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Micro Motion® Filling Mass Transmitters with ... - BKW Instruments

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Product Data SheetPS-001350, Rev. BJune 2011<strong>Micro</strong> Motion ® <strong>Filling</strong> <strong>Mass</strong> <strong>Transmitters</strong><strong>with</strong> MVD TechnologyThe <strong>Micro</strong> Motion ® <strong>Filling</strong> <strong>Mass</strong> Transmitter, from Emerson ProcessManagement, is designed for any process that requires high-speed highaccuracyfilling or dosing. This new design minimizes space requirements andinstallation cost and effort, for easy integration into almost any filling machine.Whether you're filling bottles, vials, syringes, cans, or tubes, the FMT solutiondelivers the accuracy, repeatability, and ease of use you expect from<strong>Micro</strong> Motion and Coriolis mass flow measurement.FMTCompact integralhigh-speed fillingtransmitter1500 FT Compact remotemountfillingtransmitterIncrease filling accuracy and throughput <strong>with</strong> the most versatile filling solutionavailable today• Coriolis mass-based measurement is immune to variations in process fluid, temperature, orpressure. Handles entrained gas, suspended solids, gases, aerosols, viscous fluids, aggressivefluids, and non-conductive fluids <strong>with</strong> equal ease.• Compatible <strong>with</strong> wide variety of integrated-valve-control strategies or traditional direct-pulse(external-valve-control) applications• Rapid line changeover <strong>with</strong> easy-to-clean, hygienic design that enables Clean In Place (CIP)• Integral design enables optimal space usage• Highest accuracy and fast response time enable tighter process control and reduce productwaste


<strong>Micro</strong> Motion <strong>Filling</strong> <strong>Mass</strong> <strong>Transmitters</strong>Utilizing <strong>Micro</strong> Motion MVD technology, the <strong>Micro</strong> Motion <strong>Filling</strong> <strong>Mass</strong> Transmitter delivers pinpoint controlof filling, dosing, and bottling processes. Select the size and surface finish you need from the range ofsupported <strong>Micro</strong> Motion sensors. Choose Modbus or PROFIBUS-DP digital communications, integratedvalve control for next-generation speed and reliability, or external valve control for traditional pulse-countingapplications.MVD technology. <strong>Micro</strong> Motion MultiVariableDigital (MVD) technology provides mass, density,and temperature process data in one device,supporting continuous monitoring of product quality<strong>with</strong> a complete real-time view of fluidcharacteristics. Front-end digital signal processingreduces measurement noise and delivers anaccurate, fast-response flow signal. Additionally, themultivariable design minimizes space requirements,improves response time, and eliminates thecumulative error associated <strong>with</strong> multiple-devicemeasurement solutions.When combined <strong>with</strong> Coriolis mass-basedmeasurement, MVD technology gives you thefastest, most accurate, most reliable data availabletoday.Features. The <strong>Filling</strong> <strong>Mass</strong> Transmitter is optimizedfor sub-second fills and very small containers.Operate and maintain your filling application at thehighest degree of accuracy <strong>with</strong>:• User-selectable filling algorithms <strong>with</strong> integratedvalve control- One-stage or two-stage filling- Timed filling- Dual-fillhead filling- Dual-fillhead timed filling• Automatic overshoot compensation (AOC)- User-selectable AOC algorithms: neveroverfill, never underfill, fixed, rolling average- Individual settings for each valve- “Self-training” option• User-selectable filling options- Measure in mass or volume units- Count up or count down to target- Track by quantity or percent of target• Digital communications- Continuous monitoring of density andtemperature, for real-time quality control- “On the fly” changes to fill target or recipe• Automatic or manual purge cycle• “Clean In Place” (CIP)- Rapid product changeover- Simplified maintenance• Diagnostics customized for filling support- Onboard logging of fill statistics (actual fillamount, actual fill time)- Fill statistics automatically reported to PLCContentsPhysical specifications. . . . . . . . . . . . . . . . . . . . . . 4Electrical connections . . . . . . . . . . . . . . . . . . . . . . 4Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Input/output signals . . . . . . . . . . . . . . . . . . . . . . . . 5Digital communications . . . . . . . . . . . . . . . . . . . . . 5Host interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Environmental limits . . . . . . . . . . . . . . . . . . . . . . . 6Environmental effects . . . . . . . . . . . . . . . . . . . . . . 6Hazardous area classifications . . . . . . . . . . . . . . . 6Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Ordering information . . . . . . . . . . . . . . . . . . . . . . . 82 <strong>Micro</strong> Motion ® <strong>Filling</strong> <strong>Mass</strong> <strong>Transmitters</strong>


<strong>Micro</strong> Motion <strong>Filling</strong> <strong>Mass</strong> <strong>Transmitters</strong>Industries. The <strong>Filling</strong> <strong>Mass</strong> Transmitter supportsapplications in a wide variety of industries:• Pharmaceutical and nutraceutical• Food and beverage• Chemical• Cosmetic and personal care• HouseholdIntegrated valve control. Two high-precisiondiscrete outputs support integrated-valve-controlstrategies. Integrated valve control:• Eliminates the “dead time” and error associated<strong>with</strong> generating and counting the pulse train• In combination <strong>with</strong> Automatic OvershootCompensation, eliminates standard filling errorsassociated <strong>with</strong> “target hunting” and varying flowrates• Eliminates the time and error associated <strong>with</strong>PLC-internal calculations, communications, andother processesResult: Integrated valve control reduces fill standarddeviation, especially in very short or small fills.Bottom line: Enhanced product utilization, productconsistency, and product quality.Traditional pulse-counting “external valve control”applications can still reap the benefits of enhancedaccuracy, reliability, and stability by upgrading to the<strong>Filling</strong> <strong>Mass</strong> Transmitter <strong>with</strong> the frequency/pulseoutput option.Platform. The <strong>Filling</strong> <strong>Mass</strong> Transmitter implementsthe latest <strong>Micro</strong> Motion internal architecture and isintegrally mounted to your choice of sensor.External connections are simple M-12 circularconnectors. This optimized design:• Simplifies installation and reduces installationcosts <strong>with</strong> multi-variable integral device• Minimizes space requirements <strong>with</strong> ultracompacttransmitter• Minimizes response time• Reduces or eliminates inter-device timing errors• Minimizes cleaning requirements <strong>with</strong> highlypolished crevice-free surfacesThe system is compatible <strong>with</strong> both linear and rotaryfilling machines, and can be installed in almost anyorientation.Sensors. Choose the correct sensor, material, andsurface finish for your application from<strong>Micro</strong> Motion’s industry-leading sensor lines:• F-Series• H-Series• ELITE ® CMFSFor the ultimate in precision, pair the <strong>Filling</strong> <strong>Mass</strong>Transmitter <strong>with</strong> the ELITE CMFS sensor.Performance. In laboratory testing, the <strong>Filling</strong> <strong>Mass</strong>Transmitter has performed to an outstanding level ofconsistency and reliability.Fill duration Standard deviation of fill totals0.5 to 1 second 0.071 to 3 seconds 0.033 seconds + 0.015<strong>Micro</strong> Motion ® <strong>Filling</strong> <strong>Mass</strong> <strong>Transmitters</strong> 3


SpecificationsPhysical specificationsHousing and mountingTransmitter: 316L stainless steelSensor: Refer to sensor specifications for sensor case materials.Transmitter is integrally mounted to sensor at factory and electronics are encapsulated.Surface finish options:• Standard (130 Ra)• Improved (64 Ra)WeightTransmitter: 7.1 lb (3.2 kg)Sensor: Refer to sensor specifications for sensor weight.Dimensions Transmitter: 2″ × 8.95″ × 5.2″ (50.8 × 227.3 × 101.6 mm). See figure on page 7.Sensor: Refer to sensor specifications for sensor dimensions.Status LEDOne or two status indicators on internal transmitter module (for commissioning, notvisible in normal use)• LED1: Indicates transmitter status• LED2: Indicates PROFIBUS-DP connection status (1)(1) Available only <strong>with</strong> Output Option Q, U, or V.Electrical connectionsConnection typePower connectionDigital communicationsM-12 circular connectorsOutput OptionsP, Q, R, S, U, VOutput Option TOutput OptionsP, R, S, TOutput Options Q, U, VPower and mA on same connectormA on separate connectorModbusPROFIBUS-DPPower supplyPower requirementsFuseSafetyInput supply: 24 VDCSystem requirements: 5.5 W (device) + I/O requirements (1 A max at 24 VIOpassthrough)Device fuse: 800 mA24 VIO fuse: 1.6 AReverse-polarity and short-circuit protectionComplies <strong>with</strong> low voltage directive 2006/95/EC per IEC 61010-1Installation (overvoltage) Category II, Pollution Degree 24 <strong>Micro</strong> Motion ® <strong>Filling</strong> <strong>Mass</strong> <strong>Transmitters</strong>


Specifications continuedHost interfaceOutput Options P, R, S, TOutput Options Q, U, V<strong>Micro</strong> Motion ProLink II v2.9.1 supports all functionality<strong>Micro</strong> Motion ProLink II v2.9.1 supports basic functionalitySiemens SIMATIC PDM required for complete device configurationSupplied <strong>with</strong> transmitter:• GSD conforming to the PROFIBUS-DP specification- Provides PROFIBUS Class 1 Master functions- Enables control of all input and output process data• EDD conforming to PROFIBUS EDDL specifcation- Provides PROFIBUS Class 2 Master functions- Enables device configurationEnvironmental limitsAmbient temperature limitsHumidity limitsVibration limitsOperating and storage: –32 to +140 °F (–25 to +60 °C)5 to 95% relative humidity, non-condensing at 140 °F (60 °C)Meets IEC68.2.6, endurance sweep, 20 to 2000 Hz, 50 sweep cycles at 1.5 gEnvironmental effectsEMI effectsComplies <strong>with</strong> EMC directive 2004/108/ECComplies <strong>with</strong> NAMUR NE21Ambient temperature effect On mA output: ±0.005% of span per °CHazardous area classificationsCSA (1) C-USATEX (2)IECEx (3)Class I Division 2 Groups A, B, C, DClass II Division 2 Groups F and GII 3G Ex nA IIC T5 Gc (Zone 2)II 3D Ex tc IIIC T70°C Dc IP66/IP67Ex nA IIC T5 Gc(1) CSA is a Canadian approvals agency that provides approvals accepted both in Canada and in the U.S.A. (C-US).(2) ATEX is a European directive.(3) IECEx is an international directive.6 <strong>Micro</strong> Motion ® <strong>Filling</strong> <strong>Mass</strong> <strong>Transmitters</strong>


Specifications continuedDimensionsDimensions ininches(mm)2.000(50.8)8.500(215.9)5.332(135.4)4.242(107.7)<strong>Micro</strong> Motion ® <strong>Filling</strong> <strong>Mass</strong> <strong>Transmitters</strong> 7


Ordering informationModelFMTCodeSICodeProduct description<strong>Micro</strong> Motion Coriolis <strong>Filling</strong> <strong>Mass</strong> TransmitterMounting / Housing materialIntegral-mount transmitter / 316L stainless steel; standard finish (130 Ra)Integral-mount transmitter / 316L stainless steel; improved surface finish (64 Ra)Output options / Digital communications / Power supply connectorP (1)Q (1)R (2)S (2)T (2)U (2)V (2)CodeACode Display3 No displayExternal valve control1 frequency output1 mA outputModbus/RS-485mA output and power supply on shared connector1 frequency output1 mA outputPROFIBUS-DPmA output and power supply on shared connectorIntegrated valve control1 mA output2 high-precision discrete outputs and 1 standard discrete output/discrete input (isolated)Modbus/RS-485mA output and power supply on shared connector1 mA output2 high-precision discrete outputs and 1 standard discrete output/discrete input (high side common)Modbus/RS-485mA output and power supply on shared connector1 mA output2 high-precision discrete outputs and 1 standard discrete output/discrete input (high side common)Modbus/RS-485mA output on separate connector1 mA output2 high-precision discrete outputs and 1 standard discrete output/discrete input (isolated)PROFIBUS-DPmA output and power supply on shared connector1 mA output2 high-precision discrete outputs and 1 standard discrete output/discrete input (high side common)PROFIBUS-DPmA output and power supply on shared connectorI/O terminationsM-12 circular connectorsCode Conduit connections2 M-12 circular connectorsCode ApprovalsM<strong>Micro</strong> Motion standard (no approval)2 CSA Class I Div 2 (U.S.A. and Canada)L ATEX II 3, Zone 23 IECEx, Zone 28 <strong>Micro</strong> Motion ® <strong>Filling</strong> <strong>Mass</strong> <strong>Transmitters</strong>


Ordering information continuedCode LanguageEEnglish installation manual and English guide to fillingFFrench installation manual and English guide to fillingGGerman installation manual and English guide to fillingIItalian installation manual and English guide to fillingSSpanish installation manual and English guide to fillingCode Software options 1ZHost-controlled filling (flow variable)BIntegrated valve controlCode Software options 2Z No software options 2Code Factory optionsZStandard productXETO productRRestocked product (if available)Typical model number: FMT S R A 3 2 M E B Z Z(1) Available only <strong>with</strong> Software Option 1, Code Z.(2) Available only <strong>with</strong> Software Option 1, Code B.<strong>Micro</strong> Motion ® <strong>Filling</strong> <strong>Mass</strong> <strong>Transmitters</strong> 9


10 <strong>Micro</strong> Motion ® <strong>Filling</strong> <strong>Mass</strong> <strong>Transmitters</strong>


<strong>Micro</strong> Motion ® <strong>Filling</strong> <strong>Mass</strong> <strong>Transmitters</strong> 11


<strong>Micro</strong> Motion—The undisputed leader in flow and density measurementWorld-leading <strong>Micro</strong> Motion measurement solutions from EmersonProcess Management deliver what you need most:Technology leadership<strong>Micro</strong> Motion introduced the first reliable Coriolis meter in 1977. Sincethat time, our ongoing product development has enabled us toprovide the highest performing measurement devices available.Product breadthFrom compact, drainable process control to high flow rate fiscaltransfer—look no further than <strong>Micro</strong> Motion for the widest range ofmeasurement solutions.Unparalleled valueBenefit from expert phone, field, and application service and supportmade possible by more than 600,000 meters installed worldwide andover 30 years of flow and density measurement experience.WWW.micromotion.com© 2011 <strong>Micro</strong> Motion, Inc. All rights reserved.The Emerson logo is a trademark and service mark of Emerson Electric Co. <strong>Micro</strong> Motion, ELITE, ProLink, MVD, and MVD Direct Connectmarks are marks of one of the Emerson Process Management family of companies. All other tarks are property of their respective owners.<strong>Micro</strong> Motion supplies this publication for informational purposes only. While every effort has been made to ensure accuracy, this publicationis not intended to make performance claims or process recommendations. <strong>Micro</strong> Motion does not warrant, guarantee, or assume any legalliability for the accuracy, completeness, timeliness, reliability, or usefulness of any information, product, or process described herein. Wereserve the right to modify or improve the designs or specifications of our products at any time <strong>with</strong>out notice. For actual product informationand recommendations, please contact your local <strong>Micro</strong> Motion representative.

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