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Tender Document for Construction of Ghorasal 300-450 MW ... - BPDB

Tender Document for Construction of Ghorasal 300-450 MW ... - BPDB

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1. Schedule PageSchedule-A Guarantees ………………………………………………Schedule-B Technical Data Sheet……………………………………Schedule-C Drawings to be furnished with Contract……………..Schedule-D Delivery time………………………………………………Schedule-E Tools and Appliances……………………………………Schedule-F Spare Parts……………………………………………..….Schedule-G Deviation……………………………………………………Schedule-H Civil and Building Works………………………………...Schedule-I List <strong>of</strong> Subcontractor……………………………………..Schedule-J Description <strong>of</strong> Training Programme……………………Schedule-K Mobilisation and demobilisation Schedule <strong>for</strong><strong>Construction</strong> Equipment ………………………………...Schedule-L Method <strong>of</strong> Transportation and Unloading <strong>of</strong>heavy Cargo ………………………………………………..<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 2


a) HRSG and Steam Turbine simultaneously with GTG start-up.3. Date <strong>of</strong> completion <strong>of</strong> Initial Commercial OperationThe Initial Commercial Operation <strong>of</strong> the unit shall be completed within the periodfrom Effective date <strong>of</strong> Contract:Gas Turbine unit(s) : ----------------------------------------- daysSteam Turbine unit : ----------------------------------------- days<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 5


SCHEDULE-BTECHNICAL DATA SHEETB-1 Gas Turbine and Ancillaries1.1 General In<strong>for</strong>mation-Type <strong>of</strong> Gas turbine ---------------Model Number ---------------Manufacturer <strong>of</strong> gas turbine, Country ---------------Min. heat value <strong>of</strong> gas required, KJ/Nm 3 ---------------Normal gas pressure required, bar ---------------Number, type and arrangement <strong>of</strong>combustion chambers, fuel nozzles,flame detectors, etc --------------Number <strong>of</strong> compressor stages --------------Compressor pressure ratio --------------Number <strong>of</strong> power turbine stages --------------Number and type <strong>of</strong> bearings --------------Starting system -------------Type <strong>of</strong> GT control system --------------Description <strong>of</strong> Speed governing systemand fuel control system --------------Description <strong>of</strong> over-speed trip system --------------Compressor cleaning method --------------Gas consumption (Max. Nm 3 /hr) -------------With integration (Totalizer flow meter)-Description <strong>of</strong> cooling system -------------Auxiliary power consumption, KW -------------Moment <strong>of</strong> Inertia, GD 2 <strong>of</strong> Rotor, (kg-m 2 ) ------------1.2 Per<strong>for</strong>mance Data at the Site Condition (35 0 C, 1.013 bar, 98% RH)-Gross output at Site conditionNatural Gas/ HSDBase Load, KW ------------Peak Load, KW ------------- Heat Rate at Site ConditionBase Load, KJ/Kwh -----------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 6


Peak Load, KJ/Kwh ------------Guaranteed rate <strong>of</strong> unit load change iscapable without structural damage, KW/min. ------------Noise at a distance <strong>of</strong> 100 metres (dB) -----------(in each octave band, see section 2, Vol. 2)-Critical speed above and below rated speed ------------Turbine/Compressor Rotor, rpm ------------Generator, rpm ------------FuelNatural GasBasePeak-Gas TurbineInlet Temp. 0 C --------------------------------Exhaust Temp. 0 C ----------------------------------Air flow, Kg/sec. ----------------------------------Turbine Cooling air flow, % ----------------------------------Exhaust gas flow, Kg/sec. ----------------------------------Exhaust Temp. <strong>of</strong> gas burning, 0 C ----------------------------------Max. Exhaust Temp. limit <strong>of</strong> gas burning, 0 C----------------------------------Max. starting time required from ---------------------------------standstill to full speed, min-Max. vibration limit, mm/sec -----------------------------------Min. time required <strong>for</strong> applying fullload to unit,From cold standby, min ----------------------------------From warm shutdown, min -----------------------------------Estimated firing hours at or below Base rating <strong>of</strong>gas burning , between :Minor inspection, hours -----------------------------------Normal inspection, hours -----------------------------------Major overhauls, hours ------------------------------------Estimated firing hours at Peak rating <strong>of</strong>gas burning , between :Minor inspection, hours -----------------------------------Normal inspection, hours -----------------------------------Major overhauls, hours ----------------------------------Estimated shutdown period, hours and<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 7


Man-hours <strong>for</strong> :Minor inspectionNormal inspectionMajor overhauls-----hours-----man-hours--------hours-----man-hours--------hours-----man-hours---1.2a Estimated Per<strong>for</strong>mance under different Site conditions :i) Power Rating at Gen. Terminal ( For Natural Gas)a. Ambient Temp. 45 0 C, KW ---------------------------------b. Ambient Temp. 35 0 C, KW ---------------------------------c. Ambient Temp. 25 0 C, KW ---------------------------------d. Ambient Temp. 20 0 C, KW ---------------------------------ii) Heat Rate (LHV) 100% 90% 80% 70% 60% 50% 40%a. Ambient Air Temp.45 0 C, KJ/Kwh ---- ---- ---- ---- ---- ---- ----b. Ambient Air Temp.35 0 C, KJ/Kwh ---- ---- ---- ---- ---- ---- ----c. Ambient Air Temp.25 0 C, KJ/Kwh ---- ---- ---- ---- ---- ---- ----d. Ambient Air Temp.20 0 C, KJ/Kwh ---- ---- ---- ---- ---- ---- ----iii)BasePeakInlet and Exhaust Lossesa. Ambient Air Temp.45 0 CInlet loss, mm Aq ----------------------------------Exhaust loss, mm Aq ----------------------------------b. Ambient Air Temp.35 0 CInlet loss, mm Aq ----------------------------------Exhaust loss, mm Aq ----------------------------------c. Ambient Air Temp.25 0 CInlet loss, mm Aq ----------------------------------Exhaust loss, mm Aq ----------------------------------d. Ambient Air Temp.20 0 CInlet loss, mm Aq ----------------------------------Exhaust loss, mm Aq ----------------------------------iv) Consumption <strong>of</strong> Auxiliary Power :Ambient Temp. 45 0 C, KW ---------------------------------Ambient Temp. 35 0 C, KW ---------------------------------Ambient Temp. 30 0 C, KW ---------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 8


Ambient Temp. 25 0 C, KW ---------------------------------Ambient Temp. 20 0 C, KW ---------------------------------1.3 Materials :-CompressorMoving blades --------------------------------Fixed blades ---------------------------------Combustion Chamber Liner ---------------------------------Transition piece ---------------------------------TurbineMoving blades ---------------------------------Fixed nozzle ---------------------------------Blades Coating ---------------------------------Blade disc ---------------------------------Shaft ---------------------------------1.4 Turning Gear-Intermittent or continuous rolling ----------------------------------Speed, rpm ----------------------------------Manual-Turning provided or not ----------------------------------Normal Turning period after operationat Base & peak load, hours ------------- ----------------1.5 Lubrication Oil system-Main oil pump capacity, litre/min ----------------------------------Aux. oil pump capacity, litre/min ----------------------------------Emergency oil pump capacity, litre/min ----------------------------------Total quantity <strong>of</strong> oil in system, litre ----------------------------------Type <strong>of</strong> filter ----------------------------------Degree <strong>of</strong> filtration, microns ----------------------------------Manufacturer <strong>of</strong> filter, country ----------------------------------Type <strong>of</strong> lubricant required ---------------------------------1.6 Fuel Systema. Gas Fuel Systemi) Normal operating pressure, bar ----------------------------------Make, country and Type <strong>of</strong> filter ---------------------------------- Degree <strong>of</strong> filtration, microns ----------------------------------Type <strong>of</strong> conditioner ----------------------------------Make and Type <strong>of</strong> Flow meter ---------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 9


-Dimension <strong>of</strong> unit, mm ----------------------------------Weight, Kg ---------------------------------ii) Cyclone Separator ---------------------------------Model, Make & Country ---------------------------------ii) Gas Booster Compressor (GBC)Model, Make & Country (Either by Man Turbo, Germany/ USA or AtlasCoppco, USA)- Compressor Type ---------------------------------- Make, Country ----------------------------------- Model ---------------------------------- Capacity ----------------------------------- Suction Pressure ----------------------------------- Discharge Pressure ----------------------------------- Discharge Temperature ---------------------------------- Compressor Speed ------------------------------------ Compressor Motor Voltage/ Rating, kV/ KW ----------------------------------- Motor Speed ----------------------------------1.7 Air Intake system-Material <strong>of</strong> louvers ----------------------------------Material <strong>of</strong> intake duct ----------------------------------Intake duct surface treatment ----------------------------------Type <strong>of</strong> air filterPrimary ---------------------------------Secondary ----------------------------------Manufacturer <strong>of</strong> air filter, Country ----------------------------------Material <strong>of</strong> filter medium ----------------------------------Maximum intake velocity, m/s ----------------------------------Maximum pressure loss, mm Aq ----------------------------------Type <strong>of</strong> silencer ----------------------------------Material <strong>of</strong> sound absorber ----------------------------------Manufacturer <strong>of</strong> silencer ----------------------------------Amount <strong>of</strong> air required, m 3 /hr ---------------------------------1.8 Exhaust System-Material <strong>of</strong> stack & Height ----------------------------------Surface treatment <strong>of</strong> stack plate ---------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 10


-Material <strong>of</strong> expansion joints ----------------------------------Material and thickness <strong>of</strong> liner ----------------------------------Manufacturer <strong>of</strong> expansion joints ----------------------------------Type <strong>of</strong> silencer ----------------------------------Material <strong>of</strong> sound absorber ----------------------------------Manufacturer <strong>of</strong> silencer ----------------------------------Maximum pressure loss, mm Aq ----------------------------------1.9 Deleted1.10 List <strong>of</strong> Turbine Trip Signal -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------1.11 Ventilation Fan <strong>for</strong> Compartment-Design pressure in each -----------------------------------compartment, mm Aq-Number and location <strong>of</strong> ventilation fans ------------------------------------Number and Type <strong>of</strong> air filters -----------------------------------1.12 Fire Protection System-Number, Type and location <strong>of</strong> -----------------------------------fire detectors-Number and location <strong>of</strong> discharge -----------------------------------nozzles-Location <strong>of</strong> CO 2 gas cylinders ------------------------------------Number <strong>of</strong> CO 2 gas cylinders ------------------------------------Capacity <strong>of</strong> each cylinder, N/m 3 ------------------------------------Filling pressure, bar ------------------------------------ Pumps -----------------------------------1.13 Weight and Dimension (L X W X H)-Gas Turbine Package, 1000×Kg ------------------------------------Generator Package, 1000×Kg ------------------------------------Auxiliary Package, 1000×Kg ------------------------------------Control Package, 1000×Kg ------------------------------------Max. Shipping Weight, 1000×Kg ------------------------------------Max. Shipping Dimension (Name)------------------- , mm --------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 11


-Heaviest Piece during erection, 1000×Kg ------------------------------------Heaviest Piece during maintenance, 1000×Kg --------------------------B-2 Generator and Ancillaries2.1 Generator-Manufacturer, Country -----------------------------------Type -----------------------------------KVA rating / power factor 0.8 -----------------------------------Max. leading & lagging KVAR capability at pf -----------------------------------Rated voltage between lines, KV -----------------------------------Connection <strong>of</strong> armature winding -----------------------------------Rated Current, A -----------------------------------Rated frequency, Hz -----------------------------------Efficiencyat pf 0.8, % ----------------------------------at pf 1.0, % -----------------------------------Stator overloading, % -----------------------------------Critical speed, rpm -----------------------------------Max. torque when the stator is short-circuited, Nm -----------------------------------Generator CharacteristicsInstantaneous Max. short-circuit currentat nominal voltage, A peak ----------------------------------sub-transient reactance, Xd” pu ----------------------------------transient reactance, Xd’ pu ----------------------------------synchronous reactance, Xd pu ----------------------------------negative sequence reactance, pu ----------------------------------zero sequence reactance, pu ----------------------------------field time Constant, Td’ 0 sec ----------------------------------Transient time Constant, Td sec ----------------------------------initial time Constant, Td” sec -----------------------------------Moment <strong>of</strong> inertia GD 2 <strong>of</strong> rotor, Kg-m 2 -----------------------------------percent rise on voltage when full load isrejected and operating at pf 0.8 , % ----------------------------------pf 1.0 , % -----------------------------------Telephone influence factorBalanced ----------------------------------Residual ----------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 12


-Class <strong>of</strong> winding insulationArmature winding ----------------------------------Field winding --------------------------Type <strong>of</strong> cooling-Short circuit ratio, sat-Generator rated excitation requirements <strong>for</strong>operation at rated kVAExcitation voltage -------------------------Excitation current -------------------------- Generator calculated losses at 100% Base ratingTotal generator iron loss, kW -------------------------Generator stator I 2 R loss, kW -------------------------Generator rotor I 2 R loss, kW -------------------------Generator stray load loss, kW -------------------------Generator windage loss, kW -------------------------Total generator loss, kW -------------------------- Generator cooling system --------------------------Generator weightsWeight <strong>of</strong> rotor, kg -------------------------Weight <strong>of</strong> complete stator, kg -------------------------2.2 Exciter (Brushless)- Manufacturer, Country -------------------------- Type -------------------------- Rated output, kW --------------------------Rated load field voltage at0.80 pf/1.00 pf --------------------------Rated exciter current at0.80 pf./l.00 pf -------------------------- Exciter ceiling voltage, V --------------------------Maximum continuous excitercurrent, A --------------------------Excitation system voltageresponse ratio -------------------------2.3 Automatic Voltage Regulator-Manufacturer, Country -------------------------- Type -------------------------- Description <strong>of</strong> AVR, Ref. No. -------------------------2.4 Generator Protection (Manufacturer Cat. No. or Type)-Manufacturer ABB, Switzerland or Sweden/ Alstom, France/ Siemens, Germany-Generator differential relay --------------------------Generator ground over-current relay --------------------------Field / rotor ground detection system --------------------------Reverse power relay --------------------------Loss <strong>of</strong> field relay --------------------------Voltage restraint over-current relays --------------------------Negative phase sequence relay --------------------------Under/Over Frequency relay -------------------------- Sychro-Check relay -------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 13


- Auxiliary relays --------------------------Lockout relays -------------------------2.5 Generator Switchgear-Manufacturer, Country --------------------------Circuit breakerCatalogue No. -------------------------Type -------------------------Interrupting Media SF 6Closing current at 125 volts DC, A -------------------------Time to close, m sec -------------------------Tripping current at 125 volts DC, A -------------------------Time to trip, m sec -------------------------- Rating and capabilitiesCurrent rating, A -------------------------Voltage rating, V -------------------------Nominal 3 phase interrupting capacity, MVA -------------------------Maximum symmetrical interrupting capacity, kA -------------------------3 second short time rating, kA -------------------------Closing and latching capability, kA -------------------------- Operating Mechanism --------------------------Instruments and devices Manufacturer TypeCurrent trans<strong>for</strong>mersSingle ratio -------------------------Multi ratio -------------------------Potential trans<strong>for</strong>mers -------------------------Control and instrument switches -------------------------Indicating lights --------------------------Lightning arresters --------------------------Surge protection devices --------------------------Type <strong>of</strong> bus insulation --------------------------Type <strong>of</strong> bus supports --------------------------Type <strong>of</strong> insulation on connections --------------------------Size <strong>of</strong> completely assembled switchgearLength, mm -------------------------Width, mm -------------------------Height, mm -------------------------- Total weight <strong>of</strong> switchgear, kg -------------------------B-3 Heat Recovery Steam Generator and Ancillary Equipment3.1 General-Type <strong>of</strong> HRSG [Vertical]/ [Horizontal] --------------------------------Model Number --------------------------------Manufacturer <strong>of</strong> HRSG, Country -------------------------------3.2 Per<strong>for</strong>mance<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 14


(1) at MCR- Maximum Continuous Rating atHot Gas Input with Gas TurbineGenerator base rating, kg/hr -------------------------------- Superheater exit pressure, bar -------------------------------- Superheater exit temperature, 0 C -------------------------------- Feed Water temperature at Economiser -------------------------------inlet, 0 C- Total Pressure loss through the --------------------------------steam generator, mm Aq.- Pressure loss though the -------------------------------superheater section, mm Aq. --------------------------------- Pressure loss though the -------------------------------Evaporator section, mm Aq. --------------------------------- Pressure loss though the -------------------------------economiser section, mm Aq. ------------------------------Gas leakage through bypass damper ------------------------------ Heat absorbing rateSuperheater section, kg/m 2 /hr ---------------------------------Evaporator section, kg/m 2 /hr ---------------------------------Economiser section, kg/m 2 /hr ---------------------------------- Gas Temperature ---------------------------------Gas Turbine exhaust temp., 0 C ---------------------------------Superheater inlet, 0 C ---------------------------------Evaporator inlet, 0 C ---------------------------------Economiser outlet, 0 C ---------------------------------- Pinch point temperature, 0 C ---------------------------------- Approach Temperature, 0 C ---------------------------------- Gas VelocitiesSuperheater section, m/sec ---------------------------------Evaporator section, m/sec ---------------------------------Economiser section, m/sec ---------------------------------- Exhaust gas temperature ----------------------------------at HRSG outlet, 0 C- Water temperatureEntering economiser, 0 C ----------------------------------Leaving economiser, 0 C ----------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 15


- Design pressure <strong>for</strong> high ----------------------------------pressure portion, bar- Working pressure at superheater ----------------------------------outlet, bar- Working pressure at HRSG ----------------------------------steam drum, bar- Static head, drum water level to ----------------------------------economiser inlet, bar- Working pressure at economiser, bar ----------------------------------(2) at Partial Load(Gas Turbine output at Site Condition)100% 75% 50% 25%- Exhaust gas flow, kg/hr ------- ------- ------- -------- Exhaust gas temp., 0 C ------- ------- ------- -------- Steam Output, kg/hr ------- ------- ------- -------- Superheater exit pressure, bar ------- ------- ------- -------- Superheater exit temp., 0 C ------- ------- ------- -------- Feed Water temp. at ------- ------- ------- -------economiser inlet, 0 C- Pinch point temp., 0 C ------ ------- ------- -------- Approach temp., 0 C ------- ------- ------- -------Gas TemperatureSuperheater inlet, 0 C ------- ------- ------- -------Evaporator inlet, 0 C ------- ------- ------- -------Economiser outlet, 0 C ------- ------- ------- -------3.3 Operating Limit- Max. gas temperature atsuperheater inlet during start-up, 0 C ----------------------------------- Max. superheater metal temperature atduring start-up, 0 C ----------------------------------- Max. drum metal differentialtemperature during pressure raising, 0 C ----------------------------------- Max. rate <strong>of</strong> decrease insaturation temperature, 0 C ----------------------------------- Max. water temperature be<strong>for</strong>edraining HRSG, 0 C ----------------------------------- Max. superheater steam pressure, bar ---------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 16


- Max. superheater steam temp., 0 C ----------------------------------- Min. load <strong>for</strong> superheater spray, % ----------------------------------- Max. casing design pressure, mm Aq. ----------------------------------3.4 Evaporator Section- Manufacturer, country ----------------------------------- Heating surface, m 2 ----------------------------------- Heat absorbing rate, kj/m 2 /hr ----------------------------------- Method <strong>of</strong> joining long tubes ----------------------------------- Method <strong>of</strong> fixing tubes to header oror drum ----------------------------------- Tube outside diameter, mm ----------------------------------- Tube thickness, mm ----------------------------------- Tube pitching, mm ----------------------------------- Casing thickness, mm ----------------------------------3.5 Drum- Manufacturer, country ----------------------------------- <strong>Construction</strong> ----------------------------------- Internal diameter, mm ----------------------------------- Thickness, mm ----------------------------------Length, mm ----------------------------------Steam purifier,Manufacturer, countryType- Design pressure, bar ----------------------------------Operating pressure, bar ----------------------------------3.6 Safety Valve- Manufacturer, country ----------------------------------1) <strong>for</strong> Drum- Type ----------------------------------Number ----------------------------------Size <strong>of</strong> valve, mm ----------------------------------Capacity, kg/hr ----------------------------------Design lifting pressure, bar ----------------------------------2) <strong>for</strong> superheater- Type ----------------------------------Number ----------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 17


Size <strong>of</strong> valve, mm ----------------------------------Capacity, kg/hr ----------------------------------Design lifting pressure, bar -----------------------------------Details <strong>of</strong> assessment <strong>of</strong>safety valve capacity, Ref. No. ----------------------------------3.7 Superheater- Manufacturer, Country ----------------------------------- Type ----------------------------------- Design Pressure, bar ----------------------------------- Heating Surface, m 2 ----------------------------------- Tube outside diameter, mm ----------------------------------- Tube thickness, mm ----------------------------------- Length, mm ----------------------------------- Effective length per element, m ----------------------------------- Method <strong>of</strong> arrangement ----------------------------------- Number <strong>of</strong> elements ----------------------------------- Number <strong>of</strong> steam flow -----------------------------------Tube pitching -----------------------------------Max. design tube temp., 0 C -----------------------------------Tube class and finish -----------------------------------Method <strong>of</strong> fixing tubes to header -----------------------------------Type <strong>of</strong> tube support and material -----------------------------------Method <strong>of</strong> jointing long tube ----------------------------------- Header Inlet Outlet<strong>Construction</strong> ----------------------------------Inside diameter, mm ----------------------------------Thickness, mm ----------------------------------Material ----------------------------------Particular <strong>of</strong> terminal point, Ref. No. ----------------------------------3.8 Superheater Steam Temperature Control Equipment- Description <strong>of</strong> Control equipment ------------------------------------Control range ----------------------------------1) In case <strong>of</strong> surface or condenser type -----------------------------------Heating surface <strong>of</strong> cooling tube, m 2 ------------------------------------Outside diameter <strong>of</strong> cooling tubes, mm ------------------------------------Thickness <strong>of</strong> cooling tubes, mm ------------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 18


Diameter <strong>of</strong> shell inside, mm ------------------------------------Thickness <strong>of</strong> shell, mm ------------------------------------Type <strong>of</strong> joint ------------------------------------Temperature <strong>of</strong> cooling water, 0 C ------------------------------------2) In case <strong>of</strong> spray type- Nozzle diameter, mm ------------------------------------Diameter <strong>of</strong> sleeve, mm ------------------------------------Length <strong>of</strong> sleeve, mm ------------------------------------Water pressure <strong>of</strong> inlet, bar ------------------------------------- Water temperature at inlet, 0 C ------------------------------------- Maximum quantity <strong>of</strong> spray water, kg/hr ------------------------------------3.9 Economiser- Manufacturer, Country ----------------------------------- Type ----------------------------------- Design Pressure, bar ----------------------------------- Heating Surface, m 2 ----------------------------------- Tube outside diameter, mm ----------------------------------- Tube thickness, mm ----------------------------------- Tube Length, m -----------------------------------Tube arrangement -----------------------------------Tube pitching, mm ----------------------------------- Tube class and finish ----------------------------------Method <strong>of</strong> fixing tubes to header ----------------------------------Type <strong>of</strong> tube support and material ----------------------------------HeaderOutside diameter, mm ----------------------------------Thickness, mm ----------------------------------3.10 Auxiliary Pumps(1) Circulating pump (Evaporator), if any- Manufacturer, Country ----------------------------------- Type ----------------------------------- Discharge flow, kg/sec ----------------------------------- Speed, rpm --------------------------------- Power required, KW --------------------------------- Material <strong>of</strong>Casing ----------------------------------Impeller ----------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 19


Shaft ----------------------------------- Type <strong>of</strong> motor ----------------------------------(2) Circulating pump (Economiser)- Manufacturer, Country ----------------------------------- Type ----------------------------------- Discharge flow, kg/sec ----------------------------------- Speed, rpm ----------------------------------- Power required, KW ----------------------------------- Material <strong>of</strong>Casing ----------------------------------Impeller ----------------------------------Shaft ----------------------------------- Type <strong>of</strong> motor ----------------------------------(3) Others (if any), <strong>Tender</strong>ers should use additional sheet3.11 Weights- Total steam generator (dry), kg ------------------------------------ Total steam generator (operational), kg ------------------------------------- Evaporator section, (dry), kg ------------------------------------Superheater section (dry), kg ------------------------------------Economiser section (dry), kg ------------------------------------Casing, kg ------------------------------------Supporting steel works, kg ------------------------------------Flues and ducts, kg ------------------------------------Soot blower, kg ------------------------------------Instrument and control, kg ------------------------------------Galleries and ladders, kg ------------------------------------Insulation and lagging, kg ------------------------------------Drum, kg ------------------------------------3.12 Materials- Drum ------------------------------------- Drum plates, shell ------------------------------------- Evaporator tube ----------------------------------- Evaporator header ----------------------------------- Superheater tube ----------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 20


- Economiser tube ----------------------------------- Soot blower supply piping ----------------------------------- Insulation and lagging ----------------------------------3.13 Other in<strong>for</strong>mation- Statement <strong>of</strong> min. load and duration, Ref. No. ----------------------------------- Statement <strong>of</strong> min. time <strong>for</strong> start-up, Ref. No. ----------------------------------- After 8 hours shut down ----------------------------------- After 48 hours shut down ----------------------------------- From cold condition ----------------------------------(Note: In<strong>for</strong>mation shall be furnished in graphic <strong>for</strong>m showing gasentering temperature, steam temperature and steam pressure vs. time)- Statement <strong>of</strong> drum metal temperature andmetal differential temperature duringstart-up and shut-down. Ref. No. ------------------------------ Statement <strong>of</strong> permissible <strong>for</strong>ced coolingrates and any limitations Ref. No. ------------------------------ Per<strong>for</strong>mance curves showing superheatertemperature from min. load up to MCR Ref. No. -----------------------------B-4 Steam Turbine and Ancillary Equipment4.1 Steam Turbine-Type <strong>of</strong> steam turbine --------------------------------Model Number --------------------------------Manufacturer <strong>of</strong> steam turbine, Country -------------------------------- Rating at generator terminal, <strong>MW</strong> -------------------------------- Minimum safe continuous load, <strong>MW</strong> -------------------------------- Overload rating -------------------------------- Maximum load at 48 Hz <strong>for</strong> up to30 min. duration -------------------------------- Speed, rpm -------------------------------- Steam Condition -------------------------------Temp. at turbine stop valve, 0 C -------------------------------Pressure at turbine stop valve, bar -------------------------------Design temp. at exhaust, 0 C -------------------------------Design vacuum press. at exhaust, mmHg -------------------------------- Number <strong>of</strong> bleed points -------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 21


- Number <strong>of</strong> exhaust -------------------------------- Guaranteed heat rate at rated output, kj/kwh --------------------------- Expected heat rate at max. expectedcapability, kj/kwh ------------------------------ Expected heat rate under turbineoverload condition, kj/kwh ----------------------------- Type <strong>of</strong> governing, throttle or -------------------------------nozzle control system- Size (mm) and number <strong>of</strong> main steaminlet connections ------------------------------- Size (mm) and number <strong>of</strong> exhaustconnections ------------------------------- Critical speed above <strong>300</strong>0 rpm ------------------------------- Critical speed below <strong>300</strong>0 rpm ------------------------------- Distance between bearing centres, mm ------------------------------- Max. steam pressure in wheel case at MCR, bar ----------------------------- Velocity compounded stageMean diameter <strong>of</strong> moving blades, mm ------------------------------Clear height <strong>of</strong> 1 st moving blades, mm ------------------------------- Impulse stagesNumber <strong>of</strong> stages ------------------------------Mean diameter <strong>of</strong> 1 st moving blades, mm ------------------------------Clear height <strong>of</strong> 1 st moving blades, mm ------------------------------Mean diameter <strong>of</strong> last moving blades, mm ------------------------------Clear height <strong>of</strong> last moving blades, mm -------------------------------- Reaction stagesNumber <strong>of</strong> flows ------------------------------Number <strong>of</strong> stages per flows ------------------------------Mean diameter <strong>of</strong> 1 st moving blades, mm ------------------------------Clear height <strong>of</strong> 1 st moving blades, mm ------------------------------Mean diameter <strong>of</strong> last moving blades, mm ------------------------------Clear height <strong>of</strong> last moving blades, mm -------------------------------- Total actual annulus area last stage blades, m 2 ------------------------------- Minimum running clearance <strong>of</strong> bladesor shroudingRadial clearance, mm ------------------------------Axial clearance, mm ------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 22


- Casing bursting diaphragm press, bar ------------------------------- Number <strong>of</strong> built-up diaphragm, ------------------------------- Speed at which turning gear rotates rotor, rpm ------------------------------- Number <strong>of</strong> branches required on auxiliarysteam manifold and <strong>for</strong> what purpose ------------------------------- Description <strong>of</strong> blade protection from erosion Ref. No.----------------------- Description <strong>of</strong> method <strong>of</strong> testing <strong>of</strong> bladeharmonics, Ref. No. ------------------------------- Description <strong>of</strong> turbine pre-warmingand start-up cycle, Ref. No. ------------------------------- Description <strong>of</strong> method <strong>of</strong> bolting casinghalves, supporting individual casing,provision to accommodate expansion andmeans <strong>of</strong> equalising differential expansion, Ref. No. ----------------------------- Description <strong>of</strong> thermal treatment <strong>for</strong> turbinecasings, Ref. No. ------------------------------- Description <strong>of</strong> thermocouples inturbine casing, Ref. No. ------------------------------- Maximum allowable loads on turbine casingAt steam inlet, kg ------------------------------kg-m ------------------------------At extraction points, kg ------------------------------kg-m ------------------------------At exhaust, kg ------------------------------kg-m -------------------------------Moment <strong>of</strong> Inertia, GD 2 <strong>of</strong> Rotor, (kg-m 2 ) -------------------------------- Type <strong>of</strong> thrust block ------------------------------- Description <strong>of</strong> on load testing <strong>of</strong> steamvalve, Ref. No. ------------------------------- Description <strong>of</strong> start-up following on outage<strong>of</strong> few minutes, 8 hours and 48 hours, Ref. No. ------------------------------ Description <strong>of</strong> gland sealingarrangement, Ref. No. ------------------------------- Description <strong>of</strong> vacuum unloadingand trip gear, Ref. No. ------------------------------- Description <strong>of</strong> low pressure unloadingand trip gear, Ref. No. ------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 23


- Scheme <strong>for</strong> turbine drainage andautomatic traps, Ref. No. ------------------------------- Material <strong>of</strong> construction <strong>for</strong> majorcomponents, Ref. No. ------------------------------4.2 Speed Governing System- Type --------------------------------- Model Number --------------------------------- Manufacture, country --------------------------------- Steady state speed regulation, % --------------------------------- Max. dead band at rated speed, % --------------------------------- Speed changer synchronising, % --------------------------------- Speed changer governing range, % --------------------------------- Range <strong>of</strong> speed droop, % --------------------------------- Permanent speed after full loadhas been rejected, rpm --------------------------------- Max. momentary speed after fullload has been rejected, rpm --------------------------------- Turbine speed at which emergencygovernor operates, rpm (%) --------------------------------- Acceleration time, sec --------------------------------- Description <strong>of</strong> automatic turbinestart-up system, Ref. No. --------------------------------4.3 Lubricating Oil system(1) Main oil pump- Type --------------------------------- Manufacturer, Country --------------------------------- Driven by --------------------------------- Capacity <strong>of</strong> pump, lit/min --------------------------------- Lube oil pressure, bar --------------------------------(2) Auxiliary oil pump (full duty)- Type --------------------------------- Model No. --------------------------------- Manufacturer, Country --------------------------------- Speed <strong>of</strong> pump --------------------------------- Capacity <strong>of</strong> pump, lit/min --------------------------------- Pressure at which pump cuts in, bar --------------------------------- Brake horsepower, kw ---------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 24


- Material <strong>of</strong> construction <strong>for</strong> majorcomponents, Ref. No. ---------------------------------- Complete description <strong>of</strong> operation ---------------------------------including per<strong>for</strong>mance curves <strong>of</strong>capacity vs suction pressure, Ref. No.(3) Ac motor driven flushing oil pump- Type --------------------------------- Model No. --------------------------------- Manufacturer, Country --------------------------------- Speed <strong>of</strong> pump --------------------------------- Capacity <strong>of</strong> pump, lit/min --------------------------------- Pressure at which pump cuts in, bar --------------------------------- Brake horsepower, kw ---------------------------------- Material <strong>of</strong> construction <strong>for</strong> major ---------------------------------components, Ref. No.- Complete description <strong>of</strong> operation ---------------------------------including per<strong>for</strong>mance curves <strong>of</strong>capacity vs suction pressure, Ref. No.(4) DC motor driven flushing oil pump- Type --------------------------------- Model No. --------------------------------- Manufacturer, Country --------------------------------- Speed <strong>of</strong> pump --------------------------------- Capacity <strong>of</strong> pump, lit/min --------------------------------- Pressure at which pump cuts in, bar --------------------------------- Brake horsepower, kw ---------------------------------- Material <strong>of</strong> construction <strong>for</strong> major ---------------------------------components, Ref. No.- Complete description <strong>of</strong> operation ---------------------------------including per<strong>for</strong>mance curves <strong>of</strong>capacity vs suction pressure, Ref. No.(5) AC & DC (back-up) motor driven jacking oil pump- Type --------------------------------- Model No. --------------------------------- Manufacturer, Country --------------------------------- Speed <strong>of</strong> pump --------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 25


oil tank interior, pedestals oil wells, etc., Ref. No. --------------------------------(9) Complete description <strong>of</strong> oilpurifier, Ref. No. --------------------------------4.4 Condenser and Auxiliaries(1) Condenser- Erected weight- Empty, kg ----------------------------------Operating, kg ---------------------------------- Steam & water spaces flooded, kg ---------------------------------- Max. depth <strong>of</strong> hot-well, high water ---------------------------------level to top <strong>of</strong> condensate outlet, mm- Condenser duty, kj/hr ---------------------------------- Total effective surface, m 2 ---------------------------------- Circulating water required ---------------------------------- Circulating water velocity through tubesat design inlet temp. and flow, m/sec ---------------------------------- Max. permissible water pressure, bar ---------------------------------- Tube cleaning factor, % ---------------------------------- Heat transfer rate, kj/m 2 /hr ---------------------------------- Design circulating water temp., 0 C ---------------------------------- Condensate temperature leavinghot-well ( normal cir. water flow) , 0 C ---------------------------------- Max. free oxygen in condensate leavinghot-well, cc/lit. ---------------------------------- Terminal temp. difference, 0 C ---------------------------------- Hot-well capacity, litre ---------------------------------- Hot-well storage, ---------------------------------- Temperature <strong>of</strong> gas vapour mixtureleaving condenser, 0 C ---------------------------------- Condenser vacuum100% 75% 50% 25% dutyand 30 0 C inlet water, mm Hg ---------------------------------100% 75% 50% 25% dutyand 35 0 C inlet water, mm Hg ---------------------------------100% 75% 50% 25% dutyand 40 0 C inlet water, mm Hg ---------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 27


- Absolute pressure at turbineexhaust, mm Hg ---------------------------------- Circulating water friction loss betweeninlet and outlet flangesTubes, m ---------------------------------Water boxes, m ---------------------------------Total, m ---------------------------------- Circulating water friction loss atinlet , m ---------------------------------- Circulating water friction loss atoutlet , m ---------------------------------- Total number <strong>of</strong> tubes ---------------------------------- Effective tube length, m ---------------------------------- Tube materials- Tube O D and thickness, mm ---------------------------------- Tube sheet materials ---------------------------------- Tube sheet thickness, mm ---------------------------------- Shell material ---------------------------------- Shell thickness, mm ---------------------------------- Hot-well material ---------------------------------- Hot-well thickness, mm ---------------------------------- Water box material ---------------------------------- Water box thickness, mm ---------------------------------- Number <strong>of</strong> tube support plates ---------------------------------- Tube support plate material ---------------------------------- Tube support plate thickness, mm ---------------------------------- Internal bolts, nuts and studs ---------------------------------- Circulating water inlet and outlet connectionsSize, mm ---------------------------------Flange rating ---------------------------------- Describe method <strong>of</strong> compensating <strong>for</strong>differential thermal expansion betweentubes and shells, Ref. No. ---------------------------------- Describe steam inlet hood expansion jointand state allowable axial and lateraldisplacement, Ref. No. ---------------------------------- Describe manholes on water boxes, Ref. No. ---------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 28


- Size <strong>of</strong> steam hood equalising line, mm ---------------------------------Describe cathodic protection provided, Ref. No. -------------------------------Itemised list <strong>of</strong> all special wrenches and toolsrequired <strong>for</strong> maintaining and servicingthe proposed equipment, Ref. No. ----------------------------------- Description <strong>of</strong> condensate controlsystem and method <strong>of</strong> operation, Ref. No. ----------------------------------- Description <strong>of</strong> automatic sequentialcondenser back washing facility, Ref. No. ----------------------------------- Description <strong>of</strong> on -load condenser tubecleaning system and method <strong>of</strong> operation, Ref. No. ----------------------------(2) Condensate pumps- Manufacturer, country ---------------------------------- Type ---------------------------------- Model No. ---------------------------------- Total 'dry' weight <strong>of</strong> an assembledunit (pump coupling & drive) on thefoundation, kg ---------------------------------- Total weight 'full <strong>of</strong> water' <strong>of</strong> an assembledunit on the foundation, kg ---------------------------------Total pump weight ( less driver andcoupling), kg ---------------------------------- Required hoisting clearance (hoistinghook to pump mounting flange) to removepump and motor, m -------------------------------- Number <strong>of</strong> stages -------------------------------- Design capacity, lit./hr -------------------------------- Design total dynamic head, m -------------------------------- Pump shut-<strong>of</strong>f head, m -------------------------------- Rated speed, rpm -------------------------------- Specific speed, rpm -------------------------------- Efficiency at design conditions, % -------------------------------- Rated power at design conditions, kw -------------------------------- Discharge velocity at design flow, m/sec -------------------------------- Design suction temperature, 0 C -------------------------------- Max. permissible increase in pump designhead and/or capacity from specified<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 29


values without change in priceHead, m -------------------------------Capacity, lit./hr -------------------------------- Min. required flow when operating at ratedspeed, lit./hr -------------------------------- Sealing water requiredFlow, lit./hr -------------------------------Pressure, bar -------------------------------- Pump materialMounting flange -------------------------------Motor support -------------------------------Coupling -------------------------------Casing -------------------------------Impeller -------------------------------Impeller wear rings -------------------------------Casing wear rings -------------------------------Impeller shaft bearings -------------------------------Shaft guide bearings -------------------------------Shaft guide bearings retainers -------------------------------Impeller shaft -------------------------------Drive shaft -------------------------------Shaft materials at bearings and stuffing box -------------------------------Shaft sleeves -------------------------------Stuffing box -------------------------------Stuffing box packing --------------------------------- Type, manufacturer & country, description<strong>of</strong> thrust bearing including lubrication, Ref. No. -------------------------------- State Max. thrust and describe at whatoperating condition it occurs, Ref. No. -------------------------------(3) Condenser vacuum pump- Manufacturer, country ---------------------------------- Type ---------------------------------- Model No. ---------------------------------- Pump speed, rpm ---------------------------------- Brake horsepower, kw ---------------------------------- Condenser evacuation time from 760 mmHgto 260 mmHg abs., min. ---------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 30


to 110 mmHg abs., min. ---------------------------------- Maintaining capacity at 110 mmHg abs.per pump, lit/hr ---------------------------------- Rated capacity, lit/hr ---------------------------------- operating weight, kg ---------------------------------- <strong>Construction</strong> & material <strong>of</strong> construction<strong>for</strong> major components, Ref. No. ---------------------------------- Specification <strong>of</strong> cooling water and sealwater requiredQuantity, lit/hr ---------------------------------Pressure, bar ---------------------------------- Complete description <strong>of</strong> operation includingper<strong>for</strong>mance curves <strong>of</strong> capacity vs suctionpressure, Ref. No. ---------------------------------- Quantity <strong>of</strong> free air handled , lit/hr ---------------------------------- Inlet air and vapour pressure at 0 0 C(mmHg abs.) ---------------------------------- Inlet air and vapour temp. 0 C ---------------------------------- Itemised list <strong>of</strong> all special wrenches and flaringtools required to maintain and service thefurnished the equipment, Ref. No. ---------------------------------(4) Steam jet air ejector- Manufacturer, country --------------------------------- Number <strong>of</strong> stages --------------------------------- Nozzle diameter, mm --------------------------------- Initial steam pressure, bar --------------------------------- Initial steam temperature, 0 C --------------------------------- Steam consumption, kg/hr --------------------------------- Maintaining capacity at 110 mmHg abs. --------------------------------- Complete description <strong>of</strong> operation includingper<strong>for</strong>mance curves <strong>of</strong> capacity vs suctionpressure, Ref. No. --------------------------------- Rated capacity (free air), lit/hr --------------------------------- Quantity <strong>of</strong> free air handled, lit/hr --------------------------------- Inlet air and vapour pressure at 0 C (mmHg abs.) ----------------------------- Inlet air and vapour temperature, 0 C --------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 31


4.5 Deaerator- Weight <strong>of</strong> deaerator section, empty, kg --------------------------------- Storage tank, empty, kg --------------------------------- operating weight <strong>of</strong> unit completely assembled, kg --------------------------------- Flooded weight <strong>of</strong> unit completely assembled, kg --------------------------------- Shipping weight, kg --------------------------------- Heaviest piece to be handled during erectionweight & name, kg --------------------------------- Heaviest piece to be handled during maintenanceweight & name, kg --------------------------------- Describe internal vent condenser, statingmaterials, path <strong>of</strong> steam, water and noncondensablegases; length, thickness anddiameter <strong>of</strong> distributor; number and size<strong>of</strong> spray valves, Ref. No. ---------------------------------- Proposals <strong>for</strong> minimising dissolved oxygenlevels during start-up, Ref. No. --------------------------------- Describe internal steam distributionpath, Ref. No. ---------------------------------- Describe internal water distribution path, Ref. No. ---------------------------- Tray removal and/or access doorsNumber --------------------------------Size and materials --------------------------------- ManholesNumber --------------------------------Size and materials ---------------------------------- Describe anti-vortex baffling, Ref. No. ---------------------------------- Storage tank active capacity, lit. ------------------------------------- Height <strong>of</strong> stored water level measured fromtank contains above capacity, m ---------------------------------- Deaerator sectionShell thickness, mm ---------------------------------Head thickness, mm ---------------------------------- Storage tank sectionShell thickness, mm ---------------------------------Head thickness, mm ---------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 32


- Tray, sizeNumber ---------------------------------Thickness, mm ---------------------------------- MaterialsDeaerator shell ---------------------------------Storage shell ---------------------------------Trays ---------------------------------Internal compartments ---------------------------------All other internal parts ---------------------------------Spray valves ---------------------------------Impingement baffles ---------------------------------Antivortex baffles ---------------------------------- Describe number, location, type <strong>of</strong>manhole and access doors, Ref. No. ---------------------------------- List <strong>of</strong> special tools provided, Ref. No. ---------------------------------- Pressure drop from steam inlet nozzle tostorage tank steam space above storedwater at design conditions, bar ---------------------------------- Temperature <strong>of</strong> deaerator effluent atdesign conditions, 0 C ---------------------------------- Static pressure required at inlet to waterdistribution at design conditions, bar ---------------------------------- Max. steam quantity leaving deaeratorvents at design conditions, kg/hr ---------------------------------- Pressure drop across condensate inletvalves at design conditions, bar ---------------------------------B-5 Generator and Ancillaries (<strong>for</strong> Steam Turbine)5.1 Generator-Manufacturer, Country -----------------------------------Type -----------------------------------KVA rating / power factor 0.8 -----------------------------------Max. leading & lagging KVAR capability at pf -----------------------------------Rated voltage between lines, KV -----------------------------------Connection <strong>of</strong> armature winding -----------------------------------Rated Current, A -----------------------------------Rated frequency, Hz ----------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 33


-Efficiencyat pf 0.8, % ----------------------------------at pf 1.0, % -----------------------------------Stator overloading, % -----------------------------------Critical speed, rpm -----------------------------------Max. torque when the stator is short-circuited, Nm -----------------------------------Generator CharacteristicsInstantaneous Max. short-circuit currentat nominal voltage, A peak ----------------------------------sub-transient reactance, Xd” pu ----------------------------------transient reactance, Xd’ pu ----------------------------------synchronous reactance, Xd pu ----------------------------------negative sequence reactance, pu ----------------------------------zero sequence reactance, pu ----------------------------------field time Constant, Td’ 0 sec ----------------------------------Transient time Constant, Td sec ----------------------------------initial time Constant, Td” sec -----------------------------------Moment <strong>of</strong> inertia GD 2 <strong>of</strong> rotor, Kg-m 2 -----------------------------------percent rise on voltage when full load isrejected and operating at pf 0.8 , % ----------------------------------pf 1.0 , % -----------------------------------Telephone influence factorBalanced ----------------------------Residual -----------------------------Class <strong>of</strong> winding insulationArmature winding ---------------------------Field winding -----------------------------Type <strong>of</strong> cooling-Short circuit ratio, (sat.)-Generator rated excitation requirements <strong>for</strong>operation at rated kVAExcitation voltage, V -------------------------Excitation current, A -------------------------- Generator calculated losses at 100% Base ratingTotal generator iron loss, kW -------------------------Generator stator I 2 R loss, kW -------------------------Generator rotor I 2 R loss, kW -------------------------Generator stray load loss, kW -------------------------Generator windage loss, kW -------------------------Total generator loss, kW -------------------------- Generator cooling system -------------------------- Generator weights<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 34


5.2 Exciter (Brushless)Weight <strong>of</strong> rotor, kg -------------------------Weight <strong>of</strong> complete stator, kg -------------------------- Manufacturer, Country -------------------------- Type -------------------------- Rated output, kW --------------------------Rated load field voltage at0.80 pf/1.00 pf --------------------------Rated exciter current at0.80 pf./l.00 pf -------------------------- Exiter ceiling voltage, V --------------------------Maximum continuous excitercurrent, A --------------------------Excitation system voltageresponse ratio -------------------------5.3 Automatic Voltage Regulator-Manufacturer, Country -------------------------- Type -------------------------- Description <strong>of</strong> AVR, Ref. No. -------------------------5.4 Generator Protection (Manufacturer Cat. No. or Type)Relay Manufacturer -------------------------Generator differential relay --------------------------Generator ground over-current relay --------------------------Field / rotor ground detection system --------------------------Reverse power relay --------------------------Loss <strong>of</strong> field relay --------------------------Voltage restraint over-current relays --------------------------Negative phase sequence relay --------------------------Under/Over Frequency relay -------------------------- Synchro-Check Relay -------------------------- Auxiliary relays --------------------------Lockout relays -------------------------5.5 Generator Switchgear-Manufacturer, Country --------------------------Circuit breakerInterrupting Media SF 6Catalogue No. -------------------------Type -------------------------Closing current at 125 volts DC, A ---------------------Time to close, m sec -------------------------Tripping current at 125 volts DC, A -------------------------Time to trip, m sec -------------------------- Rating and capabilitiesCurrent rating, A -------------------------Voltage rating, V -------------------------Nominal 3 phase interrupting capacity, MVA -------------------------Maximum symmetrical interrupting capacity, kA -------------------------3 second short time rating, kA -------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 35


Closing and latching capability, kA -------------------------- Operating Mechanism -------------------------Instruments and devices Manufacturer TypeCurrent trans<strong>for</strong>mersSingle ratio -------------------------Multi ratio -------------------------Potential trans<strong>for</strong>mers -------------------------Control and instrument switches -------------------------Indicating lights --------------------------Lightning arresters --------------------------Surge protection devices --------------------------Type <strong>of</strong> bus insulation --------------------------Type <strong>of</strong> bus supports --------------------------Type <strong>of</strong> insulation on connections --------------------------Size <strong>of</strong> completely assembled switchgearLength, mm -------------------------Width, mm -------------------------Height, mm -------------------------- Total weight <strong>of</strong> switchgear, kg -------------------------B-6 Mechanical Auxiliary Equipment6.1 HRSG Feed Water Pump(1) Feed Pump- Manufacturer, country -------------------------- Type -------------------------- Model Number -------------------------- Number <strong>of</strong> stages -------------------------- Running speed, rpm -------------------------- Critical speed, rpm -------------------------- Pump capacity at design conditions, kg/hr -------------------------- Max. leak-<strong>of</strong>f quantity, lit/hr --------------------------- Pressure at pump discharge, bar --------------------------- Pressure at outlet <strong>of</strong> non-return valve, bar --------------------------- Min. NPSH, m --------------------------- Bore <strong>of</strong> suction branch, mm --------------------------- Bore <strong>of</strong> discharge branch, mm --------------------------Type <strong>of</strong> branches, mm --------------------------Min. diametrical clearance at specified temp., mm --------------------------Type <strong>of</strong> coupling --------------------------Pump automatic cut-in pressure, bar --------------------------Min. load pump can operate, % <strong>of</strong> MCR --------------------------(2) Feed Pump Motor- Manufacturer, country ---------------------------Type ---------------------------Model No. ---------------------------Frame size ---------------------------Speed at rated output, rpm ---------------------------Rated output, KW ---------------------------Nominal supply voltage, KV ---------------------------Frequency, Hz ---------------------------Full load currency, A ---------------------------Power factor at full load ---------------------------Class <strong>of</strong> insulation ---------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 36


Quantity <strong>of</strong> cooling water required, lit/hr ---------------------------Max. temperature rise, 0 C ---------------------------Enclosure ---------------------------Type <strong>of</strong> bearings ---------------------------Full load torque, kg-m ---------------------------Starting torque in percent <strong>of</strong> full load torque, % ---------------------------Max. torque in percent <strong>of</strong> full load torque, % ---------------------------(3) Weight- Weight <strong>of</strong> pump shaft and impellers, kg ---------------------------Weight <strong>of</strong> pump complete, kg ---------------------------Weight <strong>of</strong> motor stator, kg ---------------------------Weight <strong>of</strong> motor rotor, kg ---------------------------- Weight <strong>of</strong> bedplate, kg ---------------------------(4) Materials- Pump casing ---------------------------- Pump shaft ---------------------------- Impellers ---------------------------- Guide vanes ---------------------------- Shaft sleeves ---------------------------- Wearing rings ---------------------------- Balance disc ---------------------------- Balance disc wearing plate ---------------------------- Grand packing ---------------------------6.2 Circulating Water System(1) Circulating water pump- Manufacturer, country ---------------------------- Type ---------------------------- Model Number ---------------------------- Number <strong>of</strong> stages ---------------------------- Running speed, rpm ---------------------------- Critical speed, rpm ---------------------------- Pump capacity at design conditions, kg/hr ---------------------------- Pressure at pump discharge, bar ---------------------------- Bore <strong>of</strong> suction branch, mm ---------------------------- Bore <strong>of</strong> discharge branch, mm ------------------------------Min. diametrical clearance at specified temp., mm ---------------------------Type <strong>of</strong> coupling ---------------------------Type <strong>of</strong> thrust bearing ---------------------------- Distance between centre line <strong>of</strong> impeller andlowest water level, m --------------------------- CW pump suction head loss, m --------------------------(2) CW Pump Motor- Manufacturer, country ---------------------------Type ---------------------------Model No. ---------------------------Frame size ---------------------------Speed at rated output, rpm ---------------------------Rated output, KW ---------------------------Nominal supply voltage, KV ---------------------------Frequency, Hz ---------------------------Full load currency, A ---------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 37


Power factor at full load ---------------------------Class <strong>of</strong> insulation ---------------------------Quantity <strong>of</strong> cooling water required, lit/hr ---------------------------Max. temperature rise, 0 C ---------------------------Enclosure ---------------------------Type <strong>of</strong> bearings ---------------------------Full load torque, kg-m ---------------------------Starting torque in percent <strong>of</strong> full load torque, % ---------------------------Max. torque in percent <strong>of</strong> full load torque, % ---------------------------- Overload capacity, % ---------------------------- Provision <strong>of</strong> anti-condensation heater ---------------------------- Provision <strong>of</strong> winding temperature indicators ---------------------------(3) Discharge Valve-Manufacturer, country ---------------------------- Type ---------------------------- Model No. ---------------------------- Bore, mm ---------------------------- Design pressure, bar --------------------------- Test pressure, bar --------------------------- Max. flow, lit/hr --------------------------- Normal flow, lit/hr --------------------------- Opening time, sec --------------------------- Closing time, sec --------------------------- Valve actuation --------------------------(4) Reversing Valve-Manufacturer, country --------------------------- Type --------------------------- Bore, mm --------------------------- Model No. -------------------------- Design pressure, bar --------------------------- Test pressure, bar --------------------------- Max. flow, lit/hr --------------------------- Normal flow, lit/hr --------------------------- Reversing time, sec --------------------------- Valve actuation --------------------------(5) Cathodic Protection Equipment-Manufacturer, country --------------------------- Type --------------------------- Model No.- Nominal supply voltage, v --------------------------- Nominal supply frequency, Hz --------------------------- Nominal supply phase --------------------------Number <strong>of</strong> anodes --------------------------Material <strong>of</strong> anodes --------------------------- Max. anode current, A --------------------------(6) Pipework- Manufacturer, country ---------------------------Bore, mm ---------------------------Material ---------------------------Design pressure, bar ---------------------------Test pressure, bar ---------------------------Wall thickness, mm ---------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 38


Details <strong>of</strong> lining, Ref. No. ---------------------------(7) Weight- Weight <strong>of</strong> pump & column pipe , kg ---------------------------Weight <strong>of</strong> pump complete, kg ---------------------------Weight <strong>of</strong> motor, kg ---------------------------Max. dynamic load on foundation, kg ---------------------------- Max. load on crane hook, kg ---------------------------(8) Materials- C W pump ---------------------------Suction <strong>of</strong> bellmouth ---------------------------Casing ball ---------------------------Diffuser ---------------------------Impellers ---------------------------Pump shaft ---------------------------Shaft sleeves ---------------------------Delivery bend ---------------------------Foundation ring ---------------------------Stuffing box packing -------------------------- Discharge pipework -------------------------- Venting pipework -------------------------6.3 Cooling Tower- Manufacturer, country -------------------------- Type -------------------------- Capacity, m 3 / hr -------------------------- Cooling surface area, m 2 -------------------------- Depression <strong>of</strong> Temp (at site condition), 0 C ------------------------- Inlet water temp. 0 C ------------------------- Outlet water temp. 0 C ------------------------- Air flow rate, m 3 / sec ------------------------- No. <strong>of</strong> Cell (including 25% additional cell) -------------------------- Cooling Tower Basin Capacity, m 3 -------------------------- Make up water requirement, m 3 / hr -------------------------6.4 Compressed Air Equipment(1) Air Compressor- Manufacturer, country -------------------------- Type -------------------------- Capacity, lit/hr -------------------------- Discharge pressure, bar -------------------------- Speed, rpm -------------------------- Efficiency at rated output, % -------------------------- Power required, kw -------------------------- Description <strong>of</strong> compressor (main components), Ref. No. -------------------------- Weight, kg -------------------------(2) Compressor Motor- Manufacturer, country -------------------------- Type -------------------------- Voltage, KV -------------------------- Speed at rated output, rpm -------------------------- Rating, KW -------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 39


- Max. starting current as percentage <strong>of</strong> full load, % -------------------------- Efficiency, % -------------------------- Class <strong>of</strong> insulation -------------------------- Weight, kg -------------------------(3) Inlet Air Filter- Manufacturer, country -------------------------- Type -------------------------- Size -------------------------- Description, Ref. No. -------------------------(4) Moisture Separator- Manufacturer, country -------------------------- Type --------------------------- Size --------------------------- Capacity --------------------------(5) Automatic Drain Trip- Manufacturer, country -------------------------- Type -------------------------- Size -------------------------- Capacity -------------------------(6) Air Receiver- Manufacturer, country -------------------------- Capacity, lit -------------------------- Dimension, mm -------------------------- Thickness <strong>of</strong> shell plate, mm -------------------------- Type <strong>of</strong> construction -------------------------- Design pressure, bar -------------------------- Weright, kg -------------------------- Safety valve setting pressure, bar -------------------------B-7 230 kV Switchgear, Equipment7.1 230 kV Circuit Breaker- Manufacturer, Country -------------------------- Type designation -------------------------- Number <strong>of</strong> poles -------------------------- Rated voltage, KV -------------------------- Maximum design voltage-Minimum voltage <strong>for</strong> ratedinterrupting capacity, KV -------------------------- Rated continuous current, A -------------------------- Rated frequency, Hz -------------------------- Rated insulation levelImpulse withstand voltage, kV-peak --------------------------Power frequency withstandvoltage (1 mm.), KV --------------------------Rated interrupting capacity, MVA -------------------------- Maximum interrupting current, kA -------------------------- Rated momentary current -------------------------- Rated duration <strong>of</strong> short-Circuit, sec -------------------------- Rated making current, kA-peak --------------------------Operating duty -------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 40


- Operating time, m sec. --------------------------Rated interrupting time, m sec -------------------------.-Closing time, m sec --------------------------Opening time, m sec. --------------------------Minimum dead time, m sec. --------------------------Reclosing time, m sec. --------------------------First-pole-to clear factorAt 100% breaking capacity -------------------------At 10% breaking capacity --------------------------Out <strong>of</strong> phase breaking currentAt 2.0 times rated voltage, KA -------------------------At 2.5 times rated voltage, KA --------------------------Creepage distance <strong>of</strong> the insulator, mm --------------------------Weight <strong>of</strong> complete circuit breaker, Kg --------------------------Type <strong>of</strong> operating mechanism --------------------------Outline drawings, No --------------------------Standard specifications to which thecircuit breaker shall con<strong>for</strong>m --------------------------Attached type test report, No -------------------------7.2 230 kV Current Trans<strong>for</strong>mer- Manufacturer , Country -------------------------- Type designation -------------------------- Rated voltage, KV -------------------------- Maximum design voltage, KV- Rated Primary Current, A -------------------------- Rated Secondary current, A -------------------------- Rated frequency, Hz -------------------------- Rated insulation levelImpulse withstand voltage, kV-peak -------------------------- Power frequency withstandvoltage (1 mm.), KV -------------------------- Number <strong>of</strong> cores -------------------------For metering service -------------------------For relaying service -------------------------- Accuracy Class -------------------------For metering service -------------------------For relaying service -------------------------- Rated Burden -------------------------For metering service, VA -------------------------.For relaying service, VA -------------------------- Rated continuous thermal current, %- Short-time current rating,(1 sec), KA -------------------------- Creepage distance <strong>of</strong> insulator, mm -------------------------- Weight <strong>of</strong> single phase unit, Kg-Out line drawing, No --------------------------Standard specification to which the CTshall con<strong>for</strong>m --------------------------Attached type test report, No -------------------------7.3 230 KV Voltage Trans<strong>for</strong>mer- Manufacturer, Country -------------------------- Type designation -------------------------- Rated voltage, KV -------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 41


- Maximum design voltage, KV -------------------------- Rated Primary Voltage, KV -------------------------- Rated Secondary Voltage, V -------------------------- Rated Tertiary Voltage, V -------------------------- Rated frequency, Hz -------------------------- Rated insulation levelImpulse withstand voltage, kV-peak -------------------------- Power frequency withstandvoltage (1 mm.), KV -------------------------- Number <strong>of</strong> cores -------------------------For metering service -------------------------For relaying service -------------------------- Accuracy Class -------------------------For metering service -------------------------For relaying service -------------------------- Rated Burden -------------------------For metering service, VA -------------------------.For relaying service, VA -------------------------- Rated continuous thermal current, %- Short-time current rating,(1 sec), KA -------------------------- Creepage distance <strong>of</strong> insulator, mm -------------------------- Weight <strong>of</strong> single phase unit, Kg-Out line drawing, No --------------------------Standard specification to which the PTshall con<strong>for</strong>m --------------------------Attached type test report, No -------------------------7.4 230 KV Lightning Arrester- Manufacturer , Country -------------------------- Type designation -------------------------- Rated voltage, KV -------------------------- Maximum design voltage, KV -------------------------- Rated frequency, Hz -------------------------- Rated discharge current, KA -------------------------- Min. power frequency spark-overvoltage -------------------------- Impulse protective level-Max. spark-over voltage <strong>for</strong> a standardfull wave, KV peak --------------------------Max. front wave impulse spark-overvoltage, KV peak -------------------------- Max. discharge voltage at the rateddischarge current, KV peak -------------------------- Creepage distance <strong>of</strong> insulator, mm -------------------------- Weight <strong>of</strong> single phase unit, Kg -------------------------- Type <strong>of</strong> operating counter -------------------------- Out line drawing, No -------------------------- Standard specification to which the LAshall con<strong>for</strong>m -------------------------- Attached type test report, No -------------------------7.5 230 KV Isolators- Manufacturer, Country -------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 42


- Type -------------------------- Rated voltage, KV -------------------------- Rated normal current, A -------------------------- Rated short time withstandduration, 1 sec., KA -------------------------3 sec., KA -------------------------Dynamic peak, KA -------------------------- Impulse withstand voltageAcross the isolating distance, KV peak -------------------------To earth and between poles, KV peak -------------------------- Power Frequency withstand voltage, 1 min.Across the isolating distance, KV -------------------------To earth and between poles, KV -------------------------- Operating mechanism -------------------------- Number <strong>of</strong> auxiliary contacts -------------------------- Method <strong>of</strong> interlocking -------------------------- Creepage distance <strong>of</strong> insulators -------------------------- Weight <strong>of</strong> complete Isolator -------------------------- Out line drawing, No -------------------------- Standard specification to which the Isolatorshall con<strong>for</strong>m --------------------------Attached type test report, No -------------------------7.6 Steel Structure- Manufacturer , Country -------------------------- Standard specifications to which the -------------------------steel structure shall con<strong>for</strong>m-Type --------------------------Minimum thickness <strong>of</strong> members -------------------------- Outline drawings -------------------------7.7 Busbar and Connectors (Busbar)- Manufacturer , Country -------------------------- Standard specifications to which thebusbar and connectors shall con<strong>for</strong>m --------------------------Type <strong>of</strong> busbar -------------------------- Characteristics <strong>of</strong> bus conductorMaterial -------------------------Nominal sectional area -------------------------<strong>Construction</strong> <strong>of</strong> conductor -------------------------Calculated sectional area -------------------------- Ultimate minimum breaking strength, kg -------------------------- Outside diameter, mm -------------------------- Standard unit weight, kg/ m -------------------------- Calculated resistance at 20 0 C, ohm / Km -------------------------- Outline drawing <strong>of</strong> conductor, No. -------------------------- Outline drawing <strong>of</strong> connection, Nos -------------------------7.8 Post Insulator- Manufacturer, Country -------------------------- Number <strong>of</strong> units in complete post insulator -------------------------- Diameter (max.), mm -------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 43


- Length <strong>of</strong> each unit, mm -------------------------- Weight <strong>of</strong> complete post insulator, Kg -------------------------- Creepage distance , mm -------------------------- Min. Power frequency (dry) flash-overvoltage, KV -------------------------- 50% lightning impulse (+ve), KV -------------------------- 50% lightning impulse (-ve), KV -------------------------- Max. vertical working loadTension, Kg -------------------------Compression, Kg -------------------------- Mechanical routine test load (tension), Kg -------------------------- Mechanical type test load (tension), Kg -------------------------- Vertical breaking load (tension), Kg -------------------------- Max. torsional working load, Kg-m -------------------------- Max. cantilever working load(complete post insulator), Kg -------------------------- Min. cantilever breaking load upright(complete post insulator), Kg -------------------------- Outline drawings -------------------------- Standard specification to which the PostInsulator shall con<strong>for</strong>m -------------------------7.9 Suspension Insulator Assembly- Manufacturer , Country -------------------------- Type -------------------------- Insulator materials- Characteristics <strong>of</strong> disc element DiameterDiameter, mm -------------------------Unit spacing, mm -------------------------Creepage distance, mm -------------------------Electro-mechanical failing load, Kg -------------------------Mechanical routine test load , Kg -------------------------Min. Power frequency flash-over voltageDry, KV -------------------------Wet, KV -------------------------50% lightning impulse (+ve), KV -------------------------50% lightning impulse (-ve), KV -------------------------Ball and Socket size, mm -------------------------- Characteristics <strong>of</strong> Insulator assemblyNumber <strong>of</strong> discsTotal length, mmCreepage distance, mm -------------------------Min. Power frequency flash-over voltageDry, KV -------------------------Wet, KV -------------------------50% lightning impulse (+ve), KV -------------------------50% lightning impulse (-ve), KV -------------------------- Breaking strength <strong>of</strong> complete set, Kg -------------------------- Materials to be usedCompression type dead end clamp -------------------------Bolted type clamp -------------------------Miscellaneous hardware -------------------------- Outline drawings -------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 44


- Standard specification to which the PostInsulator shall con<strong>for</strong>m -------------------------B.8 Step-up Trans<strong>for</strong>mer <strong>for</strong> GTG and STG and Associated EquipmentFor GTG - STG8.1 Unit Trans<strong>for</strong>mer- Manufacturer , Country --------- ------------- Standard --------- ------------- Type --------- -------------Rated output (ONAN/ONAF), MVA --------- -------------Vector group --------- -------------Nominal ratio <strong>of</strong> trans<strong>for</strong>mation -------------------------at no load, KV/KV-Type <strong>of</strong> cooling --------------------------Total range <strong>of</strong> variation <strong>of</strong> trans<strong>for</strong>mationratio expressed as percentage <strong>of</strong> high voltagewith low voltage ConstantIncreasing ratio, % -------------------------Decreasing ratio, % -------------------------- Size <strong>of</strong> each step, % -------------------------- Type <strong>of</strong> tap changer (Made: only MR, Germany/ABB, Sweden)- Type <strong>of</strong> gas/oil actuated relay- Impedance voltage at 75 9 C expressed as apercentage <strong>of</strong> normal voltage (ONAF rating) +ve / zero Seq.At highest ratio, % -------------------------At normal ratio, % -------------------------At lowest ratio, % -------------------------- Voltage regulation at normal ratio,75 0 C and a power factor <strong>of</strong>,Unity, % -------------------------0.8, % -------------------------- Magnetising current at normal ratioHigh tension winding, A -------------------------Low tension winding, A --------------------------Auxiliary Plant lossesForced air plant, KW-Fixed losses at normal ratioand 75 0 C, KW-Load losses at IEC rating, normal ratio and 75 0 CONAF rating, pf 1.0/0.8, KW -------------------------ONAN rating, pf 1.0/0.8, KW --------------------------Total losses at IEC rating, normal ratio and 75 0 CAt ONAF rating, pf 1.0/0.8, KW -------------------------At ONAN rating, pf 1.0/0.8, KW --------------------------Efficiency at IEC rating normal ratio and 75'CAt ONAF rating, pf 1.0/ 0.8, % -------------------------At ONAN rating, pf 1.0/0.8, % --------------------------Type <strong>of</strong> trans<strong>for</strong>mer, shell or core --------------------------Type <strong>of</strong> core joint Minimum magnetic flux densityin core iron at normal voltage and frequencybased upon the net section <strong>of</strong> ironCores, T -------------------------Yoke, T -------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 45


-Type <strong>of</strong> windingsHigh tension winding -------------------------Low tension winding -------------------------- Maximum current density in windingsHigh tension winding, A/ sq. mm -------------------------Low tension winding, A/ sq. mm --------------------------Type <strong>of</strong> radial coil supportsHigh tension winding -------------------------Low tension winding --------------------------Type <strong>of</strong> insulation used <strong>for</strong>,High tension winding -------------------------Low tension winding --------------------------Tapping --------------------------Tapping connection --------------------------Core bolt --------------------------Core bolt washers ---------------------------Maximum observable oil temperatureat IEC rating, 0 C --------------------------- Calculated thermal time ConstantAt ONAF rating, hour --------------------------At ONAN rating, hour ---------------------------Type <strong>of</strong> winding maximum temperatureindicator ---------------------------Total quantity <strong>of</strong> oil required to fill completetrans<strong>for</strong>mer up to lowest visible levelin conservator, litres --------------------------Volume <strong>of</strong> oil to be removed to the level <strong>of</strong>the top yoke, litres --------------------------Volume <strong>of</strong> oil required to raise oil in conservatorfrom lowest visible level to highest level, litres --------------------------Total volume <strong>of</strong> conservators, litres --------------------------High above trans<strong>for</strong>mer foundation pad <strong>of</strong>conservator highest oil, mm --------------------------Proposed filling medium <strong>for</strong> trans<strong>for</strong>mersshipped light and empty <strong>of</strong> oil --------------------------Makes and grades <strong>of</strong> oil suitable <strong>for</strong> fillingtrans<strong>for</strong>mer --------------------------Thickness <strong>of</strong> trans<strong>for</strong>mer tankSides, mm -------------------------Bottom, mm --------------------------Number <strong>of</strong> cooling fan unit --------------------------Surface area <strong>of</strong> each cooler unit, mm 2 --------------------------Heat dissipation <strong>of</strong> each cooler unit as percentage<strong>of</strong> total heat dissipation at IEC rating, % --------------------------Average rate <strong>of</strong> oil flow through eachcooler unit, litres/min --------------------------Weight <strong>of</strong> partsWeight <strong>of</strong> copper, Kg -------------------------Weight <strong>of</strong> core sheets, Kg -------------------------Weight <strong>of</strong> all other ferrous parts, Kg --------------------------Weight <strong>of</strong> core and winding assembly, Kg --------------------------Weight <strong>of</strong> complete trans<strong>for</strong>mer, Kg --------------------------Weight <strong>of</strong> trans<strong>for</strong>mer arranged <strong>for</strong> shipment, Kg --------------------------Dimension <strong>of</strong> trans<strong>for</strong>mer including all fittings<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 46


Length, mm -------------------------Breadth, mm -------------------------Height, mm --------------------------Dimension <strong>of</strong> trans<strong>for</strong>mer arranged<strong>for</strong> shipmentLength, mm -------------------------Breadth, mm -------------------------Height, mm --------------------------Weight <strong>of</strong> each cooler, Kg-Lightning impulse insulation levelHigh tension winding, KV peak -------------------------Low tension winding, KV peak -------------------------High tension neutral, KV peak --------------------------Power frequency withstand voltage <strong>for</strong> 1 minuteHigh tension winding, KV -------------------------Low tension winding, KV -------------------------- Temperature riseWinding, 0 C -------------------------Top insulation oil, 0 C -------------------------- Audible sound level at 1 meterfrom trans<strong>for</strong>mer surface, dB --------------------------Creepage distance <strong>of</strong> bushingHigh tension bushing, mm -------------------------Low tension bushing, mm -------------------------Neutral bushing, mm -------------------------Outline drawing, No -------------------------8.2 Trans<strong>for</strong>mer Protection (Manufacturer Cat. No. or Type)- Relay Manufacturer ------------------------- Differential relay -------------------------- Restricted Earth Fault relay -------------------------- Over-current relays (LV & HV) -------------------------- Earth Fault relays (HV, LV & Neutral) -------------------------- Pressure relays -------------------------- Temperature relays -------------------------- Lockout relays -------------------------- Auxiliary relays -------------------------- Grid Interconnection Relays -------------------------B-9 Station Trans<strong>for</strong>mers- Manufacturer, Country -------------------------- Cooling class -------------------------- Continuous kVA rating, kVA -------------------------- Impedance at maximum kVA withONAN rating, % --------------------------Guaranteed efficiency at 100per cent <strong>of</strong> maximum kVA withONAN rating, % -------------------------- Standard, IEC --------------------------Excitation current at 100 per cent rated voltage,in per cent based on maximum kVA with<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 47


ONAN rating, % -------------------------- Guaranteed losses at 100 percent rated voltageNo load loss, kW -------------------------Voltage Ratio ------------------------Total losses at maximum withONAN rating, kW -------------------------Manufacturer Type-BushingHigh voltage -------------------------Low voltage -------------------------Neutral -------------------------- Current trans<strong>for</strong>mers -------------------------- Approximate weight, Kg -------------------------- Total assembled, Kg -------------------------- Type <strong>of</strong> oil preserver system, Ref. No --------------------------Primary and secondary voltage, V -------------------------- No. <strong>of</strong> taps -------------------------- Tap range -------------------------- Vector group -------------------------- Class <strong>of</strong> insulation -------------------------- Temperature rise at'40 0 C, 0 C -------------------------- ambient temperature, 0 C -------------------------- Winding temperature, 0 C -------------------------- Oil temperature, 0 C -------------------------Trans<strong>for</strong>mers Protection(Manufacturer Cat. No. or Type)- Manufacturers ------------------------- Over-current relays (LV & HV) -------------------------- Earth Fault relays (HV & LV) -------------------------- Pressure relays -------------------------- Lockout relays -------------------------- Auxiliary relays -------------------------B-10 Unit Auxiliary Trans<strong>for</strong>mer- Manufacturer , Country -------------------------- Cooling class -------------------------- Continuous kVA rating, kVA -------------------------- Impedance at maximum kVA withONAN rating, % -------------------------- Guaranteed efficiency at 100per cent <strong>of</strong> maximum kVA withONAN rating, % -------------------------- Standard -------------------------- Excitation current at 100 percentrated voltage, in percent basedon maximum kVA with ONAN rating, % -------------------------- Guaranteed losses at 100 percentrated voltageNo load loss, kW -------------------------Voltage Ratio -------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 48


Total losses at maximum withONAN rating, kW -------------------------Manufacturer Type-BushingHigh voltage -------------------------Low voltage -------------------------Neutral --------------------------Current trans<strong>for</strong>mers --------------------------Approximate weight, kg --------------------------Total assembled, Kg --------------------------Type <strong>of</strong> oil preserver system, Ref. No. -------------------------- Primary and secondary voltage, V -------------------------- No. <strong>of</strong> taps -------------------------- Tap range -------------------------- Vector group -------------------------- Class <strong>of</strong> insulation -------------------------- Temperature rise at 40 0 C , 0 C --------------------------ambient temperature, 0 C -------------------------- Winding temperature, 0 C -------------------------Oil temperature, 0 C -------------------------Trans<strong>for</strong>mer Protection(Manufacturer Cat. No. or Type)- Manufacturers -------------------------- Differential relay -------------------------- Restricted Earth Fault relay -------------------------- over-current relays (LV & HV) -------------------------- Earth Fault relays (HV, LV & Neutral) -------------------------- Pressure relays -------------------------- Temperature relays -------------------------- Lockout relays -------------------------- Auxiliary relays -------------------------(Note: The <strong>Tender</strong>er shall attach additional sheets as required)B-11 6.6 kV Switchgear- Manufacturer , Country -------------------------- Circuit breaker --------------------------Catalogue number --------------------------Type --------------------------Operating mechanism -------------------------Closing current at 250 volts DC, A -------------------------Time to close, m sec -------------------------Tripping current at 250 volts DC, A -------------------------Time to close, m sec -------------------------- Rating and capabilitiesCurrent rating, A -------------------------Voltage rating, A -------------------------Nominal 3 phase interrupting capacity, MVA -------------------------Maximum symmetrical interruptingcapacity at 6.6 kV, kA (rms)<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 49


3 second short time rating, kA (rms) -------------------------Closing and latching capability, kA(rms) -------------------------- Protective relays Manufacturer TypeManufacturers ------------------------Phase over-current -------------------------Ground over-current -------------------------Trans<strong>for</strong>mer differential -------------------------- Type <strong>of</strong> bus insulation -------------------------- Type <strong>of</strong> bus supporters -------------------------- Type <strong>of</strong> insulation on connections -------------------------- Size <strong>of</strong> completely assembled switchgear -------------------------Length, mm -------------------------Width, mm -------------------------Weight, Kg -------------------------- Total weight <strong>of</strong> switchgear, Kg -------------------------B-12 415 V Switchgear and Motor Control Centre12.1 415 V Switchgear and Motor Control Centre- Manufacturer, Country -----------------------Manufacturer Type- Air circuit breakerType designation -------------------------Nominal current, A -------------------------Rated Voltage, V -------------------------Method <strong>of</strong> closing -------------------------Power required to:Close -------------------------Open -------------------------Short circuit current rating, kA -------------------------Short circuit current, 3 sec, kA -------------------------Combination starter units -------------------------Starter contactor -------------------------Control trans<strong>for</strong>mer -------------------------Circuit breaker -------------------------Starter contactor coil -------------------------operating characteristics Size1 Size2Minimum pickup, V -------------------------Maximum dropout, V -------------------------Dimension <strong>of</strong> each switchgear PCC MCCLength, mm -------------------------Depth, mm -------------------------Height, mm -------------------------Weight, Kg -------------------------Number <strong>of</strong> vertical section -------------------------12.2 Switchboard Design- Degree <strong>of</strong> protection --------------------------Short time ratingCurrent, kA -------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 50


B-13 DC Supply SystemAssociated time, sec -------------------------- Type <strong>of</strong> insulation provided onbus bars and connections -------------------------- Type <strong>of</strong> protection provided withincubicles(shutter, insulating, cover, etc) --------------------------Bus bars -------------------------Current rating <strong>of</strong> bus bars, A -------------------------System short time current,3 sec, kA -------------------------Short time current rating, 3 sec, KA -------------------------Bus bar materialCross sectional area <strong>of</strong> bus, mm 2 --------------------------Type <strong>of</strong> connection -------------------------- Minimum clearance in air:Between phases, mm -------------------------Live parts and earth, mm -------------------------13.1 Battery Units (220 V)- Manufacturer, Country ------------------------------------- Type ------------------------------------- Catalogue No. -------------------------------------Capacity(AH at 5 Hr discharge) -------------------------------------Number <strong>of</strong> cells per unit -------------------------------------Weight per cell, kg -------------------------------------Total battery weight, kg -------------------------------------Overall dimension <strong>of</strong>battery racklength, mm ------------------------------------Width, mm ------------------------------------Height, mm ------------------------------------13.2 Battery Chargers (220 V)- Manufacturer, Country ------------------------------------- Type ------------------------------------- Capacity, A/kW ------------------------------------- DC Voltage adjusting range ------------------------------------13.3 Battery Units (110 V)- Manufacturer, Country ------------------------------------- Type ------------------------------------- Catalogue No. -------------------------------------Capacity(AH at 5 Hr discharge) -------------------------------------Number <strong>of</strong> cells per unit -------------------------------------Weight per cell, kg -------------------------------------Total battery weight, kg -------------------------------------Overall dimension <strong>of</strong><strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 51


attery racklength, mm ------------------------------------Width, mm ------------------------------------Height, mm ------------------------------------13.4 Battery Chargers (110 V)- Manufacturer, Country ------------------------------------- Type ------------------------------------- Capacity, A/kW ------------------------------------- DC Voltage adjusting range ------------------------------------13.5 Battery Units (125 V)- Manufacturer, Country ------------------------------------- Type ------------------------------------- Catalogue No. -------------------------------------Capacity(AH at 5 Hr discharge) -------------------------------------Number <strong>of</strong> cells per unit -------------------------------------Weight per cell, kg -------------------------------------Total battery weight, kg -------------------------------------Overall dimension <strong>of</strong>battery racklength, mm ------------------------------------Width, mm ------------------------------------Height, mm ------------------------------------13.6 Battery Chargers (125 V)- Manufacturer, Country ------------------------------------- Type ------------------------------------- Capacity, A/kW ------------------------------------- DC Voltage adjusting range ------------------------------------B-14 Lighting and Small Power SupplyManufacturer Cat. No. or Type- Panel boards, AC ------------------------------------- Panel boards, DC ------------------------------------- Lighting fixtures ------------------------------------B-15 Emergency Diesel Generating Set15.1 Engine- Manufacturer, Country -----------------------------Model Number ----------------------------Installed capacity, KW -----------------------------Number, type and arrangement <strong>of</strong>cylinders ----------------------------Number <strong>of</strong> strokes ----------------------------Compressor pressure ratio ----------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 52


Starting system ----------------------------Description <strong>of</strong> Speed governing systemand fuel control system ----------------------------Fuel consumption -----------------------------Description <strong>of</strong> cooling system ----------------------------Auxiliary power consumption, KW ----------------------------Lubricating oil, litres ----------------------------- Coolant, litres ----------------------------- Fuel oil day tank capacity, litres ----------------------------Recommended Time between overhauls, ----------------------------15.2 Generator (Diesel)-Manufacturer, Country ----------------------------Type ----------------------------KVA rating at power factor 0.81000kVA-Max. leading & lagging KVAR capability at 0.8 pf ----------------------------Rated voltage between lines, KV ----------------------------Connection <strong>of</strong> armature winding ----------------------------Rated Current, A ----------------------------Rated frequency, Hz ----------------------------Efficiencyat pf 0.8, % ---------------------------at pf 1.0, % ----------------------------Stator overloading, % ----------------------------Max. torque when the stator is short-circuited, Nm As per design-Generator CharacteristicsInstantaneous Max. short-circuit currentat nominal voltage, A peak ---------------------------sub-transient reactance, Xd” pu ---------------------------transient reactance, Xd’ pu ---------------------------synchronous reactance, Xd pu ---------------------------negative sequence reactance, pu ---------------------------zero sequence reactance, pu ---------------------------field time Constant, Td’ 0 sec ---------------------------Transient time Constant, Td sec ---------------------------initial time Constant, Td” sec ---------------------------- Moment <strong>of</strong> inertia GD 2 <strong>of</strong> rotor, Kg-m 2 ---------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 53


- Percent rise on voltage when full load isrejected and operating at pf 0.8 , % ---------------------------pf 1.0 , % ----------------------------Telephone influence factorBalanced ---------------------------Residual ----------------------------Class <strong>of</strong> winding insulationArmature winding ---------------------------Field winding ----------------------------Type <strong>of</strong> cooling ----------------------------Short circuit ratio, sat ----------------------------Generator rated excitation requirements <strong>for</strong>operation at rated kVAExcitation voltage ---------------------------Excitation current ---------------------------Generator calculated losses at 100% Base ratingTotal generator iron loss, kW -----------------Generator stator I 2 R loss, kW -----------------Generator rotor I 2 R loss, kW -----------------Generator stray load loss, kW -----------------Generator windage loss, kW -----------------Total generator loss, kW -----------------Generator weightsWeight <strong>of</strong> rotor, kg -----------------Weight <strong>of</strong> complete stator, kg ------------------ Protective Relays -----------------B-16 Control and Protection System(<strong>for</strong> each unit, trans<strong>for</strong>mer, auxiliary )16.1 Control and Protection panel-Manufacturer, Country-Type <strong>of</strong> construction -------------------------------------Dimension, mm -------------------------------------Instrument ------------------------------------AC Voltmeter ------------------------------------AC Ammeter ------------------------------------Power factor meter ------------------------------------Wattmeter ------------------------------------Varmeter ------------------------------------Synchroniser ------------------------------------Annunciator ------------------------------------Watt-hour meter ------------------------------------Var-hour meter ------------------------------------Control switch -------------------------------------Protection relayGen. protection relays ------------------------------------Trans<strong>for</strong>mer protection relays ------------------------------------Gen. Bus protection relays ------------------------------------Inter-connection protection relays ------------------------------------Auxiliary system protection relays ------------------------------------EDG protection relays -------------------------------------Lockout relays ------------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 54


-Control relays -------------------------------------Trip relays -------------------------------------Auxiliary relays ------------------------------------(Note: The Contractor shall attach additional sheets as required.)16.2 Descriptive Matter-Control system, Ref. No. -------------------------------------Protection system, Ref. No. -------------------------------------Data logging system, Ref. No. -------------------------------------List <strong>of</strong> annunciator, Ref. No. -------------------------------------Drawing <strong>of</strong> panels, Ref. No. ------------------------------------16.2.1 Description <strong>of</strong> On-Line Per<strong>for</strong>mance monitoring& Optimisation system and also to interface with DCS,Ref. No. ------------------------------------16.3 Distributed Control System ( DCS )(ABB, Germany, USA, Singapore / Foxboro, USA, Singapore / Siemens, Germany/Alstom, France)A fully integrated unitary DCS has to be supplied <strong>for</strong> monitoring, control, display, alarmand recording <strong>of</strong> selected physical and electrical parameters associated with all relevantplant areas. All monitoring and control interactions shall be done via VDU, keyboard andmouse/trackball. No conventional control desk equipment shall be required.The controls must be completely shared in Hardware and S<strong>of</strong>tware. Interconnectionsbetween the controllers shall be done via a redundant data bus. All signals shall beavailable on the redundant data bus. The DCS must be reliable and unique, covering allautomation functions <strong>of</strong> the power plant.-Manufacturer <strong>of</strong> DCS, country -----------------------------Type <strong>of</strong> DCS ------------------------------16.3.1 Operator StationsManufacturer, CountryTypeMax number <strong>of</strong> operations (expandable to)Offered number <strong>of</strong> operator stationsMax number <strong>of</strong> monitors per operator station(expandable to)Offered number <strong>of</strong> monitors per operator stationMonitorsScreen diagonal, inch, 21"-----------------------------------------------------------------------------------------------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 55


Resolution (horizontal x vertical), pixel, 1280x1024Call time <strong>for</strong> picture changeNumber <strong>of</strong> coloursScreen refresh rateGraphicsMax number <strong>of</strong> process graphic displaysOffered number <strong>of</strong> process graphic displaysUpdating <strong>of</strong> process variables and conditionsAnalogue inputs s, ≤ 2Digital inputs s, ≤ 1Reaction time from issuing command up toexecution(Switching relay <strong>of</strong> control actuators)s, ≤ 1.5Signal change (check back signal from individualcontrol level) up to display on monitor) s, ≤ 1Representation <strong>of</strong> graphs (<strong>for</strong> trending) on monitorMax. number <strong>of</strong> standard curve displaysMax. number <strong>of</strong> operator configurable curve displaysMax. number <strong>of</strong> curves in each curve fieldResolution <strong>of</strong> rapidly charging variables likeP <strong>of</strong> the water steam cycleOne hour long s, 2A further seven hours long s, 10Resolution <strong>of</strong> slowly changing variables like T, AOne hour long s, 10PrintersNumberManufacturer, countryTypeCharacters/line 132Resolutiondpi, <strong>300</strong>x<strong>300</strong>Noise lever dB(A), 45Paper sizeDin, A4Colour hardcopy devicesNumberManufacturerTypeHardcopy image memory size (RAM) MB, 6Processing time/hardcopyResolution600x600sdpi-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------16.3.2 Data bus (terminal bus)Manufacturer, countryType"Open" bus as per ISO reference modelRedundancyTransmission rate (useful data rate) bit/sTransmission mediumLWLMax. Bus length without using repeaters etc. mMax. Number <strong>of</strong> stations that can be connected16.3.3 Process stationNumber <strong>of</strong> <strong>of</strong>fered automation units----------------------------------------------------------------------------------------------------------------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 56


Power failure protection <strong>for</strong> the programScanning periodsData acquisitionAnalogue values ms, 500Binary values ms, 250Time critical binary values like position <strong>of</strong> torqueCheck back signals ms, ≤ 10Close loop controlFast control loops ms, 250Slow control loops ms, 500-1000Closed-loop control modulesTypeNumber <strong>of</strong> control loops per moduleDrive control modulesTypeNumber <strong>of</strong> control loops per moduleBinary input modulesTypeNumber <strong>of</strong> inputs per moduleGalvanic isolation between input channels yes/noBinary output modulesTypeNumber <strong>of</strong> outputs per moduleGalvanic isolation between output channels yes/noOutput current at signal "1" max. mA, 120Short-circuit protection yes/noAnalogue input modulesTypeNumber <strong>of</strong> inputs per moduleGalvanic isolation between input channels yes/noDigital representation <strong>of</strong> output signal bit, 12Fault signal if range exceeded (


Laser Printer A4Manufacturer, countryTypeNumber <strong>of</strong> work printers 1Resolution dpi600x600Paper size DIN, A416.3.6 Electronic cubicles (<strong>for</strong> DCS)Make, country, typeDegree <strong>of</strong> protection IP, 31Number per unitNumber <strong>for</strong> common and electrical ServicesDimension (WXDXH) <strong>of</strong> one cubicle mm16.3.7 Marshalling racksMake, country, typeDegree <strong>of</strong> protectionIP, 31 NumberDimension (WXOXH) <strong>of</strong> one marshalling rack mm-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------16.4 Field equipment16.4.1 Temperature measurement with thermocouplesManufacturer, country -------------------------------Model or type -------------------------------Transmitter incorporated -------------------------------SMART-type transmitter -------------------------------16.4.2 Temperature measurement with Pt100Manufacturer, country -------------------------------type -------------------------------Transmitter incorporated ? yes/no -------------------------------SMART-type transmitter ? yes/no -------------------------------16.4.3 Pressure transmitterManufacturer, country -------------------------------Model or type -------------------------------SMART-type transmitter? yes/no -------------------------------16.4.4 Flow meter (water/steam)Manufacturer, country -------------------------------Model or type -------------------------------SMART-type transmitter? Yes/no -------------------------------16.4.5 Flow meter (oil)<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 58


Manufacturer, country -------------------------------Model or type -------------------------------SMART-type transmitter? yes/no -------------------------------16.4.6 Level transmitterManufacturer, country -------------------------------Model or type -------------------------------SMART-type transmitter? Yes/no -------------------------------16.4.7 Differential pressure transmitterManufacturer, country -------------------------------Model or type -------------------------------SMART-type transmitter? Yes/no -------------------------------16.4.8 0 2 analyser (feed water)Manufacturer, country -------------------------------Model or type -------------------------------SMART-type transmitter? Yes/no ------------------------------16.4.9 P H -valueManufacturer, country -------------------------------Model or type -------------------------------16.4.10 ConductivityManufacturer, country -------------------------------Model or type -------------------------------16.4.11 O 2 analyser (flue gas)Manufacturer, country -------------------------------Model or type -------------------------------16.4.12 CO analyser (flue gas)Manufacturer, country -------------------------------Model or type -------------------------------16.4.13 CO 2 analyser (flue gas)Manufacturer, country -------------------------------Model or type -------------------------------16.4.14 NOx analyser (flue gas)Manufacturer, country -------------------------------Model or type -------------------------------16.4.15 Closed loop control actuators<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 59


Control valves -------------------------------Manufacturer, country -------------------------------Noise level <strong>of</strong> control valves (1m distance) dB(A),< 85, -------------------------------Time <strong>for</strong> full stroke <strong>for</strong> size up to 6” s, 5, -------------------------------Time <strong>for</strong> full stroke <strong>for</strong> size up to 12 s, 12, -------------------------------Electrical actuators -------------------------------Manufacturer, country -------------------------------Type -------------------------------Electric valve positioner(Power electronics) Solid state (thyristor) -------------------------------Place <strong>of</strong> installation: electronicRoom or incorporated in actuator(Compact type) -------------------------------Pneumatic actuators (if applicable -------------------------------Manufacturer, country -------------------------------Type -------------------------------16.4.16 HRSG management SystemManufacturer, country ------------------------------Type ------------------------------Degree protection (cubicle) IP, 31, -------------------------------Number <strong>of</strong> cubicles per unit -------------------------------Dimension (WxDxH ) <strong>of</strong> one cubicles mm, -------------------------------16.4.17 HRSG Protection SystemManufacturer, country ------------------------------Type ------------------------------Degree protection (cubicle) IP,31, ------------------------------Number <strong>of</strong> cubicles per unit -------------------------------Dimension (WxDxH) <strong>of</strong> one cubicle mm, -------------------------------B-17 Cabling and Grounding17.1 230 kV Power Cable (Single-core XLPE)-Manufacturer, Country -------------------------------------Type designation -------------------------------------Applicable standard -------------------------------------Insulation material -------------------------------------Cross-section <strong>of</strong> conductor, mm 2 -------------------------------------Conductor material, Type <strong>of</strong>conductor (round, stranded,compacted) -------------------------------------Outer sheath material -------------------------------------Min. Permissible bending radius,mm -------------------------------------Weight per meter, Kg -------------------------------------Delivery length, meter -------------------------------------Voltage designation, V -------------------------------------Current carrying capacityat temperatures........ ------------------------------------at laying conditions... -------------------------------------1 sec. short circuit current after<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 60


full load at 70 0 C cond. temp., A -------------------------------------Max. conductor resistance at 20 0 CDC, Ohm / KM ------------------------------------AC, Ohm / KM ------------------------------------(Note: The Contractor shall attach additional sheets as required.)17.2 15.75 kV Isolated & Insulated Phase Bus Duct and Power Cable(XLPE, Copper)-Manufacturer, Country -------------------------------------Type designation -------------------------------------Applicable standard -------------------------------------Number <strong>of</strong> cores -------------------------------------Insulation material -------------------------------------Cross-section <strong>of</strong> conductor, mm 2 -------------------------------------Conductor material Type <strong>of</strong>conductor (round, stranded,compacted) -------------------------------------Outer sheath material ------------------------------------- Min. Permissible bending radius,mm -------------------------------------Weight per meter, Kg -------------------------------------Delivery length, meter -------------------------------------Voltage designation, V -------------------------------------1 sec. short circuit current afterfull load at 70 0 C cond. temp., A -------------------------------------Max. conductor resistance at 20 0 CDC, Ohm / KM ------------------------------------AC, Ohm / KM ------------------------------------(Note: The Contractor shall attach additional sheets as required.)17.3 6.6 kV Power Cable (XLPE)-Manufacturer, Country -------------------------------------Type designation -------------------------------------Applicable standard -------------------------------------Number <strong>of</strong> cores -------------------------------------Insulation material -------------------------------------Cross-section <strong>of</strong> conductor, mm 2 -------------------------------------Conductor material -------------------------------------Type <strong>of</strong> conductor(round, stranded, compacted) -------------------------------------Outer sheath material -------------------------------------Min. Permissible bending radius, mm -------------------------------------Weight per meter, Kg -------------------------------------Delivery length, meter -------------------------------------Voltage designation, V-1 sec. short circuit current afterfull load at 70 0 C cond. temp., A -------------------------------------Max. conductor resistance at 20 0 CDC, ohm/KM ------------------------------------AC, ohm/KM ------------------------------------(Note: The Contractor shall attach additional sheets as required.)<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 61


17.4 600 V Power Cable-Manufacturer, Country -------------------------------------Type designation -------------------------------------Applicable standard -------------------------------------Number <strong>of</strong> cores -------------------------------------Insulation mater ------------------------------------- Cross section <strong>of</strong> conductor, mm 2 -------------------------------------Conductor material ------------------------------------- Type <strong>of</strong> conductor (round,stranded, compacted) ------------------------------------- Outer sheath material ------------------------------------- Min. Permissiblebending radius, mm ------------------------------------- Weight per meter, Kg ------------------------------------- Delivery length, meter-Voltage designation, V -------------------------------------1 sec. short circuit current afterfull load at 70 0 C cond. temp. ------------------------------------17.5 Control and Instrument Cable(a)-Type -------------------------------------Manufacturer, Country -------------------------------------Applicable standard -------------------------------------Insulation material -------------------------------------Number <strong>of</strong> cores ------------------------------------- Core size, mm 2 ------------------------------------- Outer sheathmaterial -------------------------------------Weight per meter, kg ------------------------------------- Delivery length, m ------------------------------------(b)-Type -------------------------------------Manufacturer, Country -------------------------------------Applicable standard -------------------------------------Insulation material -------------------------------------Number <strong>of</strong> cores ------------------------------------- Core size,mm 2 ------------------------------------- Over sheathmaterial ------------------------------------- Weight per meter, kg -------------------------------------Delivery length, m ------------------------------------(Note: The Contractor shall attach additional sheets as required.)17.6 Grounding Wire- Manufacturer, Country ------------------------------------- Conductor size, mm 2 ------------------------------------- Conductor material ------------------------------------- Type <strong>of</strong> Conductor ------------------------------------- Short circuit current<strong>for</strong> 3 sec., A ------------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 62


- Weight per meter, kg ------------------------------------- Delivery length, m ------------------------------------B-18 Maintenance Facilities18.1 Overhead Electric Crane- Manufacturer , Country -------------------------------------Type ------------------------------------- Maximum safe working loadMain hoist, slow speed, Kg ------------------------------------Main hoist, fast speed, Kg ------------------------------------Auxiliary hoist, Kg -------------------------------------Test load <strong>for</strong> crane, Kg -------------------------------------Span <strong>of</strong> crane,Centre to Centre <strong>of</strong> gantry rails, m -------------------------------------Geared Speedsa) Main hoist, slow speedRaising with full load , m/min ---------------------------------Raising with no load, m/min ---------------------------------Lowering with full load, m/min ---------------------------------Lowering with no load , m/min ---------------------------------Creep speed, m/min ---------------------------------b) Main hoist, fast speedRaising with full load, m/min ---------------------------------Raising with no load, m/min ---------------------------------Lowering with full load, m/min ---------------------------------Lowering with no load , m/min ---------------------------------Creep speed, m/min ---------------------------------c) Auxiliary hoistRaising with full load, m/min ---------------------------------Raising with no load, m/min ---------------------------------Lowering with full load, m/min ---------------------------------Lowering with no load, m/min ---------------------------------Creep speed, m/min ---------------------------------d) Cross traverse, m/min ---------------------------------e) Long travel, m/min ----------------------------------Craba) Particulars <strong>of</strong> crab rail ---------------------------------b)Type <strong>of</strong> wheel bearing ---------------------------------c) Max. load on each wheel, Kg ----------------------------------Power supply required by crane-Maximum current demand by crane, A & KW --------------------------------MotorsMain Auxiliary Cross LongHoisting Hoisting Traverse Travela) Number ----------------------------------------------------b) Type ----------------------------------------------------c) kW at full load ----------------------------------------------------d) Speed at full load, rpm ----------------------------------------------------e) Motor rating ----------------------------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 63


f) Manufacturer -----------------------------------------------------Brakesa) Number ----------------------------------------------------b) Type ----------------------------------------------------c) Dimensions ----------------------------------------------------d) Lining material -----------------------------------------------------.Type <strong>of</strong> main girder ----------------------------------------------------- End carriage ----------------------------------------------------a) Wheelbase ----------------------------------------------------c) Maximum load excludingimpact <strong>of</strong> travelling wheels, Kg- Hoisting wire rope -------------------------------------------Main AuxiliaryHoist Hoista) <strong>Construction</strong> ----------------------------------------------------b) Quality <strong>of</strong> steel ----------------------------------------------------c) Diameter ----------------------------------------------------- Collector geara) Type ----------------------------------------------------b) Rating ----------------------------------------------------c) Manufacturer, Country ----------------------------------------------------- Gantry railsa) Size ----------------------------------------------------b) Material ----------------------------------------------------d) Weight , Kg -----------------------------------------------------Maximum deflection atMid-span on the main girderat maximum loading, mm ----------------------------------------------------- Vertical distance from top<strong>of</strong> gantry rail to lowestoverhead obstruction required, m------------------------------------------------- Weightsa) Net weight <strong>of</strong> complete crane, Kg -------------------------------------------b) Net weight <strong>of</strong> complete crab, Kg --------------------------------------------c) Weight <strong>of</strong> motors, Kg -------------------------------------------18.2 Mobile Crane1)Truck Crane/ Hydraulic Mobile Crane-Manufacturer, Country -----------------------------Type -----------------------------Model -----------------------------Capacity -----------------------------Maximum lifting capacity, Kg at ---m radius-----------------------------Basic boom length, m -----------------------------Maximum boom length, m -----------------------------Wire speed <strong>for</strong> lifting, m -----------------------------Wire speed <strong>for</strong> boom, m -----------------------------Type <strong>of</strong> carrier -----------------------------Maximum running speed, KM/hour -----------------------------Climbing capacity, (tan 0 ) -----------------------------Minimum rotating radius, m -----------------------------Type <strong>of</strong> outer rigger ----------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 64


-Safety apparatus ----------------------------2) 5 ton Truck with 3 ton Jib CraneManufacturer, Country ----------------------------Type ----------------------------Model ----------------------------Maximum lifting capacity, Kg ----------------------------Basic boom length, m ----------------------------Maximum boom length, m ----------------------------Type <strong>of</strong> boom control, m ----------------------------Minimum rotating radius, m ----------------------------18.3 Fork Lifter-Manufacturer, Country -----------------------------Type -----------------------------Model -----------------------------Capacity -----------------------------Maximum running speed, KM/hour ----------------------------B-19 Communication Equipment19.1 PABX Telephone EquipmentManufacturer, Country ----------------------------Type ----------------------------Supply voltage, V ----------------------------Line capacity ----------------------------Traffic capacity ----------------------------Facilities ----------------------------Extension Services class ----------------------------Signals and tones ----------------------------19.2 Paging EquipmentManufacturer, Country ----------------------------Type ----------------------------Capacity ----------------------------Supply voltage, V ----------------------------1) Main AmplifierType ---------------------------Output, W ----------------------------Form ----------------------------Dimension, mm ----------------------------Weight, Kg ----------------------------Power ConsumedPaging , W ----------------------------Waiting, W ----------------------------Power Supply, V ----------------------------2) Hand SetType ----------------------------Form ----------------------------Dimension, mm ----------------------------Weight, kg ----------------------------3) SpeakerType ----------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 65


Form ----------------------------Impedance, ohm ----------------------------Output, w ----------------------------Dimension, mm ----------------------------Weight ,kg ----------------------------4) CCTV SystemType ----------------------------Manufacturer, country ----------------------------Camera resolution ----------------------------Storing System ----------------------------Back up time <strong>for</strong> storage ----------------------------Camera swivel angle (max.) ----------------------------Distance <strong>for</strong> taking picture ----------------------------5) Compatible Multiplexer with optical fiber-------------------------------------------------------------------------------6) RTU (Remote Terminal Unit)--------------------------------------------------------------------------------B.20 Fire Protection Equipment20.1 Hydrant/ Pumps-Number <strong>of</strong> Hydrant, Pumps<strong>for</strong> yard ----------------------------<strong>for</strong> power house ----------------------------Hose size and length(DxL) mm x m ----------------------------20.2 Portable Fire Extinguishera. 100 kg trolly mounteddry powder extinguisher-Manufacturer, Country -----------------------------Type <strong>of</strong> powder -----------------------------Weight <strong>of</strong> powder, Kg ----------------------------b. 10 kg portable dry powder extinguisher-Manufacturer, Country -----------------------------Type <strong>of</strong> powder -----------------------------Weight <strong>of</strong> powder, Kg ----------------------------c. 5 kg portable gas extinguisher-Manufacturer, Country -----------------------------Type <strong>of</strong> powder -----------------------------Weight <strong>of</strong> gas , Kg ----------------------------20.3 Auto-Release CO 2 FireExtinguishing System-Manufacturer, Country -----------------------------Type <strong>of</strong> powder -----------------------------System Description ----------------------------20.4 Fire detection Equipment<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 66


-Manufacturer, Country -----------------------------Type <strong>of</strong> Equipment -----------------------------Weight <strong>of</strong> panel, Kg ----------------------------B-21 Civil Work and Building Work21.1 Standards and Codes to be used in design and constructionNo. Work Item Standard and Codes1. Filling Works -----------------------------------2. Foundation Works ----------------------------------3. Piling ----------------------------------4. Steel Sheet Piling Wall ----------------------------------5. Concrete Works ----------------------------------6. Rein<strong>for</strong>cement Works ----------------------------------7. Structural Steel Works ----------------------------------8. Road ----------------------------------9. Brickwork ----------------------------------10. Painting ----------------------------------11. Lighting and Power Supply ----------------------------------12. Air Conditioning System ----------------------------------13. Plumbing ----------------------------------14. ------------------------------- ----------------------------------15. ------------------------------- ----------------------------------21.2 Concrete1) Proposed Materials -Standards:(i) Cement ----------------------------------(ii) Aggregates ----------------------------------(iii) Concrete Admixture ----------------------------------(iv) Rein<strong>for</strong>cement ----------------------------------(v) Other ----------------------------------2) Proposed Manufacturers/Source/Quarries(i) Cement ----------------------------------(ii) Aggregates ----------------------------------(iii) Concrete Admixture ----------------------------------(iv) Rein<strong>for</strong>cement ----------------------------------(v) Other ----------------------------------3) Compressive Strength <strong>of</strong> Concrete at 28th Day1) Gas/ Steam turbine generator/ HRSGfoundation Kg/cm 2 ----------------------------------2) Supper-structure Kg/cm 2 ----------------------------------3) pile Kg/cm 2 ----------------------------------4)Concrete pavement ----------------------------------5) ----------------------- ----------------------------------6) ----------------------- ----------------------------------21.3 Piling and Subsoil Improvement21.3.1 Piling1) Type <strong>of</strong> foundation pile ----------------------------------a) Diameter/cross section and length, D= --------------------------mL= -------------------------m<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 67


) Allowable working load <strong>of</strong> a pile, Kg -----------------------------c) Method <strong>of</strong> driving in Piles ------------------------------d) Piling Plant ------------------------------e) Method <strong>of</strong> Jointing Piles ------------------------------f) Name <strong>of</strong> structures,equipment and buildingsto be applied ------------------------------2) Type <strong>of</strong> foundation pilea) Diameter/cross section and length, D= ---------------------------------- mL= ----------------------------------- mb) Allowable working load <strong>of</strong> a pile, Kg ------------------------------c) Method <strong>of</strong> driving in Piles ------------------------------d) Piling Plant ------------------------------e) Method <strong>of</strong> Jointing Piles ------------------------------f) Name <strong>of</strong> structures,equipment and buildingsto be applied ------------------------------3) Type <strong>of</strong> foundation pilea) Diameter/cross section and length, D= ------------------------------mL= ------------------------------mb) Allowable working load <strong>of</strong> a pile, Kg ------------------------------c) Method <strong>of</strong> driving in Piles ------------------------------d) Piling Plant ------------------------------e) Method Of Jointing Piles ------------------------------f) Name <strong>of</strong> structures,equipment and buildingsto be applied ------------------------------21.3.2 Subsoil Improvement (if any)1) Method <strong>of</strong> subsoil improvement2) Expected allowable bearing capacity<strong>of</strong> subsoil(after improvement) ----------------------------Kg/m 23) Name <strong>of</strong> structures, equipmentand buildings to be applied ------------------------------21.4 Type and Strength <strong>of</strong> Steel Sheet Piling Wall1) Type <strong>of</strong> Sheet Pile2) Length <strong>of</strong> a Pile, m ------------------------------3) Width <strong>of</strong> a Pile, mm ------------------------------4) Yield Point, Kg/cm 2 ------------------------------5) Ultimate Tensile strength, Kg/cm 2 ------------------------------6) Supplier ------------------------------7) Specification <strong>of</strong> tie rodsMaterials ------------------------------Diameter, mm ------------------------------Length <strong>of</strong> a tie rod, m ------------------------------Interval, m ------------------------------21.5 Structure Steel Works<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 68


1) Grades <strong>of</strong> Steel ------------------------------2) Suppliers <strong>of</strong> Steel, Bolts & Fasteners ------------------------------3) Methods <strong>of</strong> Welding ------------------------------4) Corrosion Protection(i) Method and Materials ------------------------------(ii) Place <strong>of</strong> preparation ------------------------------5) Proposed Coatings(i) Type <strong>of</strong> Product ------------------------------(ii) Manufacturer ------------------------------(iii) Dry Film Thickness ------------------------------(iv) Means <strong>of</strong> application ------------------------------(v) Place <strong>of</strong> application ------------------------------(vi) Colour ------------------------------6) Yield Point ------------------------------7) Ultimate Tensile Strength ------------------------------21.6 Gas/ Steam Turbine Generator/ HRSG1) Weight <strong>of</strong> machineGas turbine/ Steam turbine, Kg -----------------------------Generator, Kg -----------------------------Auxiliary, Kg -----------------------------Total, Kg -----------------------------2) Dimension <strong>of</strong> G/T foundationWidth, m -----------------------------Length, m -----------------------------Thickness, m -----------------------------3) Weight <strong>of</strong> GT/ ST foundation, Kg -----------------------------21.7 Walls and Ro<strong>of</strong>ing1) Insulation Materials -----------------------------2) Waterpro<strong>of</strong>ing Materials -----------------------------3) Caulking Materials -----------------------------21.8 Metal1) Grades <strong>of</strong> Steel -----------------------------2) Suppliers -----------------------------3) Method and Materials <strong>for</strong>corrosion protection -----------------------------21.9 <strong>Construction</strong> Equipment and their specifications1) Earth Works --------------------------2) concrete Works ---------------------------3) Pavement works ---------------------------4) Structural Steel Works ---------------------------5) Piling Works ---------------------------6) Steel Sheet Piling Wall --------------------------B - 22(a)Environmental ImpactAir Emissions Levels<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 69


With regard to project air emissions, please fill out the following table:Emission Percent RemovalEfficiency at 100%Capacity100%Capacity75%Capacity50%CapacityNO x ----------------------- ----------ppmv ----------ppmv ----------ppmv--------------------- ------- ib/hr ------- ib/hr ------- ib/hr--------------------- --------- g/kj -------- g/kj -------- g/kj---------------------- ------- m 9 /m 3 ------m 9 /m 3 ------m 9 /m 3CO ----------------------- ------- ppmv ------ppmv ------ppmv----------------------- --------- ib/hr -------- ib/hr -------- ib/hr----------------------- --------- g/kj --------- g/kj --------- g/kj----------------------- --------m 9 /m 3 ------ m 9 /m 3 ------ m 9 /m 3CO 2 ------------------------ ----------ppmv ----------pmv ----------pmv------------------------ ------------ib/hr -----------ib/hr -----------ib/hr------------------------ -------------g/kj ------------g/kj ------------g/kj------------------------ ---------m 9 /m 3 --------m 9 /m 3 --------m 9 /m 3Air Toxics(list)------------------------ppm is defined as volumetric parts per million at 15% O 2(b)Effluent DischargeP 4 -------mg/e Cr ----------- ---------------mg/eBOD -------mg/e Cu---------- ----------mg/eCOD --------mg/e Fe----------- ------------mg/eTSS --------mg/e Ni----------- ----------mg/ePO 4 ---------mg/e Zr----------- ----------mg/eSO 4 ---------mg/e Ac----------- ----------mg/eNH 3 ----------mg/e Cd---------- ----------mg/eCL ----------mg/e Pb----------- ----------mg/eDetergents ----------mg/e ------------- -----------Oil & grease ----------mg/e ------------ ----------(c)Noise LevelDescription Unit EquipmentsNoise Leveldb (A)@ FacilityboundaryEquipmentdb (A)@ 1 meter..................db (A) (Day)...................db (A) (Night)....................db (A)<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 70


B-23 Water Treatment Plant.The quantities shall meet the requirement <strong>of</strong> CCPP at Guaranteed full loadat site conditionThe following design parameters <strong>of</strong> the equipment <strong>of</strong> the Water Treatment Plant and itsrelevant data to be provided by the <strong>Tender</strong>er during detailed design stage :Sl.No.Description <strong>of</strong> the main design parameters<strong>of</strong> the major equipment and relevant data<strong>of</strong> plantMaterials/valuesRemarks1. RAW WATER DEMANDa. Daily raw water demand <strong>for</strong> WTP, m3 : The quantitiesshall meet therequirement <strong>of</strong>CCPP atGuaranteed fullload at siteconditionb. Hourly demand, m3 :c. No. <strong>of</strong> raw water pump provided : 3 X 60 %d. Capacity <strong>of</strong> each pump m3 /hr. : As per requirement The quantitiesshall meet therequirement <strong>of</strong>CCPP atGuaranteed fullload at siteconditione. Operation mode Auto/manual : Auto / Manualf. On-line instrument:1. Flow meter(For WTP local & control room)To be provided2. Conductivity meter(For WTP local & control room)To be provided3. PH meterTo be provided(For WTP local & control room)g. Service indication signal :h. Trip signal alarm annununciator(Audio-visual): Audio-visual signalto be providedi. Low water level alarm annunciator (audiovisual): Audio-visual signalto be provided2. HRSG MAKE UP WATER DEMANDa. Daily make-up water demand, m3 : The quantity shallmeet therequirement <strong>of</strong>HRSG (s) atGuaranteed fullload includingother consumptionb. Hourly demand, m3 : The quantity shallmeet therequirement <strong>of</strong>HRSG (s) atGuaranteed fullload including<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 71


Sl.No.Description <strong>of</strong> the main design parameters<strong>of</strong> the major equipment and relevant data<strong>of</strong> plantMaterials/valuesRemarksother consumptionc. No. <strong>of</strong> make-up water pump provided : 3 X 60 %d. Capacity <strong>of</strong> each pump, m3/hr The quantity shallmeet therequirement <strong>of</strong>HRSG (s) atGuaranteed fullload3. COOLING WATER DEMANDa. Daily cooling water demand (includingdrinking / potable water), m3: The quantity shallmeet therequirement <strong>of</strong>CCPP atGuaranteed fullload includingdrinking / potablewaterb. Hourly demand, m3 : The quantity shallmeet therequirement <strong>of</strong>CCPP atGuaranteed fullload includingdrinking / potablewaterc. Cooling water PH : 7- 7.5d. Cooling water conductivity (µS/cm) : Less than 20004. MAKE UP WATER QUALITYa. Conductivity (µS/cm) : 0.2 - 0.3 (µS/cm)b. Max. silica (Si02), µgm/l : 20 µgm/l5. RAW WATER QUALITYa. Monsoon period1. Conductivity (max.) µS/cm at 250C :2. Total minerals (max.), meq/l :b. Lean period1. Conductivity (max.), µS/cm at250C2. Total minerals (max.) meq/l :c. Design raw water quality input1. Conductivity (max.) µS/cm at :250C2. Total minerals (max.) meq/l :6. ANNUAL CONSUMPTION OF MAINBULK CHEMICALSa. Hydrochloric acid (30% conc.) M. Tons :b. Caustic soda (100%), M. Tons :c. Coagulant, M-Tons :d. Auxiliary chemicals, M. Tons :e. Hydrazine hydrate, 35% M. Tons :f. Ammonium hydroxide 22-25%, M. Tons :g. Tri-sodium phosphate M. Tons :7. Chemical consumption duringcommissioning and Warranty periodoperation:a. Hydrochloric acid (30% conc.) M. Tons :b. Caustic soda (100%), M. Tons ::<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 72


Sl.No.Description <strong>of</strong> the main design parameters<strong>of</strong> the major equipment and relevant data<strong>of</strong> plantc. Coagulant, M-Tons :d. Auxiliary chemicals, M. Tons :e. Hydrazine hydrate, 35% M. Tons :f. Ammonium hydroxide 22-25%, M. Tons :g. Tri-sodium phosphate M. Tons :8. INITIAL FILLING MATERIALSa. Resin :b. Anthracite coal/gravel :9. All necessary chemicals <strong>for</strong> boiler acidclearing and preservation be<strong>for</strong>e start-upMaterials/valuesRemarks10. CLARIFIERSa. No. <strong>of</strong> units provided : 2 X 100 %b. Design production capacity, m3/hr. :c. Max. production capacity <strong>of</strong> each unit, :m3/hr.d. No. <strong>of</strong> unit in operation at a time :e. Chemicals (coagulant) used <strong>for</strong>:coagulationsf. Structure (metallic) :g. Type (vertical/Horizontal flow) :h. Inside lining to protect corrosion :i. Life durability <strong>of</strong> clarifiers lining material :j. Quality <strong>of</strong> coagulant dosing line materials :to clarifierk. Operating PH :l. On-line instrument1. Flow meter(For WTP, local & control room):2. Conductivity meter(For WTP, local & control room):3. PH meter(For WTP, local & control room) :m. Dosing system :Coagulant :1. No. <strong>of</strong> dosing pump 2 X 100 % :2. Mode <strong>of</strong> operation <strong>of</strong> the pumps :Auto/manual3. No. <strong>of</strong> soln. measure tan:4. Capacity <strong>of</strong> measure tank :5. Inside lining <strong>of</strong> the measure tank :6. Life durability <strong>of</strong> inside lining :materialAuxiliary chemicals :1. No. <strong>of</strong> dosing pump2. Mode <strong>of</strong> operation <strong>of</strong> the pumpsAuto/manual3. No. <strong>of</strong> soln. measure tank4. Capacity <strong>of</strong> measure tank::::2 X 100 %100 % capacity2 X 100 %2 X 100 %100 % capacity11. SAND FILTERS :1. No. <strong>of</strong> unit : 2 X 100 %2. Filtration process (by:gravity/pump)3. No. <strong>of</strong> unit in operation at a time :4. Filtering chamber (double) :5. Production capacity,m3/hr/unit max:<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 73


Sl.No.Description <strong>of</strong> the main design parameters<strong>of</strong> the major equipment and relevant data<strong>of</strong> plant6. Filling material:(anthracite coal)7. Bed volume, m3 :8. Bed height, mm :9. Height <strong>of</strong> the vessel, mm :10. Dia <strong>of</strong> vessel, mm :11. Free board, % :12. Strainer material (metallic) :13. No. <strong>of</strong> manhole provision :14. Location <strong>of</strong> upper manhole (Top :and Body)15. Production quality:(Turbidity, NTU/JTU)16. Local and On-line instruments :provideda. Flow meter :b. Pressure meter :c. Others (if any) :17. Type <strong>of</strong> filters :18. Inside lining :19. Life durability <strong>of</strong> lining material :20. Filter pump :a. No.<strong>of</strong> pumps providedb. Capacity <strong>of</strong> each pump m3/hrc. Mode <strong>of</strong> operation Auto/manual21. Filter back wash pumpa. No.<strong>of</strong> pumps providedb. Capacity <strong>of</strong> each pump m3/hrc. Mode <strong>of</strong> operation Auto/manual::::::Materials/values2 X 100 %2 X 100 %Remarks12. ION EXCHANGER UNITS : CATION UNIT ANION UNIT MB UNIT1. No. <strong>of</strong> unit : 2 X 100 % 2 X 100 % 2 X 100 %2. Production capacity, m3/hr/unit :max3. No. <strong>of</strong> unit in operation at a time : 1 X 100 % 1 X 100 % 1 X 100 %4. Type <strong>of</strong> back wash water used :5. Quantity <strong>of</strong> water production per :regeneration using ground water (pleasespecify input ground water quality)6. Running hours between the :regeneration7. Life durability <strong>of</strong> the lining material :8. Direction <strong>of</strong> regenerant flow :9. Bed compaction technique applied :10. Dilution water used <strong>for</strong> regenerant :preparation11. Quantity <strong>of</strong> resin filled in each :filter, litre (cation/anion/inert)12. Sight glass facility :13. Mode <strong>of</strong> unit operation,:Auto/manual14. Mode <strong>of</strong> regeneration process, :Auto/manual15. Regenerant injection system :(ejector)<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 74


12. ION EXCHANGER UNITS : CATION UNIT ANION UNIT MB UNIT16. Air scouring facility :17. Brand name <strong>of</strong> the resin used18. Manufacturer and country <strong>of</strong> origin :<strong>of</strong> the resins19. Character <strong>of</strong> the resins:(strong)20. Type <strong>of</strong> the anion resin:(Type –1/Type-2)21. Bed volume <strong>of</strong> resin in filter m3 :22. Resin bed height, mm :23. Height <strong>of</strong> the vessel, mm :24. Dia <strong>of</strong> vessel, mm :25. Free board, % :26. Strainer material :27. No. <strong>of</strong> manhole provision :28. Location <strong>of</strong> upper manhole :(Top/Body)29. Total exchange capacity <strong>of</strong> the :resin used30. Operating exchange capacity <strong>of</strong> :the resin at design regeneration level.31. Useful exchange capacity, % <strong>of</strong> Sl.30 :32. Regenerant used <strong>for</strong> cation/anion :resin33. Regeneration technique (cocurrent/Counter:current)34. Regeneration levels (100% basis), :gm/l35. Duration <strong>of</strong> each production cycle :per regeneration36. Process water consumption per :regeneration m337. Total regeneration time, hrs. :38. Internal lining in the vessels :(Vulcanised Rubber linings)39. Resin bed support:(plat<strong>for</strong>m/without plat<strong>for</strong>m)40. Local and On-line instrumentsprovided -a. Flow metersb. Pressure metersc. Conductivity metersd. pH meterse. Silica analyserf. Sodium analyserg. Others(if any)42. Production quality - After Anion unit After MB unita. Conductivity, µS/cmb. P-Alkalinityc. Silica::::::::::Sl.No.Description <strong>of</strong> the main design parameters<strong>of</strong> the major equipment and relevantin<strong>for</strong>mation <strong>of</strong> plant13. DECARBONISER UNITa. No. <strong>of</strong> unit :Materials/valuesRemarks<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 75


Sl.No.Description <strong>of</strong> the main design parameters<strong>of</strong> the major equipment and relevantin<strong>for</strong>mation <strong>of</strong> plantMaterials/valuesb. Design production capacity <strong>of</strong> each unit :m3/hr.c. Water storage capacity <strong>of</strong> each:decarbonized water tank, m3d. Internal lining meterial in decarbonizer :column and storage tanke. Material <strong>of</strong> decarbonized water flow pipes :& valvesf. Life durability <strong>of</strong> lining material :g. No. <strong>of</strong> decarbonized water pump : 2 X 100 %h. Capacity <strong>of</strong> each pump, m3/hr. :Remarks14. Treated Water Storage Tanks : Coagulated watertank1. No. <strong>of</strong> tank provided :2. Capacity <strong>of</strong> each tank, m3 :3. Structure made <strong>of</strong> (metallic) :4. Internal lining:(Vulcanised rubber)5. Life durability <strong>of</strong> lining material :6. Instrument provided (on-line) – :a. Level indicatorb. Flow metersc. Others (if any)7. Installation style:(Vertical/Horizontal)8. Type <strong>of</strong> the ro<strong>of</strong>s (Flat/Elliptical) :9. Installation level (ground level/onsupport)Clarifiedwater tankLocal Maindemineralized watertankmake upwaterreservetankSl.No.Description <strong>of</strong> the main design parameters<strong>of</strong> the major equipment and relevantin<strong>for</strong>mation <strong>of</strong> plant15. HYDROCHLORIC ACID STORAGE TANKand MEASURE TANKa. No. <strong>of</strong> tank to be provided :b. Capacity <strong>of</strong> each , m3 :c. Structure (metallic) :d. Internal lining:(vulcanised rubber)e. Life durability <strong>of</strong> lining material :f. Material <strong>of</strong> acid flow pipes and valves :g. Installation style (Vertical/Horizontal) :h. Transfer system from transport to tank :i. Acid Transfer system from tank to servicetank (by gravity/pump)j. Level indicator provided(Gaze glass/float)::Materials/valuesRemarks16. CAUSTIC SODA STORAGE TANK andMEASURE TANK<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 76


16. CAUSTIC SODA STORAGE TANK andMEASURE TANKa. No. <strong>of</strong> tank provided :b. Capacity <strong>of</strong> each , m3 :c. Structure (metallic) :d. Material <strong>of</strong> acid flow pipes and valves :e. Installation style (Vertical/Horizontal) :f. Transfer system from transport to tank :g. Caustic transfer system from tank to :service tank (by gravity/pump)h. Caustic soda loading system from :preparation tank (gravity/pump)i. Level indicator provided (Gaze glass/float) :17. HRSG CONDITIONING CHEMICAL TANKS PhosphatetankPrepn.Service1. No. <strong>of</strong> unit :2. Capacity <strong>of</strong> each, m3 :3. Structure (metallic) :4. Internal lining (Rubber lining) :5. Life durability <strong>of</strong> lining material :6. Installation style:(Vertical/Horizontal)7. Transfer system from –:a. Bulk to prepn, tankb. Prepn. to service tank gravity/pump/ others8. Level indicators (gaze glass/float) :9. No. <strong>of</strong> dosing pumps provided :AmmoniatankPrepn.ServiceHydrazinetankPrepn.Service18. WASTE EFFLUENT NEUTRALISATIONFACILITY1. Type <strong>of</strong> neutralisation vessel :(Tank/underground pit)2. No. <strong>of</strong> unit (if Tank) :3. Volume <strong>of</strong> each tank:(if more than-1), m34. Structure:(Mild steel/Stainless steel)5. Internal lining (Vulcanised rubber) :6. Life durability <strong>of</strong> lining material :7. Mixing process (Air:scouring/pump)Regular wasteeffluentneutralizationfacilitiesBoilercleaningchemicalsneutralizationfacilitiesWasteEffluentNeutralisation Facilitiesfrom overall plant(WTP,Power plant& others)<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 77


18. WASTE EFFLUENT NEUTRALISATIONFACILITY8. Neutralised effluent quality (while :disposed <strong>of</strong>f)a. pHb. Conductivity, µS/cmc. Others (if any)9. Spot instruments provided -:a. pH meterb. Conductivity meterc. Others(if any)10. Final disposed <strong>of</strong>f system :(Gravity/pump)11. Filling system (pump/operating :pressure)12. No. <strong>of</strong> filling pump :13. Capacity <strong>of</strong> each filling pump, :m3/hr.14. Height <strong>of</strong> the filling point, m :15. Flow meter :16. Level meter :17. Internal lining <strong>of</strong> the connected :pipes & valves18. PH <strong>of</strong> neutralised effluents be<strong>for</strong>e :disposed19. Disposal point <strong>of</strong> neutralized :effluents (directly river/via pit)20. Capacity <strong>of</strong> each pit, m3 :Regular wasteeffluentneutralizationfacilitiesBoilercleaningchemicalsneutralizationfacilitiesWasteEffluentNeutralisation Facilitiesfrom overall plant(WTP,Power plant& others)Sl.No.Description <strong>of</strong> the main design parameters<strong>of</strong> the major equipment and relevantin<strong>for</strong>mation <strong>of</strong> plant19. INSTRUMENT IN CONTROL PANELa. Flow meters :b. Conductivity meters :c. PH meters :d. Silica meter :e. Level indicators <strong>of</strong> all water and bulk :chemicals storage tanksf. Switches <strong>of</strong> all pumps and motors in :addition to local switchesg. Audio-visual alarm <strong>for</strong> all the faults and :control system20. CHEMICAL LABORATORYa. Installation :b. Laboratory tables :c. Laboratory chairs :d. Gas supply facilitye. Wash water supply facility :f. Demineralise water supply facility :g. Air conditions facilityh. Standard and workmanship <strong>of</strong> the :Materials/valuesRemarks<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 78


Sl.No.Description <strong>of</strong> the main design parameters<strong>of</strong> the major equipment and relevantin<strong>for</strong>mation <strong>of</strong> plantlaboratory furniture and room/roomsMaterials/valuesRemarks21. WATER STEAM QUALITY SPECIFICATION Values Remarks1. Make up water (Demin. Water)a. E. Conductivity, µS/cm. at 25oC) :b. Silica Max. :c. Hardness Max. :2. Condensatea. E. conductivity, µS/cm. at 25oC) Withoutresin columnAfter resin column Max.b. PH Max. :c. P-alkalinity Max. :d. Hardness :e. Ammonia (NH3) :f. Hydrazine (N2H4) :g. Chloride (Cl−) :h. Oxygen (02) :i. Iron (Fe+2) :j. Copper (Cu+2) :3. Feed Watera. E.Conductivity, µS/cm. at 25oC-Without resin columnAfter resin columnb. PH :c. P-Alkalinity :d. Hardness :e. Ammonia (NH3) :f. Hydrazine (N2H4) :g. Chloride (Cl−) :h. Oxygen (O2) :i. Iron (Fe+2) :j. Copper (Cu+2) :4. Boiler Water (Middle Section )a. E. Conductivity, µS/cm. at 25oC :b. PHMax.Min.c. p-Alkalinity :d. Hardness :e. Silica (SiO2) :f. Phosphate (P2O5) :g. Chloride (Cl−) :h. Iron (Fe) :5. Boiler Water (Blowdown section)a. E. Conductivity, µS/cm. at 25oC :b. PHMax.Min.c. p-Alkalinity :d. Hardness :e. Silica (SiO2) :f. Phosphate (P2O5) :g. Chloride (Cl−) :h. Iron (Fe) :::::<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 79


21. WATER STEAM QUALITY SPECIFICATION Values Remarks6. Saturated Steama. E. Conductivity, µS/cm. at 25oCWithout resin columnAfter resin columnb. pH :c. p-Alkalinity :d. Silica (SiO2) :e. Ammonia (NH3) :7. Superheated Steama. E. Conductivity, µS/cm. at 25oCWithout resin columnAfter resin columnb. pH :c. p-Alkalinity :d. Silica (SiO2) :e. Ammonia (NH3) :8. Cooling Watera. E. Conductivity, µS/cm. at 25oC :b. PH :::22. LABORATORY INSTRUMENT, EQUIPMENT, GLASS WARES, REAGENT GRADECHEMICALS AND SAFETY EQUIPMENT :All necessary instrument & equipment to be provided by the suppliers.Detail list <strong>of</strong> the necessary laboratory instruments, equipment, glass wares, chemicalreagents and safety equipment shall be provided in which the following essential must beincluded :a. Instrument and equipment :Name <strong>of</strong> items:1. Electrical weighing balance2(Capacity 0.00001 – 100 gms)2. Rough weighning balance2(10-1000 gms)3. Conductivity meter3(0.05 – 1,00,000 µS/cm)4. PH meter (Range : 0-14) : 35. Photoelectric colorimeter : 36. Turbidity meter : 27. Lab. oven: 1(Temp. regulation facility must be)8. Lab. furnace (Temp. upto 15000C) : 19. Refrigerator (Min. 8 Cft. size) : 110. Hot plate: 3(with Temp. regulation facility)11. Distillation, heater (with heating nest and : 3Temp. regulation facility)12. Water bath (4/3 points facilities and : 1electrically operated)13. Orsat Apparatus (5/4/3 points) <strong>for</strong> flue gas : 3and Hydrogen gas analysis.14. Microscope (high magnifying power) <strong>for</strong>I.E. resin structure examination.: 1Minimumquantityrequired, pcs.<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 80


Name <strong>of</strong> items15. Centrifuging machine (electricallyoperated, 4 points facilities and withsufficient graduated conical test tube <strong>of</strong>capacity 100 ml) <strong>for</strong> determination <strong>of</strong> watercontent in oil (Method : ASTM D-1796)16. Distillation apparatus <strong>for</strong> the determination<strong>of</strong> water content in oil (Method : ASTM D-95)(17. Viscometer (<strong>for</strong> the determination <strong>of</strong>viscosity <strong>of</strong> oil)18. Flash point tester (<strong>for</strong> the determination <strong>of</strong>the flash point <strong>of</strong> oil)19. Moisture content tester (<strong>for</strong> thedetermination <strong>of</strong> presence <strong>of</strong> moisture intrans<strong>for</strong>mer oil)Minimumquantityrequired, pcs.: 1: 2: 1: 1: 120. Equipment <strong>for</strong> the measurement <strong>of</strong> the : 1calorific value <strong>of</strong> fuel oils.21. Equipment <strong>for</strong> the determination <strong>of</strong> sulfur : 1content in fuel oil.22. Hydrometer: 25(different necessary ranges)23. Thermometer: 10(different necessary ranges)24. Stopwatch : 325. Platinum crucible (50ml capacity) : 126. Modern laboratory furniture : Sufficient asnecessary27. Others (as per necessity) :b. Glass waresAll necessary glass ware to be provided by the supplier. Detail list <strong>of</strong> the items must beprovided in which the following essential must be included.Name <strong>of</strong> the items: Minimum quantityrequired, pcs.1. Automatic burette set (with pumping ball : 25 Sets (Each size)and reagent vessel facilities, capacity <strong>of</strong>the burette – 10 and 25 ml).2. Ordinary burette: 25 Pcs.(Capacity – 25 ml)3. Volumetric flask: 25 pcs. (Each size)(Capacity – 50,100,250, 500, 1000 and2000 ml)4. Graduated pipette(Capacity-1, and 2 ml) (Capacity – 5, 10and 20 ml): 10 Pcs. (Each size)50 Pcs. each size5. Volumetric pipette(Capacity- 5, 10 and 25 ml) (Capacity – 50and 100 ml)6. Graduated measuring cylinder(Capacity-5, 10, 25 ml and 50 ml)(Capacity – 100 ml)(Capacity – 250, 500 and 1000 ml)7. Beaker (Capacity- 50 and 100 ml)(Capacity – 250 and 500 ml)(Capacity – 1000 and 2000 ml): 15 Pcs. each size25 Pcs. each size:25 Pcs. each size100 Pcs.25 Pcs. each size: 25 Pcs. each size100 Pcs. each size25 Pcs. each size8. Titration flask : 125 Pcs. each size<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 81


Name <strong>of</strong> the items(Capacity – 250 and 500 ml)9. Conical flask(Capacity – 50 and 100 ml)(Capacity – 250 and 500 ml): Minimum quantityrequired, pcs.:25 Pcs. each size100 Pcs. each size10. China crucible : 50 Pcs.11. Wash bottle: 25 Pcs.(Capacity – 100 ml)12. Glass weighing bottle : 25 Pcs.13. Reagent bottle: 50 Pcs.(500 ml capacity)14. Plastic sampling pot: 50 Pcs each size(500 and 1000 ml. )15. Plastic beaker: 50 Pcs. each size(Capacity – 250 and 500 ml)16. Gas burner : 15 Pcs.17. Stands and clamps : 15 Sets18. Specula (Plastic and metallic) : 15 Pcs each size19. Tons : 15 Pcs.20. Others (AS PER NECESSITY) : Sufficient Quantity.C. Chemical reagents :All necessary chemical reagent <strong>for</strong> 6 years consumption to be provided by thesupplier. All necessary items as would be required <strong>for</strong> minimum 6 years consumption toconduct the analytical work <strong>of</strong> water, oil, gas and different chemicals involved in WTPand proximate lab-according to the standard test method. Detail list <strong>of</strong> the items mustbe provided in which the following essential must be included.Name <strong>of</strong> the itemsQuantity1. Xtlene :2. Analytical pure potassium Bromate :(KbrO3)3. Copper Chloride (Cu2Cl2) :4. Stannous Chloride (SnCl2) :5. Potassium Dichromate :6. Sodium Chromate :7. Magnesium Chromate :8. Magnesium Chloride :9. E.D.T.A. (III) :10. Arsenic Trioxide (As203) :11. Sodium-Potassium Tartarate :12. Sodium di-hydrogen phosphate :13. Bromocresol Green indicator :14. Chemically pure silver nitrate :15. Citric acid :16. Ortho-phenantrolin :17. Aceton :18. Toluene :19. Glycerol :20. Benzene :21. Potassium hydroxide :22. Potassium chloride :23. Ethyl alcohol :24. Potassium permanganate :25. Ammonium chloride :26. Copper sulphate :27. Metol-A :<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 82


Name <strong>of</strong> the items28. Pot. metabisulfite :Quantityd. Safely equipmentAll necessary safety equipment to be provided by the supplier. Detail list <strong>of</strong> theitems must be provided in which the followings essential must be included.Name <strong>of</strong> the itemsNos.1. Gas masks : 6 Nos.2. Face protectors : 12 Nos.3. Hand gloves : 304. Safety goggls : 205. Lab. approns. : 04 sets6. Gum boots : 6 pairs7. Helmet : 6 Nos8. First Aid box : 1 set23. The Contractor shall guaranty <strong>for</strong> the production quantity <strong>of</strong> Cation, Anion andmixed bed filters under its design condition <strong>of</strong> regeneration level (chemicalconsumption) and design Raw Water quality specified in the design data sheet.24. The flow diagram to be provided showing the water balance scheme <strong>of</strong> demiwaterplant.25. The Contractor confirms to supply the necessary kinds <strong>of</strong> initial filling materialssuch as resin and anthracite/gravel <strong>for</strong> all ion-exchange and sand filter unit asper the quantities (by volume) along with 3% extra <strong>for</strong> 1(one) year make-up.26. The Contractor confirms to supply all necessary commercial grade chemicals(viz. hydrochloric acid, caustic soda, coagulant, auxiliary chemicals, hydrazinehydrate, ammonium hydroxide, tri-sodium phosphate, boiler cleaning chemicalsincluding inhibitors etc.) as would be required <strong>for</strong> the commissioning andwarranty period operation <strong>of</strong> WTP.27. The Contractor would be submitted the acceptance test methodology be<strong>for</strong>eper<strong>for</strong>ming the tests. The Contractor will be confirmed that all equipment andinstruments would be handed over to the customer strictly in accordance withthe design data and in<strong>for</strong>mation as furnished in the data sheet and show theiroperation capabilities and per<strong>for</strong>mance as specified in the same data sheet.29. The Contractor shall not change the major design data/or the number <strong>of</strong>equipment without prior in<strong>for</strong>mation to and confirmation by the customer.<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 83


SCHEDULE-CDRAWINGS TO BE FURNISHED WITH THE TENDERDrawings / diagrams as mentioned below, but not be limited to, will be furnished by theContractor during detailed design stage, after signing the Contract. The Drawings /diagrams require to be approved by the "Engineer"/ Client as per Contract: -[1. Drawing/diagram <strong>of</strong> Deep tube well Water intake Pumps showing intake pumphouse, water intake arrangement. The water intake arrangement shall be suchthat, it shall cater the needs <strong>of</strong> Water Treatment Plant requirement, cooling waterrequirement <strong>of</strong> the complete Combined Cycle Power Plant during dry seasonand rainy season by means <strong>of</strong> cooling tower.2. Drawing/diagram <strong>of</strong> complete circulating water system showing Cooling Tower,CW pump house, Steam Turbine Condenser, all closed loop cooling system .3. Drawing/diagram <strong>of</strong> complete electrical single line diagram showing Generators,Step-up Trans<strong>for</strong>mers, Station Auxiliary Trans<strong>for</strong>mers, Unit AuxiliaryTrans<strong>for</strong>mers, Batteries, Rectifiers, UPS and auxiliaries with proposed protectionschemes.4. Drawing/diagram <strong>of</strong> complete Water Treatment Plant (WTP), HRSG waterconditioning and Acid cleaning/Alkali boil out as mentioned hereunder: -- Installation drawings <strong>of</strong> equipment, layout <strong>of</strong> equipments & pipelines, processdiagrams, functional diagram, local protection and inter locking conditions,assembly drawings <strong>of</strong> the following items to be provided :- Central chemical laboratory and proximate analysis laboratory – process part- Water pre-treatment plant- Water demineralization plant- Regeneration equipment & process- Clarified water supply system- Cooling water supply system- Waste water neutralization plant <strong>for</strong> WTP discharge water- Storage facility <strong>of</strong> chemical re-agents- Acid & alkali storage facility, loading-unloading system, preparation and supplysystem- Alkali, coagulant & other auxiliary chemical mixing facility, filtering system,preparation and supply- Dosing system, drainage system, ejector system, compressed air system,sampling point.<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 84


HRSG- Feed water correction plant- Boiler water correction plant- Proximate analysis laboratory- process part- Ammonia & hydrazine storage facility loading-unloading system, preparation &supply.- Trisodium phosphate mixing facility, filtering, preparation & supply.- Drainage system, ejector system, cooling system, dosing system, samplingpoint.ACID CLEANING- Neutralizing and harmlessing plant <strong>for</strong> discharge water after acid cleaning/Alkaliboil out <strong>of</strong> equipment.- Mixing tank <strong>of</strong> reagent chemicals <strong>for</strong> chemical cleaning <strong>of</strong> equipment- Chemical cleaning solution storage facility, preparation and supply.- Acid and alkali <strong>for</strong> cleaning equipment storage facility, loading-unloadingsystem, preparation and supply.- Complete sodium hypo chloride (NaOCL) generation and dosing system.5. Drawing/diagram <strong>of</strong> complete HRSG Feed water system showing De-aerator,Feed water storage tank, BFP with hydraulic coupling, etc.6. Drawing/diagram <strong>of</strong> complete HRSG and Steam Turbine steam system7. Drawing/diagram <strong>of</strong> GT / HRSG hydraulic operated Diverter damper controlsystem8. Drawing/diagram <strong>of</strong> GT and ST lub oil cooling system9. Drawing/diagram <strong>of</strong> complete Sampling station (For HRSG Feed water, STsteam sample testing System)10. Drawing/diagram <strong>of</strong> Turbine drain and HRSG drain system.11. Drawing/diagram <strong>of</strong> Condenser Ball cleaning system12. Drawing/diagram <strong>of</strong> Effluent and Waste water neutralization plant.13. Drawing/diagram <strong>of</strong> complete Fuel Gas system Showing Gas BoosterCompressors, Fuel gas conditioning skid and Fuel gas inlet to Gas Turbine<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 85


14. Drawing/diagram <strong>of</strong> Condenser air extraction system showing Vacuum pumps,Steam Jet air ejector15. Drawing/diagram <strong>of</strong> auxiliary steam supply system16. Drawing/diagram <strong>of</strong> Gland steam/ Steam sealing system17. Drawing/diagram <strong>of</strong> Fire water/ Fire Hydrant system18. Drawing/diagram <strong>of</strong> potable water system19. Drawing/diagram <strong>of</strong> GT Control system20. Drawing/diagram <strong>of</strong> HRSG and ST Control system (DCS)21. Generator Capability Curves <strong>for</strong> the three Generators.22. Drawing/diagram <strong>of</strong> Instrument air system <strong>of</strong> the CCPP.23. The following curves, which are necessary, shall be furnished by the Contractor.- Variation in barometric pressure- Variation in ambient temperature- Variation <strong>of</strong> generator efficiency with Power Factor- Variation in pressure loss from atmosphere to compressor inlet flange- Variation in pressure loss from turbine exhaust flange to atmosphere- Mechanical flow diagrams- Heat rate curve- Heat Balance diagrams- Flow diagram <strong>of</strong> steam, condensate and feed water.- Inlet temperature Power correction curves- Inlet temperature heat rate correction curves- Starting and loading curve- Max. Operating limit <strong>of</strong> GTG, HRSG & STG units- Major Control & Protection system- Generator capability curve- Generator "V' curves- Zero Power factor saturation curve- Power output vs ambient temperature/ Cooling water temp.curves- Major piping connection- Turbine, generator and auxiliaries foundations- Control building layout and section- Cooling water supply system layout<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 86


- Exhaust duct damper drawing- No load saturation curve- Synchronous impedance curve- Turbine generator unit equipment arrangement- Layout plan <strong>of</strong> central control room- General arrangement <strong>of</strong> the switchyard- Foundation, loading and support in<strong>for</strong>mation- Dimensioned Outline drawing <strong>of</strong> major equipment <strong>of</strong>fered- Detail drawings and descriptions providing a complete Understanding<strong>of</strong> the equipment <strong>of</strong>fered- Other drawings specified in the Specification.<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 87


SCHEDULE-DDELIVERY TIMETime from Date Time Time Required Total time from<strong>of</strong> Order to Required <strong>for</strong> <strong>for</strong> Erection & Date <strong>of</strong> OrdertoFOB Transportation Commissioning Completion <strong>of</strong> ICO(Months) (Months) (Months) (Months)1. Gas TurbineGenerating Plant andAncillary --------------------------------------------------------------------------------------2. Heat Recovery steamGenerating Plant -----------------------------------------------------------------------------------and Ancillary3. Steam turbineGenerating Plant----------------------------------------------------------------------------------------4. Fuel Supply Equipment-----------------------------------------------------------------------------------5. 230 kV Switchgear,Equipment ---------------------------------------------------------------------------------------6. Step-up Trans<strong>for</strong>mer <strong>for</strong> GTG -------------------------------------------------------------------------7. Step-up Trans<strong>for</strong>mer <strong>for</strong> STG--------------------------------------------------------------------------8. Crane (ST & GT) ---------------------------------------------------------------------------------------9. Station Electrical Services------------------------------------------------------------------------------<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 88


SCHEDULE - ETOOLS AND APPLIANCESThe Contractor shall list below all special tools and equipment <strong>for</strong> operation andmaintenance including the following which are included in total Contract Price.No. Description Q'ty1. Bores cope: (Manufacturer country: Japan /USA/ England)Detailed specification is as follows:Light Guide Connector: BSI/ACMI connector.Orbital Scan: 370 0Insertion Tube Outer Diameter: 10 MMFocusing Range: Model Field <strong>of</strong> View Focus range080 100 80 mm-infinity350 10 mm-infinity500 5 mm-infinityFluid Resistance: The Borescope insertion tube shouldwithstand immersion <strong>for</strong> short periods in:‣ Aviation, petrol and diesel fuels‣ Synthetic and mineral based oils‣ 1.1.1 trichloroethane.‣ Mild salt water (5%)‣ Water‣ Skydrol01NoTemperature RangeOperationalInsertion tube: -20 0 C to 150 0 CBorescope body: -20 0 C to 50 0 CStorageComplete instrument: -40 0 C to 70 0 CPressure RangeOperationalInsertion tube: 0.7 to 1.7 bar absolute in airUp to 1.7 bar absolute in waterComplete instrument: 0.7 to 1.06 bar absolute in air StorageComplete instrument: .027 to 1.06 bar absolute in airLight Sources and Light Guide Cables: Light Sources: SuitableLight source with high intensity, Power source 220 V, 50Hz, with variable light intensity. Spare bulb 2 (two) pieces;with 2 (two) spare parts.Light guide cables: 2.2 meters fiber guides 2 (two) pieces.Standard Cleaning Set: The Borescopic set should haveStandard Cleaning Set.Industrial Fiberscope: (Manufacturer country: Japan/ USA/England)Specification:Optical System: Field <strong>of</strong> view, Direction <strong>of</strong> view, Depth <strong>of</strong> Field,Illumination system:30 0 , 60 0 ,100 0 Degree convertible by means <strong>of</strong> optical adaptor,1 (One) no.<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 89


No. Description Q'tyForward/side viewing convertible by means <strong>of</strong> optical adaptor.Insertion Tube: Distal End: Rigid distal end length-25.5 mmBending section: Angualarrange: UP 120 0 , DOWN 120 0 , RIGHT100 0 , LEFT 100 0Flexible portion (tube): Pliability-TaperedFlex tube.Max outer Dia: 11.3 mm.Working Length: 2000 mmTotal Length: 2250 mmLight Guide cable Length: 2000 mmPhoto <strong>Document</strong>ation: Still Camera with suitable adaptorspecially a digital still camera with suitable adaptor is preferred.Additional Equipment:Camera: Camera with suitable adaptor preferably a digitalcamera with suitable adaptor. Or a special Digital Camera withsuitable adaptorViewing adaptors:1.60 0 viewing adaptor 1 (one) piece.2.90 0 viewing adaptor 2 (two) pieces.Note: The Borescopic set should have other standardaccessories like rubber eyecup, objective end protective capinstruction manual (English).The above specification is furnished <strong>for</strong> reference. The industrialFibre scope to be supplied <strong>for</strong> GT unit.2. Primary Currency Injection Test Set,Manufacturer country: England, Japan, Germany/Italy/France /USA.Specification:Input: 220/240 V ac, 50 Hz, 7 KVA.Output: 0-1000 A, 0~6 V0-2000 A, 0~3V.3. Secondary Current Injection Test SetManufacturer country: England, Japan, Germany/Italy/France /USA.Specification:Input: 220/240 V ac. 50 Hz, 1.8 KVA.4. MeggerManufacturer Country: England, Japan,Germany/Italy/France/USASpecification:Input: 240 V,50 Hz, 15-10-5-2.5 KV5. Digital Multimeter : (For measuring Ohms, DC/AC volt)Manufacturer Country: England, Japan, USA6. Clip on Ammeter:0-1000 AManufacturer Country: England, Japan, USA1 No.1 No.2 nos.2 nos.2 nos.Note: The Contractor shall attach additional sheets as required.<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 90


SCHEDULE-FSpares & consumables during Warrantee periodThe Contractor shall submit a list <strong>of</strong> spare parts with OEM Part No. and consumables(lube. oils, greases, air & oil filters, chemicals etc.) to be necessary <strong>for</strong> day to dayoperation and maintenance <strong>of</strong> the generating units and other plant equipment inclusive<strong>of</strong> emergency use that takes place in the course <strong>of</strong> operation (according to theManufacture's recommendation and guideline) during the Warranty period (24 months).During the warranty period <strong>of</strong> 24 months, the Contractor shall supply all necessaryequipment, spare parts, materials/consumables etc. at his own cost and whether it islisted or not in their list. In preparation <strong>of</strong> the list the tenderer have to consider plantfactor as 80%. During the warranty period the Contractor have to conduct (providing allrequired spare parts and service) at least 1(One) CI <strong>for</strong> Gas Turbine and at least oneInspection <strong>for</strong> other equipment and any other maintenance work <strong>for</strong> <strong>for</strong>ce outage. 1(one) HGPI spares is also included. Spare parts & consumables to be supplied <strong>for</strong>warranty period under the Contract must be made available at site be<strong>for</strong>e start <strong>of</strong>testing.ESSENTIAL SPARE PARTSThe following spare parts list is warranty period operation only. For LTSA period theContractor have to provide spare parts <strong>for</strong> subsequent inspections, overhauling whichshall be in lieu with the given spare parts list <strong>for</strong> warranty period. Though the Contractorhave to provide all the spares required during the period whether it is listed or not.The <strong>Tender</strong>er shall submit <strong>of</strong>fer in the blank columns <strong>for</strong> item-wise essential spare parts& consumables listed below. If the items listed below do not match with the <strong>of</strong>feredspares, the <strong>Tender</strong>er must quote equivalent spare parts supported bymanufacturer’s maintenance guideline.If bidder thinks that some other spares & consumables are also required in addition tothe items mentioned in this schedule <strong>for</strong> 02 years <strong>of</strong> operation, bidder has to quote allthose itemsMinimum Wear & Tear Parts <strong>for</strong> 2 years <strong>of</strong> operation(Reference model SGT5-2000E)For different model, Bidder has to quote equivalent sparesW.1.1.2 Assembly, Centre CasingSl No.Item description Quantity Unit PriceW.1.1.2 Thread Insert 2 PCW.1.1.2.20 Hexagon Cap Screw 2 PCW.1.1.2.22 O-Ring 2 PCW.1.1.9 Instrumentation, Compr. Bearing, Gas Turb.Sl No.Item description Quantity Unit PriceW.1.1.9.3 Gasket 2 PCTotalPriceTotalPrice<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 91


W.1.1.10 Assembly, Compr. BearingSl No.Item description Quantity Unit PriceW.1.1.10.5 Seal Ring 2 PCW.1.1.15 Assembly, Compressor DiffusorSl No.Item description Quantity Unit PriceW.1.1.15.1 Seal Ring 2 PC PCW.1.1.16 Sealing Air Piping, Gas TurbineSl No.Item description Quantity Unit PriceW.1.1.16.1 Hexagon Cap Screw 2 PCW.1.1.16.2 Hexagon Cap Screw 2 PCW.1.1.16.3 Hexagon Nut 2 PCW.1.1.16.4 Gasket 2 PCW.1.1.16.5 Gasket 2 PCW.1.1.26 Assembly, Turbine Guide Vane CarrierSl No.Item description Quantity Unit PriceW.1.1.26.14 Seal Ring 2 PCW.1.1.30 Fuel Gas Piping, Comb. ChamberSl No.Item description Quantity Unit PriceW.1.1.30.3 Screw Plug 2 PCW.1.1.30.4 Seal Ring 6 PCW.1.1.30.5 Parallel Pin 4 PCW.1.1.30.6 Hexagon Cap Screw 12 PCW.1.1.30.7 Hexagon Nut 12 PCW.1.1.30.8 Disk Couple 86 PCW.1.1.30.9 Seal Ring 12 PCW.1.1.30.10 Hexagon Cap Screw 4 PCW.1.1.30.11 Hexagon Nut 4 PCW.1.1.30.12 O-Ring 4 PCW.1.1.30.13 Hexagon Cap Screw 12 PCW.1.1.30.14 Hexagon Nut 12 PCW.1.1.30.15 O-Ring 6 PCW.1.1.31 Sealing Air Piping, Comb. Chamb.Sl No.Item description Quantity Unit PriceW.1.1.31.1 Hexagon Cap Screw 8 PCW.1.1.31.2 Hexagon Nut 8 PCW.1.1.31.3 Disk Couple 64 PCW.1.1.31.4 Gasket 4 PCW.1.1.31.5 Hexagon Cap Screw 4 PCW.1.1.31.6 Hexagon Nut 4 PCW.1.1.31.7 Disk Couple 22 PCW.1.1.31.8 Gasket 4 PCTotalPriceTotalPriceTotalPriceTotalPriceTotalPriceTotalPrice<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 92


W.1.1.32 Cable Arrangment, Comb. ChambersSl No.Item description Quantity Unit PriceW.1.1.32.6 Gasket 2 PCW.1.1.33 Assembly, Comb. ChambersSl No.Item description Quantity Unit PriceW.1.1.33.17 Gasket 4 PCW.1.1.33.18 Hexagon Cap Screw 6 PCW.1.1.33.19 Disk 22 PCW.1.1.33.40 Hexagon Cap Screw 2 PCW.1.1.33.41 Disk Couple 4 PCW.1.1.33.42 Gasket 2 PCTotalPriceTotalPriceW.1.1.35 Piping Racks, ArrangmentSl No.Item description Quantity Unit PriceW.1.1.35.1 O-Ring 2 PCW.1.1.35.2 Hexagon Cap Screw 2 PCW.1.1.35.3 Hexagon Nut 2 PCW.1.1.35.4 Disk Couple 6 PCW.1.1.35.5 Hexagon Cap Screw 4 PCW.1.1.35.6 Hexagon Nut 4 PCW.1.1.35.7 Disk Couple 22 PCW.1.1.35.8 O-Ring 2 PCW.1.1.35.9 Hexagon Cap Screw 2 PCW.1.1.35.10 Hexagon Nut 2 PCW.1.1.35.11 Disk Couple 6 PCW.1.1.35.12 O-Ring 2 PCW.1.1.35.13 Hexagon Cap Screw 2 PCW.1.1.35.14 Hexagon Nut 2 PCW.1.1.35.15 Disk Couple 6 PCW.1.1.35.16 O-Ring 2 PCW.1.1.35.17 Screw Plug 2 PCW.1.1.35.18 Seal Ring 2 PCW.1.1.35.19 Seal Ring 2 PCW.1.1.35.20 Screw Plug 2 PCW.1.1.35.21 Hexagon Cap Screw 2 PCW.1.1.35.22 Hexagon Nut 2 PCW.1.1.35.23 Disk Couple 6 PCW.1.1.35.24 O-Ring 2 PCW.1.1.35.25 Hexagon Cap Screw12 PCW.1.1.35.26 Hexagon Nut12 PCW.1.1.35.27 Disk Couple86 PCW.1.1.35.28 O-Ring6 PCW.1.1.35.29 Hexagon Cap Screw2 PCW.1.1.35.30 Hexagon Nut 2 PCW.1.1.35.31 Disk Couple 6 PCTotalPrice<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 93


Sl No.Item description Quantity Unit PriceW.1.1.35.32 O-Ring 2 PCW.1.1.35.33 Hexagon Cap Screw 2 PCW.1.1.35.34 Hexagon Nut 2 PCW.1.1.35.35 Disk Couple 16 PCW.1.1.35.36 O-Ring 2 PCW.1.1.35.37 Seal Ring 2 PCW.1.1.35.38 Screw Plug 2 PCW.1.1.35.39 Hexagon Cap Screw 4 PCW.1.1.35.40 Hexagon Nut 4 PCW.1.1.35.41 Disk Couple 22 PCW.1.1.35.42 O-Ring 2PCW.1.1.35.43 Hexagon Cap Screw 2 PCW.1.1.35.44 Hexagon Nut 2 PCW.1.1.35.45 Disk Couple 16 PCW.1.1.35.46 O-Ring 2 PCW.1.1.35.47 Hexagon Cap Screw 2 PCW.1.1.35.48 Hexagon Nut 2 PCW.1.1.35.49 Disk Couple 12 PCW.1.1.35.50 O-Ring 2 PCW.1.1.36 Piping Rack, Left, PipingsSl No.Item description Quantity Unit PriceW.1.1.36.1 Seal Ring 4 PCW.1.1.36.6 Hexagon Cap Screw 2 PCW.1.1.36.7 Hexagon Nut 2 PCW.1.1.36.8 Disk Couple 6 PCW.1.1.36.9 Gasket 2 PCW.1.1.36.10 Screw Plug 2 PCW.1.1.36.11 Seal Ring 2 PCW.1.1.36.12 Seal Ring 2 PCW.1.1.36.13 Screw Plug 2 PCW.1.1.37 Piping Rack, LeftSl No.Item description Quantity Unit PriceW.1.1.37.1 Hexagon Cap Screw 4 PCW.1.1.37.2 Hexagon Nut 4 PCW.1.1.37.3 Disk Couple 22 PCW.1.1.37.4 O-Ring 2 PCW.1.1.37.5 Hexagon Cap Screw 2 PCW.1.1.37.6 Hexagon Nut 2 PCW.1.1.37.7 Disk Couple 6 PCW.1.1.37.8 O-Ring 2 PCW.1.1.37.9 Screw Plug 2 PCW.1.1.37.10 Seal Ring 2 PCW.1.1.37.12 Tape 2 PCTotalPriceTotalPriceTotalPrice<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 94


W.1.1.38 Piping Rack, RightSl No.Item description Quantity Unit PriceW.1.1.38.1 Hexagon Cap Screw 2 PCW.1.1.38.2 Hexagon Nut 2 PCW.1.1.38.3 Disk Couple 6 PCW.1.1.38.4 O-Ring 2 PCW.1.1.38.5 Seal Ring 2 PCW.1.1.38.6 Hexagon Cap Screw 2 PCW.1.1.38.7 Hexagon Nut 2 PCW.1.1.38.8 Disk Couple 6 PCW.1.1.38.9 O-Ring 2 PCW.1.1.38.10 Screw Plug 2 PCW.1.1.38.11 Seal Ring 2 PCW.1.1.38.12 Screw Plug 2 PCW.1.1.39 Blow Off Control RackSl No.Item description Quantity Unit PriceW.1.1.39.3 Relief Silencer 2 PCW.1.1.39.4 Seal Ring 14 PCW.1.1.39.5 Relief Silencer 4 PCW.1.1.39.6 Seal Ring 6 PCW.1.1.39.7 Hexagon Head Plug 2 PCW.1.1.39.14 Seal Ring 20 PCW.1.1.39.20 Gasket 2 PCW.1.1.39.23 Hexagon Cap Screw 2 PCW.1.1.39.24 Hexagon Nut 2 PCW.1.1.39.25 Disk Couple 6 PCW.1.1.39.26 Gasket 2 PCW.1.1.39.27 Hexagon Cap Screw 2 PCW.1.1.39.28 Hexagon Nut 2 PCW.1.1.39.29 Disk Couple 6 PCW.1.1.39.30 Gasket 2 PCW.1.1.40 Ignition Gas ValvesSl No.Item description Quantity Unit PriceW.1.1.40.6 Seal Ring 2 PCW.1.1.40.7 Seal Ring 4 PCW.1.1.40.8 Seal Ring 2 PCW.1.1.40.9 Seal Ring 8 PCW.1.1.40.14 Seal Ring 2 PCW.1.1.40.15 Screw Plug 2 PCW.1.1.40.16 Hexagon Cap Screw 4 PCW.1.1.40.17 Hexagon Nut 6 PCW.1.1.40.18 Disk Couple 36 PCW.1.1.40.19 O-Ring 6 PCW.1.1.40.20 O-Ring 2 PCTotalPriceTotalPriceTotalPrice<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 95


W.1.1.41 Piping Rack, Front, PipingsSl No.Item description Quantity Unit PriceW.1.1.41.4 O-Ring 2 PCW.1.1.41.5 Hexagon Cap Screw 4 PCW.1.1.41.6 Hexagon Nut 4 PCW.1.1.41.7 Disk Couple 32 PCW.1.1.41.8 O-Ring 4 PCW.1.1.41.9 Hexagon Cap Screw 2 PCW.1.1.41.10 Hexagon Nut2 PCW.1.1.41.11 Disk Couple6 PCW.1.1.41.12 O-Ring2 PCW.1.1.41.15 Screw Plug2 PCW.1.1.41.16 Seal Ring 2 PCW.1.1.41.17 O-Ring 2 PCW.1.1.41.23 Seal Ring 8 PCW.1.1.43 Actuator, Compr. Inlet Guide VanesSl No.Item description Quantity Unit PriceW.1.1.43.4 Gasket Set 2 PCW.1.1.43.6 Bearing 2 PCW.1.1.43.7 Gasket Set 2 PCW.1.1.44 Compressor Blow Off Control PipingSl No.Item description Quantity Unit PriceW.1.1.44.1 Hexagon Cap Screw 4 PCW.1.1.44.2 Disk Couple 12 PCW.1.1.44.3 Gasket 4 PCW.1.1.44.4 Gasket 2 PCW.1.1.44.5 Hexagon Cap Screw 2 PCW.1.1.44.6 Hexagon Nut 2 PCW.1.1.44.7 Disk Couple 6 PCW.1.1.44.8 Seal Ring 2 PCW.1.1.44.9 Seal 8 PCW.1.1.44.10 Gasket 4 PCW.1.1.45 Pressure Measuring PipingSl No.Item description Quantity Unit PriceW.1.1.45.1 Seal 4 PCW.1.1.45.2 Gasket 2 PCW.1.1.46 Temp. Measuring Devices, Gas TurbineSl No.Item description Quantity Unit PriceW.1.1.46.5 Seal Ring 10 PCW.1.1.47 Drain Piping, Gas TurbineSl No.Item description Quantity Unit PriceTotalPriceTotalPriceTotalPriceTotalPriceTotalPriceTotalPrice<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 96


W.1.1.47.1 Seal Ring 8 PCW.1.1.47.2 Seal Ring 2 PCW.1.1.48 Assembly, Compr. Blow Off PipingSl No.Item description Quantity Unit PriceW.1.1.48.1 Hexagon Cap Screw 16 PCW.1.1.48.2 Hexagon Nut 24 PCW.1.1.48.3 Gasket 6 PCW.1.1.48.4 Hexagon Cap Screw 8 PCW.1.1.48.5 Disk Couple 192 PCW.1.1.49 Instrumentation, Turb. Bearing, FieldSl No.Item description Quantity Unit PriceW.1.1.49.1 O-Ring 2 PCW.1.1.51 Fuel Gas Stop ValveSl No.Item description Quantity Unit PriceW.1.1.51.1 Seals Housing 2 PCW.1.1.51.3 Gasket Set 2 PCW.1.1.51.4 Rod Packing 2 PCW.1.1.51.6 Filter Element 2 PCW.1.1.51.8 Contamination Indicator 2 PCW.1.1.51.13 Measur.Gage Connect. 4 PCW.1.1.52 Fuel Gas Diffusion Control ValveSl No.Item description Quantity Unit PriceW.1.1.52.1 Seals Housing 2 PCW.1.1.52.3 Gasket Set2 PCW.1.1.52.4 Rod Packing2 PCW.1.1.52.6 Filter Element 2 PCW.1.1.52.8 Contamination Indicator2 PCW.1.1.52.13 Measur.Gage Connect. 4 PCW.1.1.53 Fuel Gas Pilot Control ValveSl No.Item description Quantity Unit PriceW.1.1.53.1 Seals Housing 2 PCW.1.1.53.3 Inner Seals Kit 2 PCW.1.1.53.4 Rod Packing 2 PCW.1.1.53.6 Filter Element 2 PCW.1.1.54 Fuel Gas PipingSl No.Item description Quantity Unit PriceW.1.1.54.1 Hexagon Cap Screw 4 PCW.1.1.54.2 Hexagon Nut 4 PCW.1.1.54.3 Disk Couple 22 PCW.1.1.54.4 a-Ring 4 PCW.1.1.54.5 Hexagon Cap Screw 6 PCTotalPriceTotalPriceTotalPriceTotalPriceTotalPriceTotalPrice<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 97


W.1.1.54.6 Hexagon Nut 6 PCW.1.1.54.7 Disk Couple 44 PCW.1.1.54.8 a-Ring 4 PCW.1.1.55 Ignition Gas PipingSl No.Item description Quantity Unit PriceW.1.1.55.2 Hexagon Cap Screw 2 PCW.1.1.55.3 Hexagon Nut 2 PCW.1.1.55.4 Disk Couple 12 PCW.1.1.55.5 a-Ring 2 PCW.1.1.55.6 Hexagon Cap Screw 2 PCW.1.1.55.7 Hexagon Nut 2 PCW.1.1.55.8 Disk Couple 12 PCW.1.1.55.9 a-Ring 4 PCTotalPriceW.1.4 Econopac_2 Years Spare PartsW.1.4.1 Fuel Gas FilterSl No.Item description Quantity Unit PriceW.1.4.1.1 Cover Seal 2 PCW.1.4.2 Fuel Gas Solenoid ValveSl No.Item description Quantity Unit PriceW.1.4.2.1 Set Of Gaskets 2 setW.1.4.2.2 Flange Sealings Cmpl. W.2 PCNordlock WashersW.1.4.3 Lube Oil Fin Fan CoolerSl No.Item description Quantity Unit PriceW.1.4.3.1 Ball Bearing Set 6 SetW.1.4.3.2 Flange Gasket Ansi 4” 12 PCW.1.4.3.3 Flange Gasket Ansi 6” 8 PCW.1.4.3.4 Gasket Cu, ½” 12 PCW.1.4.4 Lube Oil Package - Lube Oil FilterSl No.Item description Quantity Unit PriceW.1.4.4.1 Filter 12 PCW.1.4.4.2 Gaskets 12 PCW.1.4.5 Lube Oil Package – Liting Oil FilterSl No.Item description Quantity Unit PriceW.1.4.5.1 Filter 2 PCW.1.4.5.2 Gasket 2 PCTotalPriceTotalPriceTotalPriceTotalPriceTotalPriceW.1.4.6 Lube Oil Package - Oil Mist ExtractionSl No. Item description Quantity Unit Price Total<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 98


W.1.4.6.1 Tmg-Gasket 2 PCPriceW.1.4.7 Lube Oil Package - Niveau GardSl No.Item description Quantity Unit PriceW.1.4.7.1 Gasket 2 PCW.1.4.8 Lube Oil Package - Temperature ControllerSl No.Item description Quantity Unit PriceW.1.4.8.1 Seal Assambly 18 PCW.1.4.8.2 Seal For Case 2 PCW.1.4.8.3 Oil Strainer 4 PCTotalPriceTotalPriceW.1.4.9 Lube Oil Package - Connection SetsSl No.Item description Quantity Unit PriceW.1.4.9.1 On150 10 PCW.1.4.9.2 On100 2 PCW.1.4.9.3 On80 6 PCW.1.4.9.4 On50 4 PCW.1.4.9.5 On25 2 PCW.1.4.9.6 060,3 Mm 2 PCW.1.4.9.7 048,3 Mm 2 PCW.1.4.9.8 042,3 Mm 4 PCW.1.4.9.9 033,7 Mm 6 PCW.1.4.9.10 0160 Mm 4 PCW.1.4.9.11 0165 Mm 4 PCW.1.4.9.12 Gasket For Manhole 2 PCW.1.4.9.13 Gasket For Lube Oil Pump 4 PCW.1.4.9.14 Gasket For Emergency OilPump2 PCW.1.4.9.15 Gasket For Lift Up Oil Pump 2 PCW.1.4.9.16 Gasket For Oil Mist Extraction 2 PCTotalPriceW.1.4.10 Hydraulik Oil Package – Flexible CouplingSl No.Item description Quantity Unit PriceW.1.4.10.1 Flexible Gear 4 PCW.1.4.11 Hydraulik Oil Package – FilterSl No.Item description Quantity Unit PriceW.1.4.11.1 Air Filter Cartridge 2 PCW.1.4.11.2 Filter Cartridge 2 PCW.1.4.12 Hydraulik Oil Package – MeasurementSl No.Item description Quantity Unit PriceW.1.4.12.1 Filter Cartridge 4 PCTotalPriceTotalPriceTotalPrice<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 99


W.1.4.13 Hydraulik Oil Package – SetsSl No.Item description Quantity Unit PriceW.1.4.13.1 Screw 2 SetW.1.4.13.2 Sealing 2 SetW.1.4.14 Fuel Gas PipingSl No.Item description Quantity Unit PriceW.1.4.14.1Spare Parts For Isp-CategoryW2 SetW.1.4.15 Lube Oil Piping GtSl No.Item description Quantity Unit PriceW.1.4.15.1Spare Parts For Isp-CategoryW2 SetW.1.4.16 Lube Oil Pipng GenoSl No.Item description Quantity Unit PriceW.1.4.16.1Spare Parts For Isp-CategoryW2 SetW.1.4.17 Compressor Blow Off Control PipingSl No.Item description Quantity Unit PriceW.1.4.17.1Spare Parts For Isp-CategoryW2 SetW.1.4.18 Pressure Measuring PipingSl No.Item description Quantity Unit PriceW.1.4.18.1Spare Parts For Isp-CategoryW2 SetW.1.4.19 Drain Piping GtSl No.Item description Quantity Unit PriceW.1.4.19.1Spare Parts For Isp-CategoryW2 SetW.1.4.20 Hydraulic PipingSl No.Item description Quantity Unit PriceW.1.4.20.1Spare Parts For Isp-CategoryW2 SetW.1.4.21 Mbv Base-PipingSl No.Item description Quantity Unit PriceW.1.4.21.1 Spare Parts For Isp-Category W 2 SetTotalPriceTotalPriceTotalPriceTotalPriceTotalPriceTotalPriceTotalPriceTotalPriceTotalPriceW.1.4.22 Mbv Cooler Base-Piping<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 100


Sl No.Item description Quantity Unit PriceW.1.4.22.1 Spare Parts For Isp-Category W 2 SetW.1.4.23 Air Intake-Filter HouseSl No.Item description Quantity Unit PriceW.1.4.23.1 Gasket For Inspection Door 100 MTotalPriceTotalPriceW.1.4.24 Wash Water Pump SetSl No.Item description Quantity Unit PriceW.1.4.24.1 Shaft Seal Complete Cm 8/16 2 PCW.1.4.24.2 Service Kit Com 8,8-14 Stages 2 PCW.1.4.24.3 1” (Dn25) Viton Gasket 4 PCW.1.4.24.4 1 ½” (Dn25) Viton Gasket 4 PCW.1.4.25 Gt Standstill Air DryerSl No.Item description Quantity Unit PriceW.1.4.25.1 Filter 2 PCW.1.4.25.2 Filter 2 PCW.1.4.25.3 Belt Tightener Pully 2 PCW.1.4.25.4 Belt 2 PCW.1.4.25.5 Pulley 2 PCW.1.4.25.6 Belt Thightener 2 PCGenerator Cooling System – 8 Fan WaterW.1.4.26 CoolerSl No.Item description Quantity Unit PriceW.1.4.26.1 Bearing Set For Fan Motor 16 SetW.1.4.26.2 Flange Gasket Dn65 32 PCW.1.4.26.3 Flange Gasket Ansi 8”(Dn200) 8 PCW.1.4.26.4 Gasket Cu, ½” 16 PCGenerator Cooling System - Pump Skid ForW.1.4.27 Water CoolerSl No.Item description Quantity Unit PriceW.1.4.27.1 Bearing Set For Motor 4 SetW.1.4.27.2 Pump Ball Bearing 4 PCW.1.4.27.3 Set Of Gaskets For Pump 2 PCW.1.4.27.4 Flange Gasket, Ansi 8" 8 PCW.1.4.27.5 Gasket Cu, 1/2" 8 PCW.1.5.1.1 Cover Seal 3 PCW.1.5.2.1 Set Of Gaskets 3 SetW.1.5.2.2 Flange Sealings Cmpl. W. 3 PCNordlock WashersW.1.5.3.1 Ball Bearing Set 9 SetW.1.5.3.2 Flange Gasket Ansi 4" 18 PCW.1.5.3.3 Flange Gasket Ansi 6" 12 PCTotalPriceTotalPriceTotalPriceTotalPrice<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 101


Sl No.Item description Quantity Unit PriceW.1.5.3.4 Gasket Cu, 1/2" 18 PCW.1.5.4.1 Filter 18 PCW.1.5.4.2 Gaskets 18 PCW.1.5.5.1 Filter 3 PCW.1.5.5.2 Gaskets 3 PCW.1.5.6.1 Timg-Gaslet 3 PCW.1.5.7.1 Gaslet 3 PCW.1.5.8.1 Seal Assambly 27 PCW.1.5.8.2 Seal <strong>for</strong> Case 3 PCW.1.5.8.3 Oil Strainer 6 PCW.1.5.9.1 Dn150 15 PCW.1.5.9.2 Dn100 3 PCW.1.5.9.3 Dn80 9 PCW.1.5.9.4 Dn50 6 PCW.1.5.9.5 Dn25 3 PCW.1.5.9.6 D 60.3 Mm 3 PCW.1.5.9.7 D 48.3 Mm 3 PCW.1.5.9.8 D 42.3 Mm 6 PCW.1.5.9.9 D 33.7 Mm 9 PCW.1.5.9.10 D 160 Mm 6 PCW.1.5.9.11 D 165 Mm 6 PCW.1.5.9.12 Gasket For Manhole 3 PCW.1.5.9.13 Gasket For Lube3 Oil Pump 6 PCW.1.5.9.14 Gasket For Emergency Oil Pump 3 PCW.1.5.9.15 Gasket For Lift Up Oil Pump 3 PCW.1.5.9.16 Gasket For Oil Mist Extraction 3 PCW.1.5.10.1 Flexible Gear 6 PCW.1.5.11.1 Air Filter Cartridge 3 PCW.1.5.11.2 Filter Cartridge 3 PCW.1.5.12.1 Filter Cartridge 6 PCW.1.5.13.1 Screw 3 PCW.1.5.13.2 Sealing 3 SetW.1.5.14.1 Spare Parts For Isp-Category W 3 SetW.1.5.15.1 Spare Parts For Isp-Category W 3 SetW.1.5.16.1 Spare Parts For Isp-Category W 3 SetW.1.5.17.1 Spare Parts For Isp-Category W 3 SetW.1.5.18.1 Spare Parts For Isp-Category W 3 SetW.1.5.19.1 Spare Parts For Isp-Category W 3 SetW.1.5.20.1 Spare Parts For Isp-Category W 3 SetW.1.5.21.1 Spare Parts For Isp-Category W 3 SetW.1.5.22.1 Spare Parts For Isp-Category W 3 SetW.1.5.23.1 Gasket For Inspection Door 100 <strong>MW</strong>.1.5.24.1 Shaft Seal Complete Cm 8/16 3 PCW.1.5.24.2 Service Kit Cm8,8-14 Stages 3 PCW.1.5.24.3 1" (Dn25) Viton Gasket 6 PCW.1.5.24.4 1" (Dn38) Viton Gasket 6 PCW.1.5.25.1 Filter 3 PCW.1.5.25.2 Filter 3 PCW.1.5.25.3 Belt Tightener Pully 3 PCW.1.5.25.4 Belt 3 PCW.1.5.25.5 Pulley 3 PCTotalPrice<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 102


Sl No.Item description Quantity Unit PriceW.1.5.25.6 Belt Tightener 3 PCW.1.5.26.1 Bearing Set For Fan Motor 24 SetW.1.5.26.2 Flange Gasket Dn65 48 PCW.1.5.26.3 Flange Gasket Ansi 8" (Dn200) 12 PCW.1.5.26.4 Gasket Cu, 1/2" 24 PCW.1.5.27.1 Bearing Set For Motor 6 SetW.1.5.27.2 Pump Ball Bearing 6 PCW.1.5.27.3 Set Of Gaskets For Pump 3 PCW.1.5.27.4 Flage Gasket Ansi8" 12 PCW.1.5.27.5 Gasket Cu, 1/2" 12 PCW.3 GeneratorW.3.1 Geno GT Day to Day TLRIW.3.1.1 Dry Air Blower InstallationSl No.Item description Quantity Unit PriceW.3.1.1.1 Filter Mat 4 PCW.3.1.2 Grounding BrushSl No.Item description Quantity Unit PriceW.3.1.2.1 2Layer Contact Brush 16 PCW.3.1.3 Brush ComplementSl No.Item description Quantity Unit PriceW.3.1.3.1 Carbon Brush 224 PCW.3.1.4 Cooler CoverSl No.Item description Quantity Unit PriceW.3.1.4.1 Filter Mat 8 PCTotalPriceTotalPriceTotalPriceTotalPriceTotalPrice**Total Price <strong>for</strong> Wear & Tear parts<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 103


Minor Inspection Parts <strong>for</strong> 2 Years (CI) but not limited to the following(Reference model SGT5-2000E)For different model, Bidder has to quote equivalent sparesK.1 Gas Turbine SystemsK1.1.1 Centre CasingSl No.Item description Quantity Unit PriceK1.1.1.1 Thread Insert 10 PCK1.1.1.2 Assembly, Centre CasingSl No.Item description Quantity Unit PriceK1.1.1.2.14 O-Ring 2 PCK1.1.1.2.15 Hexagon Cap Screw 10 PCK1.1.1.2.23 Screw Plug 2 PCK1.1.1.2.24 Screw Plug 2 PCK1.1.1.2.25 Screw Plug 14 PCK1.1.1.2.26 Seal Ring 8 PCK1.1.1.2.27 Seal Ring 4 PCK1.1.1.2.28 Seal Ring50 PCK.1.1.10 Assembly, Compr. BearingSl No.Item description Quantity Unit PriceK.1.1.10.27 Screw Plug 2 PCK.1.1.10.28 Seal Ring 2 PCK.1.1.19 Assembly, Compr. Guide Vane Carrier 1Sl No.Item description Quantity Unit PriceK.1.1.19.18 Screw Plug 6 PCK.1.1.19.19 Seal Ring 24 PCK.1.1.21 Assembly, Compr. Guide Vane Carrier 2Sl No.Item description Quantity Unit PriceK.1.1.21.17 Screw Plug 6 PCK.1.1.23 Assembly, Compr. Guide Vane Carrier 3Sl No.Item description Quantity Unit PriceK.1.1.23.17 Screw Plug 6 PCK.1.1.27 Combustion Chamber, Pre-AssemblySl No.Item description Quantity Unit PriceK.1.1.27.6 Hexagon Cap Screw 20 PCK.1.1.27.7 Hexagon Nut 20 PCK.1.1.27.8 Disk 80 PCK.1.1.27.9 Taper Pin 6 PCTotalPriceTotalPriceTotalPriceTotalPriceTotalPriceTotalPriceTotalPrice<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 104


Sl No.Item description Quantity Unit PriceK.1.1.27.10 Hexagon Nut 4 PCK.1.1.27.11 Gasket 4 PCK.1.1.28 Burner Assembly, Silo-Comb. Chamb.Sl No.Item description Quantity Unit PriceK.1.1.28.1 Socket Head Screw 22 PCK.1.1.28.2 Clip 44 PCK.1.1.28.3 Ignition Electrode 12 PCK.1.1.28.4 Ignition Electrode 12 PCK.1.1.28.5 Fastening Wire 12 PCK.1.1.28.6 Seal Ring 22 PCK.1.1.28.7 Insert Ring 22 PCK.1.1.28.8 Screw 22 PCK.1.1.28.9 Thermocouple ConnectingHead12 PCK.1.1.28.10 Hexagon Nut 12 PCK.1.1.28.11 Sheathed Thermocouple 22 PCK.1.1.28.12 Npt Pipe Union 22 PCK.1.1.28.13 Socket Head Screw 32 PCK.1.1.28.14 Disk Couple 32 PCK.1.1.28.16 Seal Ring 12 PCK.1.1.28.17 O-Ring. 22 PCK.1.1.28.18 Seal Ring 22 PCK.1.1.28.19 Seal Ring 22 PCK.1.1.28.20 Seal 12 PCK.1.1.28.21 Seal Ring 12 PCK.1.1.28.22 Hexagon Nut 12 PCK.1.1.28.23 Seal Ring 12 PCK.1.1.28.24 Disk Couple 32 PCK.1.1.28.25 Socket Head Screw 32 PCK.1.1.28.26 Stud Bolt 64 PCK.1.1.28.27 Disk 64PCK.1.1.28.28 Hexagon Nut64PCK.1.1.28.29 Gasket12PCK.1.1.29 Fuel Gas Header, BurnerSl No.Item description Quantity Unit PriceK.1.1.29.1 Thread Insert22PCK.1.1.32 Cable Arrangement, Comb. ChambersSl No.Item description Quantity Unit PriceK.1.1.32.5 Plug 22 PCK.1.1.33 Assembly, Comb. ChambersSl No.Item description Quantity Unit PriceK.1.1.33.35 Hexagon Nut 128 PCK.1.1.33.36 Stud Bolt 128 PCTotalPriceTotalPriceTotalPriceTotalPriceTotalPrice<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 105


K.1.1.33.37 Disk 128 PCK.1.1.34 Assembly, Comb. Chambers, FieldSl No.Item description Quantity Unit PriceK.1.1.34.4 Screw Plug 2 PCK.1.1.34.5 Seal Ring 8 PCK.1.1.34.6 O-Ring 16 PCK.1.1.34.7 Glass 8 PCK.1.1.34.8 Socket Head Screw 32 PCK.1.1.34.9 Hexagon Nut 8 PCK.1.1.34.10 Hexagon Cap Screw 8 PCK.1.1.34.11 Disk Couple 64 PCK.1.1.34.12 Seal Ring 32 PCK.1.1.34.13 Seal Ring 4 PCK.1.1.34.14 Stud Bolt 8 PCK.1.1.34.15 Hexagon Nut 8 PCK.1.1.34.16 Disk 32 PCK.1.1.34.17 Seal Ring 8 PCK.1.1.34.18 O-Ring 32 PCK.1.1.34.19 Seal Ring 64 PCK.1.1.34.20 Socket Head Screw 64 PCK.1.1.34.21 Glass 16 PCK.1.1.34.22 Threaded Bolt 6 PCK.1.1.34.23 Hexagon Nut 34 PCK.1.1.34.24 Disk Couple 128 PCK.1.1.34.25 Cup Spring 240 PCK.1.1.34.26 Hexagon Cap Screw 10 PCK.1.1.34.27 Gasket 48 PCK.1.1.56 Exhaust DiffusorSl No.Item description Quantity Unit PriceK.1.1.56.2 Hexagon Cap Screw 4 PCK.1.1.56.3 Hexagon Cap Screw 10 PCK.1.1.56.4 Hexagon Nut 10 PCK.1.1.56.5 Gasket 2 PCK.1.1.56.6 Disk Couple 80 PCTotalPriceTotalPriceK.1.2 SGT5-2000E Combustion Chamber TilesK.1.2.1 Combustion Chamber, Pre-AssemblySl No.Item description Quantity Unit PriceK.1.2.1.1 Brick 222 PCK.1.2.1.2 Brick 50 PCK.1.2.1.3 Tile Holder 26PCK.1.2.1.4 Tile Holder 26PCK.1.2.1.5 Support 26PCK.1.2.1.6 Brick 26PCK.1.2.1.7 Tile Holder 172 PCTotalPrice<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 106


Sl No.Item description Quantity Unit PriceK.1.2.1.8 Pr<strong>of</strong>iled Section 694 PCK.1.2.1.9 Tile Holder 50 PCK.1.2.1.10 Tile Holder 50 PCK.1.2.1.11 Bolt 196 PCK.1.2.2 Assembly,Comb.chambersSl No.Item description Quantity Unit PriceK.1.2.2.1 Insert 6 PCK.1.4 Econopac-2 Year Spare PartsGas Detection System-Automation SystemK.1.4.28 Turbo Set GtSl No.Item description Quantity Unit PriceK.1.4.28.1 Simatic Buffer Battery 95U/95F 2 PCK.1.4.28.2 Battery For Power Supply 2 PCK.1.4.29 Gas Detection System-Turbine Control systemSl No.Item description Quantity Unit PriceK.1.4.29.1 Battery For Extension Unit 2 PCK.1.14.30 Gas Detection System-Emission Monitoring SystemSl No.Item description Quantity Unit PriceK.1.14.30.1 Filter element For Coarse Filter 2 PC20 umK.1.14.30.2 Converter Cartridge Inci 2 PCSealingsK.1.14.30.3 Silicone Tube Set Sr25 Dn4/6 2 PCK.1.14.30.4 Filter Element 2 um 2 PCK.1.14.30.5 Filter element For Headed 2 PCProbeK.1.14.30.6 Seal Ring 2 PCK.1.14.30.7 Membrane Gas Pump 2 PCK.1.14.30.8 Membrane Type K 2 PC**Price <strong>for</strong> 1 set <strong>of</strong> Minor Inspection spares:TotalPriceTotalPriceTotalPriceTotalPriceTotalPrice<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 107


Hot Gas Path Inspection ( HGPI) Spares but not limited to the following(Reference model SGT5-2000E)For different model, Bidder has to quote equivalent sparesM.1 Gas Turbine SystemsM 1.1.2 Assembly, Centre CasingSl No.Item description Quantity Unit PriceM1.1.2.1 Stud Bolt 1 PCM1.1.2.2 Stud Bolt 2 PCM1.1.2.3 Hexagon Nut 5 PCM1.1.2.4 Disk 5 PCM1.1.2.5 Disk 1 PCM1.1.2.6 Screw 2 PCM1.1.2.7 Cap Nut 2 PCM1.1.2.8 Disk 2 PCM1.1.2.9 Disk 1 PCM1.1.2.10 Disk 2 PCM1.1.2.11 Hexagon Cap Screw 3 PCM1.1.2.12 Taper Pin 1 PCM1.1.2.13 Taper Pin 1 PCM1.1.2.14 Thread Insert 48 PCM1.1.2.15 Thread Insert 4 PCM1.1.2.16 Thread Insert 10 PCM1.1.2.17 Thread Insert 3 PCM1.1.2.18 Thread Insert 10 PCM1.1.2.19 Thread Insert 3 PCTotal priceM 1.1.3 Turbine Exhaust Casing With LiningSl No. Item description Quantity Unit Price Total PriceM1.1.3.1 Thread Insert 4 PCM1.1.3.2 Thread Insert 9 PCM1.1.3.3 Thread Insert 4 PCM.1.1.4 Assembly, Exhaust CasingSl No. Item description Quantity Unit Price Total PriceM.1.1.4.1 Hexagon Cap Screw4 PCM.1.1.4.2 Disk13PCM.1.1.4.3 Disk 13 PCM.1.1.4.4 Stud Bolt 2 PCM.1.1.4.5 Hexagon Nut 13 PCM.1.1.4.6 Stud Bolt 1 PCM.1.1.4.7 Taper Pin 1 PCM.1.1.4.8 Hexagon Cap Screw 2 PCM.1.1.4.9 Hexagon Cap Screw 2 PCM.1.1.4.10 Stud Bolt 5. PCM.1.1.4.11 Disk 3 PCM.1.1.4.12 Taper Pin 1 PCM.1.1.4.13 Disk Couple 2 PCM.1.1.4.14 Socket Head Screw 1 PCM.1.1.5 Gas Turbine Rotor<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 108


Sl No. Item description Quantity Unit Price Total PriceM.1.1.5.1 Spacer Ring 1 PCM.1.1.5.2 Spacer Ring 1 PCM.1.1.5.3 Spacer Ring 1 PCM.1.1.5.4 Lock Washer 29 PCM.1.1.5.5 Lock Washer 33 PCM.1.1.5.6 Lock Washer 37 PCM.1.1.5.7 Lock Washer 41 PCM.1.1.5.8 Lock Washer 43 PCM.1.1.5.9 Lock Washer 43 PCM.1.1.5.10 Fixing Pin 1 PCM.1.1.5.11 Parallel Key 88 PCM.1.1.5.12 Parallel Key 88 PCM.1.1.5.13 Threaded Pin 1 PCM.1.1.5.14 Seal Wire 89 PCM.1.1.5.15 Seal Wire 89 PCM.1.1.5.16 Seal Strip 89 PCM.1.1.5.17 Bolt 1 PCM.1.1.5.18 Parallel Key 88 PCM.1.1.5.19 Parallel Key 88 PCM.1.1.5.20 Threaded Pin 1 PCM.1.1.5.21 Seal Wire 89 PCM.1.1.5.22 Seal Wire 89 PCM.1.1.5.23 Seal Strip 89 PCM.1.1.5.24 Bolt 1 PCM.1.1.5.25 Parallel Key 62 PCM.1.1.5.26 Parallel Key 62 PCM.1.1.5.27 Threaded Pin 1 PCM.1.1.5.28 Seal Wire 63 PCM.1.1.5.29 Seal Strip 8 PCM.1.1.5.30 Bolt 1 PCM.1.1.5.31 Seal Wire 44 PCM.1.1.5.32 Seal Strip 88PCM.1.1.5.33 Seal Strip 8 PCM.1.1.5.34 Bolt 1 PCM.1.1.5.35 Lock Washer 11 PCM.1.1.5.36 Spacer Ring 1 PCM.1.1.6 Turbine Inlet Casing AssemblySl No. Item description Quantity Unit Price Total PriceM.1.1.6.1 Disk 4 PCM.1.1.6.2 Disk 4 PCM.1.1.6.3 Disk 4 PCM.1.1.6.4 Disk 1 PCM.1.1.6.5 Disk 1 PCM.1.1.6.6 Threaded Bolt 2 PCM.1.1.6.7 Disk 1 PCM.1.1.6.8 Cup Spring 8 PCM.1.1.6.9 Disk 1 PCM.1.1.6.10 Disc 9420 1 PCM.1.1.6.11 Bolt 20 PCM.1.1.6.12 Bolt 2 PCM.1.1.6.13 Bolt 20 PC<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 109


Sl No. Item description Quantity Unit Price Total PriceM.1.1.6.14 Bolt 2 PCM.1.1.6.19 Socket Head Screw 1 PCM.1.1.6.20 Disk Couple 1 PCM.1.1.6.21 Parallel Pin 1 PCM.1.1.6.22 Hexagon Nut 1 PCM.1.1.7 Assembly, Turbine Inlet CasingSl No. Item description Quantity Unit Price Total PriceM.1.1.7.1 Shim 4 PCM.1.1.7.2 Support 1 PCM.1.1.7.3 Hexagon Cap Screw 1 PCM.1.1.7.4 Disk 1 PCM.1.1.7.7 Seal Ring 2 PCM.1.1.7.8 Hexagon Cap Screw 4 PCM.1.1.7.9 Hexagon Cap Screw 1 PCM.1.1.7.10 Disk 1 PCM.1.1.8 Bearing Casing, CompressorSl No. Item description Quantity Unit Price Total PriceM.1.1.8.4 Seal Strip 65 PCM.1.1.8.5 Socket Head Screw 2 PCM.1.1.8.6 Disk Couple 6 PCM.1.1.8.7 Taper Pin 2 PCM.1.1.8.8 Seal Strip 3 PCM.1.1.8.9 Seal Strip 81 PCM.1.1.8.10 Socket Head Screw 1 PCM.1.1.8.11 Taper Pin 2 PCM.1.1.8.12 Hose 1 PCM.1.1.8.13 Seal Ring 4 PCM.1.1.8.14 Disk Couple 2 PCM.1.1.8.15 Hexagon Cap Screw 1 PCM.1.1.8.18 Seal Strip 34 PCM.1.1.8.20 Locking Pin 8 PCM.1.1.8.21 Spring Element 10 PCM.1.1.8.22 Notched Pin 40 PCM.1.1.8.23 Locking Pin 36 PCM.1.1.8.24 Stud Bolt 1 PCM.1.1.8.25 Hexagon Nut 1 PCM.1.1.8.26 Taper Pin 2 PCM.1.1.8.27 Socket Head Screw 1 PCM.1.1.10 Assembly, Compr. BearingSl No. Item description Quantity Unit Price Total PriceM1.1.10.1 Socket Head Screw 3 PCM1.1.10.2 Disk Couple 12 PCM1.1.10.3 Hexagon Nut 3 PCM1.1.10.4 Stud Bolt 2 PCM1.1.10.6 Hexagon Cap Screw 6 PCM1.1.10.8 Taper Pin 1 PCM1.1.10.9 Socket Head Screw 1 PCM1.1.10.10 Hexagon Cap Screw 1 PCM1.1.10.11 Disk Couple 4 PC<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 110


Sl No. Item description Quantity Unit Price Total PriceM1.1.10.13 Taper Pin 4 PCM1.1.10.14 Hexagon Cap Screw 1 PCM1.1.10.15 Washer.Couple 8 PCM1.1.10.16 O-Ring 2 PCM1.1.10.17 O-Ring 2 PCM1.1.10.22 Hexagon Nut 1 PCM1.1.10.23 Pr<strong>of</strong>ile 50 DMM1.1.10.24 Hexagon Cap Screw 6 PCM1.1.10.25 Hexagon Cap Screw 5 PCM1.1.10.26 Taper Pin 4 PCM1.1.10.32 Hexagon Cap Screw 3 PCM1.1.10.34 Hexagon Nut 2 PCM1.1.10.36 Round 20DMM.1.1.11 Bearing Casing, TurbineSl No. Item description Quantity Unit Price Total PriceM1.1.11.1 Seal Ring 1 PCM1.1.11.2 Seal Ring 1 PCM1.1.11.3 Disk 1 PCM1.1.11.4 Hexagon Nut 1 PCM1.1.11.5 Hose 1 PCM1.1.11.6 Hexagon Cap Screw 1 PCM1.1.11.7 Disk Couple 2 PCM1.1.11.8 Taper Pin 2 PCM1.1.11.9 Parallel Pin 1 PCM1.1.11.11 Seal Strip 101 DMM1.1.11.12 Socket Head Screw 1 PCM1.1.11.13 Taper Pin 2 PCM1.1.11.14 Socket Head Screw 2 PCM1.1.11.15 Disk Couple 12 PCM1.1.11.16 Socket Head Screw 1 PCM1.1.11.17 Taper Pin 4 PCM1.1.11.19 Seal Strip 53 DMM1.1.11.20 Hexagon Cap Screw1 PCM1.1.11.21 Disk Couple8 PCM1.1.11.22 Hexagon Nut1 PCM1.1.11.23 Hexagon Cap Screw5 PCM1.1.11.24 Disk Couple 18 PCM1.1.11.26 Seal Strip 40 DMM1.1.11.27 Gasket 1 PCM1.1.11.28 Socket Head Screw 2 PCM1.1.11.30 a-Ring 1 PCM1.1.11.31 a-Ring 1 PCM1.1.11.32 Socket Head Screw 1 PCM1.1.11.33 Disk Couple 8 PCM1.1.11.39 Hexagon Nut 1 PCM1.1.11.42 Taper Pin 1 PCM1.1.11.43 Disk 1 PCM1.1.11.44 Stud Bolt 1 PCM1.1.11.45 Stud Bolt 1 PCM1.1.11.46 Disk Couple 1 PC<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 111


Sl No. Item description Quantity Unit Price Total PriceM1.1.11.47 Stud Bolt 1 PCM1.1.11.48 Socket Head Screw. 1 PCM1.1.11.49 Hexagon Nut 1 PCM1.1.11.50 Socket Head Screw 1 PCM.1.1.13 Rotor Seal, Turbine BearingSl No. Item description Quantity Unit Price Total PriceM.1.1.13.1 Seal Strip 5 PCM.1.1.13.2 Seal Strip 7 PCM.1.1.13.3 Socket Head Screw 3 PCM.1.1.13.4 Socket Head Screw 1 PCM.1.1.13.5 Taper Pin 2 PCM.1.1.13.6 Sockel Head Screw 1 PCM.1.1.14 Compressor Diffusor, AssemblySl No. Item description Quantity Unit Price Total PriceM.1.1.14.1 Seal Strip 12 PCM.1.1.14.2 Hexagon Cap Screw 192 PCM.1.1.14.3 Disk Couple 192 PCM.1.1.14.4 Socket Head Screw 1 PCM.1.1.15 Assembly, Compressor DiffusorSl No. Item description Quantity Unit Price Total PriceM.1.1.15.3 Parallel Pin 1 PCM.1.1.15.4 Hexagon Cap Screw 3 PCM.1.1.15.5 Disk Couple 20 PCM.1.1.15.6 Hexagon Nut 3 PCM.1.1.15.7 Taper Pin 2 PCM.1.1.15.8 Socket Head Screw 1 PCM.1.1.15.9 Disk Couple’ 4 PCM.1.1.17 Actuator, Compr. Inlet Guide VanesSl No. Item description Quantity Unit Price Total PriceM.1.1.17.4 Threaded Pin 4 PCM.1.1.17.7 Spacer 32 PCM.1.1.17.8 Ball Bearing 8 PCM.1.1.17.9 Bolt 36 PCM.1.1.17.11 Threaded Pin 9 PCM.1.1.17.12 O-Ring72 PCM.1.1.17.14 Spanner Nut9 PCM.1.1.17.15 Hexagon Nut9 PCM.1.1.17.16 Joint Head4 PCM.1.1.17.17 Joint Head 4 PCM.1.1.17.18 Hexagon Nut 9 PCM.1.1.17.19 Ring 36 PCM.1.1.17.20 Hexagon Nut 9 PCM.1.1.17.21 Disk 72 PCM.1.1.17.22 Bushing 36 PCM.1.1.17.23 Hexagon Cap Screw 36 PCM.1.1.17.24 Boll 36 PCM.1.1.17.25 Ring 36 PCM.1.1.17.26 Hexagon Cap Screw 1 PC<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 112


Sl No. Item description Quantity Unit Price Total PriceM.1.1.17.27 Hexagon Nut 1 PCM.1.1.17.28 Hexagon Nut 9 PCM.1.1.17.29 Socket Head Screw 1 PCM.1.1.17.30 Socket Head Screw 1 PCM.1.1.17.32 Taper Pin 1 PCM.1.1.17.41 Bushing 2 PCM.1.1.17.45 Socket Head Screw 2 PCM.1.1.17.50 Pin 1 PCM.1.1.17.51 Socket Head Screw 1 PCM.1.1.17.53 Socket Head Screw 1. PCM.1.1.17.55 Countersunk Screw 1 PCM.1.1.17.61 Cup Spring 2 PCM.1.1.18 Compressor Guide Vane Carrier 1Sl No. Item description Quantity Unit Price Total PriceM.1.1.18.1 Thread Insert 9 PCM.1.1.18.2 Countersunk Screw 1 PCM.1.1.18.3 Socket Head Screw 1 PCM.1.1.18.4 Taper Pin 2 PCM.1.1.18.5 Socket Head Screw 42 PCM.1.1.18.6 Seal Stnp 4 PCM.1.1.18.7 Socket Head Screw 44 PCM.1.1.18.8 Seal Stnp 3 PCM.1.1.18.9 Socket Head Screw 46 PCM.1.1.18.10 Seal Strip 4 PCM.1.1.18.11 Socket Head Screw 12 PCM.1.1.18.12 Taper Pin 8 PCM.1.1.19 Assembly, Compr. Guide Vane Carrier 1Sl No. Item description Quantity Unit Price Total PriceM.1.1.19.1 Hexagon Cap Screw 30 PCM.1.1.19.2 Pin 4 PCM.1.1.19.3 Screw Plug 1 PCM.1.1.19.4 Socket Head Screw 1 PCM.1.1.19.6 Hexagon Cap Screw 4 PCM.1.1.19.7 Hexagon Cap Screw 13 PCM.1.1.19.8 Hexagon Cap Screw 1 PCM.1.1.19.11 Bushing 36 PCM.1.1.19.12 Bushing 36 PCM.1.1.19.13 O-Ring 36 PCM.1.1.19.14 Bushing 36 PCM.1.1.19.15 Stud Bolt2 PCM.1.1.19.16 Hexagon Nut 4 PCM.1.1.19.17 Cap Nut 1 PCM.1.1.19.20 Taper Pin 1 PCM.1.1.19.21 Taper Pin 2 PCM.1.1.19.22 Taper Pin 2 PCM.1.1.20 Compressor Guide Vane Carrier 2Sl No. Item description Quantity Unit Price Total PriceM.1.1.20.1 Round 64 DMM.1.1.20.2 Sealstrip 5 PC<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 113


Sl No. Item description Quantity Unit Price Total PriceM.1.1.20.3 Sealslrip 5 PCM.1.1.20.4 Sealstrip 5 PCM.1.1.20.5 Sealstrip 5 PCM.1.1.20.6 Sealstrip 5 PCM.1.1.20.7 Socket Head Screw 14 PCM.1.1.20.8 Taper Pin 8 PCM.1.1.21 Assembly, Compr. Guide Vane Carrier 2Sl No. Item description Quantity Unit Price Total PriceM.1.1.21.1 Hexagon Cap Screw 1 PCM.1.1.21.2 Disk Couple 4 PCM.1.1.21.4 Grease Nipple 2 PCM.1.1.21.5 Hexagon Cap Screw 4 PCM.1.1.21.6 Disk Couple 16 PCM.1.1.21.7 Hexagon Cap Screw 1 PCM.1.1.21.8 Disk Couple 4 PCM.1.1.21.9 Hexagon Cap Screw 1 PCM.1.1.21.10 Disk Couple 2 PCM.1.1.21.11 Pin 1 PCM.1.1.21.12 Screw Plug 1 PCM.1.1.21.13 Seal Ring 2 PCM.1.1.21.14 Stud Bolt 2 PCM.1.1.21.15 Hexagon Nut 3 PCM.1.1.21.16 Taper Pin 1 PCM.1.1.22 Compressor Guide Vane Carrier 3Sl No. Item description Quantity Unit Price Total PriceM.1.1.22.1 Round 62 DMM.1.1.22.2 Sealstrip 5 PCM.1.1.22.3 Sealstrip 5 PCM.1.1.22.4 Sealslrip 3 PCM.1.1.22.5 Seal Strip 4 PCM.1.1.22.6 Seal Strip 4 PCM.1.1.22.7 Seal Strip 4 PCM.1.1.22.8 Socket Head Screw 16 PCM.1.1.22.9 Taper Pin 8 PCM.1.1.22.10 Screw Plug 6 PCM.1.1.22.11 Bolt 12 PCM.1.1.22.12 Bolt 2 PCM.1.1.22.13 Bolt 2 PCM.1.1.22.14 Bolt 2 PCM.1.1.23 Assembly, Compr. Guide Vane Carrier 3Sl No. Item description Quantity Unit Price Total PriceM.1.1.23.4 Grease Nipple2 PCM.1.1.23.5 Hexagon Cap Screw4 PCM.1.1.23.6 Disk Couple 16 PCM.1.1.23.7 Hexagon Cap Screw 1 PCM.1.1.23.8 Disk Couple 4 PCM.1.1.23.9 Hexagon Cap Screw 1 PCM.1.1.23.10 Disk Couple 2 PCM.1.1.23.11 Pin 1 PC<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 114


Sl No. Item description Quantity Unit Price Total PriceM.1.1.23.12 Screw Plug 1 PCM.1.1.23.13 Seal Ring 2 PCM.1.1.23.14 Stud Bolt 1 PCM.1.1.23.15 Hexagon Nut 3 PCM.1.1.23.16 Taper Pin 1 PCM.1.1.23.18 Stud Bolt 1 PCM.1.1.25Turbine Guide Vane CarrierSl No. Item description Quantity Unit Price Total PriceM.1.1.25.1 Seal Strip 46 PCM.1.1.25.2 Seal Strip 46 PCM.1.1.25.3 Parallel Pin 46 PCM.1.1.25.4 Seal Strip 48 PCM.1.1.25.5 Seal Strip 48 PCM.1.1.25.6 Parallel Pin 99 PCM.1.1.25.7 Seal Strip 10 PCM.1.1.25.8 Pin 20 PCM.1.1.25.9 Seal Strip 51 PCM.1.1.25.10 Seal Strip 51 PCM.1.1.25.11 Seal Strip 10 PCM.1.1.25.12 Seal Strip 55 PCM.1.1.25.13 Seal Strip 55 PCM.1.1.25.14 Parallel Pin 55 PCM.1.1.25.15 Parallel Pin 10 PCM.1.1.25.16 Lock Washer 55 PCM.1.1.25.17 Seal Strip 10 PCM.1.1.25.18 Parallel Pin 1 PCM.1.1.25.19 Seal Stnp 46 PCM.1.1.25.20 Parallel Pin 10 PCM.1.1.25.21 Threaded Pin 10 PCM.1.1.26 Assembly, Turbine Guide Vane CarrierSl No. Item description Quantity Unit Price Total PriceM.1.1.26.1 Disk Couple 14 PCM.1.1.26.2 Hexagon Cap Screw 1 PCM.1.1.26.3 Pin 2 PCM.1.1.26.4 Disk Couple 16 PCM.1.1.26.5 Hexagon Cap Screw 4 PCM.1.1.26.7 Parallel Pin 1 PCM.1.1.26.8 Hexagon Cap Screw 3 PCM.1.1.26.9 Pin 2 PCM.1.1.26.10 Threaded Pin 1 PCM.1.1.26.11 Seal Ring 2 PCM.1.1.26.12 Screw Plug 1 PCM.1.1.26.13 Hexagon Cap Screw 1 PCM.1.1.26.15 Disk 1 PCM.1.1.26.16 Stud Bolt 1 PCM.1.1.26.17 Cap Nut 1 PCM.1.1.26.18 Taper Pin 1 PCM.1.1.26.19 Stud Bolt 1 PCM.1.1.26.20 Socket Head Screw 1 PCM.1.1.26.21 Disk Couple 4 PC<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 115


M.1.1.27 Combustion Chamber, Pre-AssemblySl No. Item description Quantity Unit Price Total PriceM.1.1.27.1 Socket Head Screw 18 PCM.1.1.27.2 Disk Couple 72 PCM.1.1.27.3 Hexagon Nut 18 PCM.1.1.27.4 Thread Insert 24 PCM.1.1.27.5 Thread Insert 16 PCM.1.1.33 Assembly, Comb. ChambersSl No. Item description Quantity Unit Price Total PriceM.1.1.33.3 Cup Spring 5 PCM.1.1.33.5 Gasket 4 PCM.1.1.33.6 Slud Boll 5 PCM.1.1.33.7 Cap Nul 5 PCM.1.1.33.8 O-Ring Seal 6 PCM.1.1.33.10 Hexagon Cap Screw 2 PCM.1.1.33.11 Parallel Pm 6 PCM.1.1.33.12 Seal Ring 2 PCM.1.1.33.13 Hexagon Cap Screw 3 PCM.1.1.33.14 Gasket 2 PCM.1.1.33.15 Hexagon Cap Screw 4 PCM.1.1.33.16 Hexagon Nul 4 PCM.1.1.33.20 Disk Couple 12 PCM.1.1.33.21 Disk Couple 6 PCM.1.1.33.23 Fitting Piece 12 PCM.1.1.33.24 Socket Head Screw 3 PCM.1.1.33.25 Parallel Pm 24 PCM.1.1.33.27 Fitting Piece 4 PCM.1.1.33.28 Socket Head Screw 1 PCM.1.1.33.29 Parallel Pin 8 PCM.1.1.33.30 Stud Bolt 16 PCM.1.1.33.31 Hexagon Nut 16 PCM.1.1.33.32 Disk Couple 64 PCM.1.1.33.33 Gasket 16 PCM.1.1.33.34 Hexagon Cap Screw 10 PCM.1.1.33.38 Disk 10 PCM.1.1.33.39 Gasket 2 PCM.1.1.33.43 Notched Taper Pin 48 PCM.1.1.33.44 Boll 48 PCM.1.1.33.45 Disk 48 PCM.1.1.33.46 Castle Nut 12 PCM.1.1.33.47 Cotter Pin 24 PCM.1.1.33.50 Disk 4 PCM.1.1.33.51 Castle Nut 1 PCM.1.1.33.52 Cotter Pin 1 PCM.1.1.33.54 Hexagon Cap Screw 36 PCM.1.1.34 Assembly, Comb. Chambers, FieldSl No. Item description Quantity Unit Price Total PriceM.1.1.34.1 Gasket 2 PCM.1.1.34.2 Hexagon Cap Screw 20 PC<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 116


M.1.1.34.3 Disk 20 PCM.1.1.56 Exhaust DiffusorSl No. Item description Quantity Unit Price Total PriceM.1.1.56.1 Hexagon Cap Screw 4 PCM.1.1.57 Centre Guide Block, Gas TurbineSl No. Item description Quantity Unit Price Total PriceM.1.1.57.1 Guide Piece 2 PCM.1.1.57.2 Hexagon Cap Screw 1 PCM.1.1.57.3 Disk 4 PCM.1.1.57.4 Parallel Pin 2 PCM.1.1.58 Compressor Supports, FieldSl No. Item description Quantity Unit Price Total PriceM.1.1.58.2 Hexagon Cap Screw 1 PCM.1.1.58.3 Hexagon Nut . 1 PCM.1.1.58.4 Socket Head Screw 1 PCM.1.1.59 Intermed. Shaft, Gas Turbine-GeneratorSl No. Item description Quantity Unit Price Total PriceM.1.1.59.1 Socket Head Screw 7 PCM.1.1.59.2 Taper Pin 4 PCM.1.1.59.3 Countersunk Screw 7 PCM.1.1.60 Arrangement, Gas Turbine-GeneratorSl No. Item description Quantity Unit Price Total PriceM.1.1.60.1 Coupling Bolt 6 PCM.1.1.60.2 Cap Nut 6 PCM.1.1.60.3 Parallel Pin 24 PCM.1.1.60.4 Cap Nut 3 PCM.1.1.60.5 Parallel Pin 12 PCM.1.1.60.6 Coupling Bolt 3 PCM.1.1.61 Mounting Material For Several ComponentsSl No. Item description Quantity Unit Price Total PriceM.1.1.61.1 Square20 PCM.3 GeneratorM.3.2 Geno GT Intermediate TLRIM.3.2.1 CoolerSl No. Item description Quantity Unit Price Total PriceM.3.2.1.1 Gasket 4 PCM.3.2.1.2 Gasket 4 PCM.3.2.1.3 Gasket 8 PCM.3.2.1.4 Scrubber 4 PCM.3.2.2 Frame Framework WdSl No. Item description Quantity Unit Price Total PriceM.3.2.2.1 Pr<strong>of</strong>ile 1 PCM.3.2.3 Attachment Air Guide Ee<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 117


Sl No. Item description Quantity Unit Price Total PriceM.3.2.3.1 Pr<strong>of</strong>ile 2 PCM.3.2.3.2 Pr<strong>of</strong>ile 2 PCM.3.2.3.3 Washer 16 PCM.3.2.3.4 Washer 16 PCM.3.2.3.5 Washer 40 PCM.3.2.4 Attachment Air Guide EeSl No. Item description Quantity Unit Price Total PriceM.3.2.4.1 Pr<strong>of</strong>ile 2 PCM.3.2.4.2 Pr<strong>of</strong>ile 2 PCM.3.2.4.3 Washer 16 PCM.3.2.4.4 Washer 16 PCM.3.2.4.5 Washer 40 PCM.3.2.5 Grounding BrushSl No. Item description Quantity Unit Price Total PriceM.3.2.5.1 Washer 2 PCM.3.2.6 Splash Ring Te OuterSl No. Item description Quantity Unit Price Total PriceM.3.2.6.1 Seal Tape Strip 4 PCM.3.2.7 Bearing Housing Te S.DSl No. Item description Quantity Unit Price Total PriceM.3.2.7.1 Locking Washers 20 PCM.3.2.8 Bearing Assembly- Te And EeSl No. Item description Quantity Unit Price Total PriceM.3.2.8.1 Washer 40 PCM.3.2.8.2 Seal Ring 2 PCM.3.2.8.3 Seal Ring 2 PCM.3.2.8.4 Seal Ring 4 PCM.3.2.8.5 Hose Line 2 PCM.3.2.8.6 Seal Ring 4 PCM.3.2.8.7 Seal Ring 4 PCM.3.2.9 Bearings Insulation_Materialte And EeSl No. Item description Quantity Unit Price Total PriceM.3.2.9.1 Sheet 2 PCM.3.2.9.2 Gasket 4 PCM.3.2.9.3 Bushing 8 PCM.3.2.9.4 Insulating Washer 8 PCM.3.2.9.5 Washer 2 PCM.3.2.9.6 Gasket 4 PCM.3.2.9.7 Bushing 16 PCM.3.2.9.8 Washer 16 PCM.3.2.9.9 Washer 2 PCM.3.2.9.10 Gasket 2 PCM.3.2.9.11 Insulating Washer 8 PCM.3.2.9.12 Bushing 8 PCM.3.2.9.13 Taper Pin 4 PCM.3.2.9.14 Insulating Washer 4 PC<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 118


Sl No. Item description Quantity Unit Price Total PriceM.3.2.9.15 Insulating Part 2 PCM.3.2.9.16 Gasket 4 PCM.3.2.9.17 Gasket 2 PCM.3.2.9.18 Insulating Washer 8 PCM.3.2.9.19 Bushing 4 PCM.3.2.9.20 Bushing 4 PCM.3.2.9.21 Gasket 4 PCM.3.2.10 Misc. PartsSl No. Item description Quantity Unit Price Total PriceM.3.2.10.1 Cleaner" 20 PCM.3.2.10.2 Skin Cleaning Agent 1 PCM.3.2.10.3 Dermalointment 2 PCM.3.2.10.4 Protection Gloves Pair 2 PCM.3.2.10.5 Protective Glove 4 PCM.3.2.10.6 Protective Glove 2 PCM.3.2.10.7 Protective Glove 2 PCM.3.2.10.8 Safety Boots 2 PCM.3.2.10.9 Cleaning Rags 10 kGM.3.2.10.10 Brush 5 PCM.3.2.10.11 Brush 5 PCM.3.2.10.12 Epoxy Resin 0,1 kGM.3.2.10.13 Hardener 0,025 kGM.3.2.10.14 Beaker 5 PCM.3.2.10.15 Brush 5 PCM.3.2.10.16 Varnish 1 kGM.3.2.10.17 Flat Hose 250 MM.3.2.10.18 Jointing Compound 10 PCM.3.2.10.19 Jointing Compound 2 PCM.3.2.10.20 Manual lever Press 1 PCM.3.2.10.21 Adhesive 1 PCM.3.2.10.22 Contact Grease 0,1 kGM.3.2.10.23 Adhesive 5 PCM.3.2.10.24 Adhesive 2 PCM.3.2.10.25 Adhesive 1 PCM.3.2.10.26 Adhesive 2 PCM.3.2.10.27 Insulating Tape 2 PCM.3.2.10.28 Adhesive Band 2 PCM.3.2.10.29 Shagt 2.25 M 2M.3.2.10.30 Sheet 2.25 M 2M.3.2.10.31 Sheet 1 M 2Total Price <strong>for</strong> HGPITOTAL:<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 119


Other Spares & ConsumablesNo.Item Quantity Unitprice(CIF)1. Turbine Air Inlet Filter : 1 lotTotalAmount2. Generator Air Filter 1 lot3. Consumables <strong>for</strong> Gas Turbine1 lotA. All kind <strong>of</strong> Filters <strong>for</strong> Auxiliarysystems. (Lub.oil, Fuel, pneumatic, hydraulic etc). B. Accessory Materiala. Anaerobic seal ret. comp.b. Adhesive, silicon rubberc. Adhesive, silicon rubber4. . Generatora. Brushb. Brush holder1 lot1 lot1 lot1 lot1 lot5. GT control systemElectronic cards :One spare card shall be suppliedagainst each installed card <strong>of</strong> thecontrol system.1 lotNote: For Sl. No. 6 – 10, if quantities mentioned is less than 10% <strong>of</strong> installedquantities, then 10% <strong>of</strong> installed quantities must be supplied.6. Electrical Equipment For Excitationa. Contactor 500 Vdcb. Contactor 4p, 40A, 250 Vdcc. Converter 125 Vdcd. Time delay relay, 1 se. Thyristor bridge, 125 A2 pcs2 pcs2 pcs4 pcs2 pcs7. For Generator Control Panela. Converter,b. Bi-stable relay, 125 Vdc2 pcs10 pcs8. For Gas Turbinea. Contactor Thermo-couple 4 pcsb. Instrument Arr. Turbinei) Thermo-couple 2 pcsc. Instrument Arr. Brg.i) Vibration probe 2 pcsd. Piping Arr. Control oil<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 120


No.i) O’ Ringii) O’ Ringiii) O’ RingItem Quantity Unitprice(CIF)1 pc1 pc1 pcTotalAmounte. Thermo-couple 12 pcsf. Gauge Cabineti) Pressure Switch, differ.ii) Pressure gauge1 pcs6 pcsg. Lube oil Heater Arr.i)Thermostatii) Thermostat2 pcs2 pcsh. Main Filter, LOi) Cover O’ Ring 2 pcsi. Poro stone elementi) Pressure Regulator Valve 1 pcj. Valve, Drain, Flash Starti) Body Bonnet O’ Ring 3 pcsk. ASM Thermostatic 1 pcl. Flame Detector2 pcsFlame Detectorm. Spark Plug spring positioningi) Spark Plug assemblyii) Ignitor Assy. Spark Plugn. Vibration Sensor Arr.i) Vibration Sensorii) Vibration Sensor cable1 pc1 pc1 pc1 pco. Connector Thermo-couple (nozzle 2) 10 pc9. Combustion Inspection consumables :a. Chamber Arr. combustioni) flangeii) boltb. Transition piece Arr. Combustioni) TP endsealii) locking platec. Piping Arr. Fuel Gasi) gasket, spiral woundii) bolt hex. headiii) nut self-locking42 pcs294 pcs21 pcs84 pcs84 pcs168 pcs336 pcsd. Spark Plug Assy.<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 121


No.i) gasket, spiral woundii) boltItem Quantity Unitprice(CIF)6 pcs6 pcsTotalAmount10. 15/132 KV Unit Trans<strong>for</strong>mera. oil thermometerb. winding thermal indicatorc. oil level indicatord. Buchholz relaye. Air dryerf. Pressure relief device with contactsg. set <strong>of</strong> contactors and relays (1 <strong>of</strong>each type)h. Fan motori. OLTC motor control drive, motor,contactors, aux. relaysj. protective relay <strong>for</strong> OLTC11. Other electrical equipmenta. 132 KV SF6 circuit breaker with3-phase Trip & Reclose. Hydraulic &spring charge system.i) A.C. motorii) Opening releaseiii) closing releaseiv) anti-condensation heaterv) contactorvi) motor protection contactorvii) hydraulic-spring mechanismb. Trans<strong>for</strong>mersA. Auxiliary Trans<strong>for</strong>meri) HV bushingii) LV bushingiii) set <strong>of</strong> gasketsB. Station Trans<strong>for</strong>mersi) HV bushingii) LV bushingiii) set <strong>of</strong> gasketsc. MV-LV DistributionA. Gen. C.B.i) set <strong>of</strong> LV parts (resistors,relays, switches, fuses etc)ii) mechanism set (motor, pump,aux. switches etc)iii) trip coiliv) close coilv) Bushing CTvi) arcing chamber set1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 lot1 pc1 pc1 pc2 lot2 pc2 pc2 pc1 lot1 pc1 pc1 pc1 pc1 pc1 pc<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 122


No.Item Quantity Unitprice(CIF)B. Isolated Phase Bus Ducti) Insulatorsii) ethylene propylene bellow,main busiii) ethylene propylene bellow, Tee<strong>of</strong>fiv) Gasket <strong>for</strong> inspection doorv) seal <strong>of</strong> bushingvi) copper braidsvii) voltage trans<strong>for</strong>mer1 lot1 pc1 pc1 pc1 pc1 pc1 pc1 pcTotalAmountC. MV switchboard , withdrawablei) voltage indicatorii) neon lampsiii) auxiliary contactsiv) electrical motorv) anti-pumping relayvi) trip coilvii) close coilviii) CB disconnecting fingers,400Aix) Fusesx) micro contactxi) Signalling lampsxii) MCBxiii) local/remote switch1 lot1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pc1 pcD. Switchboard, 400 V ACa. ACBi) mechanism setii) CT1 pc1 pcb. MCB (one <strong>of</strong> each type & rating) 1 pcc. MCCB (one <strong>of</strong> each type & rating) 1 pcE. Relay & Distribution paneli) Ammeterii) Voltmeteriii) lamps, 3 x InstalledF. Lightinga. lighting switchboardi) circuit breaker, incomingiii) circuit breaker, outgoing, oneeach ratingiv) voltmeterv) Ammeter1 pc1 pc1 pc1 pc1 pc1 pc1 pc<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 123


No.Item Quantity Unitprice(CIF)vi) lamps, 3 x Installed1 pcvii) fuses, 3 x Installed1 pcvii) MCB one <strong>of</strong> each rating1 pcb. External lighting accessoriesi) high bay luminaries, 400 Wii) flood light, 250 Wiii) discharge lamp, 400 Wiv) discharge lamp, 250 Wv) ballast, 400 Wvi) ballast, 250 W1 pc1 pc1 pc1 pc1 pc1 pcTotalAmount12. Spare Parts <strong>for</strong> Emergency Diesel 1 lotgenerating unit(aspermanufacturer’srecommendation<strong>for</strong> 02 yearsoperation)13. Spare parts <strong>for</strong> Gas Booster 1 lotCompressor & its Auxiliaries(aspermanufacturer’srecommendation<strong>for</strong> 02 yearsoperation)14. Spare parts <strong>for</strong> Air Compressors 1 lot(aspermanufacturer’srecommendation<strong>for</strong> 02 yearsoperation)15. Spare parts <strong>for</strong> each type <strong>of</strong> pump 1 lot(aspermanufacturer’srecommendation<strong>for</strong> 02 yearsoperation)16. Spare parts <strong>for</strong> HRSG 1 lot(aspermanufacturer’srecommendation<strong>for</strong> 02 yearsoperation)17. Others (if required; as per bidder’soption)Total <strong>for</strong> Other Spares & Consumables:Total Price <strong>for</strong> Schedule FTotal Price <strong>for</strong> Schedule F:** For the items where quantity is mentioned as lot, individual items to be suppliedagainst the lot is to be mentioned and itemwise price is to be quoted in a separatesheet.<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 124


Spares & Service during Long Term Service agreement (LTSA)The tenderer have to provide a price quotation from GT Original EquipmentManufacturer with confirmation that they agree to provide LTSA <strong>for</strong> GT <strong>for</strong> 5 years afterthe warranty period within the terms and condition <strong>of</strong> the quotation, which will beattached along with the tender. <strong>BPDB</strong> will sign a separate contract with OEM <strong>for</strong> GT onthe basis <strong>of</strong> quotation related LTSA. Without such confirmed quotation the tender will berejected. It is to be noted that the price quoted <strong>for</strong> LTSA <strong>of</strong> GT will not be considered inthe evaluation. The tenderer have to provide all spares consumables and service duringwarranty period as stated in clause 22.1 volume 2 <strong>of</strong> 2 part AFor gas turbine maintenance at least 1 (One) CI, 1 (One) HGPI and 1 (One) MI withinthe LTSA period have to be considered.The <strong>Tender</strong>er shall submit <strong>of</strong>fer in the blank columns <strong>for</strong> year basis item-wiseessential spare parts as listed (but not limited to) below <strong>for</strong> providing LTSA.No. Description Qty Unit price(CIF)TotalAmount1. Spares <strong>for</strong> Gas Turbine One (1) lot2. Spares <strong>for</strong> Gas Turbine Generator One (1) lot3. Spares <strong>for</strong> gas fuel system One (1) lot4. Spare <strong>for</strong> lub. oil system One (1) lot5. Spare <strong>for</strong> Cooling system One (1) lot6. Spares <strong>for</strong> fire fighting system One (1) lot7. Spares <strong>for</strong> HV switchgears One (1) lot8. Spares <strong>for</strong> MV switchgears One (1) lot9. Spares <strong>for</strong> LV switchgears One (1) lot10. Spares <strong>for</strong> control and instrumentation One (1) lotsystem11. Spares <strong>for</strong> PLCs One (1) lot12. Spares <strong>for</strong> HMI systems One (1) lot13. Spares <strong>for</strong> Gas Booster Compressor and One (1) lotits auxiliaries14. Spares <strong>for</strong> EDG One (1) lot15. Spare parts <strong>for</strong> Steam Turbine One (1) lot16 Spare parts <strong>for</strong> HRSG One (1) lot17. Spare parts <strong>for</strong> Steam Turbine One (1) lotGenerator18. Spare parts <strong>for</strong> DCS One (1) lot19. Other spares One (1) lot20. Consumables One (1) lotNote: Detailed list <strong>of</strong> spare parts with price <strong>of</strong> each item in the above table shall be given by thetenderer.<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 125


SCHEDULE – GDEVIATIONS FROM SPECIFICATIONSThe following is a list <strong>of</strong> deviations from <strong>Tender</strong> <strong>Document</strong>sClause No. Description and Reference to <strong>Document</strong>s submitted byand <strong>Tender</strong>Page No.Note : The <strong>Tender</strong>er shall attach additional sheets as required<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 126


SCHEDULE – HCIVIL AND BUILDING WORKSThe Contractor shall be reminded that this is Turn-key Contract in which he isentirely responsible <strong>for</strong> every aspect. No additional costs will be considered <strong>for</strong>any item which the Contractor has overlooked, but which is essential <strong>for</strong> theproper completion <strong>of</strong> the project in every respect so that the work fulfil thepurpose <strong>for</strong> which they are required.If the Board or the Engineer requires minor modifications, additions or omissionsto the scope <strong>of</strong> the Civil Works during the period <strong>of</strong> construction or maintenance,adjustment to the Contract Price will be made on the basis <strong>of</strong> the rates entered inthe following Schedule.The rates entered shall include all costs and expenses involved in the properconstruction <strong>of</strong> the work, including overheads, pr<strong>of</strong>its, supervision,accommodation, insurance, transport, duties, all risks, liabilities or obligations etcbut excluding design costs, which are covered by a separate item.The rates will be used to evaluate Board’s or Engineer’s minor modifications,omissions or additions to the works. Rates <strong>for</strong> any item not included shall bebased on those quoted or analogous thereto.Item Description Unit RateTaka1. Foundation Piling1) Mobilisation and Demobilisation(items shall be specified)2) Form <strong>of</strong> pile type and capacity stated :linear,Type :mCapacity :2.3.4.Excavation1) Excavate to reduce level and remove and depositwhere directed on Site – include <strong>for</strong> timbering, dewatering,etc (measured net sizes as drawing)2) Excavate to <strong>for</strong>m pit , base or trench as previouslydescribed.3) Additional excavation beyond net sizes <strong>for</strong> workingspace to fix and remove <strong>for</strong>mwork and to backfillConcrete work Un-rein<strong>for</strong>ced( grade <strong>of</strong> concrete shall be specified )------------------------------------------------------------------------------------------------------------------------------------------------Rein<strong>for</strong>ced Concrete( grade <strong>of</strong> concrete shall be specified )------------------------------------------------m 3m 3m 3m 3m 3m 3m 3<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 127


5.6.7.----------------------------------------------------------------------------------------------Rein<strong>for</strong>cement1) 16 mm diameter and upward mild steel bar or roundrein<strong>for</strong>cement hooked, bent and fixed including andnecessary tying wire2) 12 mm diameter as previously described3) 10 mm diameter and ditto as previously described4) Fabric rein<strong>for</strong>ced weighing 4 Kg per square meter,including fixing5) Extra over mild steel rates <strong>for</strong> high tensilerein<strong>for</strong>cement (all sizes)Formwork1) To sides <strong>of</strong> foundations, bases, etc2) To sides and s<strong>of</strong>fits <strong>of</strong> beam3) To wallStructural Steelwork(grades <strong>of</strong> structure shall be specified)------------------------------------------------------------------------------------------m 3m 3KgKgKgm 2Kgm 2m 2m 21000xKg<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 128


SCHEDULE - ILIST OF SUBCONTRACTORSThe following is a list <strong>of</strong> subcontractors the Contractor proposes to employ <strong>for</strong> supply <strong>of</strong>materials and equipment and <strong>for</strong> erection and civil worksNo.Description <strong>of</strong> part or equipmentmaking reference to specificationsSubcontractors full address1. Gas Turbine2. Gas Turbine Generator3. Steam Turbine & Generator4. HRSG5. Trans<strong>for</strong>mers5. Condenser6. Boiler Feed Pump7. CW Pump8. Distributed Control System (DCS)9. Control & Protection Equipment10. Condensate Extraction Pump11. Condenser Vacuum Pump12. Gas Booster Compressor13. Generator Switchgear14. 230kV Circuit Breaker 230 kV Isolator15. 230kV instrument Trans<strong>for</strong>mer230kV Current Trans<strong>for</strong>mer230kV Voltage, Trans<strong>for</strong>mer16. 230kV kV Lightning Arrester17. Insulators18. Air Compressor19. MV & LV Equipment <strong>of</strong> Electrical 6.6 kVSwitchgear 415V PC & MCC20. 220/110/125V Battery & Charger and UPS21. Lighting22. Power Cable Control Cable23. Communication Equipment24. Fire Protection EquipmentNote : The <strong>Tender</strong>er shall attach additional sheets as required<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 129


SCHEDULE - JDESCRIPTION OF TRAINING PROGRAMME(1) Overseas TrainingThe training at the Manufacturer's factory by the Contractor including:- 40 (<strong>for</strong>ty) round trip air fares from Dhaka, Bangladesh to theManufacturer's factory.- 100 (one hundred) person-months <strong>of</strong> training.- Local transportation, meals, lodging costs etc. and pocketexpenses. (Pocket expenses will be US dollar 100 per day perperson).(2) Training at the Site <strong>for</strong> O & MThe <strong>BPDB</strong> shall make available, free <strong>of</strong> cost, to the Contractor the abovementioned personnel (total 80 nos) <strong>for</strong> the purpose <strong>of</strong> on-the-job training at siteduring installation, testing, commissioning and initial operation <strong>of</strong> the plant <strong>for</strong>two (2) month. During warranty period, it shall be the responsibility <strong>of</strong> theContractor to train them adequately and properly in a planned manner so thatthese member <strong>of</strong> the Board's staff could take over the responsibility <strong>of</strong> operationand maintenance <strong>of</strong> the plant and equipment independently at the time <strong>of</strong>handing over <strong>of</strong> such plant and equipment as well as be<strong>for</strong>e issuing <strong>of</strong> FAC.<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 130


SCHEDULE - KMOBILISATION AND DEMOBILISATION SCHEDULE FOR CONSTRUCTIONEQUIPMENTThe following is the specification, numbers, purpose <strong>of</strong> use and phasing <strong>for</strong> themobilisation and demobilisation <strong>of</strong> construction equipment to be used on the Contract.<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 131


SCHEDULE - LMETHOD OF TRANSPORTATION AND UNLOADINGThe following is a description <strong>of</strong> the Contractor’s method <strong>for</strong> transportation to Site andunloading and installation at Site <strong>of</strong> the equipment <strong>for</strong> the Works.<strong>Ghorasal</strong> <strong>300</strong>-<strong>450</strong> <strong>MW</strong> CCPP Project (Vol-2B <strong>of</strong> 2 ) 132

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