KD4-1000-Operators-Manual-7-17-12

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FULL AUTO MODEWith the crimper in FULL AUTO mode additional functions areavailable:• The crimper will cycle automatically from the CRIMP button onthe touch screen, the green CYCLE START button on the panel,or the foot switch.• To set the position to which the dies will retract, close thecrimper to the desired retract position prior to pressing theFULL AUTO button.• Pressing the FULL AUTO button will toggle the crimper intoSEMI-AUTO mode. In SEMI-AUTO mode, pressing theFOOT SWITCH or the CLOSE button will close the crimperhead and releasing it will cause the head to stop closing. Thismode allows the crimper to be jogged into position allowingmore precise positioning of a fitting in the dies. Pressing theSEMI AUTO button will toggle the crimper back to FULLAUTO mode.In FULL AUTO mode pressing the foot switch will start the crimpcycle and the dies will stop closing when the crimp cycle is complete• The COUNT function is activated allowing the operator tomonitor the number of crimps made.• A measurement can be required after a preset number ofcrimps. See SET REQUIRED MEASUREMENT.SET REQUIRED MEASUREMENT• Press the PRODUCTION button.• Determine if 1 or 2 crimps will count as a crimp.• Toggle the CRIMP ADJUSTMENT REMINDER to ON.• Set the COUNTS BETWEEN CRIMP MEASUREMENTSto the desired number and press OK.• At the set interval, the ADJUST CRIMP screen will come upand the operator will be asked to measure the last crimp andenter a correction if required.10
ADJUST CRIMP COUNTIf a production operation is interrupted for some reason, it is possibleto reset the counter to where the operation was at the point ofinterruption.• Press the Adjust Count button from the auto crimp screen.• Press the Crimp Counter and reset the count to the desiredpoint.ACT TM ADDITIONAL FEATURES• Additional features and functions of the ACT TM controller can beaccessed by pressing the MORE button on the MACHINE SETUP screen.• When “Allow Crimp to Diameter” is set to “YES”, all of theadjustment functions of the crimper are available. When“Allow Crimp to Diameter” is set to “NO” only the settingsentered as a saved crimp can be used.• English or Spanish language options are available.• The “Use Pressure Compensation” is set to “YES” for allcrimpers equipped with a pressure transducer. A security code isrequired to turn this function on or off.11
Page 2 and 3: SAFETY PRECAUTIONSREAD INSTRUCTIONS
Page 4 and 5: CRIMPER SPECIFICATIONS AND INITIAL
Page 6 and 7: ACT TM CONTROLLER QUICK STARTWhile
Page 8 and 9: HOW TO ADD A SAVED DIEUp to 50 diff
Page 12 and 13: ACT TM ADDITIONAL FEATURESPre-Loade
Page 14 and 15: INITIAL SET UP AND PLC RESETInitial
Page 16 and 17: EXPLODED PARTS VIEW57CC1000 SHEET M
Page 18 and 19: EXPLODED PARTS VIEWCC1000 PROTECTIV
Page 20 and 21: EXPLODED PARTS VIEW32415876CC1000 M
Page 22: KD1000 WARRANTYCustomCrimp “No-No

KD4-1000-Operators-Manual-7-17-12

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