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Manual 46 STE/FS - ANDERSEN Winches

Manual 46 STE/FS - ANDERSEN Winches

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<strong>Manual</strong> <strong>46</strong> <strong>STE</strong>/<strong>FS</strong>Version 3.12+1 & 2+2 SPEED12V & 24VSERIAL NO: PS_____________


CONGRATULATIONSYou have purchased an <strong>ANDERSEN</strong> high quality winch. This product is a result of many years ofdevelopment and experience in producing winches for sailboats. This winch gives you a highdegree of functionality and many years of safe and easy sail handling.GENERAL INFORMATIONPLEASE READ THIS BEFORE INSTALLING YOUR <strong>ANDERSEN</strong> ELECTRIC WINCH.The electric <strong>ANDERSEN</strong> winch has some built-in advantages:- Easy to fit on your boat.- Template included.- Special tools included.- Electric unit in turn able in 8 horizon table steps (45°). (Picture no.2)- Easy to dismantle. Winch and electric unit can be dismantled separately.- Winch in usual high <strong>ANDERSEN</strong> quality, featuring drum, roller bearings etc. of stainlesssteel. Electric unit is made of bronze which reduces corrosion, and guarantees easydismantling for many years.- Always the possibility of manual (2 speed) drive, just by inserting a standard winchhandle. No shift-bottom of any kind.- MODULAR POWER SY<strong>STE</strong>M: Always the possibility of changing to a hydraulic driveunit or from 2+1 to 2+2 electric drive unit.Mounting installation:Follow mounting instructions on next page picture no.5 :Ensure that each hole in the deck is bedded, including the big hole in the center.IMPORTANT: Be careful not to put bedding compound IN the thread holes in the deck plate.Ensure that the sealing ring (O-ring) on top of the gear unit is placed in its groove.Electric Installation:Follow mounting instructions on next page and Wire dimensions & fuse sizes on last page.WARNING: Do not use smaller wire, than recommended in the diagram. This can causemalfunction of the winch and in worst case-FIRE. The wire should always be as short as possible.Normal Use:The electric motor has built-in overload circuit breaker, which breaks the circuit, before the motorgets too hot.After a short period of cooling, depending on temperature under deck, ventilation etc., the winchwill be ready for electrical operation again.Meanwhile, if necessary, just insert a standard winch handle, and use the winch as a 2 speedmanual winch. We recommend to remove the handle the handle when operated electrically -From a safety point of view.General Service Instructions:The electric drive unit is lubricated sealed and requires no further maintenance.The part on deck is a standard self tailing winch, and needs regular service. We recommenddismantling, cleaning and lubrication once a year. Under extensive use, such as racing, charter orblue water sailing, we recommend to make a further lubrication check during the one year period.We strongly recommend always to use <strong>ANDERSEN</strong> WINCH GREASE when lubricating yourwinch. <strong>ANDERSEN</strong> WINCH GREASE is a high quality silicon/Teflon grease.


MOUNTING INSTRUCTION


EXPLODED VIEW2+1 SPEED


PARTS LIST2+1 SPEEDPOS. QTY DESCRIPTION ART. NO.1 4 Screw ISO 7380-A4-M6X162 1 Self-tailing arm 7343153 1 Washer for self-tailing arm 5241014 1 Consol for self-tailing 4-10mm. 7819004 1 Consol for self-tailing 8-14mm. 7810105 1 Circlip 590300U6 1 Disc spring, standard 7122007 1 Driving plate, standard 5240018 4 Screw M6, standard 5851009 1 Self-tailing top 4-10mm. Cpl., standard 5444009 1 Self-tailing top 8-14mm. Cpl., standard 54450010 1 Drum complete 4-10mm, standard 75400010 1 Drum complete 8-14mm, standard 73590410 1 Drum complete 8-14mm, full stainless 73410211 1 O-Ring RD10030212 1 Drive shaft cpl. 71120013 1 Bushing 98140014 1 Washer 52430015 1 Ratchet gear 52300016 2 Arm spring 71330017 2 Pawl 71320018 1 Pawl gear 52380219 1 Bushing 98140020 1 Shaft, short 98030021 1 Upper base 75070122 5 Screw DIN 912-A4-M8x1623 1 Lower base 74810124 1 Base cover, standard 73530124 1 Base cover, full stainless 73531125 1 Deck plate 7<strong>46</strong>80026 1 Circlip DIN 471-18x1,227 1 Gear wheel 58<strong>46</strong>0028 1 Key DIN 6885 A6x6x2029 1 Key 59150030 1 Motor bushing 58500031 1 Electric motor 12V RD10033431 1 Electric motor 24V RD10033532 1 Consol for self-tailing 4-10mm. 78190032 1 Consol for self-tailing 8-14mm. 78101033 1 O-Ring (only for full stainless model) RD10043034 1 Circlip 590300U35 1 Top ring, full stainless 59501036 1 Driving plate, full stainless 59541637 4 Screw M6, full stainless 58510038 1 Self-tailing top 8-14mm. Cpl., full stainless 54451039 1 Roller bearing 72740040 1 Circlip 52350041 14 Ball. POM 72490242 14 Ball, stainless steel 72490043 8 Screw DIN 912-A4-M6x1244 1 Screw DIN 916-A4-M6x845 1 Nut 584501<strong>46</strong> 1 Worm Gear Unit 12V. 748002<strong>46</strong> 1 Worm Gear Unit 24V. 74800347 4 Bolt DIN 933-A4-M6x2048 4 Washer 71990149 1 Bushing 98140050 1 Pawl gear 52390251 2 Pawl 71320052 2 Spring 71330053 1 Bushing 98140054 1 Ratchet gear 54190155 1 Bushing 98140056 1 Shaft, long 98040057 1 Pin spanner 73800058 1 Allen key 3mm. 59300059 1 Allen key 5mm. 59280060 1 Template RD10021261 1 Switch labels RD10002962 1 Switch 58190063 1 Switch box cpl. 12V. 99016064 1 Switch box cpl. 24V. 9902241 Brushes for electric motor 12/24V 500589


EXPLODED VIEW2+2 SPEED


PARTS LIST2+2 SPEEDPOS. QTY DESCRIPTION ART. NO.1 4 Screw ISO 7380-A4-M6X162 1 Self-tailing arm 7343153 1 Washer for self-tailing arm 5241014 1 Consol for self-tailing 4-10mm. 7819004 1 Consol for self-tailing 8-14mm. 7810105 1 Circlip 590300U6 1 Disc spring, standard 7122007 1 Driving plate 5240018 4 Screw M6, standard 5851009 1 Self-tailing top 4-10mm. Cpl., standard 5444009 1 Self-tailing top 8-14mm. Cpl., standard 54450010 1 Drum complete 4-10mm, standard 75400010 1 Drum complete 8-14mm, standard 73590410 1 Drum complete 8-14mm, full stainless 73410211 1 O-Ring RD10030212 1 Drive shaft cpl. 71120013 1 Bushing 98140014 1 Washer 52430015 1 Ratchet gear 52300016 2 Arm spring 71330017 2 Pawl 71320018 1 Pawl gear 52380219 1 Bushing 98140020 1 Shaft, short 98030021 1 Upper base 75070122 5 Screw DIN 912-A4-M8x1623 1 Lower base 74810124 1 Base cover, standard 73530124 1 Base cover, full stainless 73531125 1 Deck plate 7<strong>46</strong>80026 1 Circlip DIN 471-18x1,227 1 Gear wheel 58<strong>46</strong>0028 1 Key DIN 6885 A8x7x2029 1 Key 59150030 1 Motor bushing 58480031 1 Motor 12V RD10033431 1 Motor 24V RD10033532 1 Consol for self-tailing 4-10mm. 78190032 1 Consol for self-tailing 8-14mm. 78101033 1 O-Ring (only for full stainless model) RD10043034 1 Circlip 590300U35 1 Top ring, full stainless 59501036 1 Driving plate, full stainless 59541637 4 Screw M6, full stainless 58510038 1 Self-tailing top 8-14mm. Cpl., full stainless 54451039 1 Roller bearing 72740040 1 Circlip 52350041 14 Ball. POM 72490242 14 Ball, stainless steel 72490043 8 Screw DIN 912-A4-M6x1244 1 Screw DIN 916-A4-M6x845 1 Nut 584501<strong>46</strong> 1 Worm Gear Unit 12+24V. 75080347 1 Bushing 98140048 1 Pawl gear 52390249 2 Pawl 71320050 2 Spring 71330051 1 Bushing 98140052 1 Ratchet gear 54190153 1 Bushing 98140054 1 Shaft, long 98040055 1 Pin spanner 73800056 1 Allen key 3mm. 59300057 1 Allen key 5mm. 59280058 1 Template RD10021259 1 Switch labels RD10002960 1 Switch 58190061 1 Switch box cpl. 12V. 99011261 1 Switch box cpl. 24V. 9901241 Brushes for electric motor 12/24V 500589


CONNECTING DIAGRAM2+1 12V.IMPORTANT: Do not use connection 1D1REMARK: Fuse must be of a slow blow type


CONNECTING DIAGRAM2+1 24V.REMARK: Fuse must be of a slow blow type


CONNECTING DIAGRAM2+2 12V.REMARK: Fuse must be of a slow blow type


CONNECTING DIAGRAM2+2 24V.REMARK: Fuse must be of a slow blow type


WIRE DIMENSIONS & FUSE SIZESWINCH WIRE LENGTH*12V. DC 24V. DCWIRE FUSE BAT.CAP.WIRE FUSE BAT.CAP.12 <strong>STE</strong> 1+1 SPEED0-3 m / 0-10 ft 35 mm² 125 A 240 Ah 25mm² 76 A 120Ah3-8 m / 10-27 ft 50 mm² 160A 240 Ah 25mm² 100 A 120Ah<strong>46</strong> <strong>STE</strong> 2+1 SPEED0-3 m / 0-10 ft 35 mm² 125 A 240 Ah 25mm² 76 A 120Ah3-8 m / 10-27 ft 50 mm² 160A 240 Ah 25mm² 100 A 120Ah<strong>46</strong> <strong>STE</strong> 2+2 SPEED0-3 m / 0-10 ft 35 mm² 125 A 240 Ah 25mm² 76 A 120Ah3-8 m / 10-27 ft 50 mm² 160A 240 Ah 25mm² 100 A 120Ah52 <strong>STE</strong> 2+1 SPEED0-3 m / 0-10 ft 35 mm² 125 A 240 Ah 25mm² 76 A 120Ah3-8 m / 10-27 ft 50 mm² 160A 240 Ah 25mm² 100 A 120Ah52 <strong>STE</strong> 2+2 SPEED0-3 m / 0-10 ft 35 mm² 125 A 240 Ah 25mm² 76 A 120Ah3-8 m / 10-27 ft 50 mm² 160A 240 Ah 25mm² 100 A 120Ah58/62 <strong>STE</strong> 2+1 0-3 m / 0-10 ft 50 mm² 160 A 360 Ah 25mm² 100 A 180AhSPEED 3-8 m / 10-27 ft 70 mm² 200 A 360 Ah 35mm² 125 A 180Ah58/62 <strong>STE</strong> 2+2 0-3 m / 0-10 ft 50 mm² 160 A 360 Ah 25mm² 100 A 180AhSPEED 3-8 m / 10-27 ft 70 mm² 200 A 360 Ah 35mm² 125 A 180Ah68/72 <strong>STE</strong> 2+1 0-3 m / 0-10 ft 70 mm² 200 A 360 Ah 25mm² 100 A 180AhSPEED 3-8 m / 10-27 ft 90 mm² 224 A 360 Ah 35mm² 125 A 180Ah68/72 <strong>STE</strong> 2+2 0-3 m / 0-10 ft 70 mm² 200 A 360 Ah 25mm² 100 A 180AhSPEED 3-8 m / 10-27 ft 95 mm² 224 A 360 Ah 35mm² 125 A 180Ah78 <strong>STE</strong> 2+2 SPEED0-3 m / 0-10 ft 50mm² 200 A 360Ah3-8 m / 10-27 ft 95mm² 224 A 360Ah* WIRE LENGTH is defined as the distance from battery to switch box + the distance fromswitch box to motor.IMPORTANT: Fuse must be of a slow blow type.

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