System MG 900 and MG 930 - Schlatter

Printed in Switzerland Form Nr. 4.145EN AH/1M Subject to change without prior notice
Schlatter_MG900_EN 16.5.2007 11:59 Uhr Seite 2
System MG 900 and MG 930

Schlatter_MG900_EN 16.5.2007 11:59 Uhr Seite 3
System MG 900 and MG 930
The Modular Construction Design
System MG 900. The Modular Construction Design for Industrial Wire Mesh
Production.
Wire Material
The following wire materials with a yield strength of max. 700 N/mm 2 can be processed through
our mesh welding plants:
• Cold rolled or drawn bright wire.
• Cold rolled flat bar for longitudinal bars.
• Cold drawn, galvanized wire.
• Cold drawn wire with a copper layer.
• Cold drawn, stainless steel wire.
System MG 900
The adaptable system for the successful production
of all kinds of quality mesh. Low investment costs,
easy operation and maintenance, short change over
times and a high production capacity are the key factors
for an economical production of small batches
but also of larger quantities. The plant is applicable in
a flexible way and allows an optimal adaptation to the
needs of the market. A large variety of optional items
allows the expansion of the plant and consequently
the adaptation to the changing market requirements.
Various machine widths can be chosen by the customer.
System MG 930
In many markets today, shortest reaction times to
customer's inquiries are of essential importance.
The economical production of quality mesh panels in
smallest quantities requires a welding plant which
can be set for the next order within a shortest possible
time and with a minimum of mechanical adjustments.
The System MG 930 offers new possibilities
to reach this goal. Time consuming change over
works are eliminated by the use of units with motorized
positioning systems, which can be programmed
through the process lead system. Other elements are partially equipped with central adjustment facilities
and can be adapted to the new production program within shortest time.

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System MG 900 and MG 930
gn for Industrial Wire Mesh Production
System MG 900. The modular unit construction design principle enables the adaption of the plant concepts to the indi-
vidual customer's requirements.
Typical examples. Further plant configurations according to customer's requirements.
MG 900 with pneumatic crank drive and line wire advance with clamping units mounted onto the welding machine. Weld-
ing machine with pneumatic weld presses, single gap-type cross wire feeder and mesh stacking device. The plant also
can be used for the production of column reinforcing mesh strips with a length of up to 3 m.
MG 900 with semi automatic line wire feeding system, welding machine with pneumatic weld presses, single gap-type
cross wire feeder, upgradable to a double gap-type cross wire feeder and programmable linear pull-out device.
MG 900 with automatic double gap-type line wire loading and feeding system, welding machine with pneumatic weld
presses, double gap-type cross wire feeder and programmable linear pull-out device.
MG 900 with automatic single gap-type line wire loading and feeding system for longer wires, welding machine with
pneumatic weld presses, double gap-type cross wire feeder, programmable linear pull-out and mesh stacking unit for
precise stacking.
MG 930 with automatic single gap-type loader, and line wire feeding system with motorized transport and positioning of
the line wire magazines, welding machine with quick change compact weld elements. Quick change single gap-type
cross wire feeder with large magazine and linear pull-out device.
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System MG 900
System MG 900. Easy to operate, flexible welding plants for the economical production of industrial wire
mesh and wire products. Line- and cross wires straightened and cut to length. Line wire feeding depends on
your requirementsmanual, semi automatic or fully automatic systems.
For larger batch sizes an automatic line wire- and / or cross wire feeding, directly from spool or coil with
integrated, rotative straightening and cutting units, System Syrocut can be installed.
With the plant having pneumatic line wire advance units (crank drive), the line wires also can be drawn from
lighter coils. In this case the mesh will be cut to length by a line wire guillotine, located behind the welding
machine.
MG 900 with line wire pre-loading device,
pneumatic line wire advance unit (crank
drive) and pneumatic weld presses, single
gap-type cross wire feeder and mesh stacker.
MG 900 with semi automatic line wire feeding
system, manually loadable line wire magazines,
steplessly adjustable, welding machine
with pneumatic weld presses, single
gap-type or double gap-type cross wire
feeder, programmable linear pull-out for the
production of mesh with variable and accurate
cross wire spacings.
MG 900 with automatic line wire loading and
feeding system for 2 different wire sizes,
line wire feeding with steplessly adjustable
line wire magazines, welding machine with
pneumatic weld presses, single gap-type or
double gap-type cross wire feeder. Cross
wire positioning and fixation device for
stainless steel wires, programmable linear
pull-out for the production of mesh with
variable and accurate cross wire spacings,
integrated mesh lowering unit.

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MG 900 for the production of fence mesh with
automatic line wire loading and feeding system
for 2 different wire sizes and wire
lengths up to 3.6 m. Line wire pre-loading
station with large magazine. Line wire feeding
with steplessly adjustable line wire
magazines, welding machine with pneumatic
weld presses, single gap-type or double
gap-type cross wire feeder, programmable
linear pull-out for the production of meshes
with variable and accurate cross wire spacings.
With two line wire loading units, there
is no waiting time from the loading operation,
not even for mesh with a large number
of line wires.
MG 900 with automatic frame feeding. Weld-
ing machine with pneumatic weld presses,
single gap-type or double gap-type cross
wire feeder, programmable linear pull-out
for the production of frame shelves with
variable and accurate cross wire spacings
and intermediate transport unit. Hydraulic,
programmable cross wire trimming station,
double-track operation, the second individually
programmable linear pull-out for the
transport of the frame shelves through the
trimming station.
MG 900 with automatic special-frame feed-
ing. Welding machine with pneumatic weld
presses, single gap-type or double gap-type
cross wire feeder, programmable linear pullout
for the production of frame shelves
with variable and accurate cross wire spacings
and pneumatic cross wire trimming
station. Double-track operation.
System MG 900
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System MG 900
MG 900 for the production of cable tray mesh
in double-track production, with automatic
line wire feeding from coil through an integrated
straightening and cutting unit, System
Syrocut and loading with a single gaptype
line wire loader, travelling accross the
line wire magazines. With automatic cross
wire feeding from coil through two integrated
straightening and cutting units, System
Syrocut and loading with a gap-type cross
wire feeder. With programmable linear pullout
for the production of meshes with variable
and accurate cross wire spacings. With
pneumatic, programmable cross wire trimming
station, double track operation.
MG 900 as described above, with coil pay-
off units in the foreground.
MG 900 for larger mesh panels (max. 3600
mm length and max. 2400 or 2800 mm
width) with automatic line wire loading system,
with single gap-type line wire loader.
Line wire feeding with steplessly adjustable
line wire magazines, welding machine with
pneumatic weld presses, cross wire disctype
feeder, programmable linear pull-out
for the production of mesh with variable
and accurate cross wire spacings.
MG 900 for the production of precision mesh
panels with narrow wire spacings and mini-
mal distortion, with semi automatic line
wire loading, welding machine with pneumatic
weld presses, direct current welding,
single gap-type cross wire feeder, cross
wire clamping and stretching unit and linear
pull-out for the production of meshes with
variable and accurate cross wire spacings.

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Working Range System MG 900
MG 900 for the production of high-rise stor-
age rack mesh panels (deck mesh) with
automatic line wire loading and feeding system.
Cross wire feeding from coil through
integrated straightening and cutting unit,
System Syrocut and single gap-type cross
wire feeder, welding machine with pneumatic
weld presses, programmable linear
pull-out for the production of mesh with
variable and accurate cross wire spacings.
Additional welding station for the welding
of additional line wires on top of the already
welded mesh, including the supplementary
line wire feeding and the mesh transport.
With hydraulic mesh bending station and
automatic stacking unit.
Nominal machine widths 1200 mm
1600 mm
2400 mm
2800 mm
Mesh panel lengths manual loading depending on customer’s spec.
automatic loading max. 2100 mm
max. 3200 mm
max. 3600 mm
Line wire spacing min. 20 mm
Cross wire spacing min. 12.5 mm
above stepless
Line wire diameter depending on machine 1.5 to 10.0 mm
configuration
Line flat bar dimensions thickness 2.0 to 5.0 mm
height 10.0 to 30.0 mm
Cross wire diameter depending on machine 1.5 to 10.0 mm
configuration
Working speed, number of strokes up to 130 cross wires/min.
System MG 900
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System MG 930
System MG 930. Economical production of industrial mesh panels in small and medium batch sizes.
Minimal change over times due to the application of quick setting modules, partly with automatic adjustment
of elements, actuated by programmable servo drives.
Only few manual mechanical adjustments are required.
Input of new mesh and welding parameters on PC. Consequently minimal down times of the plant between
the individual orders are possible.
MG 930 with automatic line wire loading.
Welding machine with quick adjustment
cross wire feeding system.
Automatic line wire loading and feeding
system. Line wire feeding with individually
steplessly adjustable line wire magazines.
Positioning of the magazines through PC.
Automatic line wire feeding system with
steplessly adjustable line wire magazines.
Adjustment of the magazines with servo
drives, programmable through PC.

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Working range System MG 900
Welding machine with quick adjustment of
compact weld elements.
Quickly adjustable single gap-type cross
wire feeder with central adjustment facili-
ties and large wire magazine.
Nominal machine width 1600 mm
Mesh panel widths (Cross wire lengths) single track 250 to 1650 mm
double track 250 to 750 mm
Mesh panel lengths automatic loading max. 2100 mm
max. 3600 mm
Line wire spacing min. 20 mm
above stepless
Cross wire spacing min. 12.5 mm
above stepless
Line wire diameter depending on machine 2.0 to 8.0 mm
configuration
Cross wire diameter depending on machine 2.0 to 8.0 mm
configuration
Working speed, number of strokes up to 130 cross wires/min.
System MG 930
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Options
Options. Most of the options also can be integrated into existing plants at a later date. The options shown
only represent a selection out of the large variety of available optional modules.
Automatic loading and feeding of two differ-
ent types of round line wires and two different
types of longitudinal flat bars.
Automatic frame welding device with frame
magazine, one, two or three tracks and
frame push-in device.
Stacking magazine for manual line wire
loading.
T-welding device to weld T-bars into wire
frames.

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Programmable conical mesh welding device.
Flat bar feeding device. Mixed arrangement
of longitudinal flat bars and round line wires
in the same mesh is also possible.
Cross wire positioning and holding device for
the welding of stainless steel wire material.
Additional welding station for the welding of
supplementary line wires onto the basic
mesh panel.
Options
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Schlatter_MG900_EN 16.5.2007 11:59 Uhr Seite 1
H.A. Schlatter AG
Schlatter is the leading machine manufacturer
world-wide for individual solutions in the field
of resistance welding. With innovative plants
and exceptional services we earn the confidence
of our customers every day. Since its
founding in 1916 Schlatter has pioneered and
extended its core competences welding techniques,
mechatronics and system technique.
Innovation, quality, service and high product
safety are the four most important attributes
for our up-to-date solutions. Thanks to the
modular construction, our plants can be tailored
and upgraded to meet individual requirements
at any time. For our customers this
means security over the complete range –
right from the beginning.
Helpdesk
Do you have any
questions?
Repair service
Is there anything we
can repair for you?
Your direct line to our services:
Helpdesk, field service, training, service contracts
+41 44 732 74 20 service@schlatter.ch
Spare parts and repair service
+41 44 732 71 11 spareparts@schlatter.ch
H.A. Schlatter AG
Brandstrasse 24
CH-8952 Schlieren
Tel. +41 44 732 71 11
Fax +41 44 730 94 76
www.schlatter.ch
Training
Do you require
in-depth training?
Service for your benefit
The range of services offered by Schlatter is
designated to increase your productivity and to
increase the life time of your plant. Our multilingual
helpdesk team answers your questions
and assists you in eliminating malfunctions –
by telephone or via Internet. Our field service
specialists offer world-wide competent support
in the field and take care of a variety of
tasks. Furthermore, we have our own workshop
for repair works and overhauls of your
control units and mechanical components. An
efficient spare parts service and versatile training
courses complete our services. We shall
be pleased to discuss with you your individual
requirements and offer you a tailor-made service
package.
Spare parts service
Do you require any
spare parts?
Field service
Do you require any
help in the field?
Service contracts
Do you want to increase
your productivity?
Printed in Switzerland Form Nr. 4.145EN AH/1M Subject to change without prior notice