KD4-1000-Operators-Manual-7-17-12

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ACT TM CONTROLLER QUICK STARTWhile the ACT TM crimper has the ability to performa number of fully automatic functions, manualoperation is also possible. To make a manual crimp,two numbers are needed:• The closed diameter of the die (in either inor mm)• The finished crimp diameter (in either in ormm)That’s all you need to know. ACT TM does the rest.TO MAKE A MANUAL CRIMP:• Press START MOTOR.• Select CRIMP TO DIAMETER.• Enter the closed diameter of the die set in either in or mm and press ENTER.Note: for a 25mm die, enter 2500. ACT TM will add 2 decmal places.for a 1.5 inch die, enter 1500, ACT TM will add 3 decimal places.• Enter the finished crimp diameter and press ENTER.• From the ENTER CRIMP screen, press the MANUAL button to put the crimper in manual mode.• Confirm that the die and finished crimp diameters are correct and that MANUAL MODE is displayed.• Press and hold the green close button until the crimper stops closing.• Check the final crimp diameter. If a minor correction is required see HOW TO MAKE MINORCORRECTIONS.Tip: Pressing the CHANGE DIES button allows the crimper head to be fully opened or closed withthe green OPEN-CLOSE buttons on the controller front panel When the CHANGE DIES button isblinking the dies can be opened and closed manually without altering any of the crimper settings.6
HOW TO MAKE MINOR CORRECTIONSDue to variations in hose and fitting tolerances a minor crimpadjustment may be required if the measured diameter of the finalcrimp is not within the hose and fitting manufacturer’s specifications.ACT TM technology makes minor corrections a simple process whichrequires no addition or subtraction.If the fi nished crimp diameter is not within the requiredspecifi cations:• Press the ADJUST CRIMP button.• Enter the measured diameter of the fitting in either inches ormm (Do not enter the amount of correction) and pressENTER• Press SAVE.• Make another crimp and verify that the fitting is withinspecifications.EXAMPLE: If the hose and fi tting manufacturer specifi esthat the fi nished crimp should measure 1.500 to 1.520 andthe measured crimp diameter was 1.530, simply enter themeasured diameter (1530 - Controller will supply 3 decimalplaces) and press SAVE. The fi nished crimp diametercan be entered in either in or mm and ACT TM will make theconversion.While a single correction will usually bring the hose and fittinginto specifications, the process can be repeated as many times as isrequired.7
Page 2 and 3: SAFETY PRECAUTIONSREAD INSTRUCTIONS
Page 4 and 5: CRIMPER SPECIFICATIONS AND INITIAL
Page 8 and 9: HOW TO ADD A SAVED DIEUp to 50 diff
Page 10 and 11: FULL AUTO MODEWith the crimper in F
Page 12 and 13: ACT TM ADDITIONAL FEATURESPre-Loade
Page 14 and 15: INITIAL SET UP AND PLC RESETInitial
Page 16 and 17: EXPLODED PARTS VIEW57CC1000 SHEET M
Page 18 and 19: EXPLODED PARTS VIEWCC1000 PROTECTIV
Page 20 and 21: EXPLODED PARTS VIEW32415876CC1000 M
Page 22: KD1000 WARRANTYCustomCrimp “No-No

KD4-1000-Operators-Manual-7-17-12

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