Industry Profi leMasterGraphics Inc.Moving From Mainstream toBest-In-ClassWithout a doubt, digital prototypingis becoming the new gold standard. Itis driving mainstream manufacturersto become best in their class.Unlike rapid prototyping, digitalprototyping allows manufacturers topreview a product’s performance inevery phase of development. Using aMake MasterGraphics your veryfi rst design data resource.single digital model, they can visualize,analyze and simulate the productbefore it ever hits the shop fl oor.“Digital prototyping is not justabout design, it’s about their entirework fl ow of design data,” said MarkLackovic, vice president of operationsat MasterGraphics.Experience It Before It’s RealThe Autodesk solution for digitalprototyping takes manufacturersbeyond 3D design. It makes designdata work by bridging the gaps thatusually exist between the design,engineering and manufacturingteams. As a result, products hit themarket faster.Other applications provide onlypart of the functionality needed tocreate a complete digitalprototype. They arenot equipped tosupport thedesign ofcomplexelectricalcomponents,for example,so thedesigninformationbecomesfragmented.Autodeskis the onlycomprehensive digitalprototyping solution onthe market. It provides completeinteroperability, eliminating theneed for multiple CAD packages.Autodesk brings together designdata from all phases of the productdevelopment process to create asingle digital model that can be usedin every stage of development. Theresult is seamless portability fromdesign intent to design tool.In addition to interoperability,the Autodesk digital prototypingsolution is unique in that it providesmanufacturers with the optionto render their designs. With thisfeature, they can show real lifelikeanimations of products withincredible detail and fl exibility.For example, BurgerBoats (a MasterGraphicscustomer) renders itsdesigns to sell highend,customizedyachts beforethey are everconstructed.Potentialcustomers cansee realisticsimulations ofcustom-builtyachts at boatshows. And they canplace an order beforea single screw is put inplace.The concept of digital prototypingisn’t new; in fact, it has been aroundfor about 20 years. However,Autodesk was the fi rst to bringit within reach for mainstreammanufacturers. Today a broad groupof manufacturers are able to realizeits benefi ts due to the fact thatit is attainable, cost-effective andscalable.“Most of our customerbase is made up of small tomedium manufacturers thatneed all the same capabilities aslarge manufacturers,” Lackovicsaid. “Autodesk is the mostcomprehensive solution on themarket. But it is cost-effective andpractical enough for even smallcompanies.”ATTAINABLE:Autodesk digital prototyping providesthe most straightforward andunproblematic path for manufacturersto create and maintain a single digitalmodel.COST-EFFECTIVE:Autodesk <strong>Manufacturing</strong> has a proventrack record of making powerfuldesktop technology available tocompanies of all sizes.SCALABLE:Digital prototyping is scalable, fl exibleand easy to integrate into existingbusiness practices. Manufacturersdon’t have to implement everythingat once; instead, they can realize thebenefi ts of digital prototyping at theirown pace, with minimal disruptions toexisting work fl ows.
Industry Profi leMasterGraphics Inc.About MasterGraphicsFounded in 1949, MasterGraphicsis a leading provider of technologysolutions in the Midwest, employingmore than 120 professionals in offi cesin Wisconsin, Illinois and <strong>Minnesota</strong>.This year the company will celebrate60 years in business. Since dayone, it has focused on providing itscustomers with tools for continuousimprovement.“We’ve continued to evolve as themarket has evolved,” said Darin Tessier,marketing manager at MasterGraphics.“We’ve always tried to stay one stepahead so our customers can stay onestep ahead. That’s why we keep growing.”One of the things that separatesMasterGraphics from its competitorsis its approach to helping customers.Rather than simply sell a productoff the shelf, MasterGraphics worksclosely with manufacturers tounderstand their business needs,identify the right solution, and providetop-notch support.In addition to meeting the changingneeds of industry, MasterGraphicsstrives to meet the needs of education.The company supports a variety ofinitiatives, including Project Lead theWay (PLTW), SkillsUSA, Supermileageand FIRST Robotics.“We recognize the importance ofbridging the gap between educationand industry,” Lackovic said. “Ourpartnerships, sponsorshipsand ongoing involvementwith these initiatives helpensure our nation’sfuture as the globalleader in designand technologicalinnovation.”Ultimately, the onlyway manufacturerscan compete in aglobal market is byincreasing their effi ciencyand productivity. Withthe Autodesk digitalprototyping solution, theycan reduce the number ofprototypes, reduce production time,and reduce time to market.“I truly believe Autodesksolutions represent the future of themanufacturing industry,” Lackovic said.Big Savings at Mammoth Inc.Mammoth, Inc. sees 50 percent drop inmanufacturing cycle time.Known for its inventive engineering and willingnessto tackle technically challenging projects, Mammoth,Inc. has been delivering custom heating, ventilating andair-conditioning equipment for more than 65 years. Itscustomers include Mall of America, Wachovia Bank andThe Boeing Company.With the Autodesk manufacturing solution, Mammothengineers are able to deliver production-ready designsto manufacturing, vastly reducing the manual work thatonce took place on the shop fl oor.Pressed to reduce costs and bring increasinglyinnovative products to the market faster, Mammothbegan to focus on improving effi ciencies that wouldspeed up its manufacturing process—in particular,delivering accurate, detailed engineering designs tothe shop fl oor. Before the company partnered withMasterGraphics and transitioned to the Autodesksolution, it was grappling with on-the-fl y fi xes that costtime and money.“We’d do the piping in the wrong direction or getcornered into a situation and then would have to scrapthe pipe,” explained Matt McFarland, senior designer. “Aunit could sit for a couple of days while one or moreguys scratched their heads thinking, ‘How am I going toget around this?’”Now, when a design hits the shop fl oor it includeseverything needed to manufacture the productseamlessly. “Now we can clearly visualize where pipingis going to go and the design components around it,”McFarland said. “Because we can see that we haveadequate space beforehand, we have been able to reducedowntime on the fl oor.”The results of working with MasterGraphics andAutodesk’s manufacturing solution have been dramaticfor Mammoth. Its manufacturing cycle has been reducedfrom a week to just 2 or 3 days, scrap metal has beenreduced, and the number of change requests from thefl oor has decreased. The company now saves anywherefrom $500 to $9,000 per project.“With 2 extra days of production capacity on the fl oor,we can drive that much more product out the door,”McFarland said. “The software quickly pays for itself.”
- Page 3 and 4: TABLE | OF CONTENTSJanuary|February
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- Page 16 and 17: MANUFACTURING | MARVELSWorld Econom
- Page 18 and 19: SHOP | PROFILEIndustrial Waste Serv
- Page 20 and 21: FEATURE | ELECTION’S IMPACTbyMeli
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- Page 27 and 28: MPMA | HIGHLIGHTSWHAT’S HAPPENING
- Page 29 and 30: M A N U F A C T U R I N G2009BUYER
- Page 31 and 32: BUYER’S | GUIDEABRASIVESAbrasive
- Page 33 and 34: BUYER’S | GUIDEHibbing Fabricator
- Page 35 and 36: BUYER’S | GUIDELou-Rich, Inc.Rand
- Page 37 and 38: BUYER’S | GUIDEToolkraft, Inc.Wil
- Page 39: Industry Profi leMasterGraphics Inc
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