Simplex filter ES46 - MAHLE Industry - Filtration

Simplex filterES46Simplex filter, welded design, rated pressure up to 40 bar (580 psi)Connection sizes: DN 15 to DN 300, steel structure1. FeaturesHigh-performance filters for modern systems_Entry-level model among MAHLE Industrial Filtration productsUsed as a protective or safety filter in shipping and industrySimple, robust designCompact designMinimal pressure drop through optimal flow designElements with high differential pressure stability and dirt holdingcapacityFilter ratings from 25 to 5000 µm absolute,other ratings on requestSuitable for use with fluids of all typesEasy to serviceWorldwide distribution

2. Operating principle3. Technical DataThe medium flows through the filter element (perforated, smoothor pleated) from the inside to the outside.Contaminants are trapped on the inside of the element.The filtration process is interrupted when a settable foulingthreshold is reached.The filter is opened and the element removed for cleaning.Simplex filters require no maintenance apart from cleaning thefilter elements and inspecting the seals.Connection: DN 15 to DN 300Flange up to DN 50: DIN 2635Flange from DN 65: DIN 2633 PN 33 (x = 3)DIN 2635 PN 40 (x = 5)Flange DN 65 to DN 150: DIN 2632 PN 10 (x = 3)DIN 2634 PN 25 (x = 5)Flange DN 200 to DN 300: DIN 2632 PN 10 (x = 2)DIN 2634 PN 25 (x = 4)Material:C-Steel/Stainless steelMax. operating pressure:10-40 barTest overpressure up toDN 50:57.5 barTest overpressure fromDN 65:14.5 - 57.5 barMax. operating temperature: 120 °CFilter element:Screen basket, cartridgeFilter rating:25 to 5000 µm absolute,other ratings on request4. Dimensionsx = pressure stage of flange connectionhallo*1 = Vent G¼*2 = Drain G½*3 = Bore counter-flange*4 = Differential pressure indicationoptionalZ = Clearance required-Capacity WeightType DN a b b1 h Ø p u Z[l][kg]BG025510A040000 * 15 187 120 140 388 88,9 70 540 1.6 28.0BG035510A040000 * 20 187 120 140 388 88,9 70 540 1.6 28.0BG045510A040000 * 25 187 120 140 388 88,9 70 540 1.6 28.0BG055510A040000 32 187 120 140 388 88,9 70 540 1.6 18.3BG045510A050000 * 25 219 145 167 473 114,3 90 640 3.2 39.0BG055510A050000 * 32 219 145 167 473 114,3 90 640 3.2 39.0BG065510A050000 * 40 219 145 167 473 114,3 90 640 3.2 39.0BG075510A050000 50 219 145 167 473 114,3 90 640 3.2 26.5* Type with counter-flange see Detail "X", blind-flange DIN 2527 PN 40 with bore according to DIN 2576.Simplex filter ES46 2

hallos = Ventt = DrainZ = Clearance required*1 = Inlet*2 = Outlet*3 = Differential pressure indicationoptional*4 = Flange position*5 = Type with heating jacketdfdfdfsAll dimensions except "s" and "t" in mm.auCapacityWeightType DN (a1) b c Ø e Ø f h l Ø p s t (u1) Z[l] [kg]BG08xy10A07 65 47BG09xy10A07 80 50BG10xy10A07 100 25514552210 55 225 8x18 640 18 168 G1/4 G3/4BG08xy10A08 65 (150)(250) 900 10 47BG09xy10A08 80 50BG10xy10A08 10052BG10xy10A09 100 150BG11xy10A09 125405210280 80 350 12x22 950 26 273 G1/4 G1(305)(310) 1360 44 154BG12xy10A09 150158BG10xy10A10 100 150BG11xy10A10 125405210280 80 350 12x22 950 26 273 G1/4 G1(305)(310) 1450 44 154BG12xy10A10 150158BG12xy10A11* 150BG14xy10A13* 200BG15xy10A14* 250BG16xy10A15* 300x = Index for pressure stagey = Index for flange position460220300 70 395 12x22 960 22 324 G3/8 G1 1520(370)(310)66 170450300350 95 470 16x26 1113 30 406 G3/8 G1 1800(350)(400)120 255630350400 80 620 20x26 1360 28 508 G3/8 G1 2250(520)(460)235 400750400500 125 720 3x23 1600 25 610 G1/2 G1 2650 410 550(640)(510)* Type with counter-flange see Detail "X" (page 2), blind-flange DIN 2527 PN 40 with bore according to DIN 2576.Simplex filter ES46 3

5. Design and applicationA wide range of filter elements are available for every filter. The material,type of construction and filter surface and rating are expertlyadapted to the specific filtration task based on the medium and capacity.Each filter can be supplied with various options to ensure the optimumperformance for each particular application.Options:Heating cartridge steam/thermal oil or electricHeating jacket steam/thermal oilMagnetic elementsDifferential pressure indicator/switch as a assembled partInternal coating or rubber coatingSimplex filters are not at all complicated to use. The necessary stepsare described in the following:The filter comprises a cylindrical housing, a cover and a filterelement. It is fitted with a vent screw and a drain plug.Stress relief must be provided for all pipe connections. The filtermust be filled and vented before it is put into service. Install thefilter piping so that the medium flows through the filter in thedirection indicated by the arrow.During the filtration process, the medium flows through the filterelement from the inside to the outside. Contaminants are trappedon the inside of the element. As the filter element becomesincreasingly dirty, the flow resistance rises accordingly. The degreeof fouling is indicated on the differential pressure gauge (optional).The filter element must be cleaned when the pressure differencereaches 0.7 bar.In order to remove the filter element, loosen the cover fasteningnuts on the depressurised filter and lift off the cover. The dirtyelement can then be withdrawn without any problems.To clean the filter element, either blow it out with compressedair, steam or water or brush it with a soft brush. Be careful not todamage the filter fabric or the perforated sheet and avoid pushingthe element inwards as it is blown out. Pre-treat the element witha suitable solvent if the dirt deposits cannot be removed easily.Simplex filter ES46 4

6. Type number keyType number key with selection example for ES46 simplex filter with DN 15 to DN 300Main product groupB Simplex filter, welded designSeriesG Simplex filter with filter element or cartridgeInlet and outlet connections02 Flange DN 1503 Flange DN 2004 Flange DN 2505 Flange DN 3206 Flange DN 4007 Flange DN 5008 Flange DN 6509 Flange DN 8010 Flange DN 10011 Flange DN 12512 Flange DN 15014 Flange DN 20015 Flange DN 25016 Flange DN 300Filter connection standard + rated pressure5 EN 1092 PN 40 barPosition of main connections1 Stacked on the same side5 Opposite each other, offset patternCover fastening1 Stud bolts or hexagon screwsOptions0 Standard version2 Electric cartridge heater3 Steam/thermal cartridge heater7 Version without non-ferrous metalsG Rubber coatingType of inner assemblyA Filter elements for simplex filterInner assembly sizeXXHousing versionA C-Steel/Stainless steelH Boiler plate HII and ST35.8Nozzle material0 No material specified (not assigned)Number for special types or design featuresXXB G 12 5 1 1 0 A 11 H 0 00-Simplex filter ES46 5

MAHLE Industriefiltration GmbHHörn 1424220 FlintbekPhone +49 4347 904-0Fax +49 4347 904-120mahle.ako@mahle.comwww.mahle-industry.com70381736.12/2013Simplex filter ES46 6