MANUAL 40ST – 40 ST FS - ANDERSEN Winches

MANUAL40ST – 40 ST FSVersion 3.0 Version 1.0

CONGRATULATIONSYou have purchased an ANDERSEN high quality winch. This product is a result of many years of development andexperience in producing winches for sailboats. This winch gives you a high degree of functionality and many years ofsafe and easy sail handling.TILLYKKEDe har købt et ANDERSEN spil af høj kvalitet. Dette produkt er et resultat af mange års udviklingsarbejde samt erfaringindenfor produktion af spil til sejlbåde.Med dette spil får De funktionalisme på højt plan med henblik på at yde Dem enbehagelig samt sikker sejlads.Sehr geehrter ANDERSEN kunde,wir beglückwünschen Sie zu dem kauf einer ANDERSEN Winde, ein Produkt höchster Qualität, daß ein Resultatjahrelanger Entwicklungsarbeit und Erfahrung in der Produktion von Winden für Segelboote ist. Die funktionalitätdieser Winde ermöglicht Ihnen viele Jahre lang eine handliche und sichere Segelführung.FÉLICITATIONSVous venez d`acheter un winch ANDERSEN de grande qualité. Ce produit est le résultat de longues annéesd’expérience et de développement dans la production des winches pour voilier. Ce winch vous apportera de nombreusesannées de fonctionnementsécurisant, pour une voile facile.Frode AndersenManaging Director

GENERAL INFORMATIONDue to the best choice of materials and high precision in manufacturing, we recommend, fornormal use, only to dismantle, clean and lubricate the winch once every second year. Underextensive use, such as racing, charter or blue water sailing, we recommend to lubricate the winchonce every year.We strongly recommend always to use ANDERSEN WINCH GREASE, when lubricating yourwinch. ANDERSEN WINCH GREASE is a high quality silicone/Teflon grease product.Most other types of grease, including “marine grease” are not suitable for lubrication of winches.Non-suitable grease products can cause malfunction, which could result in fatal injuries for theuser and others.Pawl arm springs should be replaced every second year. Spare arm springs and other parts thatmay be required are included in the ANDERSEN Service Kit. Please refer to the service instructionfor the Service Kit suitable for the specific winch.When the winch handle is not in use but the winch is under load, we recommend, from a safetypoint of view, to remove the winch handle from the winch.To ensure correct function of the selftailing unit, only use recommended line sizes. When usingthe winch with mooring lines DO NOT use the selftailing function and be sure that the mooring lineis not in contact with the selftailing arm.To ensure the best possible functioning of the winch, we recommend that the winch is placed inaccordance with the line entry shown below.Be also aware that selftailing arm is positioned correctly. We recommend to have the selftailingarm positioned within the shaded area. On 12ST and 28ST the position of the selftailing arm isfixed, making it very important to establish the proper location of the holes prior to drilling these inthe deck. On all other models, the selftailing arm can be placed in several different positions afterhaving installed the winch.

INSTALLATIONInstalling the winch is easy, if you follow these instructions. The numbers in ( ) refer to the positionnumbers in the parts list.Tools required for the installation:Screwdriver (large).Ø6,5 mm. (1/4”) drill.5 pcs. M6 (1/4”) countersunk head screws.Ring spanner to match nuts.1. Drill bolt holes Ø6,5mm (1/4”) using the winch template. Be sure that no dust comes incontact with the winch, while drilling.2. Remove screw (1) and top cap (2).3. Remove selftailing arm (3) and drum (5).4. Apply a light coat of bedding compound on the bottom of the base (20). Ensure that each bolthole is bedded. Keep drain grooves clear.5. Fasten base (20) into place using 5 pcs. M6 (1/4”) countersunk head screws. Use largewashers or a backing plate.6. Assemble in reverse order.7. Check that the winch is functioning correctly:The drum should operate smoothly, by turning the drum clockwise by hand.The drum must not turn when trying to turn the drum anti clockwise.While turning the winch handle clockwise the drum should turn fast.While turning the winch handle anti clockwise the drum should turn slowly.

SERVICE INSTRUCTIONTools required for service:Screwdriver (large).Screwdriver (small).Winch handle.1. Remove screw (1) and top cap (2).2. Remove self-tailing arm (3) and drum (5).3. Insert a winch handle. Pull up the drive shaft (6) gently, while turning gear wheel (19) andratchet gear (16) carefully. Remove drive shaft (6).4. Remove lower pawls (10) arm springs (9) and springs (8). The upper pawls are notremovable.5. Remove ratchet gear (16) and bushing (15).6. Remove ratchet gear (18).7. To release the roller bearing (11), gently insert a small screwdriver between roller bearingand base (20). Remove roller bearing (11).8. Remove shaft (17) and gear wheel (19). Use a screwdriver.9. Clean all parts in petrol. Remember to clean the gear teeth.10. Assemble in reverse order. During assemble, lightly grease all gear teeth, drive shaft, rollerbearing, shafts, pawls, springs and bushings. Use a small, soft brush. Pawls may belubricated with either a very thin film of ANDERSEN WINCH GREASE. It is very importantthat pawls can move freely.IMPORTANT: When assembling the winch, check the functioning of each pawl by pushing thepawl against the spring. The pawls should move smoothly and automatically return to their normalposition, where the pawls engage with the teeth. If the pawls do not function correctly, clean andlubricate the pawls and gears. Check the function of the pawls again to make sure that it workscorrectly. If the pawls do not work correctly replace the springs and recheck the functioning.Not properly functioning pawls may lead to unexpected release of the winch force resulting in fatalinjuries to the user and others.Service Kit No: 1 (art. no. 710018) contains spare parts for this winch.

PARTS LISTPOS. QTY. DESCRIPTION ART. NO.1. 3 Screw ISO 7380-A4-M6x122. 1 Top cap 5351013. 1 Selftailing arm 5352204. 1 Selftailing Top Model ST - 537450 / ST FS - 5374104.1 1 Circlip 590300U4.2 1 Top Ring 7822204.3 1 Disc Model ST only - 5355105. 1 Drum cpl. 5354116. 1 Drive shaft cpl. 5353007. 2 Pawl special Not remove able 7293008. 2 Spring 5335009. 2 Arm spring 71330010. 2 Pawl 71320011. 1 Roller bearing cpl. 72740012. 2 Bushing Not remove able 71650113. 1 Bushing 53630014. 1 Retaining Ring 53620015. 1 Bushing 53600016. 1 Ratchet gear 71170117. 1 Shaft 53640018. 1 Ratchet gear 53610019. 1 Gear Wheel 72960320. 1 Base 7412101 Service kit, consist of pos. 710018

POS. 4 - 537450 POS.4 - 537410EXPLODED VIEW

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LIMITED WARRANTY1.1 Andersen issue a three-year warranty on all their products covering manufacturing and material defects oncondition that the products are used in normal fashion. The warranty shall apply for three years from the momentANDERSEN sell the product concerned (to the first buyer).1.2 Within the period of the warranty, and in accordance with the terms of the warranty, ANDERSEN undertake toreplace or repair all defective components which have been used in normal fashion.1.3 However, the warranty is subject to the limitations and exceptions outlined below.2. Conditions and limitations:2.1 ANDERSEN´s liability shall be limited to repair or replacement of components which are defective owing tomanufacturing or material defects.2.2 ANDERSEN assume no other liability than this, not even liability for indirct losses caused by defect concerned,including operating losses, loss of profits, or damage caused to real property or moveable property occurringwhile the product concerned is in the possion of the Buyer.2.3 The Buyer alone shall bear the responsibility and risk involved as to whether the products is suitable for theapplication intended. ANDERSEN assume no liability in this connection.2.4 ANDERSEN assume no liability for defects which occur due to use of their products for purposes for which theyare not intended, or for defects which occur owing to incorrect installation, corrosion, ultraviolet degradation,lack of maintenance, or any alteration or repair of the product carried out incorrectly by the Buyer. Finally,ANDERSEN assume no liability for normal wear and tear, or for depreciation of value.2.5 Nor do ANDERSEN assume any liability for service carried out by anyone other thanauthorised representatives of ANDERSEN, unless such service is carried out pursuant toguidelines laid down by ANDERSEN and in accordance with good craftsmanship.2.6 The buyer shall inform ANDERSEN in writing of any defects with no undue delay once defects have beenregistered. Products being dealt with under the warranty shall bereturned to ANDERSEN for repair unless any other agreement has been reached in writing.2.7 ANDERSEN shall not cover costs incurred by the Buyer in connection with the transportor wages involved in a warranty case. Such costs shall be met by the Buyer in full.3. Exceptions:3.1 The warranty is only valid for one year in respect of components bought for the products concerned, such aselectric motors, electric equipment, hydraulic pumps, motors andvalves.3.2 ANDERSEN assume no liability for consequential damage of ships, equipment, property or people by defects inANDERSEN’s products.3.3 The company’s products are subject to continuous development, and consequently ANDERSEN reserve the rightto change designs and specifications without prior notice.

WORLDWIDE DISTRIBUTION & SERVICEANDERSEN ArgentinaArgen Mast & Systems s.r.l.Av. Tiscornia 963(1642) San IsidroBuenos AiresTel.: 11 4742 44 62Fax: 11 4742 44 62E-mail: info@agenmast.com.aror rlanzani@argenmast.com.arANDERSEN AustraliaAllyacht Spars Australia1853 Lytton Rd., LyttonQueenslandAustralia 4178Tel.: 07 3893 2233Fax: 07 3893 2478E-mail:info@allyachtspars.com.auWeb: www.allyachtspars.com.auANDERSEN AustriaRobert Lindemann KGWendenstrasse 455D-20537 HamburgTel.: 040 21 11 970Fax: 040 21 11 97 30E-mail: info@lindemann-kg.deWeb: www.lindemann-kg.deANDERSEN BelgiumJupiter Handelsmijl. BVBAKontichsesteenweg 67B-2630 AartselaarTel.: 03 457 43 81Fax: 03 457 68 21E-mail: info@jachtenjupiter.comWeb: www.jachtenjupiter.comANDERSEN CanadaRekord Marine Enterprises Ltd8194 Ontario StreetVancouver, B.C., V5X 3E3Tel.: 604 325 5233Fax: 604 325 0326Toll free fax: 1-800-663-6424E-mail: steve@rekordmarine.comWeb: www.rekord-marine.comANDERSEN CroatiaNavelaCastropola 54HR-52100 PulaCroatiaTel.: 052 214 542Fax: 052 213 558E-mail: navela@pu.htnet.hrWeb: www.navela.hrANDERSEN Czech RepublicNereide Yachting Ltd.Vybiralova 972/70CZ-19800 Prague 9Tel.: 605 25 98 82Fax: 257 94 17 84E-mail: office@nereideyachting.comWeb: www.nereideyachting.comANDERSEN DenmarkWATSKI A/SSavsvinget 4DK-2970 HørsholmTel.: 45 76 40 11Fax: 45 76 40 12E-mail: kontaktdk@watski.comWeb: www.watski.dkANDERSEN FinlandKy Jotiko-Marine KbUnioninkatu 45SF-00170 HelsinkiTel.: 500 490239Fax: 09 1351404E-mail: info@jotiko-marine.comWeb: www.jotiko-marine.comANDERSEN FranceGreement Import – Head office:13 rue du Chêne LasséZ.I. BP 28444803 Saint HerblainTel.: 02 28 03 01 01Fax: 02 28 03 19 91E-mail:infoGi@greementimport.frWeb: www.greementimport.frANDERSEN GermanyHerman Gotthardt GmbHLeunastrasse 50D-22761 HamburgTel.: 040 851 50 50Fax: 040 850 91 33E-mail: info@gotthardt-yacht.deWeb: www.gotthardt-yacht.deANDERSEN Great BritainNauquip Ltd11 Harvey Crescent, WarsashSouthhamptonHampshire, SO31 9TATel.: 01489 885336Fax: 01489 885337E-mail: sales@nauquip.comWeb: www.nauquip.comANDERSEN GreeceMeltemi Yachting Ltd.4, Metamorfoseos st AlimosGR-17455 AthensTel.: 210 9849983Fax: 210 9844356E-mail: info@meltemiyachting.grWeb: www.meltimi-yachting.grANDERSEN HungaryMarina Yacht SportCserhát u. 3., H-1078 BudapestTel.: 322 86 55Fax: 322 9834E-mail: iroda@marina.huWeb: www.marina.huANDERSEN ItalyG & G RiggingVia San Giuseppe 15I-20009 Sesto S. Giovanni (MI)Tel.: 02 240 09 80Fax: 02 26 22 14 22E-mail: info@gegrigging.comWeb: www.gegrigging.comANDERSEN NetherlandsNautec Engineering B.V.Muytertweg 176075 AM HerkenboschTel.: 0475 537760Fax: 0475 537759E-mail: info@nautec.nlWeb: www.nautec.nlANDERSEN New ZealandNordic Marketing Ltd.P.O. Box 100669NSMC AucklandTel.: 09 368 4740Fax: 09 368 4741E-mail: nordic@xtra.co.nzWeb: www.nordic.co.nzANDERSEN NorwayNavimo Nordic AB/- atTermomarin A/SFokserødveien 31N-3241 SandefjordTel.:33 42 00 90Fax: 33 42 00 91E-mail: post@termomarin.noWeb: www.termomarin.no

ANDERSEN PolandSail Serviceul.Sienna 4580-605 GdanskTel.: 58 307 37 85Fax: 58 307 09 24E-mail:office@sailservice.com.plWeb: www.sailservice.com.plANDERSEN PortugalJ.P. Velas LdaApartado 1279Vilamoura, 8125 QuarteiraTel.: 289 321 155Fax: 289 321 159E-mail:peterk@jp-velas.ptANDERSEN SingaporeAlquest Marketing66, Tannery Lane#02-06B Sindo BuildingSingapore 347805Tel.: 6749 9359Fax.: 6749 9360E-mail: jason@alquest.com.sgWeb.: www.alquest.com.sgANDERSEN SloveniaTramontanaTesovnikova 881000 LjubljanaTel.: 1 568 37 32Fax: 1 565 48 88E-mail: info@tramontana-net.siWeb: www.tramontana-net.siANDERSEN South AfricaManex & Power Marine5 Industry StreetP.O. Box 173Paarden Eiland 7420 Cape TownTel.: 021 511 7292Fax: 021 510 1487E-mail: manex@manex.co.zaWeb: www.manex.co.zaANDERSEN SwedenNavimo Nordic ABLundenvägen 2S-473 31 HenånTel.: 0304 360 60Fax: 0304 307 43E-mail: info@navimo.seWeb: www.navimo.seANDERSEN SwitzerlandRobert Lindemann KGWendenstrasse 455D-20537 HamburgTel.: 040 21 11 97 0Fax: 040 21 11 97 30E-mail: info@lindemann-kg.deWeb: www.lindemann-kg.deANDERSEN Trinidad &TobagoSoca SailsCrewsinn Marina, ChaguaramasP.O. Box 608Trinidad, West IndiesTel.: 868 634-4178Fax: 868 634-1044E-mail: info@socasails.comANDERSEN TurkeyTursan / North Sails TurkeySok. 34660 HalkaliIstanbul / TurkeyTel.: 90 212 696915Fax: 90 212 6969919E-mail: info@tursan.com.trWeb: www.tursan.com.trANDERSEN U.S.A.Scandvik Inc.P.O. Box 68Vero BeachFlorida 32961-0068Tel.: 772 567 2877Fax: 772 567 9113Toll Free 1-800-535-6009E-mail: info@scandvik.comWeb: www.scandvik.comANDERSEN SpainYacht Riggers Mallorca, s.l.Passeig República Argentina, 34bajosE-07200 FELANITX (Mallorca)Tel.: 971 58 41 30Fax: 971 58 41 31E-mail: info@yachtriggers.comWeb: www.yachtriggers.com