- Page 1 and 2: CF500-5 SERVICECF500-5A MANUALWWW.C
- Page 8 and 9: CFMOTOMain Data TableItemParameterM
- Page 10: CFMOTOMaintenance Data TableLubrica
- Page 16 and 17: CFMOTOClutch + Transmission(mm)Item
- Page 18 and 19: CFMOTOEngine Tightening Torque Tabl
- Page 20 and 21: CFMOTOEngine ToolsMeasuring ToolsNo
- Page 22 and 23: CFMOTOLubricant goose, Sealing OilC
- Page 24 and 25: CFMOTO1-20
- Page 28 and 29: CFMOTOEngine Tightening Torque Tabl
- Page 30 and 31: CFMOTOFront Rack, Bolt CapRemove:Up
- Page 32 and 33: CFMOTOFront Top CoverRemoveFront Ra
- Page 34 and 35: CFMOTORear Top CoverRemoveRear Rack
- Page 36 and 37: CFMOTORear Side PanelRemove--Seat(2
- Page 38 and 39: CFMOTOFootrest,Left SideRemoveLeft
- Page 40 and 41: CFMOTODisasemblyNOTE:Side skid Plat
- Page 42 and 43: CFMOTOFront Left Inner FenderRemova
- Page 44 and 45: CFMOTOFront Vent GrillRemove--Loose
- Page 46 and 47: CFMOTOMufflerCaution: Perform disas
- Page 48 and 49: Overhaul Info…………………
- Page 50 and 51: 3.Checks & AdjustmentInspection & M
- Page 52 and 53: 3.Checks & Adjustment3PartItemItemI
- Page 54 and 55: 3.Checks & AdjustmentMaster Cylinde
- Page 56 and 57: 3.Checks & AdjustmentTire PressureC
- Page 58 and 59: 3.Checks & AdjustmentAdjusting the
- Page 60 and 61: 3.Checks & AdjustmentCooling System
- Page 62 and 63: 3.Checks & AdjustmentInspection of
- Page 64 and 65: 3.Checks & AdjustmentVALVE CLEARANC
- Page 66 and 67: 3.Checks & AdjustmentIn case of car
- Page 68 and 69: 3.Checks & AdjustmentInspection:Ins
- Page 70 and 71: 3.Checks & Adjustment-Install oil d
- Page 72 and 73: 3.Checks & AdjustmentInspection of
- Page 74 and 75: Overhaul Info...................4-1
- Page 76 and 77:
4 Cooling and Lubrication systemPer
- Page 78 and 79:
4 Cooling and Lubrication systemRem
- Page 80 and 81:
Cooling System Chart4 Cooling and L
- Page 82 and 83:
Inspection and Cleaning of Radiator
- Page 84 and 85:
4 Cooling and Lubrication systemIns
- Page 86 and 87:
4 Cooling and Lubrication systemlRe
- Page 88 and 89:
4 Cooling and Lubrication systemOil
- Page 90 and 91:
4 Cooling and Lubrication system•
- Page 92 and 93:
4 Cooling and Lubrication system44-
- Page 94 and 95:
5 Removal and Installation of Engin
- Page 96 and 97:
5 Removal and Installation of Engin
- Page 98 and 99:
5 Removal and Installation of Engin
- Page 100 and 101:
5 Removal and Installation of Engin
- Page 102 and 103:
I Engine RemovalPreparation before
- Page 104 and 105:
•Remove C-ring1•Remove timing s
- Page 106 and 107:
Oil Filter•Remove oil filter with
- Page 108 and 109:
Starting Motor Gear•Remove driven
- Page 110 and 111:
CVT Case•Remove bolt 1 of CVT cas
- Page 112 and 113:
• Remove Oil seal1,Bearing limit
- Page 114 and 115:
IIEngine Components InspectionCylin
- Page 116 and 117:
•Remove thermostat•Compress the
- Page 118 and 119:
Valve Stem O.D•Measure valve stem
- Page 120 and 121:
•Install valve spring with small-
- Page 122 and 123:
Automatic Decompression•Move the
- Page 124 and 125:
Chain TensionerInspection•Check t
- Page 126 and 127:
Piston Ring Free End Gap and End Ga
- Page 128 and 129:
Clutch•Check clutch for chipping,
- Page 130 and 131:
Primary Sliding SheaveDisassembly
- Page 132 and 133:
•Install spacerSecondary SheaveDi
- Page 134 and 135:
•Install oil seal with special to
- Page 136 and 137:
CFMOTO• Tighten the ring nut with
- Page 138 and 139:
CFMOTOInspection•Inspect drive be
- Page 140 and 141:
CFMOTO•Put the guide bar on a fla
- Page 142 and 143:
CFMOTOOil strainer inspection•Che
- Page 144 and 145:
CFMOTOBevel gearNote: Proper bevel
- Page 146 and 147:
CFMOTOBalance shaft•Remove the pa
- Page 148 and 149:
CFMOTOElectric Starter Gear•Check
- Page 150 and 151:
CFMOTOAssemblyReverse the removal p
- Page 152 and 153:
CFMOTOCrankcase1-Right crankcase 2-
- Page 154 and 155:
CFMOTOConnected rod•Install conne
- Page 156 and 157:
CFMOTO•Apply sealant1to the matin
- Page 158 and 159:
CFMOTO•Install secondary sheave
- Page 160 and 161:
CFMOTO•Install starting driven ge
- Page 162 and 163:
CFMOTOOil filter•Install oil filt
- Page 164 and 165:
CFMOTOCylinder•Apply engine oil t
- Page 166 and 167:
CFMOTO•Install crankshaft C-ring1
- Page 168:
CFMOTO•Install the new gasket 3
- Page 171 and 172:
6 Engine Removal, Inspection & Inst
- Page 173 and 174:
CFMOTO1 Carburetor RemovalDisassemb
- Page 175 and 176:
CFMOTOCheck the diaphragm 1for tear
- Page 177 and 178:
CFMOTO5 Carburetor Installation1-va
- Page 179 and 180:
CFMOTOSpecial toolsBearing disassem
- Page 181 and 182:
CFMOTOBrake systemFront brake calip
- Page 183 and 184:
CFMOTODisassembleremove foot rest(2
- Page 185 and 186:
CFMOTODismantlingFront shock absorb
- Page 187 and 188:
CFMOTOInspectionBall pinInspect if
- Page 189 and 190:
CFMOTOSteering systemHandlebarDashb
- Page 191 and 192:
CFMOTOHandlebar pipeDisassemblingre
- Page 193 and 194:
CFMOTOInstall RH&LH gripremove dirt
- Page 195 and 196:
CFMOTOSteering stemDisassemblingrem
- Page 197 and 198:
9 Rear Wheel, Rear Brake, Suspensio
- Page 199 and 200:
Rear WheelRemovalRefer to Front Whe
- Page 201 and 202:
9 Rear Wheel, Rear Brake, Suspensio
- Page 203 and 204:
10 Front/Rear AxleOverhaul Informat
- Page 205 and 206:
10 Front/Rear AxleDisassembly of fr
- Page 207 and 208:
10 Front/Rear AxleFront axle assemb
- Page 209 and 210:
10 Front/Rear Axlec Use special equ
- Page 211 and 212:
10 Front/Rear AxleNeedle bearing re
- Page 213 and 214:
10 Front/Rear Axlef Adjust item 29
- Page 215 and 216:
CFMOTOOverhaul informationNote• U
- Page 217 and 218:
CFMOTOBatteryNote:Keep the ignition
- Page 219 and 220:
CFMOTORemove fuse box from inside o
- Page 221 and 222:
CFMOTOInspection of AC magnetoRemov
- Page 223 and 224:
12 Ignition SystemOverhaul Info....
- Page 225 and 226:
12 Ignition SystemTroubleshootingEn
- Page 227 and 228:
12 Ignition SystemIgnition Primary
- Page 229 and 230:
12 Ignition SystemPickup CoilRemova
- Page 231 and 232:
12 Ignition SystemBrushCheck if bru
- Page 233 and 234:
12 Ignition SystemIgnition System D
- Page 235 and 236:
CFMOTOTROUBLESHOOTINGHead Light Can
- Page 237 and 238:
CFMOTOBrake Light/Tail Light BulbRe
- Page 239 and 240:
CFMOTOIgnition SwitchInspectionRemo
- Page 241 and 242:
CFMOTOTurn switchHorn switchAcceler
- Page 243 and 244:
CFMOTOFuel SensorRemove:Fuel tank t
- Page 245 and 246:
CFMOTOWater Temperature SensorWarni
- Page 247 and 248:
CFMOTO14-2
- Page 249 and 250:
CFMOTO14-4
- Page 251 and 252:
CFMOTOEngine Troubleshooting1. Engi
- Page 253 and 254:
CFMOTOComplaint Symptom and Possibl