Genesis TR1000 NDC/NDD - Sunbelt Transport Refrigeration

Genesis TR1000NDC/NDD62-02876 $3.00

Service Parts ListGENESIS TR1000NDC/NDDNOSEMOUNTTRAILER REFRIGERATION UNITCONTENTSIntroduction .......................................................... iOrdering Instructions .................................................. iGeneral Notes ........................................................ i1. QuickList---Clamps,Filters,Fuses,Ty-raps,V-belts,&WireTerminals .. 12. Door and Grille Assemblies ........................................ 23. Front Door Latch .................................................. 54. Refrigeration Components --- Prior To Serial Number EAN90344035 .... 65. Refrigeration Components --- Starting with Serial Number EAN90344035 . 86. Drive Assembly ................................................... 127. Condenser Fan Drive and 5 Kw Generator ........................... 148. Standby Motor and Idler ........................................... 169. Fuel Filter ........................................................ 1710. Fuel Pump and Tank .............................................. 1811. Oil Filter and By-Pass Oil Filter Assemblies ........................... 2012. Battery Box ...................................................... 2113. Microprocessor Assembly .......................................... 2214. High Voltage Box ................................................. 2415. High Current Assembly ............................................ 2616. High Current Assembly With Cover Removed ........................ 2717. Coolant System ................................................... 2818. Air Cleaner ....................................................... 3019. Engine Exhaust System ........................................... 3120. Capacitor Box .................................................... 3221 Alternator ........................................................ 3322. Decals and Wire Harnesses ........................................ 3423. Clutch Assembly --- NDD ........................................... 3524. Control and Indicator Boxes ........................................ 3625. Installation Parts ................................................. 3626. Noise Reduction Kit and Back Panels ............................... 3727. Ventilation Blower ................................................. 40Carrier Transicold E.T.O Boite Postale Nr. 16 Franqueville-Saint-Pierre 76520 Boos, FRANCECarrier Transicold Division, Carrier Corporation, P.O. Box 4805, Syracuse, N.Y. 13221 Carrier Corporation 1997 D Printed in U. S. A. 0497

NDC/NDDINTRODUCTIONThis parts list identifies service replacement parts for the Carrier Transicold Model NDC/NDD trailer refrigerationunits listed in the table below. This parts list does not include detailed replacement parts for the engine andcompressor listed in the second table below. Detailed parts identification for these items may be found in theapplicable parts list. The form numbers for the engine and compressor omit revision dash numbers. For example,the latest compressor list may have an -02 added to the basic number to read 62-03181-02. Therefore, when formsare ordered the latest revision will be sent.MODEL CHARTModel Name Refrigerant Compressor Standby Motor EngineNDC Genesis TR1000 R-404A 05G41 ---CT4-134TVNDD Genesis TR1000 R-404A 05G41 380V 50hzComponentForm No.CT4-134TV Engine and Starter 62-03459Compressor (Carrier 05G) 62-03181ORDERING INSTRUCTIONSAll orders and inquiries for parts must include: Unit Serial Number, Part no., description of part as shown on listand quantity required. Address all correspondence for parts to the following address:CARRIER TRANSICOLD DIVISIONReplacement Components Group, TR-20P.O. Box 4805, Syracuse, NY 13221FAX to: (315) 432-3778orCARRIER TRANSICOLD E.T.O.ServiceplècesderechangeFranqueville-Saint-Pierre B.P. 1676520 BOOS --- FRANCEGENERAL NOTESTo find replacement parts, determine major group in which replacement part is located, consult table of contentsfor the appropriate page for the illustrated breakdown of the replacement part. The following letter designations areused to classify parts throughout this list.A/RAs Required.PLPurchase Locally.NLONSNSANo Longer Offered.Not Shown in the illustration.Non-Stock Assembly --- order components listedunder the assembly.SSTSVStainless Steel ---300 Series unless otherwise specified.Suffix SV --- added to part number designatesservice replacement part.NSINon-Stock Item --- may be available on specialorder.NSSNot Sold Separately --- order next higherassembly or kit.i

PART NO.NDC/NDDDESCRIPTION1. QUICK LIST -- CLAMPS, FILTERS, FUSES, TY-RAPS, V-BELTS, AND WIRE TERMINALS34-00373-51 Clamp, Tube, 1/4 --- SST34-00373-53 Clamp, Tube, 3/8 --- SST34-00373-05 Clamp, Tube, 1/2 --- SST34-00373-07 Clamp, Tube, 5/8 --- SST34-00373-59 Clamp, Tube, 3/4 --- SST34-00373-11 Clamp, Tube, 7/8 --- SST34-00373-65 Clamp, Tube, 1-1/8 --- SST34-00373-67 Clamp, Tube, 1-1/4 --- SST34-00373-69 Clamp, Tube, 1-3/8 --- SST34-00373-71 Clamp, Tube, 1-1/2 --- SST44-00045-25 Clamp, Worm, Range --- 3/16 to 5/8 OD --- SST44-00045-06 Clamp, Worm, Range --- 3/8 to 3/4 OD --- SST44-00045-01 Clamp, Worm, Range --- 1/2 to 15/16 OD --- SST44-00045-03 Clamp, Worm, Range --- 13/16 to 1-3/4 OD --- SST44-00045-04 Clamp, Worm, Range --- 1-9/16 to 2-1/2 OD --- SST22-00066-01 Connector, Butt End, Wire Range --- 22 to 16 Gauge22-00066-02 Connector, Butt End, Wire Range --- 16 to 14 Gauge22-00066-03 Connector, Butt End, Wire Range --- 12 to 10 Gauge22-00041-00 Connector, Closed End, Wire Range --- 22 to 14 Gauge22-00041-02 Connector, Closed End, Wire Range --- 18 to 10 Gauge14-00209-00 Filter-Drier --- High Moisture Capacity --- Case of 1030-00323-00 Filters, Lube Oil --- Full Flow --- Case of 1230-00304-00 Filters, Lube Oil Bypass --- Case of 1230-01090-00 Filters, Fuel --- Case of 1222-02336-02 Fuse --- 5 amp22-02336-08 Fuse --- 7.5 amp22-02336-04 Fuse --- 10 amp22-02336-06 Fuse --- 15 amp22-02336-01 Fuse --- 20 amp22-02336-05 Fuse --- 25 amp22-02336-09 Fuse --- 80 amp22-01140-01 Ring Terminal, #6, Wire Range --- 12 to 10 Gauge22-01140-02 Ring Terminal, #10, Wire Range --- 12 to 10 Gauge22-01140-04 Ring Terminal, 3/8, Wire Range --- 12 to 10 Gauge22-00119-04 Ring Terminal, 1/4, Wire Range --- 12 to 10 Gauge22-00120-04 Ring Terminal, #10, Wire Range --- 16 to 14 Gauge22-00120-07 Ring Terminal, 5/16, Wire Range --- 16 to 14 Gauge22-00121-07 Ring Terminal, #10, Wire Range --- 22 to 16 Gauge22-01139-04 Ring Terminal, 3/8, Wire Range --- 16 to 14 Gauge22-01141-01 Spade Terminal, .032 x .250, Wire Range --- 16 to 14 Gauge22-00595-01 Spade Terminal, 3/8, Wire Range --- 12 to 10 Gauge22-01172-00 Spade Terminal, 3/16, Wire Range --- 20 to 16 Gauge22-01106-00 Spiral Wrap, 1/4 in. Dia x 25 lg22-01107-00 Spiral Wrap, 1/2 in. Dia x 25 ft lg34-50008-01 T-Bolt, Mounting 1/2-13 x 6 lg (Unit Mounting)34-50008-03 T-Bolt, Mounting 1/2-13 x 10 lg (Unit Mounting)44-01043-05 Ty-Raps, 5-1/2 lg44-01043-07 Ty-Raps, 11 lg50-00162-04 V-Belt, Water Pump50-00162-12 V-Belt, Condenser Fan50-00162-15 V-Belt, Compressor Drive -- NDC50-00178-16 V-Belt, Compressor Drive -- NDD50-00162-14 V-Belt, Standby Motor -- NDC50-00178-51 V-Belt, Standby Motor -- NDD50-00162-13 V-Belt, Alternator -- NDC50-00162-11 V-Belt, Alternator -- NDD66U1-3803 Tube, Heat Shrink (.25 - .08 ID)1

NDC/NDD22. DOOR AND GRILLE ASSEMBLIES25242218373818191847453422182171819CURBSIDE & FRONT VIEWROADSIDE VIEW32127681017181518 14202353013423994140181553164867184140411826373840182627182628294318333418323118181811191253541112123541931181843454444464849501235365253525351

NDC/NDDITEMPART NO.DESCRIPTIONQTY2. DOOR AND GRILLE ASSEMBLIES1 58-01307-02 Grille Assembly, Curbside --- Includes: 12 58-01306-02 Grille Assembly, Roadside --- Includes: 13 34-06122-00 (NSI) Rivet, Blind, 5/32 Dia, .040-.295 Grip Range 44 58-04077-00 Cap, Trim 45 58-00901-00 Trim, Automotive (6 ft, cut to length) A/R6 44-00326-00 Hinge, Slip --- SST 27 34-06025-06 Screw, Hex Head w/cap washer 1/4-20 x 1 lg --- SAE 88 62-02507-00 Decal, Carrier 19 NSS Grille, Curbside 110 NSS Grille, Roadside 111 62-60245-06 Decal, Genesis TR1000 112 76-50055-00 Kit, J-Latch --- Includes: 2NS NSS Handle, J-Latch 1NS 44-01149-02 Bushing, Swell 1NS 58-00511-03 Washer, Nylon 1NS 34-01264-12 (NSI) Washer, 5/16 2NS 34-00795-12 (NSI) Nut, Lock, 5/16-24 113 58-01313-00 Door Assembly, Side, Curbside --- Includes: 114 58-01309-00 Door Assembly, Side, Roadside --- Includes: 13 34-06122-00 (NSI) Rivet, Blind, 5/32 Dia, .040-.295 Grip Range 24 58-04077-00 Cap, Trim 25 58-00901-00 Trim, Automotive (6 ft, cut to length) A/R12 76-50055-00 Kit, J-Latch --- Includes: 2NS NSS Handle, J-Latch 1NS 44-01149-02 Bushing, Swell 1NS 58-00511-03 Washer, Nylon 1NS 34-01264-12 (NSI) Washer, 5/16 2NS 34-00795-12 (NSI) Nut, Lock, 5/16-24 115 44-00322-01 Hinge, Pin, Side Door 116 44-00323-01 Hinge, Release, Door, Curbside 117 44-00323-00 Hinge, Release, Door, Roadside 118 34-00918-06 (NSI) Screw, Hex Head w/cap washer 1/4-20 x 3/4 lg --- SAE 819 68-11566-00 Plate --- SST 1NS 42-00344-00 Gasket, Side Door Assembly, Roadside 120 58-01302-00 Door Assembly, Front, Curbside --- Includes: 13 34-06122-00 (NSI) Rivet, Blind, 5/32 Dia, .040-.295 Grip Range 24 58-04077-00 Cap, Trim 45 58-00901-00 Trim, Automotive (6 ft, cut to length) A/R18 34-00918-06 Screw, Hex Head w/cap washer 1/4-20 x 3/4 lg --- SAE 1219 68-11566-00 (NSI) Plate --- SST 121 44-00320-01 Hinge, Release 122 44-00321-01 Hinge 123 58-01301-00 Door Assembly, Front, Roadside --- Includes: 13 34-06122-00 (NSI) Rivet, Blind, 5/32 Dia, .040-.295 Grip Range 24 58-04077-00 Cap, Trim 25 58-00901-00 Trim, Automotive (6 ft, cut to length) A/R18 34-00918-06 Screw, Hex Head w/cap washer 1/4-20 x 3/4 lg --- SAE 1219 68-11566-00 (NSI) Plate --- SST 122 44-00321-01 Hinge, Pin 124 34-00216-12 (NSI) Screw, Round Head, #10-32 x 3/4 lg A/R25 34-00360-09 (NSI) Nut, Lock #10-32 A/R26 34-00366-09 (NSI) Washer, Plain, #10 A/R27 44-00320-00 Hinge, Door Release 128 58-00913-00 Bumper, Latch Handle (Neoprene) 1NS 58-00536-02 Bumper, Door 329 --- Latch Assembly --- Refer to Section 3 ---30 79-02307-01 Grille, Front --- Includes: 13 34-06122-00 (NSI) Rivet, Blind, 5/32 Dia, .040-.295 Grip Range 44 58-04077-00 Cap, Trim 45 58-00901-00 Trim, Automotive (6 ft, cut to length) A/R3

NDC/NDDITEMPART NO.DESCRIPTIONQTY2. DOOR AND GRILLE ASSEMBLIES (CONTINUED)31 44-00327-01 Hinge, Pin, Grille Assembly --- Side 232 44-00327-00 Hinge, Pin, Grille Assembly --- Side 218 34-00918-06 Screw, Hex Head w/cap washer 1/4-20 x 3/4 lg --- SAE A/R33 68-11615-00 Angle, Front Grille 234 68-11615-01 Angle, Front Grille 135 86-02945-00 Bracket, Latch Pin (Top) 136 68-07409-00SV Kit, Latch Pin Bracket (Bottom) --- Includes: 1NS 44-01150-00SV Pin, Latch Pin Bracket --- Includes: 1NS 34-00361-13 Nut, Lock, 3/8-16 137 58-04194-00 Bumper, Molded with 5/16-18 stud 238 58-00836-03 Spacer, Nylon 239 77-00401-01 Frame Assembly, Main --- Includes: 140 44-00324-00 Hinge, Leaf, Single (Welded to Frame) 441 44-00325-00 Hinge, Leaf, Single (Welded to Frame) 442 68-07406-00 Angle, Grille Mounting 143 34-06040-00 Nut, Speed ”U” Type 344 34-00662-20 Washer, Plain, Special 345 68-07204-00 Angle, Grille 246 34-06051-07 Rivnut, 1/4-20 A/R47 58-00701-04 Button, Plug 848 68-06911-00 (NSI) Channel, Mounting 149 68-11628-01 (NSI) Channel, Mounting 150 48-00271-00 (NSI) Spacer, Mounting 251 58-00836-09 Spacer 852 34-00366-13 (NSI) Washer, Plain 3/8 253 34-00361-12 (NSI) Nut, Lock 5/16-18 24

NDC/NDDITEMPART NO.DESCRIPTIONQTY3. FRONT DOOR LATCH21634Door51 86-04189-00 Latch Assembly --- Includes: 12 NSS Shaft Assembly 13 68-11535-00 Handle, Door Latch 14 73-00165-00 Spring 15 34-00666-13 Nut, Hex, 3/8-16 --- SST 26 68-11569-00 Channel, Latch --- SST 1NS 68-11531-00 Channel, Latch (Upper) --- SST 15

NDC/NDDITEMPART NO.DESCRIPTIONQTY4. REFRIGERATION COMPONENTS -- PRIOR TO SERIAL NUMBER EAN9034403568596029, 59452839, 5961 5539, 28 57, 2862 3976444930635047483412891054421131404533437474332464159283829581718211920645223515359292822363967333956 656612141516271920242526131415351 14-00209-00 Drier, Filter --- High Moisture Capacity --- Includes: 12 14-00209-20 O-Ring, Filter 23 68-11547-00 Bracket, Drier 14 22-02567-00 Coil, Solenoid 15 14-00150-15 Valve, Solenoid (RPV) 16 56-03633-00 (NSI) Tube, Hot Gas 17 56-03639-00 (NSI) Tube, Hot Gas 18 65-01075-00 Receiver Assembly --- Includes: 19 65-01061-20 Sight Glass (Ball Type, White) 29 14-00111-01 Sight Glass (Ball Type, Red) --- Optional A/R10 EK02KK105 Plug, Fusible, 1/4 mpt, Brass 16

ITEMPART NO.NDC/NDDDESCRIPTION4. REFRIGERATION COMPONENTS -- PRIOR TO SERIAL NUMBER EAN90344035111214-00199-0114-01042-04Valve, Check, Liquid LineValve, Discharge Service --- Includes:11131417-40002-0117-10812-00Valve, Suction Service --- Includes:Cap, Service Valve (Plastic) --- Includes:11151417-10806-0217-10806-10Gasket, Valve CapCap, Service Valve (Brass)1116NS73-00326-0014-00176-00Vibrasorber, DischargeStrainer, Discharge Line11171834-00302-1417-40013-00Screw, Hex Head, 5/16-18 x 1-3/4 lg, Grade 5Gasket, Screw22192040-00086-0440-00102-04Cap, SealElbow, 1/4 mfl x 1/4 mpt22212217-10811-0544-00285-60Gasket, Discharge Service ValveClamp, 7/8 Tube OD12232473-00325-0017-40005-05Vibrasorber, SuctionGasket, Suction Service Valve11252634-06038-0017-13020-00Washer , SpecialScrew, Hex Head, 1/2-13 x 2-1/2 lg, Grade 8 --- SAE44272856-06897-0134-00300-24 (NSI)Tube, SuctionScrew, Hex Head,1/4-20 x 3 lg, Grade 51A/R293044-00285-2014-01112-00Clamp,1-3/8 OD TubeValve, CPR1131 65-00161-00 Accumulator 1323314-01107-0344-00285-72Valve, BallClamp, 7/8 OD12343534-00918-0662-03797-01Screw, Hex Head, w/washer 1/4-20 x 3/4 lg, Grade 5 --- SAELabel, R-404A273363779-02286-0081-02522-00 (NSI)Plate Assembly, NutTube Assembly, Filter Drier11NSNS40-60029-0222-50078-97Fitting, 1/2 FlareConnector, Female (located on evap harness)12NS3822-50078-9868-07407-00Connector, Male (located on evap harness)Bracket21394034-00368-1134-00918-08Washer , Lock, 1/4Screw, Hex Head w/washer, 1/4-20 x 1 lg, Grade 5A/RA/R414256-06486-15 (NSI)56-03641-00 (NSI)Tube, SuctionTube, Hot Gas11434456-03640-00 (NSI)08-01056-00Tube, Hot GasCondenser/Radiator1145NS56-03638-0040-00101-15Tube, Hot GasConnector, 5/8 Flare11464756-06653-21 (NSI)40-00090-06 (NSI)TubeFitting, Reducing, 5/8 x 1/211484956-03634-00 (NSI)56-03636-00 (NSI)Tube, Liquid LineTube, Liquid Line11NS5040-00101-1356-06486-16 (NSI)Connector, 1/2 FlareTube11515240-00169-05 (NSI)40-00169-13 (NSI)Tee, Reducing, 5/8 x 5/8 x 1/4Tee , Reducing, 7/8 x 7/8 x 5/811535456-03632-00 (NSI)86-02948-00Tube, Hot GasBracket Assembly, Accumulator11555644-00285-6934-00300-16Clamp, 1/2 OD TubeScrew, Hex Head, 1/4-20 x 2 lg, Grade 51A/R575844-00285-6634-00918-16 (NSI)Clamp, 5/8 OD TubeScrew, Hex Head, 1/4-20 x 2 lg Grade 5A/RA/R596034-00361-1114-00227-00Nut, Lock, 1/4-20Valve Assembly, Solenoid (Less Coil) (MHV)A/R1616214-00147-0534-00996-08Coil, Solenoid ValveScrew, Hex Head w/washer, #8-32 x 1/2 lg, Grade 512636440-00048-0014-00181-04Adapter, 1-1/8 Solder x 1-1/8 FlareValve, Check11656686-02799-0034-00361-13Bracket, Mounting (Discharge Line)Nut, Lock, 3/8-16A/RA/R676834-00300-1868-07440-00Screw, Hex Head, 1/4-20 x 2-1/4 lg, Grade 5Bracket, MountingA/R1QTY7

NDC/NDDITEM PART NO.DESCRIPTION5. REFRIGERATION COMPONENTS -- STARTING WITH SERIAL NUMBER EAN90344035QTYAA1 3 24567891011191213141516171837363237364637364544434142632363711472324252326273940282120353637382930313411SECTION A--A32331718221 08-01056-00 Coil, Condenser/Radiator 12 56-03680-00 Tube, Hot Gas 13 14-00147-05 Coil 14 14-00227-00 Valve, Solenoid 15 34-00996-08 Screw ,Hex Head Washer #8-32 X .50 lg 26 22-02579-00 Coil 27 81-02558-00 (NSI) Valve Assembly (RPV) --- Includes: 1NS 14-00150-15 Valve, Solenoid (RPV) 1NS 40-00201-01 Bushing, Flush 3/8 ODF X 1/2 ODS 2NS 56-03686-00 (NSI) Tube, Hot Gas 1/4 OD 1NS 56-06653-26 (NSI) Tube 1/4 OD 18 14-01032-00 Plug, Fusible 18

ITEMPART NO.NDC/NDDDESCRIPTION5. REFRIGERATION COMPONENTS -- STARTING WITH SERIAL NUMBER EAN903440359 14-00209-00 Filter Drier 110 68-04004-03 Clamp, Drier 111 34-00918-06 Screw, Hex Head Washer 1/4-20 X .75 lg 2912 65-01080-00 Receiver 113 62-03797-01 Label, R-404A 314 81-02540-00 (NSI) Tube Assembly Liquid Line --- Includes: 1NS 40-60029-02 Fitting 1/2 Flare 115 44-01143-03 Clamp, Tube 116 34-00300-10 Screw, Hex Head 1/4-20 X 1.25 lg 117 34-00366-11 Washer, Plain 1/4 718 34-00361-11 Nut, Self Lock 1/4-20 619 56-03684-00 Tube, Liquid Line 120 140269 Pressure Switch (If Used) 121 34-00917-12 Screw, Hex Head Washer #10-32 X .75 lg 222 81-02535-00 (NSI) Tube Assembly Pressure Switch --- Includes: 1NS 40-60029-00 Fitting 1/4 Flare 123 34-00919-08 Screw, Hex Head Washer 5/16-18 X 1 lg 724 81-02537-00 (NSI) Tube Assembly Suction --- Includes: 1NS 40-00350-09 Adapter, Flange 1-3/8 OD 125 68-07507-00 Channel, Support 126 58-00079-02 Sta-strap 1027 81-02541-00 (NSI) Tube Assembly Hot Gas --- Includes: 128 14-00181-04 Check Valve 7/8 OD 1NS 14-01107-03 Valve, Ball 1NS 40-00491-09 Fitting 5/8 OD 1NS 56-03685-00 (NSI) Tube, Hot Gas 7/8 OD 1NS 56-03687-00 (NSI) Tube, Hot Gas 5/8 OD 1NS 56-03688-00 (NSI) Tube, Hot Gas 5/8 OD 129 65-01079-00 Accumulator 130 34-00366-13 Washer, Plain 3/8 131 34-00361-13 Nut, Self Lock 3/8-16 332 44-00285-20 Clamp, Tube 433 34-00300-24 Screw, Hex Head 1/4-20 X 3 lg 434 68-07407-00 Angle 135 44-00285-21 Clamp, Tube 136 34-00300-18 Screw, Hex Head 1/4-20 X 2.25 lg 1237 34-00368-11 Washer, Lock 1/4 1438 34-00373-04 Clamp, Tube 139 81-02539-00 (NSI) Tube Assembly Liquid Line --- Includes: 140 14-00190-09 Valve, Quench 1NS 40-60029-02 Fitting 1/2 Flare 1NS 56-03682-00 (NSI) Tube, Liquid Line 1/2 OD 1NS 56-03689-00 (NSI) Tube, 3/8 OD 1NS 56-03690-00 (NSI) Tube, 3/8 OD 141 81-02536-00 (NSI) Tube Assembly CPR/Bypass (Units with Item 9) --- Includes: 141 81-02536-01 (NSI) Tube Assembly CPR/Bypass (Units without Item 9) --- Includes: 142 14-00230-20 Valve, Solenoid 143 14-01112-00 Valve, CPR 1NS 56-03675-00 (NSI) Tube 1-3/8 OD (Units with Item 9) 1NS 56-03675-01 (NSI) Tube 1-3/8 OD (Units without Item 9) 1NS 56-03676-00 (NSI) Tube, Suction 1-3/8 OD 1NS 56-03677-00 (NSI) Tube, Bypass 7/8 OD 1NS 56-03678-00 (NSI) Tube, Bypass 7/8 OD 144 81-02538-00 (NSI) Tube Assembly Liquid Line --- Includes: 1NS 40-00491-10 Fitting 1/2 ORS 145 44-00285-69 Clamp, Tube 146 44-00285-66 Clamp, Tube 147 86-02958-00 Bracket, Mounting 1QTY9

NDC/NDD5. REFRIGERATION COMPONENTS -- STARTING WITH SERIAL NUMBER EAN903440351156707123SECTION B--BBB13535218173332CC13484950515455376665316758576968596061626364553637SECTION C--C10

ITEMPART NO.NDC/NDDDESCRIPTION5. REFRIGERATION COMPONENTS -- STARTING WITH SERIAL NUMBER EAN9034403548 62-03797-10 Label, Compressor Oil 149 17-40005-05 Gasket, Suction Service Valve 150 34-00308-20 Screw, Hex Head 1/2-13 X 2.5 lg 851 34-06038-00 Washer, Gasket 452 81-01318-04 (NSI) Tube Assembly Suction Line --- Includes: 153 73-00325-00 Vibrasorber, Suction 154 17-40002-01 Valve, Suction Service --- Includes: 155 17-10812-00 Cap, Service Valve (Plastic) --- Includes: 1NS 17-10806-02 Gasket, Valve Cap 1NS 56-06486-15 (NSI) Tube, Formed 1-3/8 OD 156 86-02967-00 Bracket 157 81-02521-00 (NSI) Tube Assembly Discharge Line --- Includes: 158 73-00326-00 Vibrasorber, Discharge 1NS 14-00176-00 Strainer, Discharge Line 159 14-01042-04 Valve, Discharge Service --- Includes: 155 17-10812-00 Cap, Service Valve (Plastic) --- Includes: 1NS 17-10806-02 Gasket, Valve Cap 1NS 40-00072-07 Elbow, 90 Street 1NS 56-03643-00 (NSI) Tube, 7/8 OD 160 17-40013-00 Gasket, Discharge Service Valve 261 17-10811-05 Gasket 162 34-00302-14 Screw, Hex Head 5/16-18 X 1.75 lg 263 40-00086-04 Cap, Seal 264 40-00102-04 Elbow, 90 Street 265 44-00285-72 Clamp, Tube 166 34-00300-16 Screw, Hex Head 1/4-20 X 2 lg 267 86-02799-00 Bracket 168 68-06985-00 Bracket 169 44-00285-60 Clamp, Tube 170 81-02516-00 (NSI) Tube Assembly Check Valve --- Includes: 171 14-00199-01 Valve, Check, Liquid Line 1NS 56-06653-21 (NSI) Tube, 5/8 OD 1QTY11

6. DRIVE ASSEMBLYNDC/NDD183021 263372912753940428173334413814267151635 32362431COMPRESSOR19891425232122HP --- 1HP --- 22010911121312

NDC/NDDITEMPART NO.DESCRIPTIONQTY6. DRIVE ASSEMBLY1 34-00368-13 Washer, Lock, 3/8 A/R2 48-00302-01 Bracket, Idler -- NDD 12 48-00302-03 Bracket, Idler -- NDC 13 50-00178-16 V-Belt, Compressor Drive -- NDD 13 50-00162-15 V-Belt, Compressor Drive -- NDC 14 48-00263-01 Sheave, Compressor Drive -- NDC 14 --- Clutch Assembly -- NDD --- Refer to Section 23 15 34-00672-00 Key, Square, 3/16 x 1-1/4 lg 16 34-01241-20 Bolt, Hex Head, M8 x 20 mm lg 67 34-00945-08 Washer, Lock, M8 68 34-00676-40 Bolt, Cap Hex Head, 5/8-18 x 5 lg, Grade 8 29 34-00890-07 Washer, Snubbing, 1/8 thick 810 73-00160-00 Shockmount 411 48-00273-00 Spacer 212 34-00366-17 Washer, Plain, 5/8 413 34-00927-00 Nut, Self Lock, 5/8-18 UNF 414 34-00676-36 Bolt, Cap Hex Head, 5/8-18 x 4-1/2 lg, Grade 8 215 --- Filter, Fuel --- Refer to Section 9 116 18-00059-08 Compressor, 05G, 41 CFM --- R-404A -- NDD 116 18-00059-05 Compressor, 05G, 41 CFM --- R-404A -- NDC 117 17-44025-00 Flange, Shaft End 118 26-00101-02 Engine, Kubota, (CT4-134-TV-Ultra) 119 12-00309-02 Switch, High Pressure Cut Out (HP-1) 120 12-00299-13 Switch, Head Pressure Control (HP-2) 121 79-00965-00 Snubber 122 40-00102-03 Elbow, 1/4 Flare x 1/8 npt 123 40-00121-01 Bushing, 1/4 npt x 1/8 npt 124 12-00283-00 Transducer, Suction Pressure (SPT) 125 12-00284-00 Sensor, Compressor Discharge Temperature (CDT) 126 34-00304-12 (NSI) Screw, Hex Head Cap, 3/8-16 x 1-1/2 lg, Grade 5 227 34-00304-10 (NSI) Screw, Hex Head Cap, 3/8-16 x 1-1/4 lg, Grade 5 228 34-00304-08 (NSI) Screw, Hex Head Cap, 3/8-16 x 1 lg, Grade 8 A/R29 25-39135-00 Starter 130 25-39170-03 Solenoid, Fuel --- Includes: 1NS 25-39171-00 Gasket 131 06DA403844 Valve, Schrader 132 86-04148-00 Bracket Assembly, Suction 133 22-02579-00 Coil, Unloader Solenoid 234 34-06026-00 Pin, Roll (Stop, Rotation) 235 34-00361-13 Nut, Lock, 3/8 236 34-00366-13 Washer, Plain, 3/8 2NS 48-50001-00 Package, Drive Gear -- NDC --- Includes: 137 NSS Gear, Nylon Drive -- NDC 138 NSS Gear, Compressor Drive -- NDC 139 68-03850-00 Bar, Locking -- NDC 240 34-00931-14 Screw, Hex Head, 5/16-18 x 1-3/4 lg, Grade 9 -- NDC 441 34-00616-00 Washer, Special -- NDC 142 34-00559-08 Bolt, Hex Head, 3/8-24 x 1 lg, Grade 8 --- SAE -- NDC 113

NDC/NDDITEMPART NO.DESCRIPTIONQTY7. CONDENSER FAN DRIVE AND 5 KW GENERATOR232425262223242517181920213132243334353678931337302924322728645121012781129424748496314151643 46444550512452616055295624572558591 50-01154-00 Shaft, Bearing Assembly --- Includes: 12 04-01110-00 Key, Fan Shaft 23 40-00508-01 Valve, Relief 14 34-00304-10 (NSI) Screw, Hex Head 3/8-16 x 1-1/4 Lg, Grade 5 45 34-00368-13 (NSI) Washer, Lock 3/8 46 50-00212-02 Sheave, Fan Shaft 8.75 OD 17 04-00122-05 Bushing, Split Taper --- Includes: 28 34-00300-06 Screw, Hex Head 1/4-20 x 3/4 Lg, Grade 5 A/R9 PL Washer, Lock 1/4 210 48-01045-00 Adapter, Fan 111 38-00529-00 Fan, 8 Blade 112 PL Washer, Lock, 1/4 413 86-02943-00 Shroud Assembly -- Prior to A S/N EAW90369317 113 86-02957-00 Shroud Assembly -- Starting with " S/N EAW90369317 114 68-07354-00 Shroud, Venturi -- Prior to A S/N S/N EAW90369317 114 68-07441-00 Shroud, Venturi -- Starting with " S/N S/N EAW90369317 1535436383940416214

NDC/NDDITEMPART NO.DESCRIPTIONQTY7. CONDENSER FAN DRIVE AND 5 KW GENERATOR15 34-00699-12 Washer, Special 1216 34-00918-06 Screw, Hex Head w/washer, 1/4-20 x 3/4 lg --- SAE 1217 50-01152-00 Idler Assembly --- Includes: 118 48-00267-00 Eccentric, Idler 119 50-01152-22SV Pulley, Idler (4.50 OD) --- Includes: 1NS 50-01152-28 Bolt, Bearing 1NS 50-01152-26 Bushing 1NS 50-01152-25SV Bearing Assembly 120 34-00368-15 Washer, Lock 1/2 121 34-00309-12 Screw, Hex Head 1/2-20 x 1-1/2 Lg, Grade 5 122 68-07438-00 Strap, Mounting 123 34-00302-10 Screw, Hex Head, 5/16-18 x 1 lg, Grade 5 224 34-00366-12 Washer, Plain 5/16 A/R25 34-00368-13 Washer, Lock 5/16 A/R26 34-00927-00 Nut, Lock, 5/8-18 UNF 127 54-00143-00 Motor, 1-1/2 HP, Fan Drive --- Includes: 128 PL Key, Shaft 3/16 X 3/16 X 1---3/8 lg 129 34-00919-08 Screw, Hex Head w/washer, 5/16-18 x 1 lg, Grade 5 A/R30 86-02949-00 Mount Assembly, Motor 131 68-07366-00 Support, Motor 132 34-00361-12 Nut, Lock, 5/16-18 UNF A/R33 50-00212-01 Sheave, Fan Drive Motor 5.25 OD 134 04-00122-04 Bushing, Split Taper --- Includes: 135 34-00300-06 Screw, Hex Head, 1/4-20 x 3/4 lg, Grade 5 236 PL Washer, Lock, 1/4 237 50-00162-12 V-Belt, Fan Drive 138 54-00136-02 Generator (5 KW) --- Includes: 1NS 54-00136-22 Bearing, Fan End 1NS 54-00136-23 Bearing, Shaft End 1NS 54-00500-20 Diode Forward 1NS 54-00500-21 Diode Reverse 139 34-00305-12 Screw, Hex Head, 3/8-24 x 1-1/2 lg, Grade 5 440 34-00360-13 Nut, Lock, 3/8-24 441 34-00366-13 Washer, Plain, 3/8 442 86-02946-00 Bracket Assembly, Generator 143 50-00192-03 Sheave, Generator -- NDD 143 50-00192-02 Sheave, Generator -- NDC 144 04-00043-06 Bushing, Split Taper --- Includes: 145 34-00300-08 Screw, Hex Head, 1/4-20 x 1 lg, Grade 5 246 --- Alternator Assembly --- Refer to Section 21 147 86-02950-00 Guard Assembly, Alternator 148 34-00678-20 Screw, Hex Head, 1/2-13 x 2-1/2 lg, Grade 5 149 34-00368-15 Washer, Lock 1/2 150 68-07438-01 Strap, Mounting 151 34-00615-10 Screw, Hex Head, 5/16-18 x 1---1/4 lg, Grade 5 252 34-00368-12 Washer, Lock, 5/16 253 86-02942-00 Bracket Assembly 154 34-01266-20 Screw, Hex Head, M6 x 20mm lg 455 50-01158-00 Idler Assembly (4.50 OD) -- NDC 155 50-01152-00 Idler Assembly -- NDD --- Includes: 156 48-00267-00 Eccentric, Idler 157 50-01152-22SV Pulley, Idler (4.50 OD) --- Includes: 1NS 50-01152-28 Bolt, Bearing 1NS 50-01152-26 Bushing 1NS 50-01152-25SV Bearing Assembly 158 34-00368-15 Washer, Lock, 1/2 159 34-00309-12 Screw, Hex Head, 1/2-20 x 1-1/2 lg, Grade 5 160 68-07438-04 Strap, Mounting 161 50-00162-11 V-belt, Alternator -- NDD 161 50-00162-13 V-belt, Alternator -- NDC 162 54-60022-00 Fan Assembly, Ventilation -- Earlier Units 163 42-00107-00 Gasket A/R15

NDC/NDDITEMPART NO.DESCRIPTIONQTY8. STANDBY MOTOR AND IDLER634 5 8279261251127121013 14152416201819172123221 54-00536-00 Motor 12 34-00919-08 Screw, Hex Head w/washer, 5/16-18 x 1 lg, Grade 5 43 86-04059-00 Bracket Assembly 14 34-00304-12 (NSI) Screw, Cap, Hex Head, 3/8-16 x 1---1/2 lg, Grade 5 45 34-00366-13 (NSI) Washer, Plain, 3/8 46 34-00368-13 (NSI) Washer, Lock, 3/8 47 50-00192-04 Sheave -- NDD 17 50-00192-05 Sheave -- NDC 18 04-00122-06 Bushing, Hub 19 50-00178-51 V-Belt, Motor (Matched Set) -- NDD 29 50-00162-50 V-Belt, Motor (Matched Set) -- NDC 210 50-01159-00 Idler Assembly -- NDC 110 48-01039-00 Idler Assembly -- NDD --- Includes: 111 NSS Bracket, Idler 112 48-01039-21 Spacer 113 48-01039-22 Pulley, Idler 114 48-01039-23 Bearing 215 48-01039-24 Snap Ring 116 48-01039-25 Shoulder Bolt 117 48-01039-26 Shoulder Bolt 118 48-01039-27 Spacer 119 PL Washer, Lock, M14 120 68-07438-00 Mounting Strap 121 --- Bracket, Idler --- Refer to Section 6 ---22 --- V-Belt, Compressor Drive --- Refer to Section 6 ---23 PL Screw, Cap, Hex Head, 3/8-16 x 1/2 lg, Grade 5 124 62-01251-00 (NSI) Decal, Rotation 125 34-00366-12 (NSI) Washer, Plain, 5/16 226 34-00368-12 Washer, Lock, 5/16 227 34-00302-10 (NSI) Screw, Hex Head, 5/16-18 x 1-1/4 lg --- Grade 5 216

NDC/NDDITEMPART NO.DESCRIPTIONQTY9. FUEL FILTER2756412431891015916 10 171110 181210 1311 1419 2220 2321 191 30-01089-00 (NSI) Filter Assembly, Fuel --- Includes: 11 30-01089-01 (NSI) Filter Assembly, Fuel --- With Heater --- Optional --- Includes: 12 30-00405-02 Head, Fuel Includes: 1NS 30-01088-30 Nipple, Filter 13 30-01088-37 Fitting, Orifice (Fuel Bleed) 14 30-01078-03 Plug, Drain 15 30-01089-27 Gasket, Bowl 16 30-01088-33 Bowl, Fuel --- Without Heater 16 30-01088-35 Bowl, Fuel -- With Heater --- Includes: 1NS NSS Heater 1NS 30-01078-08 O-Ring, Heater 17 30-01090-01 Filter, Fuel (Bowl not required) 18 58-00507-00 Tube, Nylon (Black), 1/4 OD (50 ft to be cut to length) A/R9 58-00659-00 Tube, Nylon, 3/16 ID (25 ft to be cut to length) A/R10 44-00045-25 Clamp, Worm (Range --- 3/16 to 5/8 OD) A/R11 58-01251-00 Tube, 5/16 ID (25 ft to be cut to length) A/R12 25-37594-00 Banjo, Injection Pump 113 25-37588-00 Bolt, Banjo 114 25-37589-00 Seal, Banjo 215 34-00944-10 Washer, Plain, M10 216 34-00304-10 (NSI) Screw, Cap Hex Head, 3/8-16 x 1-1/4 lg, Grade 5 217 40-01156-00 Tee, 3/16 ID Hose x 1/4 Tube 118 58-00580-00 Tube, .375 OD (50 ft to be cut to length) A/R19 42-01133-00 Seal, Banjo, M14 420 25-37594-00 Banjo, Fuel Pump (Outlet) 121 25-38666-14 Bolt, Banjo 122 40-01153-00 Banjo, Fuel Pump (Inlet) 123 25-38666-12 Bolt, Banjo 124 30-50017-00 Orifice, Fuel Bleed, Replaceable (Located in bleed line) 117

NDC/NDDITEMPART NO.DESCRIPTIONQTY10. FUEL PUMP AND TANK15161724231821221TO ENGINE171722192517FROM ENGINE341620567 8914101112131 30-01080-00SV Fuel Pump, Electric --- Includes: 1NS 30-01044-22 (NSI) Cover 1NS 30-01044-21 Gasket, Bottom Cover 1NS 30-01044-20 Filter (420 Micron) 12 40-00342-02 Elbow, Male, 3/8 Tube x 1/8 mpt 2NS 22-02336-04 Fuse, 10 amp 13 58-00507-00 Tubing, 1/4 OD (50 ft, to be cut to length) A/R4 58-00580-00 Tubing, 3/8 OD (50 ft, to be cut to length) A/R5 40-00450-00 Connector, 1/4 mpt x 1/4 Tube (Special) 16 40-00450-01 Connector, 1/4 mpt x 3/8 Tube (Special) 17 40-00437-00 Vent, Fuel 118

NDC/NDDITEMPART NO.DESCRIPTIONQTY10. FUEL PUMP AND TANK -- CONTINUED8 65-01073-00 (NSI) Tank, Fuel, 30 gal. -- 22I Dia (Single End Fill) -- Includes: 110 12-01141-00 Fuel Gauge (w/float arm) (on 65-01060-00,-01,-02,-03) --- Includes: 111 12-01141-20 Dial, Fuel Gauge 1NS 12-01141-21 Gasket, Fuel Gauge 18 65-01060-02 Tank, Fuel, 30 gal. -- 22I Dia (Single End Fill) Aluminum 18 65-01060-03 (NSI) Tank, Fuel, 30 gal. -- 22I Dia (Single End Fill) Aluminum,Anti-siphon 18 65-00113-00 (NSI) Tank, Fuel, 50 gal. -- 18I Dia (Single End Fill) 18 65-01074-00 Tank, Fuel, 50 gal. -- 22I Dia (Single End Fill) --- Includes: 110 12-01141-00 Fuel Gauge (w/float arm) (on 65-01060-00,-01,-02,-03) --- Includes: 111 12-01141-20 Dial, Fuel Gauge 1NS 12-01141-21 Gasket, Fuel Gauge 18 65-01060-00 Tank, Fuel, 50 gal. -- 22I Dia (Single End Fill) Aluminum 18 65-01060-01 (NSI) Tank, Fuel, 50 gal. -- 22I Dia (Single End Fill) Aluminum,Anti-siphon 18 65-00098-12 (NSI) Tank, Fuel, 75 gal. -- 22I Dia (Single End Fill) 18 65-00098-01 (NSI) Tank, Fuel, 100 gal. -- 22I Dia (Single End Fill) 18 65-00098-02 (NSI) Tank, Fuel, 100 gal. -- 22I Dia (Double End Fill) 18 65-00098-03 (NSI) Tank, Fuel, 100 gal. -- 22I Dia (Single End Fill, End Drain) 18 65-00098-04 (NSI) Tank, Fuel, 100 gal. -- 22I Dia (Double End Fill, End Drain) 18 65-00098-05 (NSI) Tank, Fuel, 120 gal. -- 22I Dia (Single End Fill) 18 65-00098-06 (NSI) Tank, Fuel, 120 gal. -- 22I Dia (Double End Fill) 18 65-00098-07 (NSI) Tank, Fuel, 120 gal. -- 22I Dia (Single End Fill, End Drain) 18 65-00098-08 (NSI) Tank, Fuel, 120 gal. -- 22I Dia (Double End Fill, End Drain) 19 44-00046-08 Cap and Chain (vented type) 19 44-00046-01 Cap and Chain (non-vented type) 19 44-00046-03 Cap and Chain (non-vented type -- key lock) 19 44-00046-04 Cap and Chain (non-vented type -- aluminum) 110 12-01141-00 Fuel Gauge (w/float arm) (on 65-01060-00,-01,-02,-03) --- Includes: 111 12-01141-20 Dial, Fuel Gauge 1NS 12-01141-21 Gasket, Fuel Gauge 110 12-00104-99 Fuel Gauge (w/float arm) --- Includes: 111 12-00104-03 Dial, Fuel Gauge 112 81-00961-00 Drain (on tanks so equipped) 212 86-01486-00 (NSI) Drain (on 22I Dia tank, if equipped) 213 PL Plug, Pipe, 1/4 npt 214 65-01053-02 Tube Assembly (Pick-up and Return) (For 22I Dia Tank) 215 PL Locknut, 3/8 --- SST A/R16 PL Locknut, 1/2-13 --- SST A/R17 34-00699-14 (NSI) Washer, Special --- SST A/R18 34-00559-14 (NSI) Bolt, Hex Head, 3/8-24 x 1-3/4 --- SST A/R19 PL Bolt,HexHead,1/2-13x1-1/2---SST A/R20 79-00916-06 Strap Assembly, 50 gal. Tank -- 18I Dia 220 79-01623-06 Package, Strap Assembly, 30/50/75/100/120 gal. Tank -- 22I DiaIncludes:A/RNS NSS Strap Assembly 221 PL Bolt,HexHead,1/2-13x3-3/4---SST A/R22 68-03811-00 Bracket, Offset Hanger (Style D) A/R23 68-03812-00 Plate, Back-up (Used with style D hanger bracket) A/R24 PL Washer, Flat, 3/8 --- SST A/R25 22-01443-00 Cable, Shielded (For Fuel Pump) (150 ft long, cut to length) A/RNS 40-00117-01 Drain Cock, Sump --- 1/4 npt 1NS 62-01818-00 Decal --- Diesel Fuel Only A/R19

NDC/NDDITEMPART NO.DESCRIPTIONQTY11. OIL FILTER AND BY-PASS OIL FILTER ASSEMBLIES1 2 6 7 8345149 10 11 12 131 86-04056-00 Bracket Assembly, Mounting (Filter Head) 12 34-00300-10 (NSI) Screw, Hex Head, 1/4-20 x 1-1/4, Grade 5 33 PL Washer, Plain, 1/4 SAE 64 PL Washer, Lock, 1/4 35 PL Nut,Hex,1/4-20 36 30-00325-00 Head, Oil Filter 17 30-00304-00 Filter, Oil (By-Pass) 18 40-00342-03 Elbow, Male, 3/8 Tube x 1/4 npt 29 40-00507-00 Connector, Male, 3/8 Tube x M12 x 1-1/2 110 58-00580-00 Tube, .375 OD (50 ft cut to length) A/R11 30-00323-00 Filter, Oil 112 25-37150-00 Adapter (For 30-00323-00 Filter) 113 40-00342-02 Elbow, Male, 3/8 Tube x 1/8 npt 114 12-00310-00 Switch, Oil Pressure 1NS 22-50078-02SV Connector, Female (Located on unit harness)(Mating part for oil pressure switch)A/R20

NDC/NDDITEMPART NO.DESCRIPTIONQTY12. BATTERY BOX31110121910New Units132475681 22-01633-01 Battery Cable, Negative --- Post Type 11 22-01633-03 Battery Cable, Negative --- Screw Type 12 34-00955-05 J-Bolt, Battery Hold-Down 23 34-01247-44 Screw, Cap, Hex Head, 5/16-18 x 5-1/2 lg --- SST 24 22-01633-00 Battery Cable, Positive --- Post Type 14 22-01633-02 Battery Cable, Positive --- Screw Type 15 34-00918-06 Screw, Hex Head w/cap washer, 1/4-20 x 3/4 2NS 79-02262-00SV Tray Assembly, Battery --- Includes: 16 NSS Tray, Battery 17 68-11668-00 Bracket 18 PL Battery, 12 volt 19 58-04103-00 Battery Cover 110 34-00662-12 (NSI) Washer, Plain, 5/16 --- SST 211 PL Nut, Self Lock, 5/16-18 212 68-11596-00 Channel, Battery Hold-Down 113 34-00663-12 Lockwasher, 5/16 --- SST 2NS 62-03364-00 (NSI) Label, Corrosive 221

NDC/NDD2213. MICROPROCESSOR ASSEMBLY2814191510231302927262224232111138162017181245RecessedGasket Surface1346789253233343536891937

NDC/NDDITEMPART NO.DESCRIPTIONQTY13. MICROPROCESSOR ASSEMBLY--- --- Box Assembly, Control --- Includes: 11 79-01658-22 Door Assembly, Control --- Includes: 12 NSS Door, Control 13 44-00334-00 Hinge Assembly, Door (Upper) 14 34-00918-06 Screw, Hex Head, 1/4-20 x 3/4 lg w/cap washer --- SAE 45 44-00333-00 Hinge, Male 16 44-00340-02 Latch, Door 17 34-06126-06 Screw, Hex Head, #4-40 x 3/8 lg --- SST 28 34-00662-05 Washer, Plain #4 --- SST 49 34-00663-05 Washer, Lock #4 --- SST 210 42-00267-00 Gasket, Keypad Door 111 62-02450-00 Decal, Warning (Auto Start) 1NS 58-00660-00 Washer, Condensate Drain 112 62-02487-07 Decal, Carrier 113 62-02448-00 Decal, Switch --- NDC 113 62-02448-01 (NSI) Decal, Switch --- NDD 114 79-01658-20 Door Assembly, Keypad --- Includes: 18 34-00662-05 Washer, Plain #4 --- SST 415 44-00351-00 Hinge, Keypad Door 116 34-00667-05 Nut, Lock #4-40 --- SST 117 NSS Door, Keypad 118 44-00340-01 Door Latch, Keypad 119 34-00917-08 Screw, Hex Head, #10-32 x 1/2 lg w/cap washer --- SAE 220 34-06126-08 Screw, Hex Head, #4-40 x 1/2 lg --- SST 2NS 62-02449-00 (NSI) Label, Operating Instructions 121 91-00294-40 Logic Board Assembly (New) --- Includes: 121 91-00294-60 Logic Board Assembly (Reman) --- Includes: 18 34-00662-05 Washer, Plain, #4 --- SST 69 34-00663-05 Washer, Lock, #4 --- SST 622 NSS Cover, Control --- Recessed Gasket Surface 123 NSS Board, Logic 124 34-00996-06 (NSI) Screw, Hex Head, #8-32 x 3/8 lg w/cap washer 825 34-06126-10 Screw, Hex Head, #4-40 x 5/8 lg --- SST 626 42-00266-00 Gasket, Cover (Micro) 127 34-00917-08 Screw, Hex Head, #10-32 x 1/2 lg w/cap washer --- SAE 1628 12-00307-00SV Display Assembly, Key Pad --- Includes: 129 NSS Display Assembly, Keypad 130 42-00251-00 O-Ring (Display Assembly) 1NS 22-01641-00 Cable Assembly Ribbon 131 10-00327-01 Switch, Toggle A/R32 34-01226-00 Washer, Retaining, Nylon 2NS 22-50100-00 Pin, Female (Used on unit harness mating logic board plug) A/R33 34-06089-00 Washer, Fender, Black 234 34-06025-08 Screw, Hex Head, #10-32 x 1 lg w/cap washer --- SAE 235 44-00333-01 Hinge, Female 136 22-01467-00 Lamp, Wedge Base 237 58-04128-00 (NSI) Boot A/R23

14. HIGH VOLTAGE BOXNDC/NDD18329219119491812513197813196141971419111617212325262720242830 3122151024

NDC/NDDITEMPART NO.DESCRIPTIONQTY14. HIGH VOLTAGE BOX1 10-01176-00 Relay, 30 amp 42 10-01176-01 Relay, 30 amp 13 10-01177-00 Contactor, 12 amp A/R4 22-00060-26 Fuse, 1.6 amp (for Fans) 24 22-00060-27 Fuse, 3.2 amp (for Fans) 24 22-00060-28 Fuse, 5 amp (for Fans) 44 22-00060-29 Fuse, 6.3 amp (for Fans) 45 22-01196-09 Fuse, 12 amp (for Heater) -- 2 Compartment 65 22-01196-05 Fuse, 8 Amp, (for Heater) -- 3 Compartment 96 22-01196-06 Fuse, 30 amp 27 22-01196-07 Fuse, 15 amp 28 22-01196-08 Fuse, 15 amp 29 22-01324-02 Fuse Block, 15 amp 310 10-60038-00 Capacitor, 400 VAC, 4 MFD 211 22-02598-05 Capacitor, 400 VAC, 40 MFD 112 22-02675-02 Harness, Control Box, Hi-voltage -- 2 Compartment 112 22-02675-03 Harness, Control Box, Hi-voltage -- 3 Compartment 113 22-50078-66 Fuse Block, 30 amp, 600 v 214 22-50078-96 Fuse Block, 30 amp, 600 v 115 34-00366-09 Washer, Plain, #10 116 34-00918-08 Screw, Hex Head/Washer, 1/4-20 x 1 lg --- SAE 617 34-01226-00 Washer, Retaining, Nylon 618 34-01270-06 Screw, Pan Head, #6-32 x .75 lg A/R19 34-01271-06 Screw, Pan Head, #8-32 x .75 lg A/R20 42-01168-04 Gasket, High Voltage Control Box 121 58-00511-09 Washer, Flat, Nylon 622 58-00660-00 Washer, Condensate Drain. Plastic 223 58-00836-04 Spacer 624 62-03962-00 Label, Legend (Located inside control box door) 125 62-03957-01 Decal, Warning, High Voltage 126 62-02253-00 Decal, Warning, Disconnect Power 127 68-07341-00 Door, Control Box 128 62-02255-01 Decal 129 86-02970-00 Box, High Voltage 130 10-01172-00 Contactor, Standby (NDD Only) 131 12-60010-00 Relay, Overload (NDD Only) 1NS 22-02606-00 Shunt (FLR) --- Located on Harness 1NS 22-01196-01 Fuse, 4 amp FR --- Located on Harness 125

NDC/NDDITEMPART NO.DESCRIPTIONQTY15. HIGH CURRENT ASSEMBLY1541416143821712911751310166141711 10-01164-02 Switch, Toggle A/R2 10-01164-10 Switch, Toggle 13 22-00538-03 Ammeter 14 34-00360-09 Nut, Lock, #10-32 45 34-00366-08 Washer, Plain, #8 --- SST 46 34-00733-00 Nut, Hex, #10-32 67 34-01226-00 Washer, Retaining, Nylon 28 42-00045-01 O-Ring 19 42-01168-02 Gasket, Cover 110 42-01168-03 Gasket, Controller 111 58-00511-09 Washer, Flat, Nylon 212 58-00836-04 Spacer, Nylon 213 62-02454-00 Decal, MGC Switch 114 68-07334-00 Door, Control Box 115 86-02934-00 (NSI) Control Box Assembly 116 68-07403-00 Panel, Control --- 2Compartment 116 68-07403-01 Panel, Control --- 3Compartment 117 62-03945-00 Label, Switch --- 2Compartment 117 62-03945-01 Label, Switch --- 3Compartment 118 34-00366-09 Washer, Plain, #10 1119 34-00917-12 Screw, Hex Head/Washer, #10-32 x .75 lg --- SAE 1120 34-00918-08 Screw, Hex Head/Washer, 1/4-20 x 1.00 lg --- SAE 626

NDC/NDDITEMPART NO.DESCRIPTIONQTY16. HIGH CURRENT ASSEMBLY -- WITH COVER REMOVED16112117819751811911131826910615222163 4121420 25 24 23Right Inside Wall of Control Box1 10-00214-00 Relay, 12V DC 12 10-00286-02 Relay 13 10-00286-04 Relay A/RNS 10-00319-00 Diode 34 10-00328-00 Relay, 70 Amp 25 22-02336-01 Fuse, 20 Amp 26 22-02336-02 Fuse, 5 Amp 27 22-02336-04 Fuse, 10 Amp 48 22-02336-05 Fuse, 25 Amp 29 22-02336-06 Fuse, 15 Amp 210 22-02336-08 Fuse, 7-1/2 Amp 311 22-02336-09 Fuse, 80 Amp 212 22-02660-00 Harness, Control Box 113 22-50078-61 Cover, Maxi Fuse 114 34-00366-09 Washer, Plain, #10 1115 34-00373-05 Clamp, Tube, .50 Dia --- SST 116 34-00917-12 Screw, Hex Head/Washer, #10-32 x .75 lg --- SAE 1117 34-00918-08 Screw, Hex Head/Washer, 1/4-20 x 1.00 lg --- SAE 618 34-00996-08 Screw, Hex Head/Washer, #8-32 x .50 lg --- SAE 319 44-00342-00 Hinge, Control Box --- SST 220 58-00660-00 Washer, Condensate Drain, Plastic 221 58-01275-00 Clip, Fuse, Nylon 122 62-02218-10 Decal, Relay (DCR) 123 62-03863-00 Label, Relay (GPR) 124 62-03863-01 Label, Relay (SSR) 125 62-03864-01 Label, Relay (FHR) 126 62-03889-00 Decal, Fuse (F1) 127

17. COOLANT SYSTEMNDC/NDD28278674325Water Pump Idler513312910293212229242311141516181920242926111718132328

NDC/NDDITEMPART NO.DESCRIPTIONQTY17. COOLANT SYSTEM1 58-00227-00 Hose, Outlet (Engine) --- Rubber (Cut to fit) 11 58-00185-19 Hose, Outlet (Engine) --- Silicone (Cut to fit) 12 58-01317-00 Hose, Inlet (Engine) --- Rubber (Cut to fit) 42 58-01317-01 Hose, Inlet (Engine) --- Silicone (Cut to fit) 43 44-01140-00 Clamp, Hose A/RNS 12-00312-00 Sensor, Water Temperature 14 50-01157-00 Idler Assembly, Water Pump --- Includes: 1NS 50-00213-04 Lever Assembly, Idler 15 50-00213-07 Bracket Assembly, Idler 16 34-00304-08 Screw, Hex Head, 3/8-16 x 1 lg --- SAE 27 PL Washer, Lock, 3/8 28 50-00162-04 V-Belt, Water Pump 19 30-00397-00 Cap, Radiator 110 81-02613-00 Tube Assembly, Radiator Fill 111 34-00918-06 Screw, Hex Head w/washer, 1/4-20 x 3/4 lg, SAE A/R12 58-04223-04 Hose, Coolant --- Rubber 112 58-04223-05 Hose, Coolant --- Silicone 113 --- Coil Assembly, Condenser/Radiator (Refer to Section 4) 114 58-01291-00SV Bottle, Coolant Recovery --- Includes: 115 58-00743-00 Cap, Radiator Coolant Recovery Bottle 116 68-11565-00 (NSI) Bracket, Coolant Recovery Bottle 117 68-07144-00 (NSI) Bracket, Coolant Recovery Bottle 118 34-00918-04 Screw, Hex Head w/washer, 1/4-20 x 1/2 lg, SAE 219 22-00398-00F25 Tube, Clear,1/8 ID (25 feet, cut to length) A/R20 22-01049-00F25 Tube, Clear, 5/16 ID (25 feet, cut to length) A/R21 58-00902-08 Hose, Formed -- Rubber 121 58-00902-09 Hose, Formed -- Silicone 122 56-03628-00 (NSI) Tube, Radiator 123 56-03629-00 (NSI) Tube, Radiator 124 34-00373-67 Clamp, Tube, 1.25 OD A/R25 58-01316-00 Hose, Formed -- Rubber 125 58-01316-01 Hose, Formed -- Silicone 126 68-07404-00 (NSI) Bracket, Zee 127 34-00962-25 Screw, M12 x 25MM 328 34-00945-12 Washer, Lock, M12 329 34-00918-08 Screw, Hex Head w/washer, 1/4-20 x 1 lg, SAE A/R29

NDC/NDDITEMPART NO.DESCRIPTIONQTY18. AIR CLEANER1211A34567610A9686SECTION A--A1 30-00406-00 Indicator, Air Filter 12 34-00996-08 Screw, Hex Head w/cap washer, #8-32 x 1/2 lg --- SAE 23 58-01315-00 Hose, Air Inlet 14 44-00045-05 Clamp, Hose 35 86-02935-00 Bracket, Air Cleaner 16 34-00918-06 Screw, Hex Head w/cap washer, 1/4-20 x 3/4 lg --- SAE A/R7 86-02944-00 Bracket, Air Cleaner 18 30-00426-01 Air Cleaner --- Includes: 1NS 30-00426-20 Element, Primary (Large) 1NS 30-00426-23 Valve 1NS 30-00426-22 Cover Assembly, Bottom 1NS 30-00426-21 Element, Secondary (Small) --- Optional 19 44-00363-00 Band, Mounting 110 40-00506-00 Fitting, Push On 111 58-04102-00 Hose (10 ft cut to length) A/R30

NDC/NDDITEMPART NO.DESCRIPTIONQTY19. ENGINE EXHAUST SYSTEM34561211345789101 30-01095-00 Muffler 12 34-00918-06 Screw, Hex Head w/cap washer, 1/4-20 x 3/4 lg A/R3 30-00175-01 Clamp, Tubing, 2 inch Dia --- Includes: 24 PL Nut,Hex,5/16-18 25 PL Washer, Plain, 5/16 26 30-01094-01 Pipe, Exhaust (Upper) 17 30-01094-00 Pipe, Exhaust (Lower) 18 34-00932-13 Nut, Hex, 3/8-24 (Brass) 49 25-37238-00 Gasket, Flange 110 34-00964-00 Stud, Exhaust (Special) 211 68-07352-00 Bracket 131

NDC/NDDITEMPART NO.DESCRIPTIONQTY20. CAPACITOR BOX21543712 13156 141011891 22-02598-04 Capacitor, 660 vac 18 mfd 62 42-01170-05 Gasket 83 68-07465-00 Bracket 14 42-01170-04 Gasket 15 42-00183-00 Trim, Flexible (cut to length) A/R6 34-00917-12 Screw, Hex Head/Washer #10-32 27 PL Nut, Hex #10-32 28 22-02665-01 Harness 19 86-02959-00 Box, Capacitor 110 68-07464-00 Cover, Box 111 42-01168-05 Gasket 1NS 62-03951-00 Label, Legend 112 62-03957-01 Decal, Warning High Voltage 113 62-02253-00 Decal, Warning Disconnect Power 114 34-00918-06 Screw, Hex Head/Washer 1/4-20 X 3/4 lg 415 PL Nut, Hex 1/4-20 4NS 58-00660-00 Washer, Condensate Drain, Plastic 232

NDC/NDDITEMPART NO.DESCRIPTIONQTY21 ALTERNATOR18687910711112131415162345171 30-00409-07 Alternator Assembly (65 amp) --- Includes: 12 30-00171-13 Nut, Pulley 13 PL Washer, Spring Lock (5/8) 14 30-00306-14 Fan, CCW Rotation 15 30-00409-20 (NSI) Front Frame 16 30-00363-15 Spacer, Fan 17 30-00171-17 Bearing, Front and Rear 28 30-00171-18 Retainer Clip 19 30-00171-31 Key, Woodruff #5 110 30-00409-41 (NSI) Rotor 111 30-00409-42 (NSI) Stator 112 30-01037-22 Rectifier, Negative 113 30-00409-37 Rectifier, Positive 114 30-00409-36 (NSI) End Frame 215 30-00409-30 Brushes 116 30-00409-35 Screw, Brush Holder 217 30-00409-44 Regulator 1NS 66U1-2233-33 Gasket, Regulator 1NS 30-00409-33 (NSI) Screw, Regulator 2NS 30-00409-32 (NSI) Screw, Through Bolt 218 50-01127-03 Pulley 133

NDC/NDDITEMPART NO.DESCRIPTIONQTY22. DECALS AND WIRE HARNESSES11 711823BBAA4566109VIEW B--BVIEW A--ANS 22-02658-00 Harness, Engine 11 62-03958-00 (NSI) Decal, Warning 32 62-02139-00 (NSI) Decal, Warning Battery Disconnect 13 62-03959-00 Decal, Belt Replacement -- NDC 13 62-03961-00 Decal, Belt Replacement -- NDD 14 62-02144-00 Decal, Danger, Belt Rotation 15 62-02146-00 Decal, Warning, Auto Start 16 62-01803-00 (NSI) Decal, Service 17 62-03905-00 Indicator, Airflow --- NDD 18 62-03954-00 Decal, Glow/Crank 19 62-02505-00 (NSI) Decal, Caution 110 62-02253-00 Decal, Warning Power Disconnect -- NDD 1NS 62-02142-00 (NSI) Decal, Caution, Radiator Fill 1NS 62-02140-00 Decal, Service Action Line (NAO Only) 1NS 62-03895-02 (NSI) Decal, Service 24 hr (ETO Only) 1Schematic62-03955-00 NDD --- 50hz62-03967-00 NDC --- 60hzDescription34

NDC/NDDITEMPART NO.DESCRIPTIONQTY23. CLUTCH ASSEMBLY -- NDD12348105967171614151312111 50-00225-02 Clutch Assembly --- Includes: 12 50-00225-10 Rotor Assembly --- Includes: 13 NSS Plate Assembly, Rotor 1NS 50-50025-00 Kit, Shoe Assembly --- Includes: 14 NSS Shoe Assembly, Friction --- Includes: 3NS NSS Bushing 1NS NSS Pin, Spring 25 50-00221-13 Spring, Leaf 36 34-00993-05 (NSI) Screw, Hex Head, 5/16-24 x 5/8 lg --- SAE Grade 8 37 PL Washer, Plain 5/16 38 50-00173-03 Delta Bridge 19 50-00221-40 Coupling, Adapter 110 50-00225-20 Housing Assembly --- Includes: 111 NSS Housing 112 50-00221-25 Screw, Hex Head 413 50-00221-26 Washer 414 50-00221-22 Bearing Assembly, Ball --- Includes: 115 NSS Ring, Snap 116 50-00221-24 Plate, Retaining 117 50-00221-30 Ring, Snap (External) 1NS 17-44019-01 Compressor Clutch Mounting Hub 135

NDC/NDDITEMPART NO.DESCRIPTIONQTY24. CONTROL AND INDICATOR BOXES1 21 91-60110-00 Box, Control -- 2 Compartments 11 91-60110-01 Box, Control -- 3 Compartments 11 91-60112-00 Panel, Control -- 2 Compartments 11 91-60112-01 Panel, Control -- 3 Compartments 12 91-60109-00 Box, Indicator -- 2 Compartments 12 91-60109-01 Box, Indicator -- 3 Compartments 12 91-60111-00 Panel, Indicator -- 2 Compartments 12 91-60111-01 Panel, Indicator -- 3 Compartments 125. INSTALLATION PARTSNS 86-04029-00 (NSI) Bracket Assembly, Lifting 2NS 58-00701-04 Plug, Button, 1-1/2 Dia Hole 8NS 42-00243-03 O-Ring 5/8 ORS 1NS 42-00243-04 O-Ring 1/2 ORS 1NS 42-00243-06 O-Ring 1---5/8 ORS 1NS 81-02531-00 Tube Assembly 1-3/8 --- Includes: 1NS 40-00350-10 Flange Adaptor 1NS 81-02531-02 Tube Assembly 5/8 --- Includes: 1NS 40-00503-03 Collar, Tube 5/8 ORS 1NS 81-02531-01 Tube Assembly 1/2 --- Includes: 1NS 40-00503-05 Collar, Tube 1/2 ORS 136

NDC/NDDITEMPART NO.DESCRIPTIONQTY26. NOISE REDUCTION KIT and BACK PANELS513 4 62 2 2 2INSIDE OF UPPERDOOR (CURBSIDE)INSIDE OF GRILLEINSIDE OF UPPERDOOR (ROADSIDE)8 88710 119, 8INSIDE OF DOOR(CURBSIDE)INSIDE OF FRONT DOOR(CURBSIDE)INSIDE OF FRONT DOOR(ROADSIDE)1 42-01182-00 Insulation 12 58-01288-02 Rivet 663 42-01177-00 Insulation 14 42-01177-01 Insulation 15 42-01177-02 Insulation 16 42-01182-01 Insulation 17 42-01179-00 Insulation 18 58-01214-00 Plug 259 42-01178-00 Insulation 110 42-01180-00 Insulation 111 42-01181-00 Insulation 137

NDC/NDD26. NOISE REDUCTION KIT and BACK PANELS (CONTINUED)12191816 1719182019 1918 1821 221327181914261819251819231819BACK VIEW OF UNIT152418191918411918311918162932 3319184039293016282930381819373635181934293016432929 30 3042,1644,18, 1945, 1646, 43, 292947282930UNIT LESS DOOR AND GRILLES38

NDC/NDDITEMPART NO.DESCRIPTIONQTY26. NOISE REDUCTION KIT and BACK PANELS (CONTINUED)12 68-07418-00 Panel, Top Back -- Prior to A S/N EAN90344035 112 68-07468-00 Panel, Top Back -- Starting with " S/N EAN90344035 113 68-07412-00 Panel, Middle Back 114 68-07391-00 Panel, Lower Back 115 34-06048-00 Rivet 3416 42-00107-00 Gasket (cut to length) A/R17 42-01183-04 Insulation 118 34-01269-03 Rivet 5819 34-00699-03 Washer, Plain 5820 42-01183-05 Insulation 121 42-01183-00 Insulation 122 42-01183-01 Insulation 123 42-01184-00 Insulation 224 42-01185-00 Insulation 125 42-01185-02 Insulation 126 42-01185-01 Insulation 127 42-01183-03 Insulation 128 68-07480-00 Panel 229 34-00918-06 Screw, Hex Head/Washer 1/4-20 X 3/4 lg 2430 42-00264-04 Seal (cut to length) A/R31 42-01187-02 Insulation 132 42-01187-00 Insulation 133 68-07396-00 Panel 134 68-07413-01 Angle 135 42-01184-04 Insulation 136 42-01188-01 Insulation 137 42-01188-00 Insulation 138 42-01184-05 Insulation 139 68-07413-00 Angle 140 42-01184-01 Insulation 141 42-01186-02 Insulation 142 68-07405-00 Panel 143 34-06051-06 Rivnut 1/4-20 344 42-01184-06 Insulation 145 68-07512-00 Panel 146 68-07513-00 Plate, Cover 147 42-01186-00 Insulation 139

27. VENTILATION BLOWERNDC/NDD1253264879131210 1114 15 1617718 19 20 21 2240

NDC/NDDITEMPART NO.DESCRIPTIONQTY27. VENTILATION BLOWER1 34-00308-10 Screw, Hex Head 1/2---13 X 1.25 lg 42 34-00588-15 Washer 1/2 83 68-07490-00 Plate, Sealing 14 34-00361-15 Nut, Lock 1/2---13 45 68-07493-00 Angle, Mounting 16 86-02975-00 Duct, Air Intake 17 34-00918-06 Screw, Hex Head W/Washer 1/4---20 X .75 Lg A/R8 79-02310-00 Ventilation Blower --- Includes: 19 22-02671-00 Harness 110 68-60245-01 Venturi Ring 211 34-60000-16 Screw, Hex Head M5 X 16mm 812 34-60002-55 Washer M5 813 34-06051-102 Rivnut M5 814 54-60022-01 Motor, Fan 215 86-02966-00 Blower Housing 116 68-07496-00 Deflector 217 34-06051-06 Rivnut 1/4---20 4318 62-02509-00 Decal, Warning 119 58-00065-02 Grommet 220 58-00065-65 Grommet 121 86-02965-00 Motor Mount 222 68-07488-00 Panel, Bottom 141