SmartAir Mach 10 - Sunbelt Transport Refrigeration

CarrierTransicoldTrailerRefrigerationSmartAir SystemWith MACH 10 UNITServiceParts List62-10435 Rev A

Service Parts ListSmartAir SYSTEMWith MACH 10 UNITCarrier Transicold,A member of the United Technologies Corporation family. Stock symbol UTX.Carrier Transicold Division, Carrier Corporation, P.O. Box 4805, Syracuse, N.Y. 13221 U. S. A. Carrier Corporation 2002 D Printed in U. S. A. 0202

NDR94DTABLE OF CONTENTSPARAGRAPH NUMBERPageORDERING INSTRUCTIONS ................................................................ ii1 QUICK LIST ............................................................................. 11.1 Quick List -- Capacitors ............................................................... 11.2 Quick List -- Belt ...................................................................... 11.3 Quick List -- Fuses .................................................................... 11.4 Quick List -- Clamps, Hose ............................................................ 11.5 Quick List -- Harnesses ............................................................... 11.6 Quick List -- Connectors ............................................................... 11.7 Quick List -- Relays ................................................................... 12 SKINS .................................................................................. 22.1 Skins -- Upper Roadside Grille And Decals ............................................... 22.2 Skins -- Back Panel ................................................................... 43 EVAPORATOR ........................................................................... 63.1 Evaporator .......................................................................... 63.2 Evaporator -- Air Exchange ............................................................ 84 FAN POD ASSY .......................................................................... 104.1 Fan Box Assy ........................................................................ 105 UNIDRIVE ............................................................................... 125.1 Unidrive ............................................................................. 125.2 Unidrive -- Generator .................................................................. 146 ELECTRICAL ............................................................................ 166.1 Electrical ............................................................................ 167 HIGH VOLTAGE BOX ..................................................................... 187.1 High Voltage Box ..................................................................... 188 SmartAir CONTROL BOX .................................................................. 208.1 SmartAir Control Box ................................................................. 20PART NUMBER INDEX ..................................................................Index--1i 62--10435

NDR94D1 QUICK LIST1.1 Quick List - CapacitorsPart NumberDescription10--60038--00 Capacitor, Fan Pod Motor 400 Vac, 4mf54--00136--24 Capacitor, 5kw Generator1.2 Quick List - Belt50--00178--18 V--belt, 5kw Generator1.3 Quick List - Fuses22--00060--27 Fuse, 3.2 Amp22--00060--25 Fuse, 8 Amp22--01324--02 Fuse Block, 15 Amp22--02336--06 Fuse, 7.5 Amp22--02336--08 Fuse, 15 Amp1.4 Quick List - Clamps, Hose44--00045--13P05Clamp, Worm, Range -- 1316 To 1--3/4 Od1.5 Quick List - Harnesses22--02771--00 Harness, Hi Voltage22--02772--00 Harness, Control Box1.6 Quick List - Connectors22--01173--02 Connector, Lt .450--.709 Dia22--01173--09 Connector, Lt .230--.395 Dia22--01173--19 Connector, Lt .640--.770 Dia1.7 Quick List - Relays10--00286--04 Relay, 12 Vdc10--00414--00 Relay, Time Delay10--01176--00 Relay, 30 Amp162-10435

2 SKINS2.1 Skins - Upper Roadside Grille And DecalsNDR94D12734FRESH AIRCUT OUT83456962-104352

NDR94D2.1 Skins - Upper Roadside Grille And DecalsItem Part Number Description Qty1 58--01306--23 Grille, Upper, Roadside, With Fresh Air Exchange -- Includes: 12 58--04077--00 Cap, Trim 43 34--06025--06 Screw, Hx Washhd, 1/4--20 x .75 Lg. 84 44--00326--00 Hinge, Slip, Grille 25 62--02580--11 Decal, SmartAir -- (Both Upper Side Grilles As Shown) 26 58--00901--00 Trim, Automotive, 100Ft. Roll A/R7 62--02507--00 Decal, Carrier 18 76--50055--02 Kit, J--Latch Assembly 29 62--04051--01 Decal, Mach 10 1362-10435

2.2 Skins - Back PanelNDR94D123455623782310962-104354

NDR94D2.2 Skins - Back PanelItem Part Number Description Qty1 79--02327--05 Kit, Back Panel -- Includes: 12 34--00663--11 Washer, Lock, 1/4 Spring A/R3 34--06003--08 Screw, Cap HxHd, 1/4--20 X 1.00 A/R4 68--0787--00 Panel, Back 15 62--00450--00 Decal, Back Panel, Electrical Connection 16 42--00257--03 Gasket, Vertical, Back Panel 27 34--06051--36 Rivnut, 1/4--20 (.027/.165) A/R8 68--07236--00 Panel, Access 19 42--00256--00 Gasket, Horizontal, Back Panel 110 68--07233--00 Panel, Cover 1562-10435

NDR94D3.1 EvaporatorItem Part Number Description Qty1 81--02468--00 Plate Assembly, Air Exchange 12 86--02961--07 Housing Assembly, Blower 13 58--00698--06 Pipe, PVC 14 79--02340--00 Assembly, Air Inlet, Fresh Air Exchange -- See Section 3.2 15 58--00640--13 Hose, Water, 1.25 I.D. X 8.50 Lg. 16 44--00045--13 Clamp, Hose, .81--1.75 Worm 67 58--00698--07 Pipe, PVC 28 58--01294--00 Elbow, 45, 1” Sch. 40 19 58--01346--00 Hose, Formed, Air Exchange 210 58--01324--01 Pod, Evaporator 1762-10435

3.2 Evaporator - Air ExchangeNDR94D1102978634562-104358

NDR94D3.2 Evaporator - Air ExchangeItem Part Number Description Qty1 79--02340--00 Assembly, Air Inlet, Fresh Air Exchange -- Includes: 12 86--03040--00 Bracket Assembly, Air Exchange 13 34--01250--00 Washer, Shoulder, M6 ID X 5 Thk 14 86--03039--00 Bracket Assembly, Actuator 15 34--01286--00 Pin, Cotter, .090 -- SST 16 30--01103--00 Actuator, Rotary, 12vdc 17 34--00662--08 Washer, Flat, #8 -- SST 48 34--00667--08 Nut, Selflock, #8--32 -- SST 49 42--01211--00 Gasket 110 62--04065--00 Decal, Reflective 1962-10435

NDR94D4.1 Fan Pod AssyItem Part Number Description Qty1 79--02336--00 Fan Pod Assembly -- Includes: 12 22--02773--00 Wire Harness, Fan Pod Assembly -- Includes: 13 22--01660--04 Plug, 5 Socket, Deutsch 14 22--01613--15 Socket 55 86--03033--00 Housing Assembly, Fan Box 16 10--60038--00 Capacitor, 400vac, 4mfd 27 68--07810--00 Cover 18 68--07812--00 Plenum 29 22--01173--09 Connector, Lt .230--.395 Dia 110 54--00565--00 Fan & Motor 211 68--07808--00 Bracket 21162-10435

5 UNIDRIVE5.1 UnidriveNDR94D1257101146781011122913143VIEW D -D4567VIEW F -F62-1043512

NDR94D5.1 UnidriveItem Part Number Description Qty1 86--02971--00 Bracket Assy 12 54--00136--05 Generator, 5kw W/O Filter Element -- See Section 5.2 13 86--04332--00 Bracket Assy Stdby/Generator 14 34--00307--14 Screw,Cap Hxhd 7/16--20 X 1.75 Lg 85 34--00362--14 Nut,Hex 7/16--20 26 34--00366--14 Washer,Plain 7/16 87 34--00368--14 Washer,Lock 7/16 Spring 128 04--00043--06 Bushing,Plated Split Taper .866 ID 19 50--00212--01 Sheave,Sgl Grv 5.25 OD 110 34--00366--15 Washer,Plain 1/2 411 34--00368--15 Washer,Lock 1/2 Spring 512 34--00361--15 Nut,Self Lock 1/2--13 213 34--06033--51 Bolt,Eye 1/2--13 X 4.25 214 50--00178--18 V--belt, Generator 11362-10435

5.2 Unidrive - GeneratorNDR94D12387245662-1043514

NDR94D5.2 Unidrive - GeneratorItem Part Number Description Qty1 54--00136--05 Generator, 5kw W/O Filter Element -- Includes: 12 54--00136--23 Bearing, Shaft End 13 54--00136--22 Bearing, Housing 14 54--00136--20 Fan, Generator 15 54--00500--20 Diode (Forward) 16 54--00500--21 Diode (Reverse) 17 54--00500--25 Varistor 18 54--00136--24 Capacitor 11562-10435

6 ELECTRICAL6.1 ElectricalNDR94D1234TOP VIEW - LOWER RIGHTTT5126MATINGCONNECTOR512578 5VIEW T -T1011962-1043516

NDR94D6.1 ElectricalItem Part Number Description Qty1 91--01149--00 Box Asy, Hi--Volt -- See Section 7.1 12 22--01173--02 Connector, Lt .450--.709 Dia 13 62--04049--00 Schematic 14 22--01467--00 Lamp, Wedge Base 25 22--01660--03 Receptacle, (5 Pin) 46 44--01159--00 Lanyard 17 22--01660--02 Cap, Dust, (3 Pin Receptacle) 18 22--01660--05 Cap, Dust, (5 Pin Receptacle) 49 22--01660--00 Receptacle, (3 Pin ) 110 22--01660--01 Plug, (3 Pin) (Supplied On Ethylene Generator Harness) 111 22--01613--15 Plug Sockets (P25) A/R12 22--01613--14 Receptacle Pins (P25) A/R1762-10435

7 HIGH VOLTAGE BOX7.1 High Voltage BoxNDR94D23456112813878119141062-1043518

NDR94D7.1 High Voltage BoxItem Part Number Description Qty1 91--01149--00 Box Assembly, High Voltage -- Includes: 12 86--02986--00 Box Assy, Hi--Voltage 13 68--07255--01 Cover, Control Box 14 62--03957--01 Decal, Warning, High Voltage 15 22--01173--19 Connector, Lt .640--.770 Dia 36 22--02771--00 Wire Harness, Hi--Voltage 17 10--00414--00 Relay, Time Delay, Fan Pod 38 10--01176--00 Relay, 30 Amp, DPST--NO 29 22--00060--27 Fuse, MDA--3.2 Amp 1/4 X 1--1/4 410 22--00060--25 Fuse, MDA--8Amp1/4X1--1/4 111 22--01324--02 Fuse Block, 15 Amp 112 42--01168--01 Gasket, Door, Hi--Voltage Box 113 62--03996--01 Label, Legend, Hi--Voltage 114 68--07801--00 Panel Assembly 11962-10435

8 SmartAir CONTROL BOX8.1 SmartAir Control BoxNDR94D52346711220138141991011INSIDE OF DOOR15161817DOOR REMOVED62-1043520

NDR94D8.1 SmartAir Control BoxItem Part Number Description Qty1 91--01150--00 Box Assembly, SmartAir Control -- Includes: 12 86--02921--03 Control Box Assembly 13 68--07283--01 Door, Control Box 14 10--01129--17 Switch, Toggle 15 62--04048--00 Decal, Operating Instructions 16 10--00417--00 Timer, 12VDC Digital 17 42--01168--08 Gasket, Timer 18 58--00851--00 Housing, Lamp 19 22--01467--00 Lamp, Wedge Base 210 22--02648--00 Harness, Lamp String (4 Bulb) 111 42--01168--07 Gasket, Cover 112 10--00319--00 Diode Block 113 10--00286--04 Relay, 12VDC 314 44--01139--01 Cable, Clamp, 1.00 Dia Harness 115 22--00118--03 Nut, Lock , 3/4” Conduit 116 22--01173--02 Connector, Lt .450--.709 Dia 117 22--02772--00 Wire Harness, Control Box 118 58--00660--00 Washer, Condensate Drain 219 22--02336--06 Fuse, 15 Amp 120 22--02336--09 Fuse, 7.5 Amp 12162-10435

PART NUMBER INDEXPART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO04--00043--06 1334--00368--15 1358--01294--00 710--00286--04 1, 21 34--00662--08 958--01306--23 310--00319--00 2134--00663--11 558--01324--01 710--00414--00 1, 19 34--00667--08 958--01346--00 710--00417--00 2134--01250--00 958--04077--00 310--01129--17 2134--01286--00 962--00450--00 510--01176--00 1, 19 34--06003--08 562--02507--00 310--60038--00 1, 11 34--06025--06 362--02580--11 322--00060--25 1, 19 34--06033--51 1362--03957--01 1922--00060--27 1, 1934--06051--36 562--03996--01 1922--00118--03 2142--00256--00 562--04048--00 2122--01173--02 1, 17, 2142--00257--03 562--04049--00 1722--01173--09 1, 1142--01168--01 1962--04051--01 322--01173--19 1, 1942--01168--07 2162--04065--00 922--01324--02 1, 1942--01168--08 2168--07233--00 522--01467--00 2142--01211--00 968--07236--00 522--01637--00 1744--00045--13 768--07255--01 1922--01613--14 1744--00045--13P05 168--07283--01 2122--01613--15 11, 1744--00326--00 368--07801--00 1922--01660--00 1744--01139--01 2168--07808--00 1122--01660--01 1744--01159--00 1768--07810--00 1122--01660--02 1750--00178--18 1, 13 68--07812--00 1122--01660--03 1722--01660--04 1150--00212--01 1368--0787--00 522--01660--05 1754--00136--05 13, 15 76--50055--02 322--02336--06 1, 2154--00136--20 1579--02327--05 522--02336--08 154--00136--22 1579--02336--00 1122--02336--09 2154--00136--23 1579--02340--00 7, 922--02648--00 2154--00136--24 1, 15 81--02468--00 722--02771--00 1, 1954--00500--20 1586--02921--03 2122--02772--00 1, 21 54--00500--21 1586--02961--07 722--02773--00 1154--00500--25 1586--02971--00 1330--01103--00 954--00565--00 1186--02986--00 1934--00307--14 1358--00640--13 786--03033--00 1134--00361--15 1358--00660--00 2186--03039--00 934--00362--14 1358--00698--06 786--03040--00 934--00366--14 1358--00698--07 786--04332--00 1334--00366--15 1358--00851--00 2191--01149--00 17, 1934--00368--14 1358--00901--00 391--01150--00 21Index--1 62--10435