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NUCLEAR QUALIFIED ACTUATORS - Enertech

NUCLEAR QUALIFIED ACTUATORS - Enertech

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Electric actuators for Nuclear Power Plants<strong>NUCLEAR</strong><strong>QUALIFIED</strong> <strong>ACTUATORS</strong>


ContentsL. BERNARD - electric actuator specialist . . 4L.Bernard in nuclear plants . . . . . . . . . . . . . . . 5Type of operation . . . . . . . . . . . . . . . . . . . . . . 6Nuclear Classification of electric actuators . . . 7Wide choice of controls . . . . . ............ 8Overview of SN series - Qualified multiturnactuators for inside containment . . . . . . . . . 10- SN Qualification description . . . . . . . . . . . . . . . . . . . . . . . 11- SN Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . 12- SN Dimensions & specifications . . . . . . . . . . . . . . . . . . . 14Overview of ST series - Qualified multiturnactuators for outside containment . . . . . . . . 16- ST Qualification description . . . . . . . . . . . . . . . . . . . . . . . 17- ST Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . 18- ST Dimensions & Specifications . . . . . . . . . . . . . . . . . . . 20Overview of SD series - Qualified quarter- turnactuators for outside containment . . . . . . . . 24- SD Qualification description . . . . . . . . . . . . . . . . . . . . . . 25- SD Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . 26- SD Dimensions & Specifications . . . . . . . . . . . . . . . . . . . 28ISO 5210 Guidelines . . . . . . . . . . . . . . . . . . . 32Other actuation solutions for nuclear powerplants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333


L.BERNARD,the electric actuator specialistWith several decades of experience in actuator technology and unrivalled knowledge in the use ofthese systems in industry, L.Bernard is ideally placed to offer comprehensive solutions for valveautomation applications.Innovation & international presenceL. Bernard is an international company which specializes in thedesign and manufacture of electric actuators and employs aninnovative development program to bring constant improvementto its product range.The company's actuators incorporate the latest design conceptsand specifications to ensure that they are both easy to use andmeet the most demanding industrial standards and environmentalrequirements.Over forty subsidiaries, offices and agencies help ourcustomers with the design, installation, commissioning and maintenanceof their systems.Our flexible approach and efficient service allow us to develop andmaintain a relationship of trust with ourcustomers.CertificationL. Bernard appreciates the importance on quality at allstages of the production process, and has put in place andmaintains a Quality Management System in accordancewith ISO 9001-2000 (certification no.:QUAL/1997/8657b). L.Bernard maintains also the nuclearquality in accordance with ISO 9000, 50C/ SG–Q–IAEAcodes and RCCE Chapitre A5000.The quality of Bernard products has been approved andrecognized by a number of internationalcertifying bodies, including ABS, CSA, NEMA, ATEX, IEEE,LCIE, Germanischer Lloyd, GOST Russia, INERIS andothers.ServicesOur certified technical centres ensure that quality technicalsupport is on hand for all of our customers.Installation and commissioningThe process of commissioning electric actuators calls forspecial expertise, particularly in cases where themotorized valve is controlled by a complex system like afieldbus.Our specialists can therefore provide assistance to ourcustomers in the following operations:• fitting the actuator to the valve• installation• set-up• commissioningMaintenance and repairsOur technicians can visit your site at any time to:• conduct periodic checks on the operation of actuators• perform preventive maintenance• troubleshoot problems and carry out repairsTrainingWe arrange training sessions for our customers on a regularbasis. The sessions can either be held at our head office inFrance or on site.Subjects which are most in demand include actuatortechnology, settings, operation and maintenance.44


L.BERNARD,in the nuclear plantsImportant elements in the chain of control, the actuators provide the interface between the commandsystem and the valves, which are essential for regulation and safety in the nuclear power plants.Reliability and safetyActuator construction requires both electrical and mechanicalcomponents. Once installed in the heart of thenuclear power plant, they must retain their integrity andremain available, not only during the decades of normalservice in the containment area (in presence of ionisingradiations) but also in case of severe accidental circumstanceswhen their correct operation becomes absolutelynecessary.International standardsThese environmental conditions have been preciselydefined by the various safety authorities for instance RCCE(French standard), IEEE (American standard) or KTA(German standard).Accidental circumstances include earthquakes and conditionslinked to a loss of coolant.Applications experienceBased on our experience in the nuclear industry (morethan 70 reactor units in operation all over the world),L.Bernard has designed a full range of actuators for useinside and outside nuclear power plants containment.We also propose actuation solutions for other nuclear sitessuch as waste treatment and uranium enrichment plantsor nuclear submarines which carry small nuclear plants onboard. In this last application, compactness is of criticalimportance.ClassificationBERNARD range of electric actuators for nuclear plant hasbeen designed and qualified according to RCC-E standardpublished by AFCEN (French association for the rules ofdesign and construction of components used in nuclearpower plants) and to IEEE.The RCC-E and IEEE documents specify the rules fordesign, qualification and construction of electical materialsfor nuclear power plants.Three main levels of requirements and qualification existdepending on the type of application.Please note that these three types of application exist in allstandards but may be named differently.The three levels of requirements are:• Non safety requirements (NC) :actuators designed for operation in normal environmentfor 30 years (referred as “NC” type in the RCC-E standard)• Safety requirements outside containment (Nuc OC):actuators designed for operation in normal environmentfor 30 years and during seismic accidents (referred as“K3” type in the RCC-E standard)• Safety requirements inside containment (Nuc IC):actuators designed for operation during 40 years in ionizingenvironment and remaining operational in case ofseismic accidents and LOCA, Loss of Coolant Accident(referred as “K1” type in the RCC-E standard)5


Type of operationWhat are the classes of modulating?A modulating actuator has to be fully adapted to the operating duty of the modulating loop. Two points are importantfor enhancing the reliability of the actuator:• The lifetime of equipment is related to the number of operations (motor, mechanism, electronic…) or to thechange of positions,• The motor must stand up to overheating.Although the electric motor is important, it is not the only one element to take into account when choosingan actuator. Therefore, L.BERNARD proposes a classification of actuators according to four types ofoperations named MODULATING CLASSES.Type of operation .................................................Modulating classOpen or close the full stroke, ..........................................................................On-Offon average 20 to 30 times/day.360 motor starts / h maxi (peak)Motor duty cycle: S4 - 30% or 40%Select intermediate positions, ....................................................CLASS III modulatingwith good precision (better than 2 %)on average 360 times/day.1200 motor starts / h maxi (peak)Motor duty cycle: S4 - 50%Select intermediate positions, ................................................... CLASS II modulatingwith high precision (better than 1 %)on a permanent basis every 2 or 3 seconds.1800 motor starts / h maxi (peak)Motor duty cycle: S4 - 100%Fast positioning ...........................................................................CLASS I modulatingwith an excellent precision (0.5 % or better)and continuous movement.No limit of motor startsMotor duty cycle: S4 - 100%The choice of a type of operation determines the selection of a motor for each function.Based on the CEI34 Standard defining the electric motors standard duty cycles, L. Bernard has chosen the S4 dutyrating, because it is the most representative duty cycle for actuators operations.CEI 34 STANDARD - S4 Motor duty cycleS4 INTERMITTENT DUTY WITH STARTINGRepetition of cycles including:• starting period D• period of constant speed N• rest period RTo be followed by the duty factor in %, as well as the number of starts per hour.6


Nuclear Classificationof electric actuatorsThe following table shows which actuator types are qualified for each application.ActuatorsModulatingclassElectroniccontrolNon safety relatedequipmentNCSafety related equipementNuc O.COutside containmentqualification(aging & seism tests)Nuc I.CInside containmentqualification (agingseism & LOCA tests)SNON/OFF--• (2)•Class III--• (2)•MULTI-TURNSTMAMBON/OFFClass IIIClass IIClass I-INTELLI+INTEGRAL+-INTELLI+POSIGAM+-INTELLI+MODUGAM+-INTELLI+••••••••••••-••-••-• (3)QUARTER-TURNOANo torquelimiterUp to150 N.mAS/BSTorquelimiterUp to1200 N.mON/OFFClass IIION/OFFClass III-INTEGRAL+-POSIGAM+-INTELLI+INTEGRAL+-INTELLI+POSIGAM+•••••••••••••-• (1)•-• (1)FAIL SAFEFQON/OFFClass III-INTEGRAL+-POSIGAM+•• (1)•• (1)••GEARBOXESMulti-turnQuarter-turnManual•••••••••Linear thrust units are also available• (1): separated box only• (2): due to the qualification for inside containment, actuator is automatically qualified for outside containment and non safety related area• (3): Westinghouse actuator qualification and L.Bernard electronic qualification with separated box7


Wide choice of controlsYou can decide on local or remote control to meet the requirements of your particular system and theenvironment in which the actuators are to be used. The BERNARD wide range of control systems enables youto choose the best solution for your needs.Standard versionThe customer provides the control logic to handle all thedata received from the actuator electric contacts. Thereversing starters are housed in the customer's ownenclosure.Qualification : inside or outside containment, or NonSafety Related AreaINTEGRAL+ controlThe INTEGRAL+ control system is fully configurable and canperform all actuator control functions, including productionof status reports, fault handling, protection systems andcommand processing. Local controls can be disabled eitherlocally or from a remote location. The reversing starters areincorporated in the control unit.Qualification : outside containment or Non SafetyRelated AreaINTELLI+ controlAs well as the functions offered by INTEGRAL+, theINTELLI+ system also allows the system to be set up andprogrammed without opening the unit. It includes anLCD screen plus tools for preventive maintenance.Qualification : Non Safety Related AreaFieldbus controlFieldbus systems are compatible with L.Bernard integratedcontrols and allow you to control a large number ofactuators or other devices and transmit/receive a greatdeal of data over a single two-wire serial link.Qualification : Non Safety Related AreaSee the "Specifications" section of this brochure for further details.Benefits of integrated control systems• Simple: ready-to-use turnkey solution.• Safe: proven system incorporating many safety features.• Economical: saves time and money at the design and installation stages.• Intelligent: remote management of a large volume of data and optimized preventive maintenance usingour digital solutions in conjunction with the fieldbus.8


INTEGRAL+INTELLI+QUALIFI-CATIONNon Safety Related AreaOutside containmentInside containment•••MODULA-TINGCLASSON/OFFModulating class IIIIntegral+Posigam+Intelli+Intelli+REMOTE CONTROLPulse commandMaintained signalESD (Emergency ShutDown)AuxiliaryTimer•••• (Overrideslocal command)Option•••2 commands9 options•LOCALCOMMANDSLockable selector knobsDigital displayIndicator lights•-Option•••INTERNALPROTECTIONFusesAutomatic phase monitoring (3-phase)Motor thermal cut-outTorque limiter protection••••••••SIGNALLINGNumber of signal relaysData itemsNumber of fault relaysNumber of listed faultsAnalogue position feedback4 + 3 (option)1618Option (Std on Posigam)4 + 3 (option)23112OptionMONITORING CONFIGURATIONConfiguration settingTorque/position setting methodTravel limit stopFull configuration uploadSelf-diagnosticsTorque / position curveActuator operating logPartial strokingInternal (with jumpers)MechanicalOn positionOn torque-----ExternalLocal command knobFieldbusPocket PCLaptopDigitalOn positionOn torqueVia fieldbusVia pocket PCVia laptop••••FIELDBUSProfibus DP (single or redundant)Foundation fieldbusModbus RTUOption--OptionOptionOptionSee INTEGRAL+ (A115) and INTELLI+ (A116) catalogues for further information on controls.9


Overview of SN seriesQualified multiturn actuators forinside containment (Nuc IC)The SN series is a multi turn series designed for inside containment safety-related service (Nuc I.C). It can be usedfor On-Off or Modulating Class III applications. This range integrates the feedback from users working in more than70 reactor units all over the world.Mechanical• Self-locking gearings at all speeds• Continuous gear drive from the motor down to the valve• Class H insulation motor• Unaffected by vibrations• No preventive maintenance required. Gearing islubricated for lifetimeSensors• Torque and position directly and mechanically measured atthe output shaft to accurately reflect the status of the valve• Dynamometric torque measurement principle usingcalibrated springs mechanically linked to the outputshaft. This torque limiting system ensures a very goodrepeatability, low long-term drift and extremely shortresponse time.The torque sensor fast response enables the controlsystem to cut off the motor supply rapidly, thus limitingthe overtorque applied to the valve• Travel limit switch setting : easy and reliable in positionand depth• Torque limit switch setting : easy and reliable with visualindicator and without any special toolsPower• High starting torque asynchronous motor• Excellent starting torque over nominal torque ratio• On/Off operation: 40% motor duty rating with peakservice conditions up to 360 starts per hour• Modulating class III: 50% motor duty rating with peakservice conditions up to 1,200 starts per hour• Motor easy to remove with intermediate connectorMaintenance• Modular design to reduce exposure to radiation• Tightness testing device allows to check, on the spot,for the actuator proctection after any connection ormaintenance operation• Common control box from SN6 to SN220Handwheel without clutch release• Patented manual override system• Differential geardrive allows the handwheel to beoperated without releasing a clutch beforehand (exceptfor very low torque values on model SN6L).• The handwheel can therefore be operated under all conditions,even when a high torque is applied to the valve (i.ewedge gate valve closed tight)• Priority of electric command over handwheel manoeuverConnection• Pluggable connector with two configurations:- Bernard common control and power connector (fromSN6L to SN220)- Bernard separated connectors for control (plug-in 30points with earth terminal for shielding) and power(plug-in 4 points including earth terminal)• Auxiliary terminals available allowing the remote monitoringof power connector disconnection in the case of adual connectors configuration• External earth terminal• Direct connection of large power cables up to 4 x 35mm²• Connectors have been designed to prevent any penetrationof water steam from the cables (creepage distance,condensates removal, …)10


SN Qualification descriptionThese products meet the requirements of EPR and non-EPR nuclear power stations. They have been qualified inaccordance with:• RCC-E (2005) - Design and Construction Rules for Electrical Components of Nuclear Islands• IEEE Std 382 (1996) - IEEE Standard for qualification of actuators for power-operated valve assemblies with safety-relatedfunctions for nuclear power plantsSN series qualification program uses an envelop covering both RCC-E and IEEE qualification requirements.For example, pressurization cycle is a test required only by the IEEE standard which was integrated into the SN series qualificationprogram.Qualification program SN qualification Operation during the testThermal aging 40 years at 40°CDamp heat test2 cycles of 24hfollowing EN 60068-2-30 standard (variante 2)Pressurization cycle 15 cycles 4,48bars (0-65psig)Functional test2,000 cycles ON/OFF200,000 steps MODULATINGVibration agingUp to 2g, 5-500-5Hz, 90min on each axisSeismic testOBE : up to 3g, 1-40-1HzSSE line mounted : up to 4,5g, 2-32HzSSE Hard mounted : up to 20g, 1-60HAtmosphere spray Saturated air and steam mixture with chemical spray(0.102lps/m 2 ) composed of boric acid 1.5% andsodium hydroxide 0.6% (pH 9.25 at roomtemperature)Radiation 850kGy at 70°CDBE LOCA testLOCA RCC-E standard (2 peaks of 156°C; 5,6 bars abs)XXX (*)X (*)X (*)X (*)(*) with 50% of maximum loadAdditional tests to reach IEEE levels for radiation and LOCA tests.Qualification program SN qualification Operation during the testAtmosphere sprayRadiationDBE LOCA testSaturated air and steam mixture with chemical spray(0.475lps/m 2 ) composed of boric acid 1.146%and sodium hydroxide 0.17% (pH 10.5 at roomtemperature)1050kGy at ambiant temperatureCase III of IEEE382X (*)X (*)Tests were witnessed by an independent third party company : Bureau Veritas.11


SN Performance dataPerformance data are given for a 400VAC-50Hz and a 460VAC-60Hz hree phase voltage supply.Please consult us to get precise values at other power supplies, maximum voltage drop, etc ...400V 50HzActuator Speed Guaranteed Minimum Stall (1) Stall torque Motortorque at torque torque at at 0,85Un P Speed Current Current cos0,85Un limiter 1,05Un 156°C nominal Motor nominal starting ϕ EfficiencysettingType turns/min Nm Nm Nm Nm kW turns/min A A %SN6L 11 60 15 134 71 0,06 1500 0,2 0,9 0,63 69SN6L 16 30 5 74 39 0,06 1500 0,2 0,9 0,63 69SN6LS 16 60 5 149 78 0,1 1500 0,4 1,6 0,53 68SN6L 26 20 5 51 27 0,06 1500 0,2 0,9 0,63 69SN6LS 26 60 5 101 53 0,1 1500 0,4 1,6 0,53 68SN6L 61 25 5 46 24 0,1 1500 0,44 0,9 0,53 68SN6 11 60 24 137 72 0,15 1500 0,7 2,1 0,45 68SN6 16 60 24 111 58 0,15 1500 0,7 2,1 0,45 68SN6 23 60 24 145 76 0,37 1500 1,1 5 0,64 76SN6 30 60 24 188 99 0,50 3000 1,6 5 0,54 83SN6 46 60 24 141 74 0,50 3000 1,6 5 0,54 83SN6 61 60 24 130 68 0,50 1500 1,5 5 0,63 76SN6 92 60 24 111 59 0,50 3000 1,6 5 0,54 83SN14 11 140 56 239 126 0,37 1500 1,1 5 0,64 76SN14 16 140 56 303 159 0,50 1500 1,5 5 0,63 76SN14 23 140 56 227 119 0,50 1500 1,5 5 0,63 76SN14 30 140 56 269 141 0,75 3000 1,6 5 0,81 84SN14 46 140 56 349 184 1,50 3000 3,4 24 0,77 83SN14 61 140 56 230 121 0,90 1500 2,5 11 0,67 78SN14 92 140 56 276 145 1,50 3000 3,4 24 0,77 83SN14 120 140 56 214 112 1,50 3000 3,4 24 0,77 83SN30 16 300 120 561 295 0,90 1500 2,5 11 0,67 78SN30 23 300 120 598 314 1,50 1500 3,7 21 0,71 82SN30 30 300 120 488 256 1,50 3000 3,4 24 0,77 83SN30 46 300 120 672 353 2,20 3000 4,4 33 0,86 84SN30 61 300 120 536 282 2,20 1500 5,1 27 0,76 82SN30 92 300 120 527 277 2,20 3000 4,4 33 0,86 84SN30 120 300 120 595 313 3,00 3000 6,4 49 0,81 84SN70 16 700 280 1386 728 2,20 1500 5,1 27 0,76 82SN70 23 700 280 1080 568 2,20 1500 7,2 37 0,54 82SN70 30 700 280 1463 769 3,00 3000 6,4 49 0,81 84SN70 46 700 280 1140 599 3,00 3000 6,4 49 0,81 84SN70 61 700 280 1223 643 4,50 1500 9,1 52 0,88 81SN70 92 700 280 1148 603 4,50 3000 9,2 69 0,82 86SN70 120 600 280 915 481 4,50 3000 9,2 69 0,82 86SN175 16 1750 700 4084 2146 5,50 1500 11 85 0,84 86SN175 23 1750 700 3578 1880 5,50 1500 11 85 0,84 86SN175 30 1750 700 3039 1597 5,50 1500 11 85 0,84 86SN175 46 1750 700 2929 1539 7,50 1500 15 120 0,82 88SN175 61 1600 700 2441 1283 7,50 1500 15 120 0,82 88SN175 92 1100 700 1696 891 7,50 1500 15 120 0,82 88SN175 120 900 700 1512 795 9,00 1500 17 128 0,86 89SN220 16 2200 880 4084 2146 5,5 1500 11 85 0,84 86SN220 23 2200 880 3578 1880 5,5 1500 11 85 0,84 86SN220 30 2200 880 4015 2110 7,5 1500 15 120 0,82 88SN220 46 2200 880 3371 1771 9 1500 17 128 0,86 89SN220 61 2200 880 4832 2539 15 1500 28 218 0,87 89SN220 92 2200 880 3357 1764 15 1500 28 218 0,87 89SN220 120 1700 880 2602 1367 15 1500 28 218 0,87 89(1) Maximal actuator output torque in abnormal conditions with torque limit system out of service (with transient speedof the motor of about 1,200 rpm).Actuator with 1,500 rpm motor type are available in both On-Off and Class III Modulating version.12


460V 60HzActuator Speed Guaranteed Minimum Stall (1) Stall torque Motortorque at torque torque at at 0,85Un P Speed Current Current cos0,85Un limiter 1,05Un 156°C nominal Motor nominal starting ϕ EfficiencysettingType turns/min Nm Nm Nm Nm kW turns/min A A %SN6L 13 60 15 134 71 0,07 1800 0,2 0,9 0,63 69SN6L 19 30 5 74 39 0,07 1800 0,2 0,9 0,63 69SN6LS 19 60 5 149 78 0,12 1800 0,4 1,6 0,53 68SN6L 36 20 5 51 27 0,07 1800 0,2 0,9 0,63 69SN6LS 36 60 5 101 53 0,12 1800 0,4 1,6 0,53 68SN6L 73 25 5 46 24 0,12 1800 0,4 1,6 0,53 68SN6 13 60 24 137 72 0,18 1800 0,7 2,1 0,55 68SN6 19 60 24 111 58 0,18 1800 0,7 2,1 0,55 68SN6 28 60 24 145 76 0,44 1800 1,1 5 0,77 76SN6 36 60 24 188 99 0,60 3600 1,6 5 0,65 83SN6 55 60 24 141 74 0,60 3600 1,6 5 0,65 83SN6 73 60 24 130 68 0,60 1800 1,5 5 0,76 76SN6 110 60 24 111 59 0,60 3600 1,6 5 0,65 83SN14 13 140 56 239 126 0,44 1800 1,1 5 0,77 76SN14 19 140 56 303 159 0,60 1800 1,5 5 0,76 76SN14 28 140 56 227 119 0,60 1800 1,5 5 0,76 76SN14 36 140 56 269 141 0,90 3600 1,6 5 0,97 84SN14 55 140 56 349 184 1,80 3600 3,4 24 0,92 83SN14 73 140 56 230 121 1,08 1800 2,5 11 0,80 78SN14 110 140 56 276 145 1,80 3600 3,4 24 0,92 83SN14 144 140 56 214 112 1,80 3600 3,4 24 0,92 83SN30 19 300 120 561 295 1,08 1800 2,5 11 0,80 78SN30 28 300 120 598 314 1,80 1800 3,7 21 0,86 82SN30 36 300 120 488 256 1,80 3600 3,4 24 0,92 83SN30 55 300 120 672 353 2,64 3600 4,4 33 1,03 84SN30 73 300 120 536 282 2,64 1800 5,1 27 0,91 82SN30 110 300 120 527 277 2,64 3600 4,4 33 1,03 84SN30 144 300 120 595 313 3,60 3600 6,4 49 0,97 84SN70 19 700 280 1386 728 2,64 1800 5,1 27 0,91 82SN70 28 700 280 1080 568 2,64 1800 7,2 37 0,65 82SN70 36 700 280 1463 769 3,60 3600 6,4 49 0,97 84SN70 55 700 280 1140 599 3,60 3600 6,4 49 0,97 84SN70 73 700 280 1223 643 5,40 1800 9,1 52 1,06 81SN70 110 700 280 1148 603 5,40 3600 9,2 69 0,99 86SN70 144 600 280 915 481 5,40 3600 9,2 69 0,99 86SN175 19 1750 700 4084 1612 6,60 1800 9,1 52 1,29 81SN175 28 1750 700 3578 1412 6,60 1800 9,1 52 1,29 81SN175 36 1750 700 3039 1597 6,60 1800 11 85 1,01 86SN175 55 1750 700 2929 1539 9,00 1800 15 120 0,98 88SN175 73 1600 700 2441 1283 9,00 1800 15 120 0,98 88SN175 110 1100 700 1696 891 9,00 1800 15 120 0,98 88SN175 144 900 700 1512 795 10,80 1800 17 128 1,03 89SN220 19 2200 880 4084 2146 6,60 1800 11 85 1,01 86SN220 28 2200 880 3578 1880 6,60 1800 11 85 1,01 86SN220 36 2200 880 4015 2110 9,00 1800 15 120 0,98 88SN220 55 2200 880 3371 1771 10,80 1800 17 128 1,03 89SN220 73 2200 880 4832 2539 18,00 1800 28 218 1,04 89SN220 110 2200 880 3357 1764 18,00 1800 28 218 1,04 89SN220 144 1700 880 2602 1367 18,00 1800 28 218 1,04 8913


Dimensions & SpecificationsSN seriesFrom SN6 to SN220Connector disconnectable partWeight: 3 kgSN6L SN6 SN14 SN30 SN70 SN175 SN220Weight (kg) (1) 34 62-65 64-69 85-105 121-129 282-312 284-331Dimensions (mm)L 440 514-524 514-524 545-613 566-62 3790-917 790-917l 430 513 513 535 590 676 676h 248 334 334 380 457 525 525Flange ISO5210 F07/F10 F10 F10 F14 F16 F25 F30Stem acceptance 32 38 38 43 54 90 90Center of gravity (2)(mm) L’ x l’ x h’ 75x60x100 35x75x121 45x70x120 70x100x140 110x95x150 175x80x190 200x85x185Handwheeldiameter (mm) 160 300 300 450 550 500/800 800/1000(1): excluding connector disconnectable part and considering ISO coupling C or B3.Height = distance between coupling flange and manual override handwheel.(2): average gravity center. May vary according to the exact configuration of the actuator.14


Type of serviceCasingON/OFF or Modulating class III• Ductile iron• Casings are watertight for LOCA conditionsMechanical technology Self locking gearing at all speedsMotortechnologyTotally-enclosed, squirrel cage 3-phase motor, class H insulationMotors easy to remove with internal connectorMotor • S4 motor service (intermittent service on start-up) to IEC 34-1duty• S4 - 40% for ON/OFF operation - up to 360 starts per hour.rating• S4 - 50% for Modulating class III - up to 1,200 starts per hour.Ambient operating • Standard condition: -20 °C ... +70 °C ( -4 °F ...+158 °F)temperature • Accident condition: up to 185°C (up to 312.8 °F)Externalcorrosion protectionVibration resistanceDecontaminable paint : epoxy undercoat and grey AFNOR 1625 top coatOther color on requestSee qualification program description.Lubrication • MOVLL Grade 0• Lubricated for product lifetime and do not require any special maintenanceManual override • By handwheel which does not rotate during motor operation.• Automatic switch between manual and electrical drive without clutch release lever(except for SN6L models). Electrical control has always priority.• Manual control efficiency: see table below.PowerSN actuators can operate on:supply• 3-phase power supply,• standard voltages: 380V-50Hz, 400V-50Hz, 460V-60Hz• Other voltage on requestOutput flange SN actuator flanges comply with ISO 5210.See "Mounting flange specifications" section for further details.Connectivity• One or two connectors with screw terminals:- 30 contacts for control (max. wiring section: 5mm 2 )- 4 contacts for power (max. wiring section: 35mm 2 )• Other type of connection on requestConduit entriesTravel limitsystemsTorque limitingsystemsVisual positionindicatorStandard configuration: 1xM40 ; 1xM32Cable gland reducer can be used• Position: movement reading on output shaft.• Range: 1.5 to 1,080 turns.• 2 contacts as standard (up to 8 in option) ;2.5A @ 250VAC / 2.5A @ 30/48VDC / 1A@115VDC under resistive load• Torque: dynamometer measuring torque transmitted.• The torque limiting system is pre-calibrated at the factory at the torque value providedby the customer• 2 contacts as standard, 2.5A @ 250V under resistive load• Graduated indicator showing valve position at all times, even in case of loss of power supplyRemote position • 1000 Ohm potentiometer, power rating: 12.5Windication (options) • Intermediate position given by SPDT switchesHandwheel SN6L SN6 SN14 SN30 SN70 SN175 SN220Mechanical ratio 1 1 1/2 1/2 1/21 1/34 1/34Efficiency 1 1 0.7 0.7 0.2 0.25 0.25Handwheel diameter (mm) 160 300 300 450 550 500/800 800/1000Handwheel diameter is calculated to comply with EN12570.15


Overview of ST seriesQualified multiturn actuators foroutside containment (Nuc OC)The ST series is a multi turn series designed for outside containment safety-related service or non safety relatedarea. It can be used for On-Off or Modulating Class III applications. This serie takes into account feedback onseveral years of exploitation in Oil & Gas and Nuclear markets.Mechanical• Self-locking gearing at all speeds• Continuous gear drive from the motor down to the valve• Class F insulation motor• Mechanical parts unaffected by vibration• No preventative maintenance required. Gearing is lubricatedfor lifetimeSensors• Torque and position directly and mechanically measured atthe output shaft to accurately reflect the status of the valve• Dynamometric torque measurement principle usingcalibrated springs mechanically linked to the outputshaft. This torque limiting system ensures a very goodrepeatability, low long-term drift and extremely shortresponse time.The torque sensor fast response enables the controlsystem to cut off the motor supply rapidly, thus limitingthe overtorque applied to the valve• Travel limit switch setting : easy and reliable patentedcamblock• Torque limit switch setting : easy and reliable with visualindicator and without any special toolsHandwheel without clutch release• Patented manual override system• Differential geardrive allows the handwheel to beoperated without releasing a clutch beforehand (exceptfor very low torque values on model ST6).• The handwheel can therefore be operated under all conditions,even when the valve is blocked by the torque limiter• Electric command is always prioritary on the handwheeloperationConnection• Standard connection through cable glands• Pluggable connector available on request• External earth terminal• A test connector can be mounted inside the actuator toperform tests on sitePower• High starting torque asynchronous motor• Excellent starting torque over nominal torque ratio• On/Off operation: 40% motor duty rating with peakservice conditions up to 360 starts per hour• Modulating class III: 50% motor duty rating with peakservice conditions up to 1,200 starts per hour• Motor built-in thermal cut-outST actuator with INTEGRAL+ control16


460V 60HzThis table shows performance data for a 3-phase 460V 60Hz power supply.Actuator Speed Guaranteed Min. set Stall (1) Motortorque at torque torque at P Speed I n I d cos Motor0,85Un in 1,05Un Motor ϕ EfficiencystandardType turns/min Nm Nm Nm kW turns/min A A %ST6 13 60 24 100 0,12 900 0,8 1,6 0,51 37ST6 19 50 24 81 0,12 900 0,8 1,6 0,51 37ST6 28 60 24 152 0,44 1800 1,1 5 0,7 70ST6 36 60 24 120 0,44 1800 1,1 5 0,7 70ST6 55 50 24 90 0,44 1800 1,1 5 0,7 70ST6S 55 60 24 141 0,60 1800 1,5 5 0,78 65ST6 73 60 24 133 0,60 3600 1,6 5 0,9 53ST6 110 60 24 100 0,60 3600 1,6 5 0,9 53ST14 13 140 56 240 0,44 1800 1,1 5 0,7 70ST14 19 120 56 194 0,44 1800 1,1 5 0,7 70ST14S 19 140 56 304 0,60 1800 1,5 5 0,78 65ST14 28 140 56 228 0,60 1800 1,5 5 0,78 65ST14 36 120 56 189 0,60 3600 1,6 5 0,9 53ST14 55 140 56 350 1,80 3600 3,4 24 0,88 77ST14 73 130 56 213 1,08 1800 2,7 14 0,7 77ST14 110 140 56 276 1,80 3600 3,4 24 0,88 77ST14 144 130 56 214 1,80 3600 3,4 24 0,88 77ST30 19 300 120 520 1,08 1800 2,7 14 0,7 77ST30 28 300 120 599 1,80 1800 3,7 21 0,82 75ST30 36 300 120 489 1,80 3600 3,4 24 0,88 77ST30 55 300 120 674 2,64 3600 4,4 33 0,89 82ST30 73 280 120 445 2,64 1800 5,1 27 0,81 76ST30S 73 300 120 671 3,60 1800 7,2 37 0,79 77ST30 110 300 120 529 2,64 3600 4,4 33 0,89 82ST30 144 260 120 418 2,64 3600 4,4 33 0,89 82ST30S 144 300 120 596 3,60 3600 6,4 49 0,81 84ST70 19 700 280 1150 2,64 1800 5,1 27 0,81 76ST70 28 700 280 1353 3,60 1800 7,2 37 0,79 77ST70 36 700 280 1466 3,60 3600 6,4 49 0,81 84ST70 55 700 280 1143 3,60 3600 6,4 49 0,81 84ST70 73 600 280 975 4,80 1800 9,1 52 0,79 80ST70 110 700 280 1151 5,40 3600 9,2 69 0,85 80ST70 144 550 280 917 5,40 3600 9,2 69 0,85 80ST70 226 400 280 644 5,40 3600 9,2 69 0,85 80ST175 43 1750 700 2715 6,60 1800 12,5 100 0,74 86ST175 55 1600 700 2514 9,00 1800 16,5 115 0,77 85ST175 73 1600 700 2514 10,80 1800 18,1 135 0,83 87ST220 19 2200 880 4001 6,60 1800 12,5 100 0,74 86ST220 28 2200 880 3505 6,60 1800 12,5 100 0,74 86ST220 36 1900 880 2977 6,60 1800 12,5 100 0,74 86ST220 43 2000 880 3142 9,00 1800 16,5 115 0,77 85ST220 55 1900 880 3016 10,80 1800 18,1 135 0,83 87ST220 73 2200 880 4860 18,00 1800 29,2 220 0,84 88ST220 110 2200 880 3376 18,00 1800 29,2 220 0,84 88ST220 144 1700 880 2617 18,00 1800 29,2 220 0,84 88(1) Maximal output torque in abnormal conditions with torque limit system out of service (with transient speedof the motor of about 1200 rpm).Actuators with 1800rpm (or 900rpm) speed motors are available in both on-off and Class III Modulatingexcept ST175 and ST220 which are available in On-Off only.19


Dimensions & SpecificationsST series without controlsOverall dimensions - NC and Nuc O.C standard versionST6 ST14 ST30 ST70 ST175 ST220Weight 25 31 48 63 266 266Dimensions (mm)L 472 469-479 509-579 547-617 791-918 791-918l 409 403 535 603 882 882H-B3/C form 283 316 363 443 525 525H-A form 341 375 441 547 661 661H-B1 form 341 375 450 547 661 661Center of gravity(mm) L’ x l’ x h’ 76x74x90 79x16x118 75x58x154 95x53x171 127x56x199 127x56x199Handwheeldiameter (mm) 160-300 300 450 550 500-800 800-1000Connection can be done with different system:- screw terminals (integrated in the main housing)- clips terminals (integrated in an additional box)- connector (same type as SN range)20


These specifications are for standard versions (no integrated controls) either safety related ot not).Type of serviceON/OFF or Modulating class IIICasing• Cast aluminium.• Casings are watertight to IP68 & NEMA 6 and can withstand pressure of 10 metresWC for 96 hours.MotorTotally-enclosed, squirrel cage 3-phase or 1-phase motor, class F insulation withtechnologyintegral thermal overload protection. Motors easy to remove with sealed ballbearings fitted at front and rear.Motor • S4 motor service (intermittent service on start-up) to IEC 34-1.duty• S4 - 30% for ON/OFF operation - up to 360 starts per hour.rating• S4 - 50% for Modulating class III - up to 1,200 starts per hour.Ambient • Standard version: -20 °C ... +70 °C ( -4 °F ...+158 °F)operating • Low temperature version: -40 °C ... +70 °C ( -40 °F ... +158 °F)temperature • High temperature version : +0 °C ... +100 °C (+32 °F ... +194 °F)External corrosionprotectionVibration resistanceLubricationManual controlStandard paint system: Zinc rich primer, epoxy undercoat and RAL5002 bluepolyurethane top coat.Special protection for radiation ; environment available on requestSee qualification description.ST actuators are lubricated for the product lifetime and do not require anyspecial service.• By handwheel which does not rotate when electrical operation system in service.• Switch between manual and electrical operation automatically without clutchrelease lever (except for ST6 models). Electrical control has always priority.ST actuators can operate on a wide variety of power supplies:Powersupply• single-phase or 3-phase, DC,• up to 690 V (depending on version),• 50 or 60 Hz, etc.Output flange ST actuator flanges comply with ISO 5210.Conduit entriesTravellimit systemsTorquelimiting systemsVisualposition indicatorRemote positionindication (option)Compliancewith EC DirectivesSee "Mounting flange specifications" section for further details.Standard configuration: 2 x M20. External Earth Connection: Mono wire. Max.section 6 mm 2 .Other cable entry configuration options available on request.• Position: movement reading on output shaft.• Range: 1.5 to 1,080 turns.• 2 contacts as standard (up to 8 as option) ; 16A to 250V under resistive load• Torque: dynamometer measuring torque transmitted.• The torque limiting system is calibrated at the factory to the torque settingselected by the customer.• 2 contacts as standard; 16A to 250V under resistive load• Graduated indicator showing position at all times, even if no power supplypresent.• 1000 Ohm potentiometer, 0.3W - wiper current = max. 1 mA. (Non SafetyRelated Area application)• 1000 Ohm potentiometer, 2W - wiper current = max. 1 mA. (Outside Containmentapplication)• TAM position transmitter: 4-20mA (12, 24 or 32V power supply for maximumpermissible load of 150, 750 or 1,050 Ohms). (Non Safety Related Area application)• Intermediate positions given by SPDT switches.• Others on request.Weatherproof version ST actuators comply with:• directive 89/336/EEC, as amended by 93/68/EEC: Electromagnetic compatibility• directive 73/23/EEC, as amended by 93/68/EEC: Low voltage• the following harmonised standards: EN 61000-6-4: Generic emissions standardfor industrial environments; EN 61000-6-2: Generic immunity standard for industrialenvironments; EN 60034-1: Rotating electrical machines; EN 60529: Degrees ofprotection provided by enclosures (IP ratings code)Handwheel ST6 ST14 ST30 ST70 ST175 ST220Mechanical ratio 1 1/2 1/2 1/21 1/34 1/34Efficiency 1 0.7 0.7 0.2 0.25 0.25Handwheel diameter (mm) 300 300 450 550 500/800 800/100Handwheel diameter is calculated to comply with EN12570.21


Dimensions & SpecificationsST Series with control boxINTEGRAL+ controls for use in nuclear outside containment environment is available in a separated box configurationonly.Overall dimensions - ST with INTEGRAL+ control boxHLlST6 ST14 ST30 ST70Weight 32 40 61 85Dimensions (mm)L (max) 630 626 736 739l 472 450 570 638H-B3/C form 283 317 364 447H-A form 341 375 441 547H-B1 form 341 375 450 547Handwheeldiameter (mm) 300 300 450 55022


These specifications are for weatherproof versions with integrated controls INTEGRAL+ or POSIGAM+ModelsVersions according to operating modes:• INTEGRAL+ for ON/OFF• POSIGAM+ for Class III modulatingINTEGRAL+ includes:• Terminal compartment• Power contactors• Logic control• Configuration panel• Signalling relays• Local control selectorsEnclosure protection Weather proof design IP67 / NEMA 4TemperatureExternal corrosionprotectionOn-off controlModulating controlSignalling relaysDefault relayPower supplyElectrical connectionCable entriesVibration / SeismEU conformityOptionsAmbiant temperature range: -40°C ...+70°C ( -40°F ... +158°F)POSIGAM+ includes:• All INTEGRAL+ features• Positioner board• Precision feedbackpotentiometer, linearity


Dimensions & SpecificationsSD series without controlsOA type overall dimensionsOA3 OAPWeight 8 09-10Dimensions (mm)L 273 315-362l 200 200H 225 225Center of gravity (mm) 37x28x82 53x27x82L’ x l’ x H’Handwheel diameter (mm) 90 90AS / BS types overall dimensionsAS18 AS25 ASP AS50 AS80 BS100Weight 19-24 23 17-18 20 23-30 28-35Dimensions (mm)L 415-479 479 413-459 465-528 465-528 520-583l 313 313 313 313 313 424H 180 180 180 225 256 167Center of gravity (mm) 41x47x91 79x49x91 39x46x89 60x49x80 60x43x113 81x72x80L’ x l’ x H’Handwheel diameter (mm) 160 160 160 250 250 25028


Dimensions & SpecificationsSD series separated control boxIntegral or Posigam controls for Nuc OC qualified SD series is available solely in separate box configuration.Separate control box dimensionsHlLWeight6 kgDimensions (mm)L 276l 156H (without cable galnds) 19330


These data are for Integral or Posigam control box onlyModelsVersions according to operating modes:• INTEGRAL+ for ON/OFF• POSIGAM+ for Class III modulatingINTEGRAL+ includes:• Terminal compartment• Power contactors• Logic control• Configuration panel• Signalling relays• Local control selectorsEnclosure protection Weather proof design IP67 / NEMA 4TemperatureExternal corrosionprotectionOn-off controlModulating controlSignalling relaysDefault relayPower supplyElectrical connectionCable entriesVibration / SeismEU conformityOptionsAmbiant temperature range: -40°C ...+70°C ( -40°F ... +158°F)POSIGAM+ includes:• All INTEGRAL+ features• Positioner board• Precision feedbackpotentiometer, linearity


Other actuation solutionsfor nuclear power plantsHigh Duty Modulating- 100% duty service- Different models suitable for use as:. Class II modulating: moderate speed, high precision. Class I modulating: high speed, very high precision- Quarter-turn, linear, multiturn and lever movements- Specific turnkey electronic control solutions availableFailsafe- Failsafe with reliable spring-return technology- Fast and shock-free valve travel during emergencyoperation- Maintenance-free- Explosionproof versions (ATEX-NEMA)- Nuc IC and Nuc OC versionsConventional actuators- A complete range of non-qualified actuators for :. Steam valves. Cooling towers. Dampers & fans, etc ...- For On-Off up to Class I positioning duty- Available with INTELLI+ non-intrusive controls33


At your service around the worldAUSTRALIAfcx@fcxaustralia.com.auTRANSMARK - FCXROWVILLE, VICTORIATel.: + 61 3 97 65 61 11Fax: + 61 3 97 65 61 65POLANDmatzanke@pol.plMARCOWARSAWTel.: +48 22 864 55 43Fax: +48 22 864 94 22AUSTRIAIPU ING PAUL UNGER WIENhammermueller@IPU.co.at Tel.: +43 1 602 41 49Fax: +43 1 603 29 43BELGIUMchristian.baert@ bernard-benelux.comBERNARD BENELUX SABRUXELLESTel.: +32 (0)2 343 41 22Fax: +32 (0)2 347 28 43BRAZILJCN SAO PAULOjcn@jcn.com.br Tel.: +55 11 39 02 26 00Fax: +55 11 39 02 40 18CHINABEIJING BERNARD CONTROLEQUIPMENTbbce@bernard-actuators.cn Tel.: +86 10 8739 77 27Fax: +86 10 8739 77 04CZECH REPUBLICbrno@fluidbohemia.czFLUIDTECHNIK BOHEMIA s.r.o.BRNOTel.: +420 548 213 233-5Fax: +420 548 213 238DENMARKARMATEC A/S GLOSTRUPjo@armatec.dk Tel.: +45 46 96 00 00www.armatec.dk Fax: +45 46 96 00 01EGYPTATEB ALEXANDRIArfserv@atebreefer.com Tel.: +203 483 13 53www.atebreefer.com Fax: +203 484 99 35FINLANDHijojankuja 5 ESPOOinfo@soffco.fi Tel.: +358 0 207 420 740www.soffco.fi Fax: +358 0 207 420 759GERMANYDEUFRA GmbHTROISDORFbernard@deufra.de Tel.: +49 22 41 98 340www.deufra.de Fax: +49 22 41 98 34 44GREECEioannis.pappas@pims.grHUNGARYbela.apagyi@mail.tvnet.huITALYinfo.servomotori@bernard-italia.comMALAYSIAtcmeng@pc.jaring.myMIDDLE-EASTbernact@emirates.net.aeMOROCCOaquatel@wanadoo.net.maNETHERLANDSbernard.benelux@12move.nlPI&MS Entreprises LtdHALANDRITel.: +30 210 608 61 52Fax: +30 210 608 61 52APAGYI TRADEIMPEX KFTBUDAPESTTel.: +36 1 223 1958Fax: +36 1 273 0680BERNARD SERVOMOTORI SRLRHO /MILANOTel.: +39 02 931 85 233Fax: +39 02 931 85 260ACTUATION & CONTROLS ENGINEERJOHOR BAHRUTel.: +60 7 23 50 277 / 23 50 281Fax: +60 7 23 50 280 / 23 50 285BERNARD MIDDLE-EASTDUBAI - U.A.E.Tel.: +971 4 39 80 726Fax: +971 4 39 80 726AQUATEL sarlCASABLANCATel.: +212 22 66 55 71Fax: +212 22 66 55 74BERNARD BENELUX NVAN ZWAAGTel.: +31 (0)229-298083Fax: +31 (0)229-298089NORWAYFAGERBERG NORGE a.sjer@fagerberg.noGRESSVIKwww.fagerberg.no Tel.: +47 69 35 55 30Fax: +47 69 35 55 31PORTUGALimport.export@pinhol.com.ptRUSSIAbernard@amotek.netRUSSIA (agent)aet@ctinet.ruSINGAPOREacesin@singnet.com.sgSPAINbernardservo@bernard.esSOUTH AFRICAaqr@wol.co.zaPINHOL, GOMES & GOMES LDA.CARNAXIDETel.: +351 21 425 68 50Fax: +351 21 425 68 59BERNARD REPRESENTATIVE OFFICEc/o AMOTEK - MOSCOWTel./Fax: +7 (495) 343 43 80Mob.: +7 917 562 8591A.E.T.ST PETERSBURGTel./Fax: +7 812 320 55 97Mob.: +7 812 956 35 14ACTUATION & CONTROLS ENG. (ASIA)SINGAPORETel.: +65 65 654 227Fax: +65 65 650 224BERNARD SERVOMOTORESMADRIDTel.: +34 91 30 41 139Fax: +34 91 32 73 442A-Q-RATE AUTOMATION CCBERTSHAMTel.: +27 11 432 58 31Fax: +27 11 432 41 04SOUTH KOREARENTEC CO Ltd(water market)GYEONGGI-DOtotorokobi@metq.com Tel.: +82 31 399 73 23Fax: +82 31 399 80 77SOUTH KOREAYOO SHIN E&I Co. Ltd(oil & gas market)SEOULyooshineni@empal.com Tel.: +82 2 406 62 78Fax: +82 2 406 62 79SWITZERLANDMATOKEM AGinfo@matokem.agALLSCHWILwww.matokem.ch Tel.: +41 61 483 15 40Fax: +41 61 483 15 42THAILANDchounramany@csloxinfo.comTURKEYsales@otkonsas.comBERNARD SOUTH-EAST ASIABANGKOKTel.: +66 2 640 82 64Fax: +66 2 640 82 60OTKONSASISTANBULTel.: +90 216 326 39 39Fax: +90 216 545 98 75 /76UNITED ARABS EMIRATES EMIRATES HOLDINGSemhold@emirates.net.aeABU DHABITel.: +97 12 644 73 73Fax: +97 12 644 40 66UNITED-KINGDOM ZOEDALE Plcenquiries@zoedale.co.ukBEDFORDwww.bernardactuators.co.uk Tel.: +44 12 34 83 28 28Fax: +44 12 34 83 28 29USA(nuclear applications)cisaac@curtisswright.comENERTECHCALIFORNIATel.: (714) 528-2301 x247USA/CANADA/MEXICO BERNARD CONTROLS Inc(except nuclear applications) HOUSTON - TEXASbsales@bernardcontrols.com Tel.: +1 281 578 66 66www.bernardcontrols.com Fax: +1 281 578 27 97A120-00 PHOTO CREDITS: L Bernard. Photos taken from royalty-free CDs. L Bernard reserves the right to change the specifications contained in this document without notice.4 rue d’Arsonval - BP 70091 - 95505 Gonesse - FranceTel: +33.1. 34.07.71.00 - Fax: +33.1.34.07.71.01E-mail: mail@bernard-actuators.comInternet: http://www.bernard-actuators.com

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