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20 P&TR May/June 2012<br />
New, top-of-the-range<br />
slip on geared motor<br />
The great strength of the popular<br />
Framo Morat Compacta slip-on<br />
geared motors from R. A. Rodriguez<br />
is their ability to provide a reliable<br />
driving force in a small design<br />
envelope. And with the introduction<br />
of the new AG160 to the range,<br />
this attribute is even more<br />
pronounced. This top of the range<br />
addition extends output torque to<br />
1,600Nm yet has a housing that only<br />
measures 375.25mm x 200mm.<br />
The smaller dimensions and the low<br />
weight of Compacta are achieved<br />
by the use of a spur and worm<br />
gear transmission combined with<br />
performance-optimised motors; the<br />
transmission is also exceptionally<br />
quiet.<br />
The design’s integrated and easily<br />
adjustable limit & safety switches<br />
contribute to the Compacta’s<br />
exceptional flexibility. It can also<br />
be equipped with a potentiometer<br />
for position feedback allowing for<br />
precise control and repeatable<br />
positioning.<br />
Thanks to the modular design of<br />
Compacta it can be tailored to the<br />
precise needs of the application,<br />
for example offering a range of<br />
output speeds and using a solenoid<br />
actuated brake when needed. In<br />
this way its scope of application can<br />
range from machinery fabrication to<br />
packaging and stage technology.<br />
A further benefit is that each<br />
Compacta is optimised for the<br />
specific task so it is easy to install<br />
Brammer and Festo’s ‘smart’<br />
solution for Nestlé apprentices<br />
Brammer, the UK’s leading supplier<br />
of maintenance, repair and overhaul<br />
(MRO) products and services is<br />
once again giving encouragement<br />
to the manufacturing engineers of<br />
the future.<br />
The company joined forces with<br />
pneumatics supplier Festo to<br />
provide components for a giant<br />
working model of a Smartie® tube<br />
built by engineering apprentices at<br />
Nestlé.<br />
The four-metre high tube was<br />
designed for the Nestlé stand at<br />
The Big Bang UK Young Scientists’<br />
and Engineers’ Fair at Birmingham’s<br />
National Exhibition Centre, where<br />
it was viewed by HRH the Duke<br />
of York, who also spoke to Nestlé<br />
apprentices Mark Thompson and<br />
Andrew Ventress.<br />
Brammer is a long-standing partner<br />
to Nestlé, supplying an extensive<br />
range of MRO products to the<br />
company’s York manufacturing<br />
operation through an Insite facility<br />
– effectively a Brammer branch on<br />
without the need for additional drive<br />
components.<br />
Although recently introduced to<br />
the UK, the Compacta AG160 has<br />
already proven its ability on mainland<br />
Europe. A typical application is its<br />
use as a hinged cover drive for<br />
machines that automatically mix and<br />
marinate meat products.<br />
Known as ‘tumblers’, these<br />
machines have a computercontrolled<br />
20 second load system.<br />
And during the process the 60kg lid<br />
is opened and closed through a 90◦<br />
angle by the Compacta AG160.<br />
For reader enquiries, please<br />
mention P&TR:<br />
R.A. Rodriguez,<br />
28 Campus Five,<br />
Letchworth Business Park,<br />
Letchworth, Herts. SG6 2JF<br />
Tel: 01462 670044<br />
<strong>Fax</strong>: 01462 670880<br />
Email: info@raruk.com<br />
www.rarodriguez.co.uk<br />
the premises - which also provides<br />
technical support and applications<br />
advice.<br />
The Festo products supplied free<br />
of charge through Brammer made<br />
up the moving components of the<br />
model.<br />
Tony King, Asset Maintenance<br />
Manager at Nestlé York,<br />
commented: “We’re really grateful<br />
to Brammer and Festo for helping us<br />
out with the components to create<br />
the model. We put the challenge to<br />
our team of apprentices to create a<br />
giant, moving Smartie tube and the<br />
Duke of York was clearly impressed<br />
by what he saw.”<br />
New valves complete<br />
Interlube’s heavy-duty range<br />
World leader in lubrication<br />
solutions Interlube Systems<br />
has developed a new range<br />
of progressive divider valves,<br />
launching later this year.<br />
The valves complete the<br />
company’s range of revolutionary<br />
products developed to reduce<br />
downtime and increase efficiency<br />
in the heavy industrial sector.<br />
The heavy-duty products - HDI<br />
centralised greasing pumps,<br />
electric keg pump system and<br />
SPL progressive divider valves<br />
- have been produced for the<br />
most arduous, aggressive and<br />
demanding industrial applications.<br />
Designed by experienced<br />
lubrication engineers who really<br />
know the market, the products<br />
are manufactured in the UK at<br />
Interlube’s Plymouth factory and<br />
exported throughout the world.<br />
The new valves - developed<br />
following a £400,000 investment<br />
in new machinery at the company’s<br />
Plymouth factory which has<br />
recently been awarded ISO 14001<br />
accreditation - are built to deliver<br />
accurate amounts of lubricant<br />
to each connected point without<br />
missing a grease point out.<br />
The SPL valves are tested to an<br />
excess of 350 Bar (5075 PSI)<br />
pressure to ensure that there is no<br />
‘skipping’ of the internal spools,<br />
which is paramount to the quality<br />
of the product.<br />
Interlube Sales Director Keith<br />
Horner says: “Some lubrication<br />
companies manufacture to cost<br />
and, of course, some customers<br />
buy to cost. But we look at the<br />
bigger picture - our investment<br />
in plant shows our commitment<br />
to quality .Our customers invest<br />
heavily in machines, so - naturally<br />
- they want them to last. Using<br />
quality products will maximize the<br />
return on their investment.”<br />
The firm’s HDI pumps ensure that<br />
lubrication is consistently and<br />
efficiently delivered to the SPL<br />
valves which deliver set amounts<br />
of lubricant in turn to each<br />
connected bearing/pin.<br />
Suitable for most types of grease<br />
including greases to NGLI 2<br />
viscosity, the units generate more<br />
than 400 bar pressure if required,<br />
adequate to overcome resistance<br />
caused by tight bearings.<br />
Unlike some on the market,<br />
all pumps within the HDI range<br />
are easily installed and can be<br />
serviced cost effectively.<br />
Well tried and tested in all types of<br />
hostile environments, HDI pumps<br />
have been installed in locations<br />
throughout the world to serve many<br />
applications – such as the CAT<br />
family of mobile plant and handling<br />
machines.<br />
Interlube’s unique electric keg<br />
pump system is already showing<br />
huge savings in work time and<br />
running costs.<br />
The automatic system provides<br />
continuous, controlled lubrication<br />
to all moving parts whilst the<br />
plant is still in operation, giving<br />
adequate and even lubrication all<br />
the time, something that cannot be<br />
maintained if the machine has to<br />
be ‘parked up’ for servicing.<br />
Long-term benefits include a<br />
radical reduction in worn and<br />
damaged parts caused by erratic<br />
and irregular lubrication and the<br />
elimination of plant downtime for<br />
lubrication replacement.<br />
Installed at many open cast<br />
coalmines throughout Europe,<br />
the system has no reservoir re-fill<br />
requirement, only a grease keg<br />
which needs changing periodically.<br />
With large plant often needing<br />
grease reservoirs to be refilled<br />
every 3 days, using the Interlube<br />
system means the grease keg<br />
only needs replacing every 7 to<br />
10 days, and – crucially - the<br />
changeover can be done at the<br />
working site location without<br />
interruption to the plant lubrication<br />
facility.<br />
One satisfied customer has<br />
installed 14 units on site and is<br />
reporting large savings, both in<br />
costs and downtime.<br />
For reader enquiries, please<br />
mention P&TR:<br />
Keith Horner<br />
Interlube Systems Limited (UK)<br />
St. Modwen Road,<br />
Parkway Industrial Estate,<br />
Plymouth, Devon,<br />
PL6 8LH<br />
Tel: +44 01752 676000<br />
<strong>Fax</strong>: +44 01752 676001<br />
Email: info@interlubesystems.co.uk<br />
www.interlubesystems.com