail: sales@singulus.de<br />
Internet: www.singulus.de<br />
Associated Companies<br />
Now Targets for Mastering<br />
The SINGULUS TECHNOLOGIES Target Group<br />
supplies high purity materials for all<br />
applications in the Optical Disc industry. The<br />
company now offers nickel vanadium targets<br />
for the application in mastering systems.<br />
The first series of NiV-targets had been<br />
developed and tested for AM Direct, AM Master<br />
and DMS Evolution mastering systems from<br />
SINGULUS MASTERING, Eindhoven, NL. Also for<br />
the new standalone Laser Beam Recorder<br />
(266 LBR) for the mastering of third<br />
generation optical disc formats HD DVD and<br />
Blu-ray Disc the new targets are tested.<br />
Targets for other mastering systems are<br />
available on request.<br />
The following NiV-targets for AM Direct, AM<br />
Master, DMS Evolution and 266 are available:<br />
■ dimension D 144 x 10 mm<br />
■ dimension D 144 x 25 mm<br />
■ dimension D 160 x 15.4 mm<br />
Germany: Netherlands:<br />
SINGULUS EMOULD GmbH SINGULUS MASTERING B.V.<br />
St.-Jobser-Strasse 52, D-52146 Würselen Marinus v. Meelweg 2<br />
Phone: +49 - 24 05 - 60 19 - 13 5657 EN Eindhoven<br />
Fax: +49 - 24 05 - 60 19 - 25 Phone: +31 - 40 7501 - 400<br />
E-Mail: info@emould.de Fax: +31 - 40 7501 - 409<br />
Internet: www.emould.de E-Mail: info@singulus.nl<br />
Internet: www.singulus.nl<br />
SINGULUS TECHNOLOGIES <strong>AG</strong> Subsidiaries<br />
Brazil SINGULUS TECHNOLOGIES LATIN AMERICA LTDA.<br />
Tel.: +55-11-3641-0113, Fax: +55-11-3641-1446<br />
E-mail: latinamerica@singulus.com.br<br />
France SINGULUS TECHNOLOGIES France S.A.R.L.<br />
Tel.: +33-4758-60954, Fax: +33-4758-60955<br />
E-mail: singulus@club-internet.fr<br />
Great Britain/ SINGULUS TECHNOLOGIES UK LTD.<br />
Ireland Tel.: +44-1793-7842-00, Fax: +44-17 93-784-222<br />
E-mail: singulus_uk@msn.com<br />
Italy SINGULUS TECHNOLOGIES ITALIA S.R.L.<br />
Tel.: +39-071-7930-312, Fax: +39-071-7930-821<br />
E-mail: singulus.italia@fastnet.it<br />
Singapore SINGULUS TECHNOLOGIES Asia Pacific<br />
Tel.: +65-67 41 19 12, Fax: +65-67 41 12 13<br />
E-mail: singulus@singnet.com.sg<br />
Spain SINGULUS TECHNOLOGIES IBERICA S.L.<br />
Tel.: +34-936-750-025, Fax: +34-935-906-426<br />
E-mail: singulus@singulusib.com<br />
Taiwan SINGULUS TECHNOLOGIES TAIWAN LTD.<br />
Tel.: +886-2-8751-2015, Fax: +886-2-8751 2016<br />
E-mail: sales@singulus.com.tw<br />
USA/Canada SINGULUS TECHNOLOGIES INC.<br />
Tel.: +1-860-683-8000, Fax: +1-860-683-8010<br />
E-mail: sales@singulus.com<br />
USA/ SINGULUS TECHNOLOGIES INC.<br />
West-Coast Office Tel.: +1-805-373-6216, Fax: +1-805-371-7433<br />
E-mail: sales@singulus.com<br />
The range of products, original masks and<br />
original targets for all SINGULUS metallizers<br />
as well as targets for metallizers from other<br />
manufacturers, is adapted to meet the<br />
requirements of all areas in the Optical Disc<br />
industry.<br />
The targets are manufactured to the original<br />
design; their geometry is optimized to<br />
cathode configuration for maximum target<br />
utilization. Thanks to precision machining<br />
and special surface treatment under constant<br />
quality control targets and masks are of high<br />
and consistent quality. With targets and<br />
masks directly from the equipment supplier<br />
customers benefit from continuous improvements<br />
and new developments in existing<br />
systems.<br />
Nickel Vanadium Targets for<br />
Application in Mastering Systems