Technology CenturyVol. 11 No. 5 October–November 20062000 Town Center, Suite 2610 • Southfield, MI 48075-1307248–353–0735 • 248–353–0736 fax • esd@esd.org • www.esd.org<strong>ESD</strong> Publications CommitteeChair: Ralph H. Kummler, PhD, F<strong>ESD</strong>, Wayne State UniversityMichael F. Cooper, PE, Harley Ellis DevereauxUtpal Dutta, PhD, University of Detroit–MercyChristopher D. Dyrda, DaimlerChrysler CorporationWilliam A. Moylan, PhD, PMP, F<strong>ESD</strong>, Eastern Michigan UniversityJohn G. Petty, F<strong>ESD</strong>, General DynamicsCharles L. Wu, PhD, F<strong>ESD</strong>, Ford Motor CompanyYang Zhao, PhD, Wayne State UniversityStaff Liaison: Dale Thomas, The Engineering Society of Detroit<strong>ESD</strong> Board of DirectorsPresident: David S. Meynell, Dürr Systems, Inc.PRESIDENT-ELECT: Richard J. Haller, Walbridge Aldinger Co.Vice President: David A. Skiven, PE, General Motors CorporationTreasurer: Steven E. Kurmas, PE, Detroit EdisonSecretary: Darlene Trudell, CAE, The Engineering Society of DetroitPast President: Donald E. Goodwin, DaimlerChrysler CorporationMembers at large: Katherine Banicki, Testing Engineers and ConsultantsDennis M. King, FAIA, F<strong>ESD</strong>, Harley Ellis DevereauxMary Kramer, Crain’s Detroit BusinessThomas H. Landry, Jonna Construction CompanyMichael Morrison, Perot SystemsDavid C. Munson, Jr., PhD, University of MichiganDouglas Patton, DENSO International America, Inc.Richard F. Pearson, National Center for Manufacturing SciencesYogendra N. Rahangdale, American Axle and ManufacturingWilliam P. Russo, Ford Motor CompanyPaul T. Sgriccia, PE, Golder Associates Inc.Rebecca M. Spearot, PhD, PEMumtaz A. Usmen, PhD, PE, F<strong>ESD</strong>, Wayne State UniversityLewis N. Walker, PhD, PE, Lawrence Technological UniversityTechnology Century StaffPublisher: Darlene Trudell, CAE, <strong>ESD</strong> Executive Vice PresidentPub. Coordinator: Dale Thomas, <strong>ESD</strong> Managing Director of Marketing and CommunicationCreative DirECTOR: Nick Mason, <strong>ESD</strong> Creative Director and IT Systems DirectorEDITOR: Susan C. McCravenSTAFF: CeAnne LeonardTechnology Century (ISSN 1091-4153 USPS 155-460) is published six times per year by The Engineering Society of Detroit (<strong>ESD</strong>),2000 Town Center, Suite 2610, Southfield, MI 48075. Subscriptions are free to <strong>ESD</strong> members. Nonmembers may subscribe for$175 per year by contacting <strong>ESD</strong> at 248–353–0735. Periodical postage paid at Southfield, MI, and at additional mailing offices.POSTMASTER: Send address changes to <strong>ESD</strong>, 2000 Town Center, Suite 2610, Southfield, MI 48075.The authors, editors and publisher will not accept any legal responsibility for any errors or omissions that may be madein this publication. The publisher makes no warranty, express or implied, with respect to the material contained herein.Advertisements in Technology Century for products, services, courses and symposia are published with a caveat emptor (buyerbeware) understanding. The authors, editors and publisher do not imply endorsement of products, nor quality, validity orapproval of the educational material offered by such advertisements. ©2006 The Engineering Society of DetroitPublicationNOT<strong>ESD</strong>r. Ralph H.Kummler, F<strong>ESD</strong><strong>ESD</strong> PublicationsCommittee Chair;Dean, College ofEngineering, WayneState UniversityIt has been a source of pride for theengineering profession of Michigan to seethe quality ratings of our United Statesautomotive products climb into the toptier once again. Our companies have madequality a top priority and it shows. Hencewe felt that the theme of this issue should bequality management and one of the primarytools of that trade, <strong>Six</strong> <strong>Sigma</strong>. In the pages tofollow, we go from pedagogical strategy toreal-world examples.We begin with the fundamentals, called<strong>Six</strong> <strong>Sigma</strong> in a Nutshell, by Professor ofIndustrial and Manufacturing EngineeringKai Yang, from Wayne State University, whohas written two books on the subject. Then,we have articles from Simons-White, a <strong>Six</strong><strong>Sigma</strong> Training and Consulting Company,the Ford Motor Company and Siemens, alllooking at the application of <strong>Six</strong> <strong>Sigma</strong> in theirquality management efforts, so that you cangain an appreciation for how <strong>Six</strong> <strong>Sigma</strong> can beused to improve our manufacturing quality.Next, we have a historical perspectiveof the Black Belt development at theDaimlerChrysler Corporation, and then,in a continuing effort to let you know whatyour local universities are doing in the themearea, we have a spread giving each universitythe opportunity to brag a bit about what itprovides in quality management.In case quality management is not yourthing (don’t admit this publicly), we includean article on R&D tax credits by Monetek,a tax credit consulting company, and MikeCooper’s column giving advice to ouryounger members. This is a jam-packed issueillustrating the talent in <strong>ESD</strong>, so enjoy! | Technology Century | OCTOBER–NOVEMBER 2006
<strong>ESD</strong> PRESIDENT’s MESSAGE | October–November 2006Importance of Mentoring Young Engineershen successfulpeople are interviewedabouttheir careers, theyare usually asked,“Who has been themost influentialperson in your life?”Besides the obligatory mention of one’sfamily, successful professional peopleusually respond by naming an influentialmentor who helped shape their earlycareer and helped them over rough spots.How valuable is mentoring for a recentengineering graduate just beginningworking life?In a new upcoming feature onyoung engineers in Technology Century,recipients of <strong>ESD</strong>’s Outstanding YoungEngineer Award verify the importanceof mentoring in their careers. Mentoringcan mean the difference between successand mediocrity, or even the loss of apotentially talented engineer fromthe profession. It is the responsibilityof all of us to take mentoring of newengineering and technical employeesvery seriously. Experience has shownthat placing a young engineer underthe wing of an experienced and encouragingmentor results in the acceleratedprogress and development of newtechnical employees.Those of us with many years ofprofessional experience can easilyremember how much we felt we knewat the completion of four rigorous yearsof engineering classes—and how littlewe realized we knew once we steppedinto the realities of the working world.The outstanding engineering curriculaat our state universities (see “What’sHappening at Michigan Universities”on page 20) provides studentswith excellent knowledge in variousengineering disciplines and of othersubjects through elective courses, butwhat course covers a sensible scenarioin how to deal with a contentiouspersonal situation on a constructionsite or in an industrial plant? Right outof college, most engineering graduateshave little experience in the practicalimportance of company culture, turfwarfare, chain-of-command, managementdemands, office politics and the“Dilbert” view of “how things arereally done around here.”<strong>ESD</strong> offers a wonderful opportunityto inspire students by becominginvolved as an engineering mentorand technical advisor in its MichiganRegional Future City Competition heldin January. In this very successful teambasedprogram consisting of 7th and 8thgrade students, a teacher, and an engineermentor, the competition challengesstudents to design a fully functioningcity. You, too, can join <strong>ESD</strong> and otherengineers in helping students learnfirsthand how engineers turn ideas intoreality. More important, as a mentor,you can have a real impact in fostering ayoung person’s interest in math, scienceand engineering.I believe that newly hired youngengineers should be introduced to adesignated company mentor as a matterof corporate policy. Moreover, a recentissue of The Business Journal indicatedthat minority groups are unlikely toreach success at the corporate levelwithout significant mentoring at thebeginning, and consistently throughout,their careers.Experts generally agree thatmentoring has been found to be atwo-way street, where the young engineergains confidence and a sense ofbelonging, and the company mentorfinds his or her supporting role offersprofound personal and professionalsatisfaction in helping a young personfind success.Take a few minutes to reflect on yourown career, and recall those individualswho have guided you along the way…you’ll be surprised.Sincerely,David S. MeynellPresident, <strong>ESD</strong> Board of DirectorsPresident and CEO, DÜrr Systems, Inc.www.esd.org | The Engineering Society of Detroit |