Nova DVR 3000 Manual_22 November 2002 - Teknatool

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Troubleshooting Guide continuedProblemDifficulty in Adding BedExtensions.Tailstock andheadstock center notlining up correctly.Possible Cause and SolutionThe alignment pins for the bed extension can be a very tight fit - to helpensure accurate bed/tailstock alignment. Try putting the pins in thefreezer overnight, and heating up the bed segments with a hot air gun ordryer. This slightly shrinks the pins and expands the holes they go into.Note: The Tailstock on the DVR3000 is non-adjustable.Bed incorrectly bolted to stand causing twist. Ensure stand and lathe arecorrectly installed.Headstock not returned to detent position after it has been rotated.Ensure that the headstock is locked into a detent position.Headstock Lockpin not fully seated. Twist the headstock back and forthto make sure it is properly seated and then tighten the Lockpin.Dirt or wood dust accumulated in the headstock swivel pin hole. Removethe Headstock Lockpin and clean out hole.Tailstock Handwheelhard to turn or will notturn.Tailstock quillhard to move.Tailstock not lockingcorrectly onto bed, ortailstock not slidingsmoothly on bed ways.Tailstock binds.Tailstock jumps wherebed sections join.Quill lock is locked; unlock the quill lock. If necessary, lightly tap a blockof wood against the handwheel handle; tap the handle in a clockwisedirection as viewed from the tailstock end.Build up of dust and wood resin on the quill or inside of the handwheelthread. Remove, clean, and lubricate the quill and tailstock as describedunder "Cleaning the Tailstock".The quill has been extended too far and is locked against the handwheel.Push the quill back into the tailstock when turning the handwheel.Quill lock is locked; unlock the quill lock.The quill is damaged; turn the handle to expose the quill and check formarks along the quill, especially on the edges of the slotted keywayRemove the high spots with a smooth file and test the quill travel.Replace the quill if necessary.Tailstock adjustment plate not adjusted correctly; adjust as describedunder "Aligning the Tailstock".Dirty bed ways and underside of tailstock body. Clean bed ways andunderside of tailstock body with a petroleum-based solvent.The inside of the bed has a high spot. File the area with a smooth flat fileuntil the tailstock moves freely.The tailstock adjustment plate has a rough spot or a burr. Remove thetailstock and file the plate with a smooth flat file.The machined flat surfaces are not flush. File the area with a smooth flatfile until the tailstock moves freely.26 101-0505-002
DVR 3000 Woodlathe Parts ListItem# Qty Part # Description1 1 24000 Main bed casting2 1 24001 Bed Extension casting3 2 24041 Dowel Pin D12x304 2 24011 Cap Screw M12x305 1 55017 Tailstock casting machined6 1 55025 Camshaft - Tailstock7 1 55026 Shaft - quil lock8 1 55027 Sleeve - camshaft9 1 55028 Quil - Tailstock 1.5" dia10 1 55037 Dowel pin 6x16mm11 2 24048 Camnut - Tailstock/Toolslide12 1 24043 Handwheel casting13 1 24065 Handle - Handwheel14 1 55029 Lever - Quil locking15 1 24040 Keeper plate16 1 G0810 M8x10 Grubscrew17 1 FW12 M12 Flat Washer ZP - Tailstock18 2 24016 Lock arm - Tailstock/Toolslide19 2 K1225 M12x25 Countersunk screw20 2 27002 Lock plate Tailstock/Toolslide21 2 G0610 M6x10 grub screw1 TP0820 Tension Pin 8x2023 1 24009 Toolslide casting24 1 BNMZ12090 M12x90 Hex bolt25 3 FW12 M12 Flat Washer ZP - Toolslide27 1 24020 Camshaft - Toolslide28 2 865913 Plastic ball - Tee lock arm29 1 24026 Teelock body30 1 25001 Teelock arm - threaded M631 2 HP-16 Hole plug33 1 TR300/1 Toolrest 300mm34 1 55000 Headstock casting35 1 55039 Aluminum (heatsink)36 1 55013 Endcap housing casting37 3 62072RS1 Trimax bearings38 1 55003 Headstock Spindle 1 1/4" 8 UNS RH39 1 55014 Front control cover101-0505-002 27
Page 1 and 2: NOVADVR 3000 TMWOODLATHEINSTRUCTION
Page 3 and 4: 101-0505-002 3
Page 5 and 6: Contact Teknatool?Teknatool Interna
Page 7 and 8: GENERAL SAFETY RULES! Warning! Fail
Page 9 and 10: DVR 3000 Woodlathe SpecificationsSi
Page 11 and 12: Example of Shop-made Lathe StandTop
Page 13 and 14: 5. Assemble the handles:? Note: Som
Page 15 and 16: Using the Nova DVR 3000Parts of the
Page 17 and 18: 6. FWD / REV keys. Pressing this ke
Page 19 and 20: HeadstockThe headstock houses the m
Page 21 and 22: Lathe Turning speedsCorrect selecti
Page 24 and 25: Cleaning the TailstockIf the tailst
Page 28 and 29: 40 1 55019 Interface board41 1 5504
Page 30 and 31: 101-0505-002 30
Page 32 and 33: AccessoriesFaceplates:FP150Z with I
Page 34 and 35: Teknatool WarrantyTeknatool Five Ye
Page 36 and 37: Steps to registering your Warranty

Nova DVR 3000 Manual_22 November 2002 - Teknatool

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