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On the Design and Test of a Low Noise Propeller - CAFE Foundation

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Report No. 1761Bolt Beranek <strong>and</strong> Newman Ino.ON THE mSION AND TEST OF A LOW NOISE PROPELLERAn extensive review <strong>of</strong> noise <strong>and</strong> performance <strong>of</strong> generalaviation propellers was performed at MIT" Research was done inthree areas: A review <strong>of</strong> <strong>the</strong> acoustic <strong>and</strong> aerodynamic <strong>the</strong>ory <strong>of</strong>general aviation propellers, wind tunnel tests <strong>of</strong> three onequarterscale models <strong>of</strong> general aviation propellers, <strong>and</strong> flight.test <strong>of</strong> two low noise propellers.<strong>On</strong>e <strong>of</strong> <strong>the</strong> two low noise propellers was designed <strong>and</strong> testedat MIT <strong>and</strong> has already been described2. The second propeller wasdesigned at MIT <strong>and</strong> flight tested at OSU. The design <strong>and</strong> testing<strong>of</strong> <strong>the</strong> second propeller is reviewed herein.This rpport deac ribes <strong>the</strong> general aerodynamic considerat ionsneeded to design 8 new propeller, reviews <strong>the</strong> design point.analysis <strong>of</strong> low noise propellers, <strong>and</strong> finally, compares <strong>the</strong>predicted <strong>and</strong> measured noise levels.To design a fixed pitch propeller for an existing aircraft<strong>the</strong>re are two points to consider. First, <strong>the</strong> propeller must bematched to <strong>the</strong> engine, Second, <strong>the</strong> power result lng from <strong>the</strong>engine propeller combination must be matched to <strong>the</strong> needs <strong>of</strong> <strong>the</strong>alrcraf t, Fig. 1 lllustretes this problem,In Fig. 1, <strong>the</strong> vertical axis is power <strong>and</strong> <strong>the</strong> horizontalaxis is aircraft speed. The solid black line represents <strong>the</strong>power needed to overcome aircraft drag at any particularvelocity. This power is given by <strong>the</strong> expression:


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.Table 1Aircraft CharacteristicsParameter Value Comment13.44 M' 144.6 ft2 wing area-05 ,skin frictioncoefficient7. 415 aspect ratio0.65 span efficiency9029.9 N 2030 lbs (utilitywe igh t )The heavy dashed line in Fig. 1 re2resents <strong>the</strong> poweravailable from <strong>the</strong> production engine prbopeller combination, with<strong>the</strong> engine operated at full throttle. This power is <strong>the</strong> product<strong>of</strong> <strong>the</strong> propeller thrust times <strong>the</strong> aircraft velocity. The productionengine propeller power was deduzed from two observations.First, <strong>the</strong> fastest sea level veloci4;y attained by tht aircraftwas 63.2 M/S (141.4 mph). Second, <strong>the</strong> best rate <strong>of</strong> climb occursat 40 M/S (90 mph) <strong>and</strong> is approximately 4 M/S (800 ft/min).Wherever <strong>the</strong> power available exceeds <strong>the</strong> power needed to overcomeaircraft drag, <strong>the</strong> aircraft can climb. The velocity at which <strong>the</strong>two curves intersect is <strong>the</strong> peak forward velocity.The acoustic design point is <strong>the</strong> full power flyover at 305 m(1000 ft) altitude which is specified in PAR 364. The acousticgoal Is to reduce <strong>the</strong> propeller noise, as measured by a groundobserver, with no loss in aerodynamic performance. Hence, <strong>the</strong>design point is to match <strong>the</strong> propeller performance during a fullpower level flyover. The procedure is to design a propeller


Report No. 1761Bolt Beranek <strong>and</strong> Newman Inc.which minimizes <strong>the</strong> induced losses at <strong>the</strong> design condition.There are six parameters needed to specify <strong>the</strong> design <strong>of</strong> aminimum induced loss propeller. These are given in Table 2,along with <strong>the</strong> associated values for <strong>the</strong> existing propeller.Table 2<strong>Propeller</strong> <strong>Design</strong> SpecificationsParameter Ex1 s t ing<strong>Propeller</strong>AirDensity 1.225 KG/M~Velocity 63.2 M/SRotation Rate 2700 RPMPower 122 kw (164 hp)Blades 2Radlus .97 M (38")NewPropellc A-Comment1.225 KG/M~ Sea Level63.2 M/S Max. Velocity2700 RPm Max .RotationSpeed122 kw (164 hp) Max Eng. Pwr.3-87 (34")The implied constraint is that <strong>the</strong> efficiency (85%) beapproximately <strong>the</strong> same for bath.This is discussed in greaterdetail in <strong>the</strong> next section.The measured properties <strong>of</strong> <strong>the</strong> new <strong>and</strong> ./existing propellnrs demonstrated that <strong>the</strong>y were identical duringa full power flyover.However, as evident in Fig. 1, it is important to maintainaerodynamic performance <strong>of</strong> over a range <strong>of</strong> airspeed.procedure used to analyze this performance is indicated in Figs.2a, 2b, 2c. Fig. 2a represents <strong>the</strong> measured engine power versusrotation speed on <strong>the</strong> OSU aircraft.ximate equationP122.3 + .0447 (X-2700)TheThis was given by <strong>the</strong> appro-


Report No. 4764Bolt Beranek <strong>and</strong> Newnaan Inc.where P is <strong>the</strong> engine power in kilowatts, <strong>and</strong> X is <strong>the</strong> engineRPM. <strong>On</strong>e point to note is that <strong>the</strong> measured peak engine power122 kw (164 hp) is less than <strong>the</strong> rated power 134 kw (180 hp).Fig. 2b <strong>and</strong> 2 c represent <strong>the</strong> calculated propellercharacteristics. These are given in non-dimensional form sspower coefficient (Cp = P / van 3 R 5 ) <strong>and</strong> thrust coefficient (CT =T / 4'"~ 2 R 4) versus advance ratio (V/RR). Here R = Bn, n is <strong>the</strong>rotstion rate <strong>and</strong> R <strong>the</strong> propeller radius.The procedure for constructing <strong>the</strong>se curves is given inRef'erence 5. Several general points should be made. First, <strong>the</strong>propeller is designed to support a load distribution whichminimizes bhe induced loss for <strong>the</strong> conditions listed in Table2. This procedure gives load distribution which, In turn,specifies <strong>the</strong> product <strong>of</strong> <strong>the</strong> chorZ times <strong>the</strong> section lift. Airfoilsections are chosen to operate at <strong>the</strong> maximum lift to dragratio for <strong>the</strong> condition. In this instance <strong>the</strong> sectionc are NACA64 series airfoiis. Given <strong>the</strong> section lift, <strong>the</strong> chord <strong>and</strong> angledistribution versus radius is determined. The inf luence <strong>of</strong> <strong>the</strong>aircraft nacelle is accounted for approxin.ately by assuming lowerinflow velocities near <strong>the</strong> hub.<strong>On</strong>ce <strong>the</strong> geometry <strong>of</strong> <strong>the</strong> propeller is specified, <strong>and</strong> <strong>the</strong>airfoil section properties tabulated, it is <strong>the</strong>n possible toconstruct <strong>the</strong> curves given in Fig. 2b end 2c. <strong>On</strong>e parameter isabsent from Fig. 2b <strong>and</strong> 2c: <strong>the</strong> propeller Mach number. The Machnumber is important because <strong>the</strong> airfoil section properties dependon Mach number. To accomodate <strong>the</strong> effect in an approximate way,Figs. 2b <strong>and</strong> 2c are constructed for a propeller rotating at 2700RPM. A more accurate analysis would require a series <strong>of</strong> curvesto be constructed for each Mach number. This is more detail thanneeded for a preliminary analysis.


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.To syn<strong>the</strong>size <strong>the</strong> engine-propeller curve <strong>of</strong> Fig. 1, follow<strong>the</strong> steps listed in Fig. 2. First, select rotation rate from <strong>the</strong>engine curve; this gives an engine power (Fig. 2a). Qiven <strong>the</strong>power <strong>and</strong> rotation rate, find <strong>the</strong> advanced ratio at which <strong>the</strong>propeller power absorption matches <strong>the</strong> engine power (Fig. 2b) ;this gives <strong>the</strong> aircraft velocity. Now, from <strong>the</strong> advance ratio,find <strong>the</strong> thrust produced by <strong>the</strong> propeller (Fig. 2c). The product<strong>of</strong> this thrust times <strong>the</strong> velocity, plotted against velocity,yields a power curve similar to that plotted in Fig* 1.<strong>Design</strong> Point AnalysisTable 2 shows that <strong>the</strong> new propeller differs from <strong>the</strong> oldpropeller in that it has three blades <strong>and</strong> a reduced diameter.The strategy is to combine two noise reduction methods in such away that <strong>the</strong> efficiency is maintained. This strategy is based onmethods developed for reducing noise on <strong>the</strong> MIT aircraft 6 . Thisaircraft is similar to <strong>the</strong> X U aircraft in that <strong>the</strong> propellerdia~eter <strong>and</strong> rotation speed are identical. The largestdifference is that <strong>the</strong> MIT aircraft has a 150 hp engine, whereas<strong>the</strong> OSU aircraft has a 180 hp engine. However, <strong>the</strong> similaritiesoutweigh <strong>the</strong> differences <strong>and</strong> <strong>the</strong> same design charts used for <strong>the</strong>MIT aircraft were used for <strong>the</strong> OSU aircraft.The goal is to minimize <strong>the</strong> peak dBA levels recorded by aground observer as <strong>the</strong> aircraft flies a level path at an altitude<strong>of</strong> 304.8 meters. The test condition must be in accord with thosespecif led in FAA Advisory circular 36-l~(a). Appendix F, Section36.111, paragraph 6 states "Over flight must be performed atrated maximum continuous p~wei*.'' In accordance with this regulation,<strong>the</strong> design point is top speed at full power at <strong>the</strong> red lineRYM. The maximum sound level on <strong>the</strong> ground occurs when <strong>the</strong>


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.aircraft is 5O past <strong>the</strong> zenith. This is <strong>the</strong> point at which <strong>the</strong>Bound is computed in <strong>the</strong> design charts.In Fig. 3a <strong>and</strong> 3b <strong>the</strong> effect <strong>of</strong> changing <strong>the</strong> number <strong>of</strong>blades is examined. Fig. 3a illustrates <strong>the</strong> effect on propellerefficiency. The figures were constructed by designing a series<strong>of</strong> minimum indiced loss propellers. As <strong>the</strong> number <strong>of</strong> bladesincreases, <strong>the</strong> efficiency increases <strong>and</strong> both <strong>the</strong> sound leveldecreases at a slower rate than <strong>the</strong> unweighted sound levelbecause <strong>the</strong> blade passing frequency increases with <strong>the</strong> number <strong>of</strong>blades.The noise is changed by altering <strong>the</strong> source strength.Compare a two <strong>and</strong> three blade propeller, each <strong>of</strong> which absorbs<strong>the</strong> same power. A blade <strong>of</strong> <strong>the</strong> two blade propeller must provide1 v2 times more force than a blade <strong>of</strong> a three blade propeller <strong>and</strong>must have, approximately, a chord 1 ?$ times as large. Because<strong>the</strong> peak sound level is dominated by conditions on a singleblade, this fact means that <strong>the</strong> source strength for both <strong>the</strong>thiclcness <strong>and</strong> loading terms must be larger on <strong>the</strong> propeller withfewer ~~ades.In Fig. 4a <strong>and</strong> 4b <strong>the</strong> effect <strong>of</strong> aitering <strong>the</strong> radius isexamined. Fig. 4a illustrates <strong>the</strong> effects on sound level, Fig.4b illustrates <strong>the</strong> effects on propeller efficiency. (<strong>On</strong>ce again,<strong>the</strong> figures are constructed by designing a series <strong>of</strong> minimuminduced loss propellers. )The horizontal axis is <strong>the</strong> propeller radius as a percentage<strong>of</strong> <strong>the</strong> production propeller radius. As <strong>the</strong> radius increases <strong>the</strong>efficiency increases <strong>and</strong> both <strong>the</strong> scund level <strong>and</strong> A-weightedlevel increase. The noise is changed by altering <strong>the</strong> tip


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.speed. Be~ause <strong>the</strong> rotation is fixed at 2700 RPM,is directly proportional to <strong>the</strong> propeller radius.<strong>the</strong> tip speedThe two noise reduction strategies were combined asfollows: A min:mum induced loss propeller was designed with <strong>the</strong>characteristics <strong>of</strong> <strong>the</strong> production propeller listed in Table2.Next, a second propeller was designed with three blades. Thischange reduced <strong>the</strong> sound level anci increased <strong>the</strong> efficiency.Finally, <strong>the</strong> radius <strong>of</strong> <strong>the</strong> three blade propeller was reduced to90% <strong>of</strong> <strong>the</strong> original value. This fur<strong>the</strong>r reduced <strong>the</strong> noise <strong>and</strong>reduced <strong>the</strong> efficiency down to its original value. An <strong>of</strong>f-designanalysis shcwed that this propeller would operate approximately<strong>the</strong> same as <strong>the</strong> original. This meant that it would be quieterthan <strong>the</strong> original propel. er for all flight velocities. Its tipspeed would always be lower, because <strong>of</strong> <strong>the</strong> smaller radius, <strong>and</strong><strong>the</strong> source strength would always be 2/3 <strong>of</strong> that <strong>of</strong> a comparabletwo blade propeller.Lhta ReviewOSU has flight tested <strong>the</strong> low noise propeller. Aerodynamicobservations indicate no degradation in performance at <strong>the</strong> designpoint. That is, at full throttle during level flight, <strong>the</strong> enginerotated at 2700 RPM <strong>and</strong> <strong>the</strong> aircraft flew at <strong>the</strong> e-.me airspeed.Acoustic comparison <strong>of</strong> <strong>the</strong> new <strong>and</strong> old propellers is givenin Fig. 5. The horizontal axis in flight speed <strong>and</strong> <strong>the</strong> verticalaxis is <strong>the</strong> sound level measured with a wing-mountedmicrophone. This microphone was mounted in <strong>the</strong> disk plwe at1.90 (6.22 ft) from <strong>the</strong> propeller axis. The measurements weretaken at several. airspeeds during level flight at 1524M (5000 ft)altitude. At all flight speeds <strong>the</strong> new propeller is four to six


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.signatures for tt: "Ygh speed flight. Again measurement <strong>and</strong>predictions agree. However, some systematic differences areapparent. The predicted negative amplitude exceeds <strong>the</strong> measureeamplitude for <strong>the</strong> first <strong>and</strong> fourth pulse in Fig. 8. Thisindicates that one blade emits slightly less noise than <strong>the</strong>o<strong>the</strong>rs. Errors in <strong>the</strong> blade angle setting were recorded by OSU.Fence, <strong>the</strong> small negative sour3 pulse is most likely due to asmaller blade load.ConclusionsFlight tests on a new low noise propeller have demonstratedthat this propeller is 4 to 6 dB quieter than <strong>the</strong> productionpropeller with no measureable reduction in aerodynamicperformance. This propeller was designed using proceduresdeveloped at MIT during a study <strong>of</strong> <strong>the</strong> noise <strong>and</strong> performan~e <strong>of</strong>propeilers for light aircraft.A comparison <strong>of</strong> <strong>the</strong> calculated acoustic signature to <strong>the</strong>measured signature shows that <strong>the</strong> <strong>the</strong>ory accurately describes <strong>the</strong>noise from <strong>the</strong> new propeller. This study demonstrates that; <strong>the</strong>technology is now available for <strong>the</strong> control <strong>of</strong> noise in generalaviation propellers.


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.o~!S~~;gpL. 1sOF POOR QUALinAERODYNAMIC DESIGN CONSIDERATIONSENGINE PROPELLER /-POWER NEEDED TOOVERCOME AIRCRAFTDRAG-cc 30 40 50 60 70VELOCITY (midFIGURE 1.


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.OR\QNC?- ?AGE ISOF pOOR QuAL~~SYNTHESIS OF ENGINEPROPELLER CHARACTERISTICSRPMFIGURE 2.


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.QW!Gi!CAp $AGZ ioOF POOR Q: JALIWPROPELLER DIAMETER EFFECTS4 4110 100 120PROPELLER RADIUS% -FIGURE 3.


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.0 ~ ~ i HPAGENOF POOR QuAU~BLADE NUMBER EFFECTS-2 4 6 8 10BLADESFIGURE 4


Report No. 4764Bo1 t Beranek <strong>and</strong> Newman Inc.IFIGURE 5,


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.MEASURED AND PREDICTED SOUNDPRESSURE LEVELSMEASURED-70 80 90 100 110 117INDICATED AIR SPEEDFIGURE 6


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.W>130MEASURED AND PREDICTEDFOURIER SPECTRArlto -f ' 'Wa1W 9 0 -E0t70-2dB[piiGqMEASURED0O-#T-Q0--1 2 3 4 5 6 7BLADE PASSING HARMONIC --,FIGURE 7


Report No. 4764Boly Beranek <strong>and</strong> Newman Inc.MEASURED AND PREDICTEDPRESSURE SIGNATUREFIGURE 8


Report No. 4764BGlt Beranek <strong>and</strong> Newman Inc.APPENDIX AFURTHER COMPARISONS OF MEASUREMENT TO THEORYOhio State has summarized <strong>the</strong>ir acoustic observations fortwo flights. <strong>On</strong> flight 30, <strong>the</strong> MIT propeller was set at approximately0.2O less than its nominal pitch; on flight 34, <strong>the</strong> MITpropeller was set at approximately 2.0° less than its nominalpitch. During each flight a number <strong>of</strong> runs were made. Each runcorresponds to a particular aircraft velocity. A summary <strong>of</strong>flight conditions is given in Tables A1 <strong>and</strong> AZ.Information on <strong>the</strong> sound level Is also given in <strong>the</strong>setables. The column labeled "9verall SPLw contains <strong>the</strong>information supplied by OSU. The column : .oeled "Measured<strong>Propeller</strong> SPLw is computed at BBN. The height <strong>of</strong> each propellerharnonic amplitude given in <strong>the</strong> Fourier spectra is measured witha caliper. The harmonic amplitudes ar13 <strong>the</strong>n addedlogarithmically to give <strong>the</strong> measured SPL. The column labeled"Calculated <strong>Propeller</strong> SPLw contains <strong>the</strong> predizted sound levelscomputed at BBN.The overall SPL exceeds <strong>the</strong> measured propeller SPL in TableA 1 <strong>and</strong> A2 because <strong>of</strong> <strong>the</strong> influence <strong>of</strong> background noise. There isone significant exception to this rule. These are for flight 34,run 134 rule. In this instance <strong>the</strong> measured propeller SPLexceeds <strong>the</strong> overall SPL. This is probably due to plottererror. This is also <strong>the</strong> only run in which <strong>the</strong> measured spectraexceeds <strong>the</strong> calculated spectra by a significant amount.Figure A1 is an example <strong>of</strong> <strong>the</strong> measured Fourier apectra.Superimposed on this figure is a line indicating <strong>the</strong> engine


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.harmonics. The propel~sr harmonics are labeled Pi. The MITpropeller has thcec blades, hence <strong>the</strong> fundamental blade passingfrequency is three time8 <strong>the</strong> shaft frequency. The engine hasfour cylinders, each cylinder fires at one half <strong>the</strong> shaftfrequency, hence <strong>the</strong> fundamental engine frequency is twice <strong>the</strong>shaft frequency. The engine <strong>and</strong> propeller harmonics areidentical at every o<strong>the</strong>r propeller harmonic starting with P2. Ofparticular interest is a second set <strong>of</strong> harmonics labeled Ii.Each <strong>of</strong> <strong>the</strong>se is at <strong>the</strong> propeller frequency minus <strong>the</strong> shaftfrequency. Not all <strong>of</strong> <strong>the</strong>se harmonics correspond to engineharmonics. In particular I2 <strong>and</strong> I,, are nei<strong>the</strong>r propeller norengine harmonics. That <strong>the</strong> second, fifth <strong>and</strong> ninth engineharmonics are buried in <strong>the</strong> noise indicates that <strong>the</strong> sequence <strong>of</strong>peaks labeled Ii (for interaction harmonic) constitute a separatephenomena. <strong>On</strong>e possible cause <strong>of</strong> <strong>the</strong>se interaction harmonics isa non linear interaction between <strong>the</strong> sound from <strong>the</strong> engine <strong>and</strong><strong>the</strong> sound from <strong>the</strong> propeller. This interaction can yieldadditional tones at sums <strong>and</strong> differences <strong>of</strong> <strong>the</strong> engine <strong>and</strong>propeller frequencies.Figures A2 to A17 compare <strong>the</strong> measured xnd predictedacoustic spectra. Closc agreement is evident in all cases exceptfor run 134 (Fig. A17). The predictions were made given only <strong>the</strong>shape <strong>and</strong> motion <strong>of</strong> <strong>the</strong> propeller. First <strong>the</strong> blade loads werecalculated, <strong>the</strong>n <strong>the</strong> acoustic signature was calculated. Noempirical adjustments are needed.


Measured CalculatedRun Velocity Rotation Aircraft Overall <strong>Propeller</strong> <strong>Propeller</strong>Rate Weight SPL SPL SPLReport No, 4764 Bolt Beranek <strong>and</strong> Newman Inc,FLIGHT 30AIR DENSITY 1.065 kg/~3SOUND SPEED 333 m/sALTITUDE 1524MRPMTABLE A1


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.FLIGHT 34AIR DENSITY 1.076 kg/~3SOUND SPEED 333 m/sALTITUDE 1524 MRun Velocity RotationRateRPM277926692548Aircraf tWeightNt108001079110782OverallSPLMeasured<strong>Propeller</strong>S" LCalculated<strong>Propeller</strong>SPL253224491077310764235223162265107551074610737TABLE A2


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.FIGURE A-1


IReport No. 4764Bolt Beranek <strong>and</strong> Newman Inc.ORIGih'AS. FASE 18OF POOR QUALITYFIGURE A-2


Report No. 4764 p~;c !PJ Bolt Beranek <strong>and</strong> Newman Inc.Gx,~\l:&I A L ~~7 p03R Qb00oI]12- 18-83RUN NO. 120FUNO FRE@= i 27.3HZa SPL= i 15- 9 DR(MEASURED)PJ@ THEORYc..5 AHERTZ BANDWIDTH0 200- II I I I 1400 600 800 1000FREQ HZ 4 0FIGURE A-3


Report No. 4764ORIGINAL PACE rsOF POOR QUALITYBolt Beranek <strong>and</strong> Newman Inc.P12- 15-50RUNNO. 121FLIND FSEQ= i26.-2HZSPL= 115.8 DB(flEASURED)Q THEORY,5 HERTZ BANDWIDTH0IFIGURE P-4A-8


Report No. 4764(-Jz;;;:,'..i p;,-;zOf PODR QUALITYBolt Beranek <strong>and</strong> Nman Inc.0 THEORY,5 HERTZ BANDWIDTHFIGURE A-5


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.Pi3 -a:- I0 i i- 1!Itf:C!i? FFiFG= i 17. 3tiZ';PL- i13.6 [!R (MEASURED)Q THEORY,5 HERTZ BANDWIDS'HFIGURE A-6


Report No. 1764Bolt Beranek <strong>and</strong> Newman Inc.ORIGfRilL PA22 :3OF POOR QUALITY12- 18-80RLil4 NO. 124FUI.JD FREQ= i 13.OHZn SI'Lz 112.2 ni; (MEASURED)o0I0 THEORY,5 HERTZ BANDWIDTHFIGURE A-7


Report No. 4764Bolt Beranek <strong>and</strong> Newrnan Inc.00C) 12- 18-80NRUN I\JC1. 125FUND FREQ= i12.9HZSPLZ i11.6 I38 (MEASURED)0 = THEORYO, j = HERTZ BAE!DHIDTHFIGURE A-8


Report No. 4764ORIG!~J:L p3 c?- . -. - .- i.>OF P03& C QRL~~Bolt Beranek <strong>and</strong> Newman Inc.00o 12- 18-80- RUN NO. 126FUND FSEQ= il4.1HZSPL= 1 12. 2 DB(f"lEASURED)o0 0IQTHEORY,5 HERTZ BANDWIDTH'1 IOr------ I I v-1rd 0 200 4G0 600, 800 1000FREQHZ "10FIGURE A-9


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc12- 13-80Rut4 NO. 127FUt\!E FREO= i 39- OfiZSPL= i19.1 DB (MEASURED)0 THEORY,5 HERTZ BANDWIDTH7 9200 400 600FREQHZ n1U'FIGURE 10


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.ORIGENAL P.'.!: *: :;OF POOR QUALITY9 I0 THEORYiQ ,5 HERTZ BANDYIDTHIIQFIGURE A-11


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.000 m12- 18-80-1RUNNCI. 129FUND FSEGI= i26: 3HZSPL= i 15. S DB (MEASURED)3 0 THEORYFIGURE A-1 2


.. ,Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.ORIGENFaL PAGE tSOF POOR QUALIM0 -03 12-13-80N,- RUN 140. 130FUND FREE; 126.5MZa SPL= ilS.4 DB (MEASURED)clo THEORY'33A,5 HERTZ BANDWIDTHC[L -LD0a3,PFI GURE A-1 3


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.L1n:HUN I 13i-1IFUIIC F9EQ- 121-OHZo 1 SPL= 113.7 DB (MEASURED)J 1. . 0 THEORY,5 HERTZ BANDWIDTHFIGURE A-14


Report No. 4764 B )l t Beranek <strong>and</strong> Newman Inc.ORIGINAL PAGE ISOF POOR QUALITY0C)3 12- 18-80RCiiL' NO. 132FUNG FRE@= ilS.8tiZSPL- i12.6 TJR(MEASURED)='!Q THEORY,5 HERTZ BANDWIDTH0 IFIGURE A-15


Report No. 4764ORIGINAS. FAG5 !3OF POOR QL:AL!T'IPol t Beranek <strong>and</strong> Nemn Inc.12- 18-50RUN NO. 133FU~\!D FREE= i 1 3 . 7 ~ ~SPL=@ TH EOgY85 . HERTZ BANDIYIDTHill-8 Gi3(MEASURED)F:RE@ HZ 4 C J iFIGURE A-16


Report No. 4764 Bol t Beranek <strong>and</strong> Newman I nc .ORIGINAL PAGE ISOF POOR QUALlrV12- 17-80Fitif\! biz. 134FUKD FSE@=SPL=i i3.2HZ112.1 DB(MEASURED10 THEORY,5 HERTZ BANDWIDTHFIGURE A-1 7


Report No. 4765Bolt Beranak <strong>and</strong> Newmnn Inc.APPENLIIX BNOTES ON TYE DATAOhio State has spent some tine developing a data package tosummarize <strong>the</strong> fllght test measurements. For each run a packet <strong>of</strong>information is supplied, This packet consists <strong>of</strong> two tables <strong>and</strong>three graphs. There ape some small inconsistencies in thisinfomation package which are reviewed here.Tables B1 <strong>and</strong> 82 are supplied by OSU for each run. Table 81summarizes <strong>the</strong> engice operating conditions. Table B2 s*mmarizes<strong>the</strong> frequency spectra. <strong>On</strong> Table B1 <strong>the</strong>re are several propellerrotation rates indicated: 2700, 2541, <strong>and</strong> 2697 RPM. The firstrate is <strong>the</strong> approximate reading <strong>of</strong> <strong>the</strong> flight engineer, ?.hesecond rate is <strong>the</strong> tachometer reading <strong>and</strong> <strong>the</strong> last rate AS thatdeduced from <strong>the</strong> Fourier spectra. In all <strong>the</strong> BBN calculations,only <strong>the</strong> rate deduced from <strong>the</strong> Fourier spectra is used.Table B2 contains two sets <strong>of</strong> measurements. <strong>On</strong>e set gives<strong>the</strong> cnwputed harmonic amplitudes using an FFT routine, <strong>the</strong> secondset gives <strong>the</strong> results <strong>of</strong> a real time spectrum analyzer. Theresults <strong>of</strong> <strong>the</strong> FFT do not agree with <strong>the</strong> spectrum analyzer.Fur<strong>the</strong>rmore, <strong>the</strong> tabulated data appears to be <strong>the</strong> peak amplitudeat each harmonic <strong>and</strong> not <strong>the</strong> RMS amplitude.Let A be <strong>the</strong> amplltude <strong>of</strong> <strong>the</strong> ith harmonic given in Table02. If <strong>the</strong> sound Icvel 1s 20 log (Ai/Z r loo5), <strong>the</strong>n this soundlevel exceeds that given in <strong>the</strong> plotted spectra hy approximately3 dB. Because 3 dB is approximately 20 log 2, <strong>the</strong> amplitudesliated In Table B2 are most probably <strong>the</strong> peak amplitudes at each


Report No, 4764Bolt Berurek <strong>and</strong> Wenun Ino,Three figures are also su?plied with each run. Fig, B1 is aplot <strong>of</strong> <strong>the</strong> peak sound level at each harmonic. This 18 a plot <strong>of</strong><strong>the</strong> column labeled FASTFT in Table 82. Fig. 82 is a plot <strong>of</strong> <strong>the</strong>aound level versus frequency, Each <strong>of</strong> <strong>the</strong> peaks in Fig. B2labeled P1 is a propeller harmonic. These peaks are 20 logA 2 x log5) where Ai is <strong>the</strong> amplitude listed in Table B2.Fig. 83 presents <strong>the</strong> pressure time signature.There appears to be two errors in <strong>the</strong> time signature.First, if <strong>the</strong> period is measured with calipers <strong>the</strong>n <strong>the</strong> measuredperiod is .0235f.002 aec, which corresponds to a rotation rate <strong>of</strong>approximately 254 1 RPM. However, <strong>the</strong> measured blade passingfrequency in Fig. B3 is 13624 Hz which corresponds to a rotationrate <strong>of</strong> approximately 2697 RPM, This is a 6% error. Apparently<strong>the</strong> pressure time signatures are based on <strong>the</strong> tachometer RPM.Because <strong>the</strong> tachometer reading is saspected to be in error, <strong>the</strong>period should be corrected as is done in Fig. 8 <strong>of</strong> this test.The second error in <strong>the</strong> nteasured pressure time signature is<strong>the</strong> sign <strong>of</strong> <strong>the</strong> amplitude. The pressure signature in Fig. 83shows a slow drop in pressure followed by a steep rise. Also,<strong>the</strong> peak negative amplitude is larger than <strong>the</strong> peak positiveamplitude. The calculated pressure signature shows precisely <strong>the</strong>opposite effect. In <strong>the</strong> calculation a slow rise in pressure isfollowed by a steep drop. Also <strong>the</strong> peak positive emplitude islarger than tbe peak negative amplitude. The error is one <strong>of</strong>sign, <strong>and</strong> <strong>the</strong> data can be corrected by multiplying all measurementsby -1. The probably source <strong>of</strong> error is <strong>the</strong> interpretation<strong>of</strong> <strong>the</strong> voltage reading from <strong>the</strong> microphone. For condensor microphonesa negative voltage corresponds to a po8itive pressure.This correction 1s also made on Fig. 8 in this test.


Report No. 4764ORLCONAL PAGE CS,;,.I ,,- Lj,;fr: ,..ITPC)(~IC) l:.~ nl-~r ~LA?.JF. FULL ~WUTT~_F -( 193=117 YPH), ".,\ ;I [J r- 2:CLLIaQbTION DATA UCFD:.- --- ---- - . --- - ----. - ---- -- .- - - - -- - . -. - -+ i f SLrroF (IJW~TC/VOLT~ ZtRO (VOLTS) REF VALdE- *:-$ 1 - - - --. --qA?k!FOLD P?ESSU?E -9,141730E+02 o,ooZ-- 0~293€+02Ov.YAMI C PQESSUQE -n,4957Q!IE+nO -0.032-0,00OE+01lh6LE OF CTTPCK -0 &QCO~OE+OZ 0.000E+01 . . oTGl. AI ---- ------- . ----- ----- -0- - - - --. ----.- 3 L43ACCEL n,\35nco~q11 0.039: f f O ~ ~ A Q Gpay n. v~nn0~+06 -0.0 04 O.CJOOE+~~. . - ..'RkG PATA *LOT-.- - -- .- . - - -- - -- . --- -- . --\ LIN-LIN PLOT'-~f LIN-LO5 PLOT TC-;: f r .: t .[ ..C~LC'JLLTE~. .- FU~J~)P*AEN! 4~ F~FCI~FNCY IS 139.9 ~7 C~LC ;IPm= e657-NiTw art GUS ~t 1:-.(F PC~XO!') OF 0.25)il'C)it:~~-j S~;CO~J::SNr S!JiTIt.iG SOUbifr PD:S~?IQF 1-FVEL IS 11t5.4 OH . - r---.- - -- - - -- .--- .TABLE B-1


Report No. 4764ORIGINAL PAGE ISOF poon g u mBolt Beranek <strong>and</strong> Netman Inc.- u;(L) - =--.- 11~~35.-~ -- B---- W ) = 107.41, Dace) = iis.3z. D%C) = 118-19.- --- -.-- -.-.---- - .-- -- .TABLE 8-2


Report No. 4764ORIGINAL PAGE iSOF POOR QUALIKBolt Beranek <strong>and</strong> Nernnan Inc.= HERTZ BANDW I DTHFIGURE 0-1


Report No. 4764Bolt Beranek <strong>and</strong> Newman Inc.ORIGtNAL PAGE iSOF POOR QUALTPr:ISPL- =.5 = HERTZ BANDWIDTH. D (MEASURED)


Rewrt No. 4764Bolt Beranek <strong>and</strong> NemMn Inc.FIGURE 8-3


Report NO. 4764Bolt Beranek <strong>and</strong> Newvan Ine.Ref erencea1. Succi, et al. n<strong>Noise</strong> Performance <strong>of</strong> <strong>Propeller</strong>s forLight Aircraftw NASA CR 165732, June 19812. Succi, et al. nExperimental Prediction <strong>of</strong> <strong>Propeller</strong><strong>Noise</strong> Prediction." AIAA 80-0994, June 19803. Houghton <strong>and</strong> Brock. wAerodynamics fop EngineeringStudentsw. Ed Arnold (Pub), London 19664. "Federal Aviation <strong>Noise</strong> St<strong>and</strong>ardsw. Title 14 Code <strong>of</strong>Federal Regulations, Chapter 1, Part 36.5. Larabee, wPractical <strong>Design</strong> <strong>of</strong> Minimum Induced Loss<strong>Propeller</strong>sw. SAE 790585, April 1979.6. Succi, n<strong>Design</strong> <strong>of</strong> Quiet Efficient <strong>Propeller</strong>sn. SAE790584, April 1979.

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