Installation instructions - Turner Motorsport

Installation instructionsAkrapovič Exhaust System:Evolutionfor thePorsche Panamera Turbo (type 970)www.akrapovic.com

1. In some cases Akrapovič exhaust system kits contain chemical products (ceramic anti-seizinggrease; bolt sealant). Handle with care, do not inhale or swallow. Avoid excessive contact withskin, eyes or mucous membranes. Keep out of reach of children.2. Technical specifications of Akrapovič exhaust systems and related products are subject tochange without notice.3. Before removing the original exhaust system from your vehicle, please compare the parts youreceived with the list of materials provided in the installation manual in order to assure that youhave all the parts necessary for the installation of your new Akrapovič exhaust system.4. Although this manual consists of instructions for installation in written form, as well asphotographs and pictures representing individual steps of the installation, please note thatthe photographs and pictures are symbolic and are intended for representation of generaloverview only. The photographs and pictures contained herein should serve as a guidelineonly and actual installation of the exhaust system may not correspond with the photographsand pictures entirely.5. The process of uninstalling the original exhaust system may vary depending on the existingexhaust system. Please follow the original exhaust system manufacturer’s instructions foruninstalling the original exhaust system.TrademarksThe Akrapovič Exhaust System Technology logo is a registered trademark of Akrapovič d.d.Akrapovič websiteInformation about Akrapovič exhaust systems and related products is available on theAkrapovič website at:http://www.akrapovic.com/CopyrightNo part of the Akrapovič exhaust system or its documentation may be reproduced or distributedin any form or by any means without the prior written authorization of the Akrapovič company.© Akrapovič, d.d. All rights reserved.5

www.akrapovic.comSymbolsThe following symbols are used throughout these installation instructions:TOOLS REQUIREDTIGHTENING TORQUEINSTALLATION TIPCAUTION OR WARNINGUSE BOLT SEALANT; Apply 3 to 4 small drops of bolt sealant onto the cleaned anddegreased threads before tightening the bolts. WARNING! Avoid contact with skin,eyes and mucous membranes. Do not inhale fumes. Keep out of the reach ofchildren.USE ANTI-SEIZE LEAD-FREE COPPER PASTE (black tube); Provides trouble-freeand long-lasting protection against seizing, corrosion and rusting of bolts, threadedends, nuts, joints, etc. Also protects against vibration, wear and impact. WARNING!Avoid eye contact. Avoid excessive skin contact. Keep out of reach of children.USE ANTI-SEIZING GREASE (white tube); Prevents seizing, corrosion and excessivewear between the titanium components of your exhaust system. WARNING! Avoid eyecontact. Avoid excessive skin contact. Keep out of reach of children.6

T-handle 16mm wrenchT-handle 10mm wrenchTorx 25Torx 27CTX40 for Torx head screwsSmall screwdriver (slotted head)BEFORE INSTALLING, CHECK THE SCHEMATIC OF THE EXHAUST SYSTEM!IF ANY ITEMS IN THE AKRAPOVIČ EXHAUST SYSTEM PACKAGE ARE MISSING,PLEASE CONTACT YOUR AUTHORIZED DEALER. KEEP THE SCHEMATIC FORFUTURE REFERENCE.THESE INSTALLATION INSTRUCTIONS MUST BE READ CAREFULLY IN ORDERTO ENSURE PROPER INSTALLATION AND OPERATION OF THE AKRAPOVIČEXHAUST SYSTEM.THE EXHAUST SYSTEM CAN BE EXTREMELY HOT. ALLOW THE EXHAUST ANDENGINE TO COOL DOWN BEFORE BEGINNING INSTALLATION.WE ADVISE YOU TO LEAVE INSTALLATION TO A QUALIFIED SERVICEMAN.IMPROPER INSTALLATION MAY RESULT IN A SHORTER LIFETIME OF THEEXHAUST SYSTEM AND/OR DAMAGE TO THE VEHICLE.7

www.akrapovic.comREMOVAL OF STOCK EXHAUST SYSTEM:Put the vehicle onto a car lift.WARNING: make sure, that car lifting is safely and correctly done or you risk vehicledamage, injury or even death!1. Unscrew the marked bolts and nuts on both sides of the vehicle and remove the chassis panelsoff the vehicle (Figure 1, 2, 3).WARNING: make sure, that you don't injure yourself or damage any part of the vehicleduring removal process! Use personal protection equipment!Figure 18

Figure 29

www.akrapovic.comFigure 310

2. Unscrew the marked bolts on both sides of the vehicle and remove both aluminium chassis linkages(Figure 4).WARNING: make sure, that you support the linkages during this process or you couldinjure yourself or damage the vehicle!Figure 411

www.akrapovic.com3. Untighten the marked nuts of the clamps and slide them off the pipe joints (Figure 5).Figure 512

4. Pull the vacuum hoses off the vacuum actuators on both sides of the vehicle (Figure 6).Figure 613

www.akrapovic.com5. Unhook rubber brackets off the muffler brackets on both mufflers (Figure 7).WARNING: make sure, that you support the stock exhaust during this process or youcould injure yourself or damage the vehicle!Figure 714

6. Unhook rubber brackets off the middle pipes brackets (Figure 8).WARNING: make sure, that you support the stock exhaust during this process or youcould injure yourself or damage the vehicle!Figure 815

www.akrapovic.com7. Remove the snap rings and unscrew the stock vacuum actuators off both stock mufflers (Figure 9).Figure 916

8. Pull the stock rubber vacuum hoses off the metal vacuum pipes on both sides of the vehicle(Figure 10, 11).Figure 1017

www.akrapovic.comFigure 1118

INSTALLATION OF THE AKRAPOVIČ EXHAUST SYSTEM:1. Direct both Akrapovič 55cm vacuum rubber hoses exactly as shown (Figure 12, 13).WARNING: direct and secure the rubber vacuum hose in such a way, that it doesn’t touchany hot or moving parts of the vehicle!Figure 1219

www.akrapovic.comWARNING: direct and secure the rubber vacuum hose in such a way, that it doesn’t touchany hot or moving parts of the vehicle!Figure 1320

2. Assemble the stock vacuum actuators onto Akrapovič exhaust valves, using stock nuts andadditional Akrapovič snap rings (Figure 14).WARNING: make sure, that vacuum actuators close the valves all the way when deployed! Insertthe suitable washers between actuatrors and actuator brackets, if necessary!WARNING: use anti-seize copper paste on nut threads!9.8Nm7ftlbFigure 1421

www.akrapovic.com3. Attach the Akrapovic middle pipes onto the stock rubber brackets (Figure 15).INSTALLATION TIP: for easier mounting, lubricate the stock rubber brackets with grease.Figure 1522

4. Join the Akrapovič middle pipes and stock front pipes, using stock double clamps. Tighten theclamps to a specified torque (Figure 16).WARNING: use anti-seize copper paste on clamp bolt and nut threads!30Nm23ftlbFigure 1623

6. Attach the mufflers onto the stock rubber brackets, hand tighten the stock muffler linkage andslide the Akrapovič double clamps over the joints (Figure 18).INSTALLATION TIP: for easier mounting, lubricate the stock rubber brackets.Figure 1825

www.akrapovic.com7. Center the mufflers in respect to the rear bumper, tighten the double clamps and stock mufflerlinkage (using stock bolts and nuts) to a specified torques (Figure 19).WARNING: use anti-seize copper paste on linkage bolt threads!22Nm16ftlb30Nm23ftlbFigure 1926

8. Link the rubber vacuum hoses to the vacuum actuators on both mufflers (Figure 20).Figure 2027

www.akrapovic.comFigure 2330

11. Assemble the clamps and sferical rings onto the Tail-Pipes, as shown (Figure 24).WARNING: use anti-seize copper paste on clamp bolt threads!Figure 2431

www.akrapovic.com12. Slide the Akrapovič Tail-Pipes onto the muffler outlets. Center them in respect to rear bumperas shown (Figure 25).Figure 2532

13. Tighten Tail Pipe clamps to a specified torque on both sides of the vehicle (Figure 26).22Nm16ftlbFigure 2633

www.akrapovic.comINSTALLATION OF THE OPTIONAL WIRELESS EXHAUST VALVE KIT:1. Open the car boot, lift the boot panel and remove the tyre reparation set (Figure 27).WARNING: we advise you to disconnect the car battery before exhaust valve kit installation!Figure 2734

2. Disconnect the three marked connectors and unscrew the two fuse box bolts (Figure 28).WARNING: make sure, that you don’t damage any part of vehicle during this process!Figure 2835

www.akrapovic.com3. Move the fuse box out of the way, disconnect the marked connector and untighten the ECUbolt (Figure 29).WARNING: make sure, that you don’t damage any part of vehicle during this process!Figure 2936

4. Pull the ECU unit out of the socket and disconnect the blue connector (Figure 30).WARNING: make sure, that you don’t damage any part of vehicle during this process!Figure 3037

www.akrapovic.com5. Dismantle the connector (Figure 31).WARNING: make sure, that you don’t damage any part of vehicle during this process!Figure 3138

6. Remove the marked terminal (black wire with yellow stripe) (Figure 32).Figure 3239

www.akrapovic.com7. Transmitter with installation fittings: red wire-fuse box terminal, black wire-ground terminal,blue wire-terminal to stock blue connector, grey wire-terminal to stock yellow wire with blackstripe (Figure 33).Figure 3340

8. Link the transmitters grey wire to stock black wire with yellow stripe, correctly insert thetransmitters blue wire terminal into the stock connector (in place of the stock black wire withyellow stripe) and assemble the stock connector (Figure 34).Figure 3441

www.akrapovic.com9. Connect the stock blue connector back into the ECU and insulate the wire connection (grey wire- black with yellow stripe wire), using heat shrinkable tube (included in Akrapovič kit) (Figure 35).WARNING: make sure, that you don’t damage any part of vehicle during this process!Figure 3542

10. Reinstall the ECU, fuse box and all connectors in the reverse order from the order in which theywere removed. Link the transmitters red wire terminal to the right side of the free fuse spot,screw the black ground wire to the battery negative terminal and tuck the transmitter, as shown(Figure 36, 37, 38).WARNING: direct and secure (use additional plastic tie wraps) all transmitter wires!GROUNDWIREFUSE SPOTWIRETIE WRAPTIE WRAPTRANSMITTERTIE WRAPFigure 3643

www.akrapovic.comWARNING: make sure, that you install the red wire terminal to the RIGHT SIDE of thefuse spot (Figure 35)!Figure 3744

WARNING: tighten the ground wire to the NEGATIVE terminal, as shovn (Figure 36)!Figure 3845

www.akrapovic.com11. Composition of all remote keyfob components and optional components (Figure 39).Figure 3946

www.akrapovic.com13. Dashboard or additional bracket mounted keyfob (Figure 41).Figure 4148

14. Changeing the remote keyfob battery (Figure 42).WARNING: make sure, that you insert the new battery correctly! Check the polarety ofthe battery (Battery type: Lithium CR1632 3V)!Figure 4249

www.akrapovic.comKEYFOB OPERATION:1. USE: keyfob is used to operate and control the exhaust system flaps.2. RANGE OF OPERATION: inside and few meters around the vehicle.3. POWER OPTIONS:a) Battery power:- when operating, press the button formore then two seconds.- when pressed, the illumination goeson, and when released, it goes off.- in battery mode, only half of thecyrcle around the scorpion symbol isilluminated.- battery life if in use is approx.1year and if not in use, approx 2 years(Battery type: Lithium CR1632 3V).4. KEYFOB MODES:a) Battery power:b) 12V power (cigarette lighter socket):- when operating, press the button formore then half a second.- when pressed, the illumination stayson, depending on mode (on/off).- in 12V mode, whole of thecyrcle around the scorpion symbol isilluminated.b) 12V power (cigarette lighter socket):- CLOSED VALVES:- CLOSED VALVES:- OPEN VALVES:- OPEN VALVES:- LOSE OF COMMUNICATION:1 period of 5 flashes of whiteillumination.- LOSE OF COMMUNICATION:3 periods of 5 flashes of whiteillumination.50

5. SAFETY:SWITCH ON: do not switch the keyfob on when wireless devices use is prohibited orwhen it may cause interference or danger.ROAD SAFETY COMES FIRST: obey all local laws. Always keep your hands free to operatethe vehicle while driving. Your first consideration while driving should be road safety.INTERFERENCE: all wireless devices may be susceptible to interference, which couldaffect performance.SWITCH OFF IN HOSPITALS: follow any restrictions. Switch the keyfob device off nearmedical equipment.SWITCH OFF IN AIRCRAFT: follow any restrictions. Wireless devices can causeinterference in aircraft.SWITCH OFF WHEN REFUELING: do not use the keyfob at a refueling point. Do notuse near fuel or chemicals.SWITCH OFF NEAR BLASTING: follow any restrictions. Do not use the device whereblasting is in progress.QUALIFIED SERVICE: only qualified personnel may install or repair this product. Pleaserefer to the wireless kit serial number in case of ordering of spare parts.WATER-RESISTANCE: your keyfob is not water-resistant. Keep it dry.51

www.akrapovic.comFinal installation:WARNING: check vehicle manufacturer manual for tightening torques(for dismounted stock parts)!WARNING: make sure all the nuts and bolts are sufficiently tightened.In case the exhaust system touches the cowling or other parts, repeatthe adjustment of the exhaust system or contact your authorized dealer.MAINTENANCE OF THE AKRAPOVIČ EXHAUST SYSTEM:1. Clean the titanium exhaust components with a multi-purpose spray lubricant (WD-40 orequivalent), carbon fiber exhaust components with soft and dry cloth and stainless steelcomponents with soft cloth sprayed with contact cleaner, then wipe with soft and dry cloth. Achange in the color of the exhaust system is normal due to high temperatures.2. Periodically make sure all the bolts and springs are sufficiently tight.WARNING: clean all exhaust components before the first start of the engine or the stainswill burn onto the surfaces!IT IS NORMAL IF WHITE SMOKE COMES OUT OF THE MUFFLER ON FIRST OPERATION.DO NOT STAND BEHIND THE MUFFLER ON FIRST OPERATION.DO NOT USE AUTOMOTIVE WHEEL CLEANERS OR ANY CLEANING PRODUCTS WHICHCONTAIN ACIDIC ADDITIVES TO CLEAN AKRAPOVIČ EXHAUST SYSTEMS.52

Porsche Panamera (970) Evolution exhaust system / Titanium/ Street legal, Model year 2009-2010Product code: S-PO970EHTP-PO970H TITANIUM TAIL PIPE SET*e1 0310953TRANSMITTERP-HF520WIRELESS KIT(OPTIONAL)P-HF518KEYFOBP-HF455M-PO970HRRIGHT MUFFLERM-PO970H TITANIUM MUFFLER*e1 0310952FITTING KITP-HF515WIRELESS ASSEMBLY KITP-HF519L-PO970LINK PIPE SETKEYFOB ASSEMBLY KITP-HF450FITTING KITP-HF468M-PO970HLLEFT MUFFLER53

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