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CF325 Cordless Framing Nailer - Paslode

CF325 Cordless Framing Nailer - Paslode

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Model CF-3259902245-3 2101/09


Intr oduction and W arranty<strong>Paslode</strong> <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong>Operating ManualThis manual is intended to acquaint you with the <strong>Paslode</strong><strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong>. Unlike other power fasteningtools, the <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> is powered by aninternal combustion linear motor. In simpler terms, your<strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> is powered by a motor similar tothe one that powers an automobile. The <strong>Cordless</strong><strong>Framing</strong> <strong>Nailer</strong> ignites a fuel and air mixture to producethe energy to drive the motor, which in turn drives thefastener. As you will see, the <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> istotally self-contained. It carries its own fuel supply andbattery, along with a supply of fasteners.For ease of use, this manual is divided into sections (seeContents). Each section of the manual is written with you,the tool operator, in mind. We have left out all of thetechnical terms so that you can readily understand howto get the maximum performance from your <strong>Cordless</strong><strong>Framing</strong> <strong>Nailer</strong>, and how to avoid damaging the tool orinjuring yourself. But, to accomplish this, we need you todo two things:1. READ THE MANUAL FROM COVER TO COVERBEFORE USING THE TOOL.2. FOLLOW ALL INSTRUCTIONS IN THE MANUAL.The <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> should be handled likeother power fastening tools that you use. Like most tools,when used improperly it could result in injury. If you aregoing to allow others to use the <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong>,it is your responsibility to make sure that they also readand comply with the instructions in this manual beforeattempting to operate the tool.Should you have questions about the <strong>Cordless</strong> <strong>Framing</strong><strong>Nailer</strong>, or wish to obtain additional copies of this manual,please contact your <strong>Paslode</strong> ® representative. The spacebelow is provided so that you may record yourrepresentative's name, address, and telephone number.My <strong>Paslode</strong> representative is:NameAddressCityTelephone NumberStateZip<strong>Paslode</strong> warranties that new <strong>Paslode</strong> <strong>Cordless</strong> power fasteningtools, parts and accessories will be free from defects in materialand workmanship for the period shown below, after the date ofdelivery to the original user.<strong>Paslode</strong> ® <strong>Cordless</strong> <strong>CF325</strong> Warranty and LimitationsWARRANTY STATEMENTThis warranty is limited to tools sold and service requested in the UnitedStates. To obtain information on warranty service in the United States,refer to the Service Center listing that was provided with your tool.ONE-YEAR LIMITED WARRANTYA one-year warranty will apply to all parts, except those listedbelow as normal wearing parts, or parts which are specificallycovered by an extended warranty.FIVE-YEAR EXTENDED LIMITED WARRANTYA five-year warranty will apply to all molded nylon parts:• Motor Housing, Cap and Grille• Handle Halves and Actuator• Trigger• Magazine Parts<strong>Paslode</strong>'s sole liability hereunder will be to replace any part or accessorywhich proves to be defective within the specific time period. Any replacementpart or accessory provided in accordance with this warranty will carry awarranty for the balance of the period of warranty applicable to the part itreplaces. This warranty does not apply to part replacement required due tonormal wear.This warranty is void as to any tool which has been subjected to misuse,abuse, accidental or intentional damage, use with fasteners, fuel, batteries,or battery chargers not meeting <strong>Paslode</strong> specification, size, or quality,improperly maintained, repaired with other than genuine <strong>Paslode</strong> replacementparts, damaged in transit or handling, or which, in <strong>Paslode</strong>'s opinion, hasbeen altered or repaired in a way that affects or detracts from the performanceof the tool.PASLODE MAKES NO WARRANTY, EXPRESSED OR IMPLIED, RELATINGTO MERCHANTABILITY, FITNESS, OR OTHERWISE, EXCEPT AS STATEDABOVE, and <strong>Paslode</strong>'s liability AS STATED ABOVE AND AS ASSUMEDABOVE is in lieu of all other warranties arising out of, or in connection with,the use and performance of the tool, except to the extent other wise providedby applicable law. PASLODE SHALL IN NO EVENT BE LIABLE FOR ANYDIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING, BUTNOT LIMITED TO, DAMAGES WHICH MAY ARISE FROM LOSS OFANTICIPATED PROFITS OR PRODUCTION, SPOILAGE OF MATERIALS,,INCREASED COST OF OPERATION, OR OTHERWISE.<strong>Paslode</strong> reserves the right to change specifications, equipment, or designsat any time without notice and without incurring obligation.2


ContentsSubjectPageIntroduction and Warranty ......................................................... 2An Overview of the <strong>Paslode</strong> <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> ...............4Safety Instructions......................................................................5Battery and Charging System ................................................... 8Fuel Cell and Metering Valve .................................................. 10Preparing the <strong>Paslode</strong> <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> for Use .........13<strong>Paslode</strong> <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> Operation........................... 14Fasteners and Applications ..................................................... 15Servicing ................................................................................. 16Troubleshooting ...................................................................... 18The battery charger meets all safety requirements for powertools.is a trademark<strong>Paslode</strong>An Ilinois Tool Works Company888 Forest Edge DriveVernon Hills, Illinois 60061Power <strong>Nailer</strong>s are made in the U.S.A. and areprotected by one or more of the following U.S. patents:*4,403,722 4,483,280 4,483,474 4,522,162*Other patents issued and pending.<strong>Paslode</strong> ® is a member of:3


An Overview of the <strong>Paslode</strong> <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong>DescriptionThe <strong>Paslode</strong> <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> is a self-contained,fully portable nailer that uses liquid hydrocarbon fuel topower a unique linear drive internal combustion motor.As with any internal combustion motor, the <strong>Paslode</strong> <strong>Cordless</strong><strong>Nailer</strong> will require periodic maintenance to keep it operatingat it's peak performance. The cleaning procedure bookletwill instruct you on the proper cleaning of your tool. Ifadditional services are required, contact your local <strong>Paslode</strong>service provider.SpecificationsDimensions:Cycle Rate:Weight (with battery) 7.5 poundsHeight 14-1/2 inchesLength 12 inchesIntermittent Operation – 2 to 3 nailsper secondNOTE: Exceeding these rates could cause tool to overheat,resulting in loss of performance or damage to toolcomponents.By using the <strong>Paslode</strong> <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> at itsrecommended cycle rate, you will be able to drive severalthousand nails in a typical workday.Fasteners:30° paper tape collationMinimum 2 inch x .113 diameter shankMaximum 3-1/4 inch x .131 diameter shankNOTE: Altitude Restriction<strong>Paslode</strong> <strong>Cordless</strong> tools are powered by an internalcombustion engine and are effected by altitude. Thetool may lose power or not cycle consistantly atelevations of 4000 feet or greater.Magazine Capacity: 1 nail strip + 5 fasteners.Battery :Fuel Cell:6 volts DC - Provides enough energy todrive approximately 4000 fasteners on a fullcharge.Orange quicklode fuel cartridge (1.32 oz)Liquid hydrocarbon - Provides enough fuelto drive approximately 1200 fasteners.Cover and FilterMotor HousingFuel Cartridge CompartmentBatteryIndicator Light (LED)MOTOR ASSEMBLYBatteryCompartment(Opposite Side)Utility HookHANDLE ASSEMBLYAdjustableWork-ContactingElementChannel magazineToe Nailing TeethFollowerTrigger4


Safety InstructionsThe following safety instructions have been included in thisbooklet to provide you with basic information necessary forsafe operation of the <strong>Paslode</strong> <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong>. DONOT ATTEMPT TO OPERATE THIS TOOL UNTIL YOUHAVE READ AND UNDERSTAND ALL SAFETYPRECAUTIONS AND MANUAL INSTRUCTIONS.In addition to these instructions, training may be necessary.Contact your <strong>Paslode</strong> representative for additionalinformation.WARNINGNever expose or store thetool, fuel or battery attemperatures in excess of120° F (49° C). Fuel and/or the battery may burst,releasing flammable gas.WARNINGThe <strong>Paslode</strong> <strong>Cordless</strong><strong>Framing</strong> <strong>Nailer</strong> is aninternal combustiondevice. It produces hotexhaust gases that mayignite flammablematerials. Never use thetool in a combustibleenvironment or in thepresence of combustiblematerials, such asflammable chemicals,adhesives, gasoline, orsolvents.WARNINGThis tool must be operatedonly in a well-ventilatedenvironment, becausethe tool exhausts carbonmonoxide similar to a gaschainsaw or lawnmower.Exposure to carbonmonoxide from use ineclosed areas, may causedizziness, nausea, orunconsciousness ordeath.WARNINGNever attempt to operatethis tool until you haveread and understood allsafety precautions andmanual instructions.Failure to follow all safetyprecautions instructionsmay result in a permanentloss of vision, seriouspersonal or even fatalinjury, property damageand/or tool damage.WARNINGALWAYS keep the<strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong>,fuel cartridge, battery celland battery charger out ofthe reach of children.5


Safety InstructionsWARNINGEYE and EAR safety gearmust be worn whenworking with or in thevicinity of the <strong>Paslode</strong><strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong>.1. Eye protection must meet the requirements of ANSIStandard Z87.1 and should have side shields forincreased protection. As an employer you areresponsible for enforcing the use of eye protectionequipment by the tool operator and all personnel in thework area.2. NEVER ASSUME THE TOOL IS EMPTY.Never point the tool at yourself or anyone else.3. NEVER ENGAGE IN "HORSEPLAY" WITH THE TOOL.The <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> is not a toy – it is a tool.Careless and improper use may result in a seriousaccident.4. NEVER CARRY THE TOOL WITH YOUR FINGER ON,OR SQUEEZING, THE TRIGGER.This practice may result in the accidental discharge ofa fastener.5. NEVER OPERATE A MALFUNCTIONING TOOL.Refer to the servicing or troubleshooting section of thismanual to correct the problem. If the problem cannot becorrected, stop using the tool and report it to yoursupervisor or <strong>Paslode</strong> representative.6. DO NOT LOAD FASTENERS WITH THE TRIGGERAND/OR WORK CONTACTING ELEMENT PRESSEDIN. A fastener may be accidentally discharged.7. NEVER OPERATE THE TOOL WITH THE WORKCONTACTING ELEMENT REMOVED OR DISABLED.This device helps reduce the possibility of accidentalfastener discharge by preventing the tool from operatinguntil it is completely against the work surface.NEVER operate the tool if the work contacting elementis not working properly.8. ALWAYS POINT THE TOOL AWAY FROM YOURSELFAND OTHERS WHEN CLEARING JAMS ORREMOVING FASTENERS. REMOVE THE FUELCARTRIDGE AND BATTERY.Pull the follower slightly back and push the releaselever. Tip the tool nose up slightly and fasteners shouldslide out of the rear of the magazine. If fasteners arejammed, refer to the appropriate servicing section ofthis manual.9. NEVER OPERATE THE CORDLESS FRAMINGNAILER IF PARTS ARE LOOSE, DAMAGED ORMISSING.10. NEVER DRIVE FASTENERS INTO KNOTS OR ONTOP OF OTHER FASTENERS.A fastener may ricochet and cause serious injury.11. OPERATE THE TOOL ONLY ON THE WORKPIECE.WARNINGThe <strong>Cordless</strong> Framimg<strong>Nailer</strong> must be operatedonly when it is in contactwith the work surface.When fastening thinmaterials such asplywood, be sure toposition the tool so thatthe fastener is driven intothe underlying piece.6


Safety Instructions12. NEVER DRIVE FASTENERS INTO AREAS WITHCONCEALED HAZARDS.Always check the area behind the work surface forelectrical wiring, gas pipes, water pipes, sewer drains orother potential hazards.13. ALWAYS MAINTAIN SECURE AND UNOBSTRUCTEDFOOTING WHEN ON LADDERS, PLATFORMS OROTHER HIGH LOCATIONS.15. PROPERLY STORE FUEL CELL.WARNINGAlways store tool, fuelcartridge and batterywhere they will not beexposed to an open flame,sparks or temperaturesabove 120° F (49° C).WARNINGNever over-reach, sincetool recoil may cause aloss of balance. Alwaysbe aware of edges anddrop-offs when nailing onrooftops and other highlocations. Keep them infull view.14. ALLOW ONLY QUALIFIED PERSONNEL TO OPERATETHE CORDLESS FRAMING NAILER.16. ALWAYS STORE THE TOOL WITH THE FUELCARTRIDGE AND BATTERY REMOVED.Store the fuel cartridge in the case with the <strong>Cordless</strong><strong>Framing</strong> <strong>Nailer</strong>.17. KEEP THE TOOL CLEAN AND WELL MAINTAINED.A clean tool is less likely to jam or malfunction.18. KEEP YOUR HANDS CLEAR OF THE WORK AREASURFACE.WARNINGOnly persons who haveread and fully understandall tool operation, safetyand maintenanceinstructions should beallowed to operate the tool.WARNINGA fastener may exit at anangle unexpectedly andcause injury.Battery Disposal:The <strong>Paslode</strong> <strong>Cordless</strong> batteries contain cadmium and must be recycled or disposed of properly. It is illegal in someareas to place a nickel-cadmium battery into the trash or solid waste stream. You may contact your local recyclingcenter for information on where to return the spent battery or call 1-800-822-8837 for information on Ni-Cd batteryrecycling in your area.7


Battery And Charging SystemThe <strong>Paslode</strong> <strong>Cordless</strong> tool comes with a rechargeablebattery and its own charging system. This charging systemis the only one that will work with all <strong>Paslode</strong> batteries(round or oval). It will accept either the round or ovalshaped batteries. The first step in preparinganew tool foroperation is to fully charge the battery. New batteries areshipped discharged and must be charged prior to firstuse. Batteries will take 5minutes to 2hours (time will bedependant on the amount of discharge within the battery) torecharge.Important Charging NotesCharging Instructions:1. Remove wall mount unit with the orange label fromthe tool case and plug into a 120V AC outlet. Setorange charger on a stable surface and insert thewall mount unit's plug into the plug receptacle on theback of the charger (see picture). A green lightindicates power is on and charging system is ready.2. Remove the battery from tool or case and insertterminals down into charger. The red light will comeon indicating that the battery is charging and thegreen light will go out.WARNINGCHEMICAL/EXPLOSIONHAZARDReadALL instructionsbeforecharging or using battery.Failure to follow ALLinstructions may result in fire,severe burns, or release oftoxic materials.Battery Disposal:The <strong>Paslode</strong> batteries contain cadmium and must berecycled or disposed of properly. It is illegal in someareas to place a nickel-cadmium battery into the trash orsolid waste stream. You may contact your local recyclingcenter for information on where to return the spent batteryor call 1-800-822-8837 for information on Ni-Cd batteryrecycling in your area.NOTEIf battery is completely discharged the red light andthe green light may flash back and forth for up to20 minutes. This safety feature slowly rechargesthe battery until it is ready to accept the full chargingcurrent. If the red and green lights continue toflash after 20 minutes, replace the battery.3. After charging, the red light will go out and the greenlight will come on, indicating that the battery is fullycharged. The charger will keep the battery at fullcharge until it is removed.4. Unplug the wall mount unit from the charger andremove the wall mount unit from the 120V AC outlet.Charging Times:First charge (new battery)Discharged Battery2 hours5 minutes to 2 hoursWall Mount UnitPlugREAR VIEW OFCHARGER BASEPlug ReceptacleChargerBaseCharging Don'ts:1. Never charge battery outdoors or in temperaturesbelow 40 F (5 C).2. Never allow metal objects to come in contact withbattery terminals.3. Never puncture or attempt to open battery case orcells.4. Never store battery where it will be subjected totemperatures above 120 F (49 C).5. Never incinerate battery.6. Never use a defective battery charger, one thatoverheats and/or smokes when plugged in.7. Never immerse the battery in water.Charging System Accessories:Battery Charger Kit - Part No. 900200Wall Mount Transformer* - Part No. 900477Battery Charger Base* - Part No. 901230Automotive Adapter* - Part No. 900507THE PASLODE BATTERY CHARGING SYSTEM8


Battery and Charging SystemBattery Indicator LightThe illustration is a close-up of the side of the <strong>Paslode</strong><strong>Cordless</strong> framer handle. On the side of the handle is a smallplastic lens. This is the battery indicator light.When you insert a fully-charged battery into the tool, you willsee a blinking green light. If the light blinks red, recharge thebattery.Battery IndicatorLightInserting Battery1. Load the battery, contacts first, into the <strong>Cordless</strong><strong>Framing</strong> <strong>Nailer</strong>.2. Push battery fully forward into its locked position.3. To remove battery, push down on locking tab and slidebattery out.NOTE: If battery is left in tool for an extended period, thebattery will discharge completely and will require recharging.IMPORTANT: Should your battery terminals becomecorroded and cause poor electrical contact, clean theterminals using a cloth or pencil eraser.Clean theContacts9


Quicklode Fuel CartridgeFuel Cartridge There is a second container inside the fuel cartridge. Theinner container holds the fuel. The space between the innercontainer and the outer cylinder is filled with a gas, called theWARNINGEXPLOSION/FIREHAZARDRead ALL safetyinstructions before usingor handling the fuel cell.Failure to follow ALLinstructions may result inexplosion or fire. Thismay cause seriouspersonal injuries orproperty damage.Keep the fuel cartridgeaway from heat, sparksand open flame. Do notsmoke when handling oroperating tool or fuelcartridge.Exposure totemperatures above120°F (49°C) may causethe fuel cartridge toburst, releasingflammable gas.propellant, which is under pressure.To eject the fuel, propellant pressure squeezes the innerfuel container, much as you squeeze a tube of toothpaste.This squeezing action ensures that all the fuel is used, andthat the <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> can operate in any position.Because of this container-within-a-container design, youmight hear the sound of fluid when shaking the fuel cell afterall the fuel has been used. This is the propellant, whichremains between the containers even after all the fuel hasbeen expelled.If you expose the empty fuel cartridge to extremetemperatures, the propellant gas will expand and couldcause the container to burst, releasing flammable gases.The fuel contains a small amount of oil to keep the toollubricated during use. It is not necessary to oil the toolduring normal operation. When cleaning the tool, use only<strong>Paslode</strong> <strong>Cordless</strong> tool oil. Using oils not formulated for the<strong>Paslode</strong> <strong>Cordless</strong> Tool, may cause loss of power and maydamage the internal parts of the tool's motor.WARNINGSunlight can raise the inside temperature of anunventilated motor vehicle or storage container toabove 140°F (60°C).Never puncture or attempt to open the fuel; it isnonrefillable.Never incinerate, reclaim or recycle the fuel.Never smoke while installing or operating the fuelcartridge or tool.Never inhale the spray.Keep out of the reach of children.Store fuel cartridge(s) in well-ventilated areas only.NOTE1. Never attempt to refill the cartridge! Replacewith fresh fuel cartridge, and dispose of spentcartridge properly.2. Do not attempt to remove or reuse the fuelcartridge cap.3. When replacing fuel cartridge also clean or replaceair filter for optimum tool operation.NOTE: Altitude Restriction<strong>Paslode</strong> <strong>Cordless</strong> tools are powered by an internalcombustion engine and are effected by altitude. Thetool may lose power or not cycle consistantly atelevations of 4000 feet or greater.10


Quicklode Fuel CartridgeFuel cartridge capBest Used By DateNOTE:<strong>Paslode</strong> <strong>Cordless</strong> fuel cartridges are marked with a best used by date on the bottom of the can.For maximum performance use fuel before best used by date.DANGER<strong>Paslode</strong> <strong>Cordless</strong> Fuel Cartridges are flammable.Do not smoke when installing the metering valve!<strong>Paslode</strong> <strong>Cordless</strong> Fuel Cell/Cartridge Disposal Guidelines<strong>Paslode</strong> the industry leader in cordless technology provides this information to assist users with the proper disposal of discardedfuel cells/cartridges. Acceptable disposal options vary depending on the type of fuel cell/cartridge users. All users must considerfederal, state and local solid waste regulations to ensure that discarded fuel cells/cartridges are disposed of properly. Users mustcontact their local solid waste authority for further guidance.Discarded fuel cells/cartridges (used or unused) may be considered hazardous waste under the Resource Conservation andRecovery Act (RCRA) depending on several factors as described in the paragraphs that follow. Upon disposal used and unusedfuel cells/cartridges may be classified as ignitable hazardous waste (waste code D001) under U.S. EPA regulations.Hazardous waste generated by homeowners and contractors who perform routine maintenance for homeowners in their homes arenot regulated by RCRA. In general, "household wastes" generated by homeowners and their contractors are exempt from hazardouswaste regulation because those wastes are expressly excluded from the definition of hazardous waste. For example US EPAhas excluded as "household waste" aerosol cans that contain residual product and propellent. Thus under federal hazardous wasteregulations homeowners and contractors may dispose of discarded fuel cells/cartridges as general refuse in a properly permittedmunicipal landfill. These users must still contact their local solid waste authority to determine if any state or local regulationprohibits or restricts such disposal.<strong>Paslode</strong> takes no responsibility for proper fuel cell/cartridge disposal. Proper disposal remains the responsibility of sellers andusers. All sellers and users must contact their local solid waste authority to determine if any federal, state or local regulationprohibits or restricts disposal. Users may obtain more information about U.S. EPA hazardous waste regulations at the followinginternet address: www.epa.gov/epaoswee.osw/hazwaste.htmAlternatively users may contact U.S. EPA's RCRA Superfund Call Center at 1-800-424-9346 to receive more information.11


Quicklode Fuel CartridgeInserting Fuel CartridgeA. Inserting the fuel cartridge into the <strong>Cordless</strong> <strong>Framing</strong><strong>Nailer</strong> is very simple. To begin, press up at the bottom of theactuator cover and pivot outward to open. The cover willswing out of the way.C. Release the adaptor so it is centered on the fuelcartridge.1. Press Up2. Pull OutB. Lift the fuel cartridge adaptor and insert the Quicklodefuel cartridge into the tool.D. Close the actuator cover to complete the loading of fuelin the <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong>. Do this by swinging it upand over the fuel cartridge, and pushing down until theactuator cover snaps into position.1. Swing Up2. Push Down12


Preparing the <strong>Paslode</strong> <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> for UseFastenersThe <strong>Paslode</strong> <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> drives <strong>Paslode</strong>RounDrive ® nails, which have been collated into strips. Theuse of nails that do not meet <strong>Paslode</strong> standards could causetool damage and void your warranty. <strong>Paslode</strong> nail sizes andtypes are illustrated in the Fasteners and Applicationssection.Loading FastenersLockout FeatureThe purpose of this feature is to prevent needlessblank cycling,which could waste fuel and damagetool components. Five (5) nails will be left in themagazine when the follower reaches the lockoutarea. The indicator arrow shows that you can reload.It does not indicate that the <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong>is empty. Because of a lockout feature in the<strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> it will not operate when thenail supply in the tool is less than six (6) nails.STEP 1: To load, pull the follower handle back to the rearlock position (button will pop up).STEP 2: Insert a strip of nails and release follower bypushing on button.<strong>Paslode</strong> <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> andOutdoor WeatherUse the <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> outdoors, in clear weather,when the nailer, fuel cartridge, and battery are between20°F (-7°C) and 120°F (49°C.HOT WEATHER OPERATIONThe <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> requires cooling of the motorassembly to operate properly. The fan normally providesthe necessary air flow to permit continuous operation.Whenever the <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> is idle for extendedperiods, keep the fuel and tool out of direct sunlight and insurroundings where temperatures will not exceed 120°F(49°C). After extended periods of continuous use, it may benecessary to cool the motor by setting tool aside for 10-15minutes or until the tool operates normally. An overheatedtool may not drive nails completely or may operate erratically.COLD WEATHER OPERATIONThere is a reload indicator on follower and tool. A full stripcan be loaded in this area as shown above.Fuel at cold temperatures lose the required propellant force.Bring the tool, battery, and fuel cartridge above minimumoperating temperature without direct exposure to flame, andcheck the battery.CAUTIONThe <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> should not be used in therain or where excessive moisture is present. The useof the <strong>Paslode</strong> <strong>Cordless</strong> Technology under theseconditions may result in damage to tool componentsand cause tool to malfunction.13


<strong>Paslode</strong> <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> OperationPRESS WORK –CONTACTINGELEMENTAGAINST THEWORK SURFACE.Fan motor starts,fuel is injected intocombustionchamber andmixed with air bythe fan.Move up to IncreaseDrive DepthMove Down to ReduceDrive DepthProbe StopNote: The fan will run forapproximately 10 secondsafter the last nail is drivenDANGERSQUEEZETRIGGERSpark plug sparksand fuel/air mixtureignites.Combustionpowers pistonassembly drivingfastener.LIFT TOOL -RELEASETRIGGERCombustionchamber opens.Fan exhausts hotgases and coolsinternalcomponents.The work contacting element and nose will become hotafter prolonged or rapid use. If it becomes necessary toadjust the work contacting element, avoid touching withbare hands.Depth of Drive AdjustmentRemove the battery before adjusting the depth of drive.The depth of drive adjustment is made by adjusting the workcontacting element. Pulling the probe stop outward awayfrom the tool will allow the work contacting element to bemoved up or down.If the tool is over-driving (the nail head is driven below thesurface of the wood), the work contacting element should bemoved down slightly. If the nails stand up (the head is notflush with the work surface), the work contacting elementshould be moved up slightly. The indicator marks are set at1/10" increments with a total range of 1/2".Adjust the work contacting element to get the nail headdepth to meet job requirements.No-Mar Work-Contacting ElementStandardWork-ContactingElementFor applications where the work-piece must be mark free,like in siding and recreational decks, order the No-MarWork-Contacting Element, Part No. 901252DANGERPushAdjustable Utility HookThe adjustable utility hook can be used as a belt orrafter hook. To adjust the utility hook, push the blackbutton in the direction of the arrow and rotate it to thedesired position.Never attempt to operate the <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong>unless both adjustment screws are installed. Intentionalremoval of an adjustment screw could result in impropertool operation, loss of nail control and injury to tool useror bystanders.14


Fasteners and ApplicationsSIZE TYPE APPLICATION2" x .113 (6D) Common Ring Shank Underlayment, wall sheathing,roof and floor decking, siding2" x .113 (6D) Common ring shank, Fencing, sidinghot-dipped galvanized plus2-3/8" x .113 (8D) Cooler ring shank Roof & floor decking, underlayment,sheathing2-3/4" x .113 (8D) Coated ring shank, Recreational decking, siding, fencinghot-dipped galvanized plus3" x .120 (10D) Coated nail Remodeling3" x .120 (10D) Ring shank, hot-dipped Fencing, recreational decking, siding,galvanized plustile roofs3" x .131 (10D) Coated nail <strong>Framing</strong>3-1/4" x .131 (12D) Coated nail <strong>Framing</strong>Smooth Shank - For general construction, carpentry andframing: the most popular and versatile.Ring Shank - The ring shank provides improved withdrawalresistance for applications where the resistance from smoothshank fasteners is not adequate: floor decking, crating,pallets.Hardened Steel - For attaching wooden plates to greenconcrete foundations; 2X furring strips to cinder block.Hot Dipped Galvanized Plus - These nails are hot dippedwith a baked on polymer coating. They offer the highestcorrosion resistance of any galvanized nail. These nailsshould be used where higher corrosion resistance is requiredto retard rust and rust staining. Recommended for use innatural wood siding, such as cedar, redwood, cypress andpreservative treated lumber. (Not for use in all-weatherwood foundations.)The <strong>Paslode</strong> <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> is not recommended for use with 3"Ring Shank nails in pressure treated lumber.15


ServicingRestrict Field Service to the FollowingCHECKING THE ENERGY LEVEL OF THE BATTERYRECHARGING THE BATTERYCHECKING THE FUEL CARTRIDGEREPLACING THE FUEL CARTRIDGECLEANING THE AIR FILTERFuel Cartridge CheckIf the <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong>'s fan operates and the lightis green, but the tool will not cycle or does not drivefasteners completely, check the fuel cartridge. With the fuelcartridge out of the tool, check to see if the cartridge stillcontains fuel. To determine if there is any fuel left in the fuelcartridge, hold in the upright position and simply placeagainst a solid object, and gently push about three or fourtimes. A small amount of fuel should be released each time.CLEARING A JAMAttempts to go beyond these procedures could result inserious personal injury or damage to the <strong>Cordless</strong> <strong>Framing</strong><strong>Nailer</strong> and voiding the warranty.There are certain problems you may encounter when youare using the <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> that you will be ableto correct on the work site. The following field serviceprocedures are the only service procedures you shouldattempt. Anything else that may appear wrong with the<strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> should only be diagnosed andrepaired by a fully trained service technician. If you have anyreason to believe that your problem is beyond the serviceprocedures in this manual, contact your <strong>Paslode</strong>representative immediately.Battery CheckDANGERNever attempt any maintenance of the <strong>Paslode</strong> <strong>Cordless</strong><strong>Framing</strong> <strong>Nailer</strong> without first removing the fuel cartridgeand battery. Maintenance should be started only afterthe tool is completely inoperative.Periodically check the battery indicator light in the handleof the <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong>. When encountering aproblem, the first step should always be to make sure thebattery has enough energy to operate the tool.DANGERWear safety glasses when performing this test. Neverperform this test near an open flame or sparks, whilesmoking, or where the fuel may get into your eyes.If fuel is not released with each operating of the cartridgecap, this indicates that there is no more fuel left in thecylinder and it must be replaced. Dispose of the empty fuelcartridge properly.Clearing a JamAn occasional problem you may encounter is a jammedfastener. Because of the unique design of the <strong>Cordless</strong><strong>Framing</strong> <strong>Nailer</strong>, clearing a jammed fastener is easy:1. Remove the fuel cartridge and battery.2. Lock follower back in magazine and remove fasteners.3. Loosen the (2) magazine mounting screws with the5/32 hex key.4. Pull handle/magazine away from the nose of the tooland clear jam.5. Realign handle magazine to nose, and tighten mountingscrews.6. Reload fasteners and release follower.When the work contacting element is pressed on workpiece, the fan motor will turn on and blinking green light willturn solid green. If the light blinks red or glows red, rechargebattery.Remove16


ServicingAir FilterWARNINGMake certain magazine mounting screws are tight andmagazine is tight to nose. Attempting to fire tool with aloose magazine will result in loss of nail control,damage to tool, or nail discharge toward operator.Open the grille by pressing slightly above the adapter, andpivoting the cover open. The air filter simply lifts out.Tap the filter GENTLY to remove any dust. Check and cleanthe air filter every two days. Soap and water restores thefilter to a "like new" condition.GrilleFilterWhen you get home:1. Place the battery in its charger if it needs charging asindicated by the red charge light on the handle.2. Wipe your <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> with aclean, softcloth.3. Remove and clean the filter every two days.Tool Cleaning and OilingPeriodic cleaning and oiling are necessary to keep the<strong>Paslode</strong> <strong>Cordless</strong> <strong>Nailer</strong> operating properly. The toolshould be cleaned and lubricated at least every 50,000cycles. This number may vary depending upon the rateat which the tool is used and the operating conditions itis used in. The chart in the cleaning instructions will helpyou determine how often the tool should be cleaned.<strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> <strong>Paslode</strong><strong>Cordless</strong> Tool AccessoriesA variety of accessories are available for the <strong>Paslode</strong><strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong>:No-Mar Work Contacting Element - Part No. 901252Battery - Part No. 404717Clear Safety Glasses - Part No. 402510<strong>Paslode</strong> Lubricating Oil - Part No. 401482Battery Charger Kit - Part No. 900200Wall Mount Transformer - Part No. 900477End-of-Workday RoutineAt the end of each workday, conduct an end-of-workdayroutine. These simple steps are based on maintaining thesafety and operational efficiency of the <strong>Paslode</strong> <strong>Cordless</strong><strong>Framing</strong> <strong>Nailer</strong>.Before you leave the work site:1. Remove battery and store in tool case. Always use the<strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> case for transporting andstoring the tool.2. Dispose of all empty fuel cartridges. Remember todispose of these cartridges where they will not be foundby children, crushed, punctured, or burned.Battery Charger Base - Part No. 901230<strong>Paslode</strong> <strong>Cordless</strong> <strong>Framing</strong> <strong>Nailer</strong> Case-Part No. 404710Automotive Adapter - Part No. 900507Contact your <strong>Paslode</strong> ® representative for additionalinformation.ToolsA 5/32 Hex Socket Wrench (Part No. 401331 )is providedwith each <strong>Paslode</strong> <strong>Cordless</strong> framer.17


TroubleshootingPreparing Tool for Operation - Battery/Charger ProblemsSYMPTOM POSSIBLE PROBLEMS SERVICEBattery does not appear to accept chargewhen the battery and charger are pluggedinto the wall mount adapter.Battery charger flashes red/green for morethan 20 minutes.Inoperative indicator lights on charger, ordefective charger.Defective battery.Try battery in tool after a full charge cycle. Iftool LED is green, charger is not workingproperly. Replace charger, or monitorcharging time to ensure battery hasadequate time for recharging. It is normalfor battery to feel warm after properlycharging.Charger gets hot, makes excessively loudnoise, or smokes during charging cycle.Charger cord or wall plug gets hot.Battery damaged or cycle life exhausted.Damaged charger.Replace battery.Discontinue use immediately and unplugfrom power source. Replace charger andtag or dispose of charger to preventaccidental reuse or connection to powersource.Normal Stage of OperationSYMPTOM POSSIBLE PROBLEMS SERVICEFan does not run - tool indicator light isblinking red or solid red.Fan does not run, or runs slower thannormal - tool indicator light is solid red.Work-contacting element does not depressfully - tool does not operate.Battery is not charged.Battery terminals are oily, dirty, or corroded.Battery is discharged.Four (4) or less nails in tool.Lockout bracket is stuck in lockout position.Work-contacting element is bent, worn or atthe deepest setting.Charge battery.Clean battery terminals with cloth or pencileraser.Charge battery.Load strip of nails.Check lockout. If unable to free return tool toauthorized <strong>Paslode</strong> dealer for service.Remove and inspect lower probe. Clean,adjust or replace lower probe as required.Tool will not cycle - fan runs, indicator lightis solid green.Follower is not behind fasteners.Fuel Cartridge empty.Spark wire out of spark plug.Spark plug is dirty.No spark is generated.Position follower behind fasteners.Replace fuel cartridge.Remove cap and check spark lead, insert inspark plug and replace cover.Clean tool cylinder head and spark plug.Return tool to authorized <strong>Paslode</strong> ® dealer forservice.18


TroubleshootingNormal Stage of OperationSYMPTOMTool operates properly, but fasteners do notdrive fully.Work-contacting element requires adjustment.Dirty air filter.POSSIBLE PROBLEMSAdjust work contacting element.Clean filter.SERVICETool operates, but no fastener is driven.There may be loss of seal in combustionchamber.Wrong fasteners being used.Tool requires cleaning.Press work contacting element againstworkpiece for 20 seconds. Pull trigger. Iffastener does not drive, there is a leak thatrequires service.Use only fasteners meeting <strong>Paslode</strong> ®specifications. Check Fasteners andApplications section for fastener types andsizes recommended for use in <strong>Cordless</strong> tool.Clean per instructions.Tool operates erratically or appears to belosing power - tool indicator light is green.Follower not properly engaged behind fastenerstrip.Jammed fastener.Spark plug wire is loose.Filter element is dirty, causing tool to overheat.Position follower behind fastener strip andengage strip.Clear jam.Check spark plug wire.Remove filter element and clean. Use soapand water to remove stubborn debris.Tool operated and drove fasteners, butdriver blade did not return to up position.Built-up dirt and debris on driver blade or innose bore.Clean driver blade and nose bore withdegreaser cleaner.Mid check is dirty or disabled.Return tool to authorized <strong>Paslode</strong> ® <strong>Cordless</strong>dealer for service.Combustion chamber does not drop aftertool cycles.Work-contacting element is bent or is dirty.Clean or replace work-contacting element.If tool will not operate after following the above service directions, return the tool to anauthorized <strong>Paslode</strong>.® representative for service.For the nearest <strong>Paslode</strong>® representative call 1-800-682-3428.For factory direct service call 1-800-447-3830.For Technical support call 1-800-222-6990 or visit our web site at www.paslode.com.To purchase parts, visit our website at www.itwconstructionparts.com19


P An Illinois Tool Works Company888 Forest Edge DriveVernon Hills, Illinois 60061www.paslode.com20

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