Section 2 - Bravo Drive Unit Tools - BoatFix.com
Section 2 - Bravo Drive Unit Tools - BoatFix.com
Section 2 - Bravo Drive Unit Tools - BoatFix.com
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BRAVO DRIVE UNITBRAVO DRIVE UNIT TOOLS27265290-806737--2 SEPTEMBER 2001 Page 2-1
BRAVO DRIVE UNIT<strong>Bravo</strong> <strong>Drive</strong> <strong>Unit</strong> Tool Application ChartPart Number Page Description91-805475A1 2-791-53459 2-791-805481 2-791-805482 2-7Alignment ToolAssemblyBacklash IndicatorRodBacklash IndicatorRodBacklash IndicatorRod<strong>Bravo</strong>One<strong>Bravo</strong>Two<strong>Bravo</strong>ThreeBlackhawk• • • •• •91-90338A1 2-8 Bar Puller • •91-864220 2-8Bearing AdaptorNeedle Bearing andOuter RaceInstallation Tool• • •• •• •91-805456T 2-8 Bearing Adaptor Tool •91-17275A1 2-891-61069T 2-991-17257 2-991-805377T 2-991-89865 2-9Bearing and SealInstallation ToolBearing CarrierRetainer Nut WrenchBearing CarrierRetainer ToolBearing CarrierRetainer ToolBearing Carrier Sealsand Bearing Cup<strong>Drive</strong>r• • • ••• •91-805356 2-10 Bearing Carrier Tool • •91-805374 2-10 Bearing Carrier Tool • ••91-805374-1 2-10 Bearing Carrier Tool •91-31106T 2-10 Bearing Cup <strong>Drive</strong>r • •91-63626 2-11 Bearing Cup <strong>Drive</strong>r •91-67443T 2-11 Bearing Cup <strong>Drive</strong>r • • •91-32325T 2-11 Bearing <strong>Drive</strong>r • • • •91-55918 2-11 Bearing <strong>Drive</strong>r • • •91-63638T 2-12 Bearing <strong>Drive</strong>r • • •91-89867T 2-12 Bearing <strong>Drive</strong>r • • •91-805347 2-12Bearing <strong>Drive</strong>r,Bearing Adaptor••Page 2-2 90-806737--2 SEPTEMBER 2001
<strong>Bravo</strong> <strong>Drive</strong> <strong>Unit</strong> Tool Application ChartBRAVO DRIVE UNITPart Number Page Description91-805352T 2-1291-31229A7 2-13Bearing <strong>Drive</strong>r, OuterPropeller ShaftBearingBearing Removal andInstallation ToolAssembly<strong>Bravo</strong>One<strong>Bravo</strong>Two<strong>Bravo</strong>ThreeBlackhawk• •• • • •91-805382T 2-13 Bearing Retainer Tool •91-17256 2-1391-45497A1 2-1391-43578A1 2-1491-17273 2-14Bearing RetainerWrenchBellows ExpanderToolBushing / Bearing /Seal <strong>Drive</strong>rBushing RemovalTool• • • •• • • •• • • •• • •91-43559T 2-14 Clamp Plate • •91-17301T1 2-14Clutch AssemblyStand• • • •91-58222A1 2-15 Dial Indicator • • • •91-83155 2-15Dial Indicator AdaptorKit91-818836A1 2-15 Drill Bushing Tool Kit • •• • • •91-61077T 2-15 <strong>Drive</strong> Shaft Adaptor • • • •91-805451 2-1691-42840T 2-16<strong>Drive</strong> Shaft BoltTightening Tool<strong>Drive</strong> Shaft PinionGear Shimming Tool91-805453 2-16 <strong>Drive</strong> Shaft Race Tool •91-805455 2-1691-805381 2-1791-863738 2-17<strong>Drive</strong> Shaft RetainingNut Tool<strong>Drive</strong> Shaft RetainingTool<strong>Drive</strong> Shaft RetainingTool91-805454 2-17 <strong>Drive</strong>r Handle • • ••91-37323 2-17 <strong>Drive</strong>r Rod • •91-881150Q1 2-18Dual Water Pick-UpGear Case FlushSeal Kit•••••90-806737--2 SEPTEMBER 2001 Page 2-3
BRAVO DRIVE UNIT<strong>Bravo</strong> <strong>Drive</strong> <strong>Unit</strong> Tool Application ChartPart Number Page Description<strong>Bravo</strong>One<strong>Bravo</strong>Two<strong>Bravo</strong>Three91-44357Q2 2-18 Flushing Device • • • •91-84996T1 2-18 Flushing Kit • • • •91-31229 2-1891-96512 2-1991-30366T1 2-19Forward GearBearing Cup PullerShaftGear Case PinionShimming ToolGimbal BearingInstallation CollarNumber 3Blackhawk• • • ••• • • •11-24156 2-19 Hex Nut • • • •91-78310 2-19 Hinge Pin Tool • • • •91-805573T 2-20 Holding Fixture •91-37299Q2 2-20 Lube Gun • • • •91-883983 2-2091-805471T 2-2091-805472 2-21MCM Tool BoardOverlay Update KitNeedle BearingInstallation ToolNeedle BearingRemoval Tool91-55916 2-21 Oil Seal <strong>Drive</strong>r • •• • • •91-805466 2-21 Pinion Inspection Tool •91-29310 2-21 Plate Puller • • • •91-806908A1 2-2191-38053A4 2-22Power SteeringAdaptor KitPower Steering TestGauge Kit• • • •• • • •91-805457T1 2-22 Propeller Nut Tool • •91-90244A1 2-22Puller / <strong>Drive</strong>rAssembly• • •91-63616T 2-22 Puller Head • • • •91-34570 2-23 Puller Jaws • • • •91-816242 2-23 Puller Jaws • • • •91-76675T1 2-23 Reference Electrode • • • •91-862546 2-23Retention SleeveRemoval Tool• • • •••Page 2-4 90-806737--2 SEPTEMBER 2001
<strong>Bravo</strong> <strong>Drive</strong> <strong>Unit</strong> Tool Application ChartBRAVO DRIVE UNITPart Number Page Description91-37292 2-24Roller BearingRemoval andInstallation Tool<strong>Bravo</strong>One<strong>Bravo</strong>Two<strong>Bravo</strong>ThreeBlackhawk• • • •91-813653T 2-24 Seal <strong>Drive</strong>r • • •91-805372 2-2491-805358T 2-24Seal <strong>Drive</strong>r, BearingCarrier SealSeal <strong>Drive</strong>r, OuterPropeller Shaft• •• •91-862064A1 2-25 Seal Removal Tool • •91-12427 2-2591-17262A1 2-25Shift CableAdjustment ToolShift Cable AnchorAdjustment Tool91-17302 2-25 Shift Handle Tool • •• • • •• • • •91-805462T 2-25 Shimming Tool • •91-818162 2-26Sleeve InstallationTool• • • •91-34569A1 2-26 Slide Hammer Puller • • • •91-821709T 2-26 Spanner Wrench • • • •91-806192 2-26 Spline Backlash Tool • •91-43579 2-27 Tapered Insert Tool • • • •91-63209 2-27 Torch Lamp • • • •91-66274 2-27 Torque Wrench, lb-in. • • • •91-43693A2 2-2791-52915A6 2-28Transom Cutout andDrill FixtureTrim Pump TestGauge Kit• • • •• • • •91-38756 2-28 U-joint Adaptor • • • •91-37241 2-28 Universal Puller Plate • • • •91-805485 2-28 Vertical <strong>Drive</strong>r •91-80545891-8054732-2991-805474 2-29Vertical Guide ToolGuide InsertVertical Shaft ServiceTool• • • •• • • •12-34961 2-29 Washer • • • •90-806737--2 SEPTEMBER 2001 Page 2-5
BRAVO DRIVE UNIT<strong>Bravo</strong> 2000 <strong>Drive</strong> <strong>Unit</strong> Tool Application Chart(S/N 0M100000 and Above)Part Number Page Description91-862530 2-3091-840388 2-3091-840385 2-3091-840393 2-30Bearing AdaptorNeedle Bearing andOuter Race InstallationToolBearing CarrierInstallation ToolBearing Carrier OilSeal InstallerBearing CarrierRetainer Nut Wrench<strong>Bravo</strong>1/2/391-805454 2-31 <strong>Drive</strong>r Handle •<strong>Bravo</strong> X<strong>Bravo</strong>XR, XZ• • •91-84996T1 2-31 Flushing Kit • • •91-805470 2-31 Front Bearing Guide •91-883083 2-2091-840393A1 2-31MCM Tool BoardOverlay KitPropeller ShaftTool Kit• • •91-90338A1 2-32 Puller Bar •91-862064A1 2-32 Seal Removal Tool •*91-862546 2-3291-862219A1 2-3291-862531 2-33Sleeve Removal Tool(U-joint Bellows)Spanner Wrench forL-18 U-joint BearingRetainerSteel BearingAdaptor Socket• • •• •• •91-805458 2-33 Vertical Guide Tool • • •*<strong>Bravo</strong> 3 only••••Page 2-6 90-806737--2 SEPTEMBER 2001
<strong>Bravo</strong> One / Two / Three / Blackhawk <strong>Drive</strong> <strong>Unit</strong> <strong>Tools</strong>BRAVO DRIVE UNITAlignment Tool Assembly 91-805475A1Description: Aligns the engine and thedrive unit during installation.73699Backlash Indicator Rod 91-53459Description: Checks the gear backlash onthe <strong>Bravo</strong> One and <strong>Bravo</strong> Two drive units.73455Backlash Indicator Rod 91-805481Description: Indicates the inner propellershaft backlash on the <strong>Bravo</strong> Three andBlackhawk drive units.73520Backlash Indicator Rod 91-805482Description: Indicates the outer propellershaft backlash on the Blackhawk and <strong>Bravo</strong>Three drive units.7351790-806737--2 SEPTEMBER 2001 Page 2-7
BRAVO DRIVE UNITBar Puller 91-90338A1Description: Removes the bearing carrierfrom all the <strong>Bravo</strong> One and <strong>Bravo</strong> Two driveunits.73525Bearing Adaptor NeedleBearing and Outer RaceInstallation Tool91-864220Description:Used to install the needlebearing and outer radial bearing on newstyle gears in the older <strong>Bravo</strong> drive units(1999 and earlier).77994Bearing Adaptor Tool 91-805456TDescription: Removes and installs thebearing adaptor on the Blackhawk driveunits.73502Bearing and Seal InstallationTool91-17275A1Description: Installs the shift shaftbushings on all the <strong>Bravo</strong> and Blackhawkdrive units.73464Page 2-8 90-806737--2 SEPTEMBER 2001
Bearing Carrier RetainerNut WrenchBRAVO DRIVE UNIT91-61069TDescription: Removes and installs thebearing carrier retainer nuts on the <strong>Bravo</strong>One drive units.73605Bearing Carrier Retainer Tool 91-17257Description: Loosens and tightens thebearing carrier retainer on the <strong>Bravo</strong> Twodrive units.74194Bearing Carrier Retainer Tool 91-805377TDescription: Installs the bearing carrierretainer in the Blackhawk drive units.73511Bearing Carrier Seals andBearing Cup <strong>Drive</strong>r91-89865Description: Installs the bearing carrierseals on the <strong>Bravo</strong> One and <strong>Bravo</strong> Two driveunits.7346390-806737--2 SEPTEMBER 2001 Page 2-9
BRAVO DRIVE UNITBearing Carrier Tool 91-805356Description: Installs the needle bearing inthe <strong>Bravo</strong> Three and Blackhawk drive unitbearing carriers.73499Bearing Carrier Tool 91-805374Description: Installs and removes thebearing carrier on the Blackhawk driveunits. Also, use with 91-805382T BearingRetaining Tool to remove propeller shaftretainer nut in the <strong>Bravo</strong> Three drive units.73495Bearing Carrier Tool 91-805374-1Description: Installs and removes thebearing carrier on the <strong>Bravo</strong> Three driveunits.73500Bearing Cup <strong>Drive</strong>r 91-31106TDescription: Installs the driven gearbearing cup on the <strong>Bravo</strong> One and <strong>Bravo</strong>Two drive units.74189Page 2-10 90-806737--2 SEPTEMBER 2001
BRAVO DRIVE UNITBearing Cup <strong>Drive</strong>r 91-63626Description: Installs the bearing cup in the<strong>Bravo</strong> Two bearing carriers.73646Bearing Cup <strong>Drive</strong>r 91-67443TDescription: Installs the drive shaft bearingcup in the gear housing and bearing cup inthe bearing carrier of the <strong>Bravo</strong> One and<strong>Bravo</strong> Two drive units.73460Bearing <strong>Drive</strong>r 91-32325TDescription: Installs gimbal bearing inBlackhawk and all <strong>Bravo</strong> drive units. Usewith 91-30366T1 Gimbal BearingInstallation Collar Number 3.73818Bearing <strong>Drive</strong>r 91-55918Description: Installs the needle bearings inthe <strong>Bravo</strong> One, <strong>Bravo</strong> Two and <strong>Bravo</strong> Threedrive unit bearing carriers.7346690-806737--2 SEPTEMBER 2001 Page 2-11
BRAVO DRIVE UNITBearing <strong>Drive</strong>r 91-63638TDescription: Removes and installs thelower drive shaft pinion bearing on the<strong>Bravo</strong> One, <strong>Bravo</strong> Two and <strong>Bravo</strong> Threedrive units.73447Bearing <strong>Drive</strong>r 91-89867TDescription: Installs the drive shaft needlebearings on all the <strong>Bravo</strong> drive units.73462Bearing <strong>Drive</strong>r, BearingAdaptor91-805347Description: Installs the bearings in theBlackhawk drive unit bearing adaptor.73496Bearing <strong>Drive</strong>r, Outer PropellerShaft Bearing91-805352TDescription: Installs the roller bearing inouter propeller shaft of the <strong>Bravo</strong> Three andBlackhawk drive units.73510Page 2-12 90-806737--2 SEPTEMBER 2001
BRAVO DRIVE UNITBearing Removal andInstallation Tool AssemblyDescription: Removes and installs thebearings in all the <strong>Bravo</strong> and Blackhawkgear cases. Includes:91-36569T <strong>Drive</strong>r Head91-37323 <strong>Drive</strong>r Head Rod11-24156 Nut91-36571T Pilot Washer91-29610 Pilot Plate91-38628T Puller/<strong>Drive</strong>r Head91-30366T1 Mandrel91-29310 Plate91-32325T <strong>Drive</strong>r Head91-31229 Puller Shaft12-34961 Washer91-31229A770615Bearing Retainer Tool 91-805382TDescription: Installs the bearing retaineron the <strong>Bravo</strong> Three drive units.73515Bearing Retainer Wrench 91-17256Description: Removes and installs thedrive shaft bearing retainer on theBlackhawk and all <strong>Bravo</strong> (excludes <strong>Bravo</strong> XSeries) drive units.73482Bellows Expander Tool 91-45497A1Description: Installs the exhaust bellowson the <strong>Bravo</strong> One, <strong>Bravo</strong> Two andBlackhawk drive units.7343090-806737--2 SEPTEMBER 2001 Page 2-13
BRAVO DRIVE UNITBushing / Bearing / Seal <strong>Drive</strong>r 91-43578A1Description: Installs the <strong>Bravo</strong> transomassembly bushings, bearings and seals.73444Bushing Removal Tool 91-17273Description: Use to remove the shift shaftbushings on all the <strong>Bravo</strong> drive units.73432Clamp Plate 91-43559TDescription: Holds a preload whilechecking the backlash and bearing preloadon all the <strong>Bravo</strong> drive units.73433Clutch Assembly Stand 91-17301T1Description: Holds the <strong>Bravo</strong> andBlackhawk clutch assemblies for servicing.73434Page 2-14 90-806737--2 SEPTEMBER 2001
BRAVO DRIVE UNITDial Indicator 91-58222A1Description: Measures the gear backlashon all the drive units.73429Dial Indicator Adaptor Kit 91-83155Description: Attaches a dial indicator to thegear case when checking backlash on the<strong>Bravo</strong> One, <strong>Bravo</strong> Two and <strong>Bravo</strong> Threedrive units.73643Drill Bushing Tool Kit 91-818836A1Description: Use when replacing a shiftcable in the <strong>Bravo</strong> One and <strong>Bravo</strong> Two bellhousing serial number 0D542204 andBelow, to enlarge the hole to 7/16 in.(11.113 mm) for new cable.7037670378<strong>Drive</strong> Shaft Adaptor 91-61077TDescription: Provides a wrench surface toturn the drive shaft on all the <strong>Bravo</strong> andBlackhawk drive units.7342790-806737--2 SEPTEMBER 2001 Page 2-15
BRAVO DRIVE UNIT<strong>Drive</strong> Shaft Bolt TighteningTool91-805451Description: Removes and installs thedrive shaft retaining bolt and washer on theBlackhawk drive units.73507<strong>Drive</strong> Shaft Pinion GearShimming Tool91-42840TDescription: Shims the pinion gear on the<strong>Bravo</strong> One drive units.73454<strong>Drive</strong> Shaft Race Tool 91-805453Description: Installs the bearing race onthe lower drive shaft of the Blackhawk driveunits.73497<strong>Drive</strong> Shaft Retaining Nut Tool 91-805455Description: Removes and installs theBlackhawk drive unit lower drive shaftretaining nut.73506Page 2-16 90-806737--2 SEPTEMBER 2001
BRAVO DRIVE UNIT<strong>Drive</strong> Shaft Retaining Tool 91-805381Description: Use to hold bearings anddrive shaft in <strong>Bravo</strong> Three drive units, SerialNumber 0L999999 and below, whilechecking backlash.78078<strong>Drive</strong> Shaft Retaining Tool 91-863738Description: Use to hold the bearings andthe lower drive shaft while checkingbacklash on the <strong>Bravo</strong> Three drive units.78078<strong>Drive</strong>r Handle 91-805454Description: <strong>Drive</strong>r handle for the91-805470 Front Bearing Guide of the<strong>Bravo</strong> One, <strong>Bravo</strong> Three and Blackhawkdrive units.73504<strong>Drive</strong>r Rod 91-37323Description: Use with the various drivers toinstall the bearings on the <strong>Bravo</strong> One and<strong>Bravo</strong> Two gear cases.7418490-806737--2 SEPTEMBER 2001 Page 2-17
BRAVO DRIVE UNITDual Water Pick-Up Flush GearCase Seal Kit91-881150Q1Description: Use to block-off the frontwater inlet holes on the dual water inlet gearcases.77977Flushing Device 91-44357Q2Description: Attaches to the drive unitwater intakes, provides a fresh waterconnection when flushing the coolingsystem or operating the engine.73440Flushing Kit 91-84996T1Description: Use for flushing drives withlow water inlet gear cases.78135Forward Gear Bearing CupPuller Shaft91-31229Description: 5/8 in. x 18 threaded rod.75928Page 2-18 90-806737--2 SEPTEMBER 2001
Gear Case Pinion ShimmingToolBRAVO DRIVE UNIT91-96512Description: Measures the pinion height onthe <strong>Bravo</strong> Two gear case.73457Gimbal Bearing InstallationCollar Number 391-30366T1Description: Use along with the 91-29310Plate, 91-37323 <strong>Drive</strong>r Rod and 91-32325<strong>Drive</strong>r Head to install the <strong>Bravo</strong> transomgimbal bearing.75931Hex Nut 11-24156Description: Use with the 91-31229Forward Gear Bearing Cup Puller Shaft topull in the bearing assembly.75930Hinge Pin Tool 91-78310Description: Removes and installs thehinge pins from all Mercury MerCruiserdrive units.7344390-806737--2 SEPTEMBER 2001 Page 2-19
BRAVO DRIVE UNITHolding Fixture 91-805573TDescription: Holds the Blackhawk driveunit during servicing.73848Lube Gun 91-37299Q2Description: Allows easy access to greasethe fittings.73674MCM Tool Board OverlayUpdate Kit91-883983Description: Update kit for the original91-877528 MCM Tool Board Overlay Kit.This sheet has 12 additional tools for the<strong>Bravo</strong> XR, XZ and <strong>Bravo</strong> Three drive units.Included in 91-877528-1 MCM Tool BoardOverlay Kit.77976Needle Bearing InstallationTool91-805471TDescription: Installs the pinion gear needlebearings in the lower drive shaft bore of theBlackhawk drive units.73505Page 2-20 90-806737--2 SEPTEMBER 2001
BRAVO DRIVE UNITNeedle Bearing Removal Tool 91-805472Description: Removes the pinion gearneedle bearings from the Blackhawk driveunit.73512Oil Seal <strong>Drive</strong>r 91-55916Description: Installs the oil seals in the<strong>Bravo</strong> One and <strong>Bravo</strong> Two drive unit bearingcarriers.73473Pinion Inspection Tool 91-805466Description: Draws the drive shaft into thebearing taper to facilitate the pinion heightmeasurement on the Blackhawk drive units.73524Plate Puller 91-29310Description: Use as a guide for removingand installing the gimbal bearing on theBlackhawk and all <strong>Bravo</strong> drive units.74190Power Steering Adaptor Kit 91-806908A1Description: Adapts the 91-38053A4Power Steering Test Gauge to test the latermodel power steering control valves.7416890-806737--2 SEPTEMBER 2001 Page 2-21
BRAVO DRIVE UNITPower Steering Test Gauge Kit 91-38053A4Description: Tests the power steeringsystem pressure.74167Propeller Nut Tool 91-805457T1Description: Installs and removes the frontpropeller nut on the Blackhawk and <strong>Bravo</strong>Three drive units.73514Puller / <strong>Drive</strong>r Assembly 91-90244A1Description: Removes and installs thedrive shaft housing bearings and sleeves onall the <strong>Bravo</strong> and Blackhawk drive units.Assembly includes the following and can bepurchased separately:91-90777T1 Puller Jaws91-90774 Puller Guide91-90775 Puller Bolt91-90244T <strong>Drive</strong>r Guide91-90773T <strong>Drive</strong>r Head91-90244T91-90777T191-90244T91-9077491-90773T73435Puller Head 91-63616TDescription: <strong>Bravo</strong> One, <strong>Bravo</strong> Two and<strong>Bravo</strong> Three High Performance drive unitshinge pin puller.73428Page 2-22 90-806737--2 SEPTEMBER 2001
BRAVO DRIVE UNITPuller Jaws 91-34570Description: Replacement jaw for the91-34569A1 Slide Hammer Puller Tool.77890Puller Jaws 91-816242Description: Use with either the two prongor three prong puller on all MercuryMerCruiser drive units.75946Reference Electrode 91-76675T1Description: Senses an electrical current inthe water when testing the MerCathodesystem. Use to check hull potential.73446Retention Sleeve Removal Tool 91-862546Description: Removes the aluminumsleeve from the U-joint bellows of all the<strong>Bravo</strong> and Blackhawk drive units, SerialNumber 0L999999 and Below.77348490-806737--2 SEPTEMBER 2001 Page 2-23
BRAVO DRIVE UNITRoller Bearing Removal andInstallation Tool91-37292Description: Part of 91-31229A7 BearingRemoval and Installation Tool Assembly,use with the threaded puller rod or driverrod.75935Seal <strong>Drive</strong>r 91-813653TDescription: Installs the U-joint oil seal intothe bearing carrier. Also use to pilot thepuller rod for the gear housing needlebearing installation on all the <strong>Bravo</strong> driveunits.73453Seal <strong>Drive</strong>r, Bearing CarrierSeal91-805372Description: Installs the seals in theBlackhawk and <strong>Bravo</strong> Three drive unitbearing carriers.73526Seal <strong>Drive</strong>r, Outer PropellerShaft91-805358TDescription: Installs the seals in outerpropeller shaft of the <strong>Bravo</strong> Three andBlackhawk drive units.73516Page 2-24 90-806737--2 SEPTEMBER 2001
BRAVO DRIVE UNITSeal Removal Tool 91-862064A1Description: Use to remove the needlebearing and oil seals in the bearing carrier ofall the <strong>Bravo</strong> Three drive units.25-805048 Replacement O-ring.78062Shift Cable Adjustment Tool 91-12427Description: Attaches over the shift cable.Use for proper <strong>Bravo</strong> drive unit shift cableadjustment at the shift plate.73479Shift Cable Anchor AdjustmentTool91-17262A1Description: Use to install and remove shiftshaft bushings on all the <strong>Bravo</strong> drive units.91-17262A1 Core Wire Locating Tool91-17263 Shift Cable Anchor AdjustmentTool91-1726291-1726373478Shift Handle Tool 91-17302Description: Positions and removes theshift shaft on the <strong>Bravo</strong> One and <strong>Bravo</strong> Twodrive units.73357Shimming Tool 91-805462TDescription: Measures the pinion height onthe Blackhawk and <strong>Bravo</strong> Three drive units.7350390-806737--2 SEPTEMBER 2001 Page 2-25
BRAVO DRIVE UNITSleeve Installation Tool 91-818162Description: Installs the aluminum sleevein the U-joint bellows of all the <strong>Bravo</strong> andBlackhawk drive units.73485Slide Hammer Puller 91-34569A1Description: Removes the bearings andbearing cups.91-34570 Replacement jaw73655Spanner Wrench 91-821709TDescription: Removes trim cylinder endcap on all Mercury MerCruiser trimcylinders. Uses interchangeable pin sets:91-811907 Large pin set: 0.235 in.(5.97 mm)91-811908 Medium pin set: 0.180 in.(4.57 mm)91-811909 Small pin set: 0.150 in.(3.81 mm)71233Spline Backlash Tool 91-806192Description: Measures the <strong>Bravo</strong> Threeand Blackhawk propshaft-to-gear splinebacklash while on V-blocks.73520Page 2-26 90-806737--2 SEPTEMBER 2001
BRAVO DRIVE UNITTapered Insert Tool 91-43579Description: Installs the tapered insertretainer into the water inlet hose on all the<strong>Bravo</strong> and Blackhawk drive units.73456Torch Lamp 91-63209Description: 120v Torch Lamp, heatsbearing bores to make bearing removal andinstallation easier.91-63210 Replacement bulb 120v88-68664 Replacement bulb 240vNOTE: 91-74042 Torch Lamp 240v is nolonger available. 88-68664 Replacementbulb 240v is available.73437Torque Wrench, lb-in. 91-66274Description: Sets torques from 9 to150 lb-in. 3/8 in. drive.73430Transom Cutout and DrillFixture91-43693A2Description: Use when cutting and drillingboat transom for sterndrive installation.2205690-806737--2 SEPTEMBER 2001 Page 2-27
BRAVO DRIVE UNITTrim Pump Test Gauge Kit 91-52915A6Description: Use in various trim pumptests.73835U-joint Adaptor 91-38756Description: Supports the yoke whendisassembling the U-joint on all the driveunits, excluding the <strong>Bravo</strong> X series.74229Universal Puller Plate 91-37241Description: Pulls the gears and bearings.73652Vertical <strong>Drive</strong>r 91-805485Description: Use with the various drivers toremove the Blackhawk drive unit bearings.73494Page 2-28 90-806737--2 SEPTEMBER 2001
Vertical Guide Tool andGuide InsertBRAVO DRIVE UNIT91-80545891-805473Description: 91-805458 Aligns the tools inthe vertical bore of all the <strong>Bravo</strong> andBlackhawk drive units.91-805473 Guide Insert use with VerticalGuide Tool and 91-805474 Vertical ShaftService Tool to set the drive shaft preload onBlackhawk drive unit.91-8054587350191-80547376044Vertical Shaft Service Tool 91-805474Description: Use with the various drivers toinstall the <strong>Bravo</strong> and Blackhawk drive unitbearings.73493Washer 12-34961Description: Use on the threaded puller rodbetween the nut and plate when removingthe bearings.7593490-806737--2 SEPTEMBER 2001 Page 2-29
BRAVO DRIVE UNIT<strong>Bravo</strong> 2000 <strong>Drive</strong> <strong>Unit</strong> <strong>Tools</strong>Bearing Adaptor NeedleBearing and Outer RaceInstallation Tool91-862530Description: Use to install the needlebearing and outer radial bearing on all <strong>Bravo</strong>2000 and X, XR and XZ drive units.78066Bearing Carrier InstallationTool91-840388Description: Use to install the bearingcarrier on the <strong>Bravo</strong> One withHi-Performance Propeller Shaft Kit installedon the lower unit, and the <strong>Bravo</strong> XZ, XRdrive units.78070Bearing Carrier Oil SealInstaller91-840385Description: Use to install the needlebearing and oil seals in the <strong>Bravo</strong> XZ, XRbearing carrier.78061Bearing Carrier Retainer NutWrench91-840393Description: Use to install the bearingcarrier retainer nut on the <strong>Bravo</strong> One withHi-Performance Propeller Shaft Kit installedon the lower unit, and <strong>Bravo</strong> XZ, XR driveunits.78059Page 2-30 90-806737--2 SEPTEMBER 2001
BRAVO DRIVE UNIT<strong>Drive</strong>r Handle 91-805454Description: <strong>Drive</strong>r handle for the91-805470 Front Bearing Guide of the<strong>Bravo</strong> 2000 drive units.73504Flushing Kit 91-84996T1Description: Use for flushing drives withlow water inlet gear cases.78135Front Bearing Guide 91-805470Description: Guides installation of frontbearing into <strong>Bravo</strong> One, <strong>Bravo</strong> Three andBlackhawk drive units.74189Propeller Shaft Tool Kit 91-840393A1Description: Use to install the bearingcarrier retainer on <strong>Bravo</strong> One withHi-Performance Propeller Shaft Kit installedon the lower unit, and <strong>Bravo</strong> XZ, XR driveunits.7789890-806737--2 SEPTEMBER 2001 Page 2-31
BRAVO DRIVE UNITPuller Bar 91-90338A1Description: Removes the bearing carrierfrom all the <strong>Bravo</strong> XR and XZ drive units.73525Seal Removal Tool 91-862064A1Description: Use to remove the needlebearing and oil seals in the bearing carrier ofall the <strong>Bravo</strong> Three drive units.25-805048 Replacement O-ring.78062Sleeve Removal Tool(U-joint Bellows)91-862546Description: Use to remove the U-jointbellows retention sleeve on all the <strong>Bravo</strong>2000 transom assemblies.78063Spanner Wrench For L-18U-joint Bearing Retainer91-862219A1Description: Removes and installs thedrive shaft bearing retainer on the <strong>Bravo</strong> XZ,XR and Diesel <strong>Bravo</strong> drive units.7806491-862218 Replacement pins (5)78065Page 2-32 90-806737--2 SEPTEMBER 2001
BRAVO DRIVE UNITSteel Bearing Adaptor Socket 91-862531Description: Removes and installs thesteel bearing adaptor on the <strong>Bravo</strong> X Seriesdrive units.78067Vertical Guide Tool 91-805458Description: Aligns the tools in the verticalbore of <strong>Bravo</strong> 2000 One/Two/Three and XSeries drive units.7350190-806737--2 SEPTEMBER 2001 Page 2-33
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