KD4-1000-Operators-Manual-7-17-12

More documents

Recommendations

Info

ACT TM ADDITIONAL FEATURESPre-Loaded Crimp SpecificationsIn addition to the ability to store up to 50 user entereddies and 100 user entered crimp settings, the ACT TMController has the capability of accepting pre loadedmanufacturer’s crimp specifications. CustomCrimp®does not maintain these specifications as theyare proprietary to the individual hose and fittingmanufacturer. If, however, your ACT TM Controller waspre loaded with a manufacturer’s crimp specificationsor if they are available to you, they are accessed in thefollowing manner:• Press the Crimp Memory Table Button.• Press the access button to bring up the stored crimpspecifications.• Scroll through the crimp specifications to select thecorrect one. The right hand rocker button movesthrough the crimp specs one line at a time and the lefthand rocker button moves one screen at a time.• When the correct crimp specification is selected,press the highlighted selection and then the Loadbutton and select OK to write the data to the ACT TMController.• This will bring up the familiar crimp screen and thecrimper can then be operated in the normal manner.<strong>12</strong>
DIE INSTALLATION AND REMOVALAdapter Die Installation230 mm to 145 mm and 145 mm to 99 mm Adapter Dies are available withthe crimper. Adapter dies are held in place by the locking screws as shown inthe illustration. Hydraulic dies can either be installed manually or with the dieremoval tool as shown.The I.D. of intermediate adapter dies must match the O.D. of thecorresponding adapter die or hydraulic die or accurate crimps can not bemade.Hydraulic Die Installation• Install the 230mm to 145mm and 145mm to 99mm Intermediate AdapterDies as shown making certain that the Intermediate Adapter Die I.D.matches the Hydraulic Die O.D.• Remove the Hydraulic Dies from their holder with the magnetic dieinsertion tool as shown.• The die size stamped on the face of the die should face toward the operator.• Align the studs of the Hydraulic Dies with the holes in the Adapter Dies andwith the crimper in manual mode SLOWLY close the crimper head on thedie set.• Bring the crimper head to a fully closed position and remove the dieinsertion tool.The dies may also be inserted manually with the crimper head in the fully openposition.Proceed to the ACT TM operating instructions to set up the crimper for the hoseand fitting being crimped.For Hydraulic Die removal, place the crimper in manual mode and bring thecrimper head to the fully closed position. Insert the die removal tool and openthe crimper head releasing the Hydraulic Dies from their spring retention holes.Press the CHANGE DIES button on the controller to easily open andclose the master dies without affecting crimper settingsNote that on the CC<strong>1000</strong>, the master dies must be slightly closed inorder to completely insert the die removal tool.13
Page 2 and 3: SAFETY PRECAUTIONSREAD INSTRUCTIONS
Page 4 and 5: CRIMPER SPECIFICATIONS AND INITIAL
Page 6 and 7: ACT TM CONTROLLER QUICK STARTWhile
Page 8 and 9: HOW TO ADD A SAVED DIEUp to 50 diff
Page 10 and 11: FULL AUTO MODEWith the crimper in F
Page 14 and 15: INITIAL SET UP AND PLC RESETInitial
Page 16 and 17: EXPLODED PARTS VIEW57CC1000 SHEET M
Page 18 and 19: EXPLODED PARTS VIEWCC1000 PROTECTIV
Page 20 and 21: EXPLODED PARTS VIEW32415876CC1000 M
Page 22: KD1000 WARRANTYCustomCrimp “No-No

KD4-1000-Operators-Manual-7-17-12

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?