KD4-1000-Operators-Manual-7-17-12

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CRIMPER SPECIFICATIONS AND INITIAL SET UPSPECIFICATIONS:MAX HEAD OPENING W/O DIES ------------------------------------------------------------------------350 MM (13.7 IN)MASTER DIE INSIDE DIAMETER -------------------------------------------------------------------------230 MM (9.1 IN)MAXIMUM DIE OPENING ----------------------------------------------------------DIE CLOSED DIAMETER + <strong>12</strong>5 MMCRIMPER SIZE -----------------------------------------------------------------44 IN WIDE X 30 IN DEEP X 74 IN HIGHWEIGHT ------------------------------------------------------------------------------------------------------6185 LB. (2904 KG)ELECTRICAL REQUIREMENTS ----------------------------------------------------220 VOLT 3 PHASE (STANDARD)--------------------------------------------------- 440 VOLT 3 PHASE (OPTIONAL)MOTOR -------------------------------------------------------------------------------------------------7.5 HP (2 STAGE PUMP)RESERVOIR CAPACITY --------------------------------------------------------------------------------------------50 US GALOIL TYPE ----------------------------------------------------------------------------------------------ISO 46 HYDRAULIC OILADAPTER DIES ----------------------------------------------------------230 MM TO 145 MM AND 145 MM TO 99 MMHOSE CAPACITY ----------------------------------------------------------------------------------------2-1/2 INCH 6 SPIRAL--------------------------------------------------------------------------------------10 INCH INDUSTRIALINITIAL CRIMPER SET UP• CHECK RESERVOIR OIL LEVEL WITH SIGHT GLASS ON THE FRONT OF THE POWER UNIT.• CHECK ELECTRICAL CIRCUIT TO BE CERTAIN THAT IT MATCHES THE CRIMPER REQUIREMENTSAS SHOWN ON THE TAG ATTACHED TO THE CRIMPER CORD.• MAKE CERTAIN THAT MOTOR ROTATES IN THE DIRECTION OF THE ARROW SHOWN ON THEMOTOR HOUSING.• IF MOTOR ROTATION IS INCORRECT REVERSE ANY TWO HOT WIRES IN THE CRIMPER PLUG.• CONNECT THE PRESSURE AND RETURN HOSES AS SHOWN AND CONNECT THE YELLOWELECTRICAL CORD TO THE CONTROL PANEL.• ALSO SEE ADDITIONAL INFORMATION ON THE INITIAL SET UP AND MAINTENANCE PAGE.4
AccuCrimp ACT TM CONTROL PANELU.S. Patent No: 7,383,709TOUCH SCREEN CONTROL PANELMANUAL MODE FUNCTION: CLOSE DIESAUTO MODE FUNCTION: CYCLE STARTEMERGENCYSTOPMANUAL MODE FUNCTION: OPEN DIESAUTO MODE FUNCTION: CYCLE STOPNOTE:IF THE CRIMPER IS IN MANUAL MODE, THEGREEN OPEN/CLOSE BUTTONS WILL OPEN ANDCLOSE THE CRIMPER HEAD.IF THE CRIMPER IS IN AUTO MODE, THE BUT-TONS FUNCTION AS CYCLE START AND CYCLESTOP BUTTONS.IF THE CRIMPER IS IN SEMI-AUTO MODE,PRESSING THE FOOT SWITCH OR THE CLOSEBUTTON WILL CLOSE THE CRIMPER HEAD ANDRELEASING WILL HALT THE CLOSING ACTION.5
Page 2 and 3: SAFETY PRECAUTIONSREAD INSTRUCTIONS
Page 6 and 7: ACT TM CONTROLLER QUICK STARTWhile
Page 8 and 9: HOW TO ADD A SAVED DIEUp to 50 diff
Page 10 and 11: FULL AUTO MODEWith the crimper in F
Page 12 and 13: ACT TM ADDITIONAL FEATURESPre-Loade
Page 14 and 15: INITIAL SET UP AND PLC RESETInitial
Page 16 and 17: EXPLODED PARTS VIEW57CC1000 SHEET M
Page 18 and 19: EXPLODED PARTS VIEWCC1000 PROTECTIV
Page 20 and 21: EXPLODED PARTS VIEW32415876CC1000 M
Page 22: KD1000 WARRANTYCustomCrimp “No-No

KD4-1000-Operators-Manual-7-17-12

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