Manual 46ST/FS - Ronstan

Manual 46ST/FSVersion 3.1

CONGRATULATIONSYou have purchased an ANDERSEN high quality winch. This product is a result of many years of development andexperience in producing winches for sailboats. This winch gives you a high degree of functionality and many years ofsafe and easy sail handling.TILLYKKEDe har købt et ANDERSEN spil af høj kvalitet. Dette produkt er et resultat af mange års udviklingsarbejde samt erfaringindenfor produktion af spil til sejlbåde.Med dette spil får De funktionalisme på højt plan med henblik på at yde Dem enbehagelig samt sikker sejlads.Sehr geehrter ANDERSEN kunde,wir beglückwünschen Sie zu dem kauf einer ANDERSEN Winde, ein Produkt höchster Qualität, daß ein Resultatjahrelanger Entwicklungsarbeit und Erfahrung in der Produktion von Winden für Segelboote ist. Die funktionalitätdieser Winde ermöglicht Ihnen viele Jahre lang eine handliche und sichere Segelführung.FÉLICITATIONSVous venez d`acheter un winch ANDERSEN de grande qualité. Ce produit est le résultat de longues annéesd’expérience et de développement dans la production des winches pour voilier. Ce winch vous apportera de nombreusesannées de fonctionnementsécurisant, pour une voile facile.Frode AndersenManaging Director

GENERAL INFORMATIONDue to the best choice of materials and high precision in manufacturing, we recommend, fornormal use, only to dismantle, clean and lubricate the winch once every second year. Underextensive use, such as racing, charter or blue water sailing, we recommend to lubricate the winchonce every year.We strongly recommend always to use ANDERSEN WINCH GREASE, when lubricating yourwinch. ANDERSEN WINCH GREASE is a high quality silicone/Teflon grease product.Most other types of grease, including “marine grease” are not suitable for lubrication of winches.Non-suitable grease products can cause malfunction, which could result in fatal injuries for theuser and others.Pawl arm springs should be replaced every second year. Spare arm springs and other parts thatmay be required are included in the ANDERSEN Service Kit. Please refer to the service instructionfor the Service Kit suitable for the specific winch.When the winch handle is not in use but the winch is under load, we recommend, from a safetypoint of view, to remove the winch handle from the winch.To ensure correct function of the selftailing unit, only use recommended line sizes. When usingthe winch with mooring lines DO NOT use the selftailing function and be sure that the mooring lineis not in contact with the selftailing arm.To ensure the best possible functioning of the winch, we recommend that the winch is placed inaccordance with the line entry shown below.Be also aware that selftailing arm is positioned correctly. We recommend to have the selftailingarm positioned within the shaded area. On 12ST and 28ST the position of the selftailing arm isfixed, making it very important to establish the proper location of the holes prior to drilling these inthe deck. On all other models, the selftailing arm can be placed in several different positions afterhaving installed the winch.

INSTALLATIONInstalling the winch is easy, if you follow these instructions. The numbers in ( ) refer to the positionnumbers in the parts list.Tools required for the installation:Allen key (4 mm.).ø8.5 mm. (11/32”) drill.5 pcs. M8 (5/16”) bolts.Ring spanner to match nuts.1. Remove screws (1).2. Remove self-tailing arm (2) and drum (10).3. Mark location of bolt holes using the lower base (21) as a template.4. Remove complete winch. Be sure that no dust comes into contact with the winch whiledrilling.5. Drill bolt holes ø8.5mm (11/32”).6. Apply a light coat of bedding compound, ensuring that each bolt hole is bedded. Keepdrain grooves clear.7. Fasten lower base (21) into place using 5 pcs. M8 (5/16”) bolts. Use large washers or abacking plate.8. Assemble in reverse order.9. Check that the winch is functioning correctly:The drum should operate smoothly, by turning the drum clockwise by hand.The drum must not turn when trying to turn the drum anti clockwise.While turning the winch handle clockwise the drum should turn slowly.While turning the winch handle anti clockwise the drum should turn fast.

SERVICE INSTRUCTIONTools required for service:Allen key (4 mm.).Allen key (5 mm.).Screwdriver (small).Winch handle.1. Remove screws (1).2. Remove self-tailing arm (2) and drum (10).3. Remove screws (36).4. Remove upper base (35), and find a more comfortable place to dismantle it !5. Remove drive shaft (12). Use a finger or a winch handle.6. Clean the balls (33, 34) with a rag. DO NOT remove the balls and the small retaining ring(32) above the balls.7. To release the roller bearing (30), gently insert a small screwdriver between roller bearingand upper base (36). Remove roller bearing.8. Remove shafts (20, 45).9. Remove and dismantle the two free gear units.10. Clean all parts in petrol. Remember to clean the gear teeth, roller bearing track and balltrack inside the drum (10).11. Assemble in reverse order. During assemble, lightly grease all gear teeth, drive shaft, rollerbearing, shafts, balls, pawls, springs and bushings. Use a small, soft brush. Pawls may belubricated with either a very thin film of ANDERSEN WINCH GREASE. It is very importantthat pawls can move freely.IMPORTANT: When assembling the winch, check the functioning of each pawl by pushing thepawl against the spring. The pawls should move smoothly and automatically return to their normalposition, where the pawls engage with the teeth. If the pawls do not function correctly, clean andlubricate the pawls and gears. Check the function of the pawls again to make sure that it workscorrectly. If the pawls do not work correctly replace the springs and recheck the functioning.Not properly functioning pawls may lead to unexpected release of the winch force resulting in fatalinjuries to the user and others.Service Kit No: 17 (art. no. 710017) contains spare parts for this winch.

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PARTS LISTVer.3.1POS. QTY. DESCRIPTION ART. NO.1. 4 Screw ISO 7380-A4-M6×162. 1 Self-tailing arm 7343153 1 Washer for self-tailing arm 5241014. 1 Consol for Self-tailing 4-10mm 7819004. 1 Consol for Self-tailing 8-14mm 7810105. 1 Circlip 590300U6. 1 Disc spring, standard 7122007. 1 Driving plate, standard 5240018. 4 Screw M6, standard 5851009. 1 Self-tailing top 4-10mm. Cpl., standard 5444009. 1 Self-tailing top 8-14mm. Cpl., standard 54450010. 1 Drum complete 4-10mm, standard 75400010. 1 Drum complete 8-14mm, standard 73590410. 1 Drum complete 8-14mm, full stainless 73410211. 1 O-ring RD10030212. 1 Drive shaft cpl. 71120013. 1 Bushing 98140014. 1 Washer 52430015. 1 Ratchet gear 52300016. 2 Arm spring 71330017. 2 Pawl 71320018. 1 Pawl gear 52380219. 1 Bushing 98140020. 1 Shaft, short 98030021. 1 Lower base 74810122. 1 Base cover, standard 73530022. 1 Base cover, full stainless 73532023. 1 Consol for Self-tailing 4-10mm 78190023. 1 Consol for Self-tailing 8-14mm 78101024. 1 O-ring ( only for full stainless model ) RD10043025. 1 Circlip 590300U26. 1 Top ring, full stainless 59501027. 1 Driving plate, full stainless 59541628. 4 Screw M6, standard 58510029. 1 Self-tailing top 8-14mm. Cpl., full stainless 54451030. 1 Roller bearing cpl. 72740031. 1 Bushing Not removable 71650332. 1 Retaining ring Not removable 52350033. 14 Ball, stainless steel 72490034. 14 Ball, POM 72490235. 1 Upper base 75070136. 8 Screw DIN 912-A4-M6×1237. 1 Bushing Not removable 73490038. 1 Bushing 98140039. 1 Pawl gear 52390240. 2 Pawl 71320041. 2 Arm spring 71330042. 1 Bushing 98140043. 1 Ratchet gear 54190144. 1 Bushing 98140045. 1 Shaft, long 9804001 Service kit, consist of pos. 1+5+19+32+33+34+36+40+41 710017

EXPLODED VIEW

LIMITED WARRANTY1.1 Andersen issue a three-year warranty on all their products covering manufacturing and material defects oncondition that the products are used in normal fashion. The warranty shall apply for three years from the momentANDERSEN sell the product concerned (to the first buyer).1.2 Within the period of the warranty, and in accordance with the terms of the warranty, ANDERSEN undertake toreplace or repair all defective components which have been used in normal fashion.1.3 However, the warranty is subject to the limitations and exceptions outlined below.2. Conditions and limitations:2.1 ANDERSEN´s liability shall be limited to repair or replacement of components which are defective owing tomanufacturing or material defects.2.2 ANDERSEN assume no other liability than this, not even liability for indirct losses caused by defect concerned,including operating losses, loss of profits, or damage caused to real property or moveable property occurringwhile the product concerned is in the possion of the Buyer.2.3 The Buyer alone shall bear the responsibility and risk involved as to whether the products is suitable for theapplication intended. ANDERSEN assume no liability in this connection.2.4 ANDERSEN assume no liability for defects which occur due to use of their products for purposes for which theyare not intended, or for defects which occur owing to incorrect installation, corrosion, ultraviolet degradation,lack of maintenance, or any alteration or repair of the product carried out incorrectly by the Buyer. Finally,ANDERSEN assume no liability for normal wear and tear, or for depreciation of value.2.5 Nor do ANDERSEN assume any liability for service carried out by anyone other thanauthorised representatives of ANDERSEN, unless such service is carried out pursuant toguidelines laid down by ANDERSEN and in accordance with good craftsmanship.2.6 The buyer shall inform ANDERSEN in writing of any defects with no undue delay once defects have beenregistered. Products being dealt with under the warranty shall bereturned to ANDERSEN for repair unless any other agreement has been reached in writing.2.7 ANDERSEN shall not cover costs incurred by the Buyer in connection with the transportor wages involved in a warranty case. Such costs shall be met by the Buyer in full.3. Exceptions:3.1 The warranty is only valid for one year in respect of components bought for the products concerned, such aselectric motors, electric equipment, hydraulic pumps, motors andvalves.3.2 ANDERSEN assume no liability for consequential damage of ships, equipment, property or people by defects inANDERSEN’s products.3.3 The company’s products are subject to continuous development, and consequently ANDERSEN reserve the rightto change designs and specifications without prior notice.

WORLDWIDE DISTRIBUTION & SERVICEANDERSEN ArgentinaArgen Mast & Systems s.r.l.Tel.: 11 4742 44 62Fax: 11 4742 44 62E-mail: info@argenmast.com.arANDERSEN AustraliaAllyacht Spars AustraliaTel.: 07 3893 2233Fax: 07 3893 2478E-mail: info@allyachtspars.com.auWeb: www.allyachtspars.com.auANDERSEN AustriaRobert Lindemann KGTel.: 040 21 11 970Fax: 040 21 11 97 30E-mail: info@lindemann-kg.deWeb: www.lindemann-kg.deANDERSEN BelgiumJachten JupiterTel.: 03 457 43 81Fax: 03 457 68 21E-mail: jup@village.uunet.beANDERSEN CanadaRekord Marine Enterprises LtdTel.: 604 325 5233Fax: 604 325 0326Toll free fax: 1-800-663-6424E-mail: steve@rekord-marine.comWeb: www.seatosky.com/rekordANDERSEN ChilePro NauticaTel.: 246 3456Fax: 229 7109ANDERSEN CroatiaNavelaTel.: 052 214 542Fax.: 052 213 558E-mail: navela@pu.tel.hrANDERSEN Czech RepublicNereide Yachting Ltd.Tel.: 420 02 579 416 12Fax.: 420 02 579 417 46E-mail: perlange@nereide-yachting.comANDERSEN DenmarkHerman Gotthardt A/STel.: 45 76 40 11Fax: 45 76 40 12E-mail: a.jessen@gotthardt.orgWeb: www.watski.com

ANDERSEN FinlandKy Jotiko-Marine KbTel.: 09 135 1344Fax: 09 135 1404E-mail: info@jotiko-marine.comWeb: www.jotiko-marine.comANDERSEN FranceGreement Import - Head office:Tel.: 02 28 03 01 01Fax: 02 28 03 19 91E-mail: infoGi@greementimport.frWeb: www.greementimport.frANDERSEN GermanyHerman Gotthardt GmbhTel.: 040 851 50 50Fax: 040 850 91 33E-mail: info@gotthardt-yacht.deWeb: www.gotthardt-yacht.deANDERSEN Great BritainNauquipTel.: 01489 885336Fax: 01489 885337E-mail: sales@nauquip.comWeb: www.nauquip.comANDERSEN GreeceMeltemi Yacht ServiceTel.: 210 9849983Fax: 210 9844356E-mail: meltemi@biznet.com.grANDERSEN HungaryMarina Yacht SportTel.: 322 86 55Fax: 322 98 34E-mail: info@marina.huWeb: www.marina.huANDERSEN ItalyG & G RiggingTel.: 02 240 09 80Fax: 02 26 22 14 22E-mail: gegrigging@tiscalinet.itWeb: www.gegrigging.comANDERSEN NetherlandNautec Engineering B.V.Tel.: 04 755 377 60Fax: 04 755 377 59E-mail: info@nautec.nlWeb: www.nautec.nlANDERSEN New ZealandNordic Marketing Ltd.Tel.: 09 443 7609Fax: 09 443 7609E-mail: nordic@xtra.co.nz

Web: www.nordic.co.nzANDERSEN NorwayHovdan-Poly A/STel.: 23 14 12 60Fax: 23 14 12 61E-mail: hovdan@hovdan.noANDERSEN PolenSAIL SERVICETel.: +48 58 307 37 85Fax: +48 58 307 09 24E-mail: office@sailservice.com.piANDERSEN PortugalJ.P. VelasTel.: 289 321 155Fax: 289 321 159E-mail: j.p.velas@mail.telepac.ptANDERSEN SingaporeAlquest MarketingTel.: 749 9359Fax: 749 9360E-mail: alquest@singnet.com.sgANDERSEN SloveniaMetalcheramica d.o.o.Tel.: 67 22 412Fax: 67 22 411E-mail: mladen.lazar@siol.netANDERSEN South AfricaManex & Power MarineTel.: 021 511 7292Fax: 021 510 1487E-mail: manex@manex.co.zaWeb: www.manex.co.zaANDERSEN SpainYacht Riggers Mallorca, s.l.Tel.: 971 58 41 30Fax: 971 58 41 31E-mail: info@yachtriggers.comWeb: www.yachtriggers.comANDERSEN SwedenPlastimo Nordic ABTel.: 0304 360 60Fax: 0304 307 43E-mail: info@plastimo.seWeb: www.plastimo.seANDERSEN SchweizRobert Lindemann KGTel.: 040 211 19 70Fax: 040 211 19 730E-mail: info@lindemann-kg.deWeb: www.lindemann-kg.de

ANDERSEN Trinidad & TobagoSoca SailsTel.: 868 634 4178Fax: 868 634 1044E-mail: info@socasails.comANDERSEN TurkeyTursan A.S / North SailsTel.: 90 212 696 9915Fax: 90 212 696 9919E-mail: fr@tursan.fkANDERSEN U.S.AScandvik Inc.Tel.: 772 567 2877Fax: 772 567 9113Toll free 1-800-535-6009E-mail: sebastian@scandvik.comWeb: www.scandvik.com