Concentrated Solar Power, Getting to the heart of energy - LEONI

Our vision is to create sustainable connections intechnological harmony with the natural resources.The cycle of nature gives us the best model toemulate. It is our responsibility to learn from natureand make use of it while conserving it and treatingit with care.We meet the needs of tomorrow already today.

Concentrated solar power.Getting to the heart of energy.The energy market of the 21 st century calls for approaches toalternative energies, increased energy efficiency and the reductionof pollutants. The continuing rapid growth of energy consumptionworldwide leads to higher CO2 emissions and a constantlyaccelerating increase in global warming. Not least for economicreasons, rising prices for fossil fuels contribute to the strengtheningand further development of industrial solutions for the use ofregenerative energies as an alternative to the conventional ones.The global energy supply can only be guaranteed by implementingsustainable, forwardlooking solution. In this situation, itseems natural to use alternative energies which conserve thenatural resources.The production of energy from solar power is the natural energyresource with the greatest potential to be an alternative withlong-term prospects. The energy of the sunhitting the Earth as awhole each year exceeds the global consumption of energy by afactor of 60‘000. This is a good reason for us to increase our commitmentto this source of energy.Concentrated solar power is another way of using the sun’senergy besides photovoltaics. The energy concentrated in industrialsolar towers and parabolic trough power plants can be usedto produce electricity directly via turbines or be stored in the heattransfer medium. Besides a reliable supply of energy, concentratedsolar power ensures grid stability and is the only regenerativetechnology which can also be used to cover the primary load.It thus fulfils the three chief aims of the triangle used to define thebasic political conditions for the energy industry of the future:reasonable price, environmental compatibility and constantavailability of energy.The development of regions with large amounts of sunshine vialarge-scale projects such as DESERTEC as well as solar and windparks coincides with a higher awareness for energy and the environmenton all levels. Effective methods of meeting the increasingenvironmental requirements are the use of more sustainableproducts which conserve natural resources, energy transportpaths with less losses and, last but not least, the more efficientuse of energy by the final user himself.For us at LEONI, this is the benchmark for all our efforts.

Our company aim is tocombine innovation withsustainability.LEONI doesn’t just pay lip service to sustainability – it is an integralpart of group policy. We are the first cable manufacturer inthe world to develop a holistic concept for “green technology”.For us, this includes all products, system solutions and servicesallowing us to work more energy-efficiently while simultaneouslyconserving the natural resources more carefully and loweringemissions, thus reducing the burden on the environment. Wehave set ourselves the goal of becoming the leading and mostinnovative producer of cables for environmental technologies.LEONI as a global player and the leading European supplier ofwires, optical fibres, cables and cable systems for communicationand infrastructure projects has a vital interest in detecting theneeds and requirements of tomorrow today and supplying themarkets of the future with sustainable, future-proof solutions.The growing scarcity of the natural resources and the increasingburden on the environment require a rethink on all levels of society.Industry is called upon to develop techniques, products andapplications which are sustainable, energy-saving and environmentallycompatible. LEONI has combined its efforts to improvethe value-added chain under ecological aspects and supply productsfor use in designated environmental technologies to formthe “green technology” concept.We endeavour to further increase the proportion of low-emission,environmentally compatible raw materials in our cableproducts as well as the recycling possibilities of the materialsand/or components used. We constantly work at optimizing theefficiency with which resources are used in the manufacturingprocess by deploying energy-efficient machines or taking heatrecovery measures. More and more locations in our global productionnetwork are environmentally certified according to theISO 14001 standard.We offer an increasing number of products and solutions whichare applied in well-defined markets and applications or used aspreliminary products and/or components for ecologically soundfinal applications.In conjunction with the ecological compatibility, future technologiesare measured in terms of efficiency, service life, emission reductionand the conservation of natural resources. Innovativecable products and systems, holistic solutions and maximumperformance in project management are the added value whichwe offer to our customers and business partners. These are alsoour cornerstones for strong connections into the future.

The LEONI GroupCable competence for different industrial markets.www.leoni-communication-infrastructure.comLEONI is a leading supplier of cable systems and relatedservices for the automotive industry and various otherindustrial sectors.Our group of companies employs more than 60,000 people in32 countries. Corporate vision, highest quality and innovativepower have made us one of the leading cable manufacturers inEurope. LEONI develops and produces technically sophisticatedproducts ranging from wire and optical fibers to cables throughto complete cable systems and also offers the related services.Moreover, the product portfolio comprises strands, standardisedcables, hybrid cables, glass fiber as well as special cables,cable harnesses, wiring systems components and fully assembledsystems for applications in various industrial markets.Your markets – our strength.As diverse as our product and service range are the markets andsectors LEONI is supplying. We focus our activities on customersin the fields of Automotive & Commercial Vehicles, Industry &Healthcare, Communication & Infrastructure, Electrical Appliancesand Conductors & Copper Solutions.We are among the leading European suppliers in the Communication& Infrastructure market to which at LEONI as a cable manufactureralso belong activities in the fields of infrastructure &data communications, industrial plant projects, solar- and windpower, energy & telecommunications, irradiation cross-linkingand traffic engineering. Our customers benefit worldwide frominnovative as well as reliable and long-lasting products of highquality. LEONI – we create the best connection for your future.for further informations www.leoni.comProducts and services portfolio at a glanceServiceCable harnessesCable systems / Wiring SystemsSensorsRelay and safety systemsEngineeringCopper cablesWires & strandsHybrid cablesOptical fibersOptical cablesConnectorsLEONI‘s core marketsAutomotive&Commercial VehiclesIndustry&HealthcareCommunication&InfrastructureElectricalAppliancesConductors&Copper Solutions

www.leoni-communication-infrastructure.com11ContentCable plastics 14ICON® Instrumentation CablesEN 50288-7 300 VRE-2X(St)H 16RE-2X(St)H PiMF 18RE-2X(St)HX 20RE-2X(St)HX PiMF 22RE-2X(St)HSWAH 24RE-2X(St)HSWAH PiMF 26RE-2X(St)HSWAHX 28RE-2X(St)HSWAHX PiMF 30UL 13 300 VRE-2X(St)H 32RE-2X(St)H PiMF 34RE-2X(St)HSWAH 36RE-2X(St)HSWAH PiMF 38Power and Control CablesIEC 60502-12XH 402XHX 422XHRH 442XHRHX 46Connection and Power CablesBETAflam® 145 flex 64BETAflam® 145 C-flex 66Roflex® 70BETAdrive C-flex 72Control CablesBETAtrans® GKW flex R 74BETAtrans® GKW C-flex R 76Medium Voltage CablesTRI-DELTA® MONO 78TRI-DELTA® XDALZ-MONO 80TRI-DELTA® XDMZ-Z 82TRI-DELTA® XDALZ-Z 84XFLEX-MONO 86Technical Information 89Solar-Hybrid-CablesSK-v2XHX 48Optical Fiber CablesKL-A-DQ(ZN)BHSWAH 50KL-AT-VQ(ZN)HSWAH 52ICON® Fieldbus CablesFB-v2XCeHX PiMF 54Technic & Support / Design options 56Photovoltaic Power CablesBETAflam® Solar 125 RV flex FRNC 58BETAflam® Solar 125 flex UL 4703 60BETAflam® Solar 125 flex UL 4703/1000V 62BETAflam® Solar 125 AC flex FRNC 63

www.leoni-communication-infrastructure.com13Products & Solutions

14 Products & Solutionswww.leoni-communication-infrastructure.comCable plasticsCables and plastics are inseparable nowadays, but this has notalways been the case. The first-ever copper conductors were laidin wooden channels in the 17 th century, but it was soon discoveredthat natural rubber in vulkanized (cross-linked) form is anexcellent insulator. Gutta-percha, a close relative of rubber, verysoon took over this task when the extruder we know today wasinvented in a basic form in 1846.Rigid PVC was used as a replacement for horn until it was plasticizedfor the first time in 1935, after which PVC went from strengthto strength. In 1948, PVC was the most-produced plastic in theworld, and it has remained so until this day. Then, when even recordswere made of PVC, which ultimately replaced shellac, everychild knew what it was. This is why the classical record is stillknown as “vinyl” today.Like so many other things in life, PVC can be a blessing and acurse. The advantage of rigid PVC as a very stable chemical compound– and the resulting durability – is also its biggest disadvantage.PVC does not rot. Sunlight does not decompose thesurface and the mechanical properties are not impaired. Seawaterand air have virtually no effect on rigid PVC. For this reasonand as a result of the reasonable costs for raw materials, rigid PVCis still the principal material used for products with a long servicelife such as window-frames or drainpipes.Catastrophic fires in the 1980s and 1990s led to a rethink of theuse of PVC as the material of choice for cables of all types. Chlorinereleased during a fire can react with water or atmospherichumidity to become hydrochloric acid, releasing highly poisonous,corrosive combustion gases in the process. For this reason,the European countries have banned PVC cables from high-risk,high-investment buildings (airports, shopping centres, hospitalsetc.). Polyethylene was out of the question as a replacement – incontrast to PVC, PE is not flame-retardant and has a very highthermal load.

www.leoni-communication-infrastructure.comProducts & Solutions15The development of irradiation cross-linking in the 1960s and theindustrial implementation of this technology in the 1970s and1980s ushered in the heyday of halogen-free cables. The halogen-free,flame-retardant and thermoplastic plastics availableuntil then had limited thermal and mechanical capabilities, makingthem unusable for many applications.The cross-linking of the polymer chains which forms a thermally,mechanically and chemically highly stable structure has pavedthe way for the halogen-free, flame-retardant plastics of todaywhich open up completely new opportunities for producinghigh.-quality, environmentally compatible cables. This resulted ina major shift to halogen-free cables.Depending on the requirements, halogen-free polymers as wellas PVC continue to be used. The correct use of PVC and halogenfreecompounds allows the advantages of both plastics to beused in an optimum way. In this connection, the Leoni Group continuesto provide the optimum product groups in each case inorder to offer the customer a package which is as efficient as possible.

16 ICON Instrumentation Cableswww.leoni-communication-infrastructure.comInstrumentation CableRE-2X(St)H, 300 V, EN 50288-7, Single & Multi-Pair, Collective ScreenAdvantagesHalogen freeFlame retardantUV resistantOil resistantApplicationFor transmission of analogue and digital signals in instrumentand control systems; where people are potentially endangeredin case of fire. Not allowed for direct connection to lowimpendance source. Recommended for indoor and outdoorinstallation in dry and wet locations. Not for direct burial.ConstructionConductor: plain annealed copper wire, stranded, size: 1 mm²Insulation: cross-linked polyethylene XLPEColour code: black / white, continuously numbered on whitecore (1, 2, …) for multielement cableWrapping: at least 1 layer of plastic tapeCollective screen: 24 µm aluminium / PETP tape over tinnedcopper drain wire, 0.5 mm²Outer sheath: low smoke zero halogen flame retardantcompound LSZH, blackTechnical dataFlame propagation:Test on sigle cable IEC 60332-1-2Test on bunched cables IEC 60332-3-24 (Cat.C)Smoke density: IEC 61034-2 (L.T. > 60 %)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °C)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: ICEA S-73-532*Sunlight resistance: UL 1581 Section 1200Temperature range:(during operation) – 30 °C up to + 90 °C(during installation) – 5 °C up to + 50 °CMinimum bending radius: 7.5 × cable diameter*(Test temperature: + 60 °C; test duration 4 h. Tensile strength and elongation atbreak: at least 60 % of the values before aging)

www.leoni-communication-infrastructure.comICON Instrumentation Cables17Electrical Properties at 20 °CConductor resistance: max. 18,5 Ω/kmInsulation resistance: min. 5000 MΩ × kmMutual capacitance: max. 150 nF/kmInductance: max. 1 mH/kmCapacitance unbalance: max. 500 pF/500 mL/R Ratio: max. 25 µH/ΩTest voltage U rms(core : core):Test voltage U rms(core : screen):Operating voltage:1500 V1500 V300 VGeometrical dataNo. of elements RT of insulation RT of outer sheath Outer dia. Weightnom. nom. approx. approx.1 mm²/7 (mm) (mm) (mm) (kg/km)1 0.40 0.9 6.3 562 0.40 1.0 9.4 1034 0.40 1.1 11.1 1556 0.40 1.0 13.0 21710 0.40 1.1 15.9 325RT = Radial ThicknessRE = Instrumentation2X = XLPE Insulation(St) = Collective ScreenH = LSZH Outer sheath

18 ICON Instrumentation Cableswww.leoni-communication-infrastructure.comInstrumentation CableRE-2X(St)H PiMF Single- & Mulit-Pair, Individual & Collective Screen, 300 V, EN 50288-7AdvantagesHalogen freeFlame retardantUV resistantOil resistantApplicationFor transmission of analogue and digital signal in instrumentand control systems; where people are potentially endangeredin case of fire. Not allowed for direct connection to lowimpendance source. Recommended for indoor and outdoorinstallation, in dry and wet locations. Not for direct burial.ConstructionConductor: plain annealed copper wire, stranded,size: 1 mm²Insulation: cross-linked polyethylene XLPEColour code: black / white, continuously numbered on whitecore (1, 2, …) for multielement cable 24 µm aluminium / PETPtape over tinned copper drain wire, 0.6 mm dia., plastic tapeunder and above screenWrapping: at least 1 layer of plastic tapeIndividual screen: 24 µm aluminium / PETP tape over tinnedcopper drain wire, 0.6 mm² dia. plastic tape underand above screenCollective screen: 24 µm aluminium / PETP tape over tinnedcopper drain wire, 0.5 mm²Outer sheath: low smoke zero halogen flame retardantcompound LSZH, blackTechnical dataFlame propagation:Test on single cable IEC 60332-1-2Test on bunched cables IEC 60332-3-24 (Cat.C)Smoke density: IEC 61034-2 (L.T. > 60 %)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °C)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: ICEA S-73-532*Sunlight resistance: UL 1581 Section 1200Temperature range:(during operation) – 30 °C up to + 90 °C(during installation) – 5 °C up to + 50 °CMinimum bending radius: 7.5 × cable diamete*(Test temperature: + 60 °C; test duration 4 h. Tensile strength and elongation atbreak: at least 60 % of the values before aging)

www.leoni-communication-infrastructure.comICON Instrumentation Cables19Electrical Properties at 20 °CConductor: nom. 1 mm²Conductor resistance: max. 18,5 Ω/kmInsulation resistance: min. 5000 MΩ × kmMutual capacitance: max. 150 nF/kmInductance: max. 1 mH/kmL/R Ratio: max. 25 µH/ΩTest voltage U rms(core : core):Test voltage U rms(core : screen):Operating voltage:1500 V1500 V300 VGeometrical dataNo. of elements RT of insulation RT of outer sheath Outer dia. Weightnom. nom. approx. approx.1 mm²/7 (mm) (mm) (mm) (kg/km)2 0.40 1.0 10.4 1194 0.40 1.1 12.3 1806 0.40 1.2 14.9 26610 0.40 1.3 18.2 401RT = Radial ThicknessRE = Instrumentation2X = XLPE Insulation(St) = Collective ScreenH = LSZH Outer sheathPiMF = Pair in Metal Foil

20 ICON Instrumentation Cableswww.leoni-communication-infrastructure.comInstrumentation CableRE-2X(St)HX, Single & Multi-Pair, Collective Screen, 300 V, EN 50288-7AdvantagesHalogen freeFlame retardantUV resistantOil resistantElectron-Beam cross-linkedApplicationFor transmission of analogue and digital signals in instrumentand control systems; where people are potentially endangeredin case of fire. Not allowed for direct connection to lowimpendance source. Recommended for indoor and outdoorinstallation in dry and wet locations. Not for direct burial.ConstructionConductor: plain annealed copper wire, stranded,size: 1 mm²Insulation: cross-linked polyethylene XLPEColour code: black / white, continuously numbered on whitecore (1, 2, …) for multielement cableWrapping: at least 1 layer of plastic tapeCollective screen: 24 µm aluminium / PETP tape over tinnedcopper drain wire, 0.6 mm², plastic tape under and abovescreenOuter sheath: cross-linked low smoke zero halogen flameretardant compound LSZH, blackTechnical dataFlame propagation:Test on single cable IEC 60332-1-2Test on bunched cableIEC 60332-3-24 (Cat.C)Smoke density: IEC 61034-2 (L.T. > 60 %)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °C)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: IEC 60092-359 (SHF 2)Sunlight resistance: UL 1581 Section 1200Temperature range:(during operation) – 30 °C up to + 90 °C(during installation) – 5 °C up to + 50 °CMinimum bending radius: 7.5 × cable diameter

www.leoni-communication-infrastructure.comICON Instrumentation Cables21Electrical Properties at 20 °CConductor resistance: max. 18,5 Ω/kmInsulation resistance: min. 5000 MΩ × kmMutual capacitance: max. 150 nF/kmInductance: max. 1 mH/kmCapacitance unbalance: max. 500 pF/500 mL/R ratio: max. 25 µH/ΩTest voltage U rms(core : core):Test voltage U rms(core : screen):Operating voltage:1500 V1500 V300 VGeometrical dataNo. of elements RT of insulation RT of outer sheath Outer dia. Weightnom. nom. approx. approx.1 mm²/7 (mm) (mm) (mm) (kg/km)1 0.40 0.9 6.3 562 0.40 1.0 9.4 1034 0.40 1.1 11.1 1556 0.40 1.0 13.0 21710 0.40 1.1 15.9 325RT = Radial ThicknessRE = Instrumentation2X = XLPE Insulation(St) = Collective ScreenH = LSZH Outer sheath

22 ICON Instrumentation Cableswww.leoni-communication-infrastructure.comInstrumentation CableRE-2X(St)HX PiMF, Single & Multi-Pair, Individual & Collective Screen, 300 V, EN 50288-7AdvantagesHalogen freeFlame retardantUV resistantOil resistantElectron-Beam cross-linkedApplicationFor transmission of analogue and digital signals in instrumentand control systems; where people are potentially endangeredin case of fire. Not allowed for direct connection to lowimpendance source. Recommended for indoor and outdoorinstallation in dry and wet locations. Not for direct burial.ConstructionConductor: plain annealed copper wire, stranded,size: 1 mm²Insulation: cross-linked polyethylene XLPEColour code: black / white, continuously numbered on whitecore (1, 2, …) for multielement cableWrapping: at least 1 layer of plastic tapeIndividual screen: 24 µm aluminium / PETP tape over tinnedcopper drain wire, 0.6 mm Ø, plastic tape under and abovescreenCollective screen: 24 µm aluminium / PETP tape over tinnedcopper drain wire, 0.5 mm²Outer sheath: cross-linked low smoke zero halogen flameretardant compound LSZH, blackTechnical dataFlame propagation:Test on single cable IEC 60332-1-2Test on bunched cables IEC 60332-3-24 (Cat.C)Smoke density: IEC 61034-2 (L.T. > 60 %)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °C)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: IEC 60092-359 (SHF 2)Sunlight resistance: UL 1581 Section 1200Temperature range:(during operation) – 30 °C up to + 90 °C(during installation) – 5 °C up to + 50 °CMinimum bending radius: 7.5 × cable diameter

www.leoni-communication-infrastructure.comICON Instrumentation Cables23Electrical Properties at 20 °CConductor: nom. 1 mm²Conductor resistance: max. 18,5 Ω/kmInsulation resistance: min. 5000 MΩ × kmMutual capacitance: max. 150 nF/kmInductance: max. 1 mH/kmL/R ratio: max. 25 µH/ΩTest voltage U rms(core : core):Test voltage U rms(core : screen):Operating voltage:1500 V1500 V300 VGeometrical dataNo. of elements RT of insulation RT of outer sheath Outer dia. Weightnom. nom. approx. approx.1 mm²/7 (mm) (mm) (mm) (kg/km)2 0.40 1.0 10.4 1194 0.40 1.1 12.3 1806 0.40 1.2 14.9 26610 0.40 1.3 18.2 401RT = Radial ThicknessRE = Instrumentation2X = XLPE Insulation(St) = Collective ScreenHX = cross-linked LSZH Outer sheathPiMF = Pair in Metal Foil

24 ICON Instrumentation Cableswww.leoni-communication-infrastructure.comInstrumentation CableRE-2X(St)HSWAH, Single & Multi-Pair, Collective Screen, 300 V, EN 50288-7AdvantagesHalogen freeFlame retardantUV resistantOil resistantMechanical protection via steel round wireApplicationFor transmission of analogue and digital signals in instrumentand control systems; where people are potentially endangeredin case of fire. Not allowed for direct connection to lowimpendance source. Recommended fpr indoor and outdoorinstallation in dry and wet locations. For direct burial.ConstructionConductor: plain annealed copper wire, stranded,size: 1 mm²Insulation: cross-linked polyethylene XLPEColour code: black / white, continuously numbered on whitecore (1, 2, …) for multielement cableWrapping: at least 1 layer of plastic tapeCollective screen: 24 µm aluminium / PETP tape over tinnedcopper drain wire, 0.5 mm²Inner sheath: low smoke zero halogen flame retardantcompound LSZH, blackArmour: galvanised round steel wiresOuther sheath: low smoke zero halogen flame retardantcompound LSZH, blackTechnical dataFlame propagation:Test on single cable IEC 60332-1-2Test on bunched cables IEC 60332-3-24 (Cat.C)Smoke density: IEC 61034-2 (L.T. > 60 %)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °C)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: ICEA S-73-532*Sunlight resistance: UL 1581 Section 1200Temperature range:(during operation) – 30 °C up to + 90 °C(during installation) – 5 °C up to + 50 °CMinimum bending radius: 10 × cable diameter*(Test temperature: + 60 °C; test duration 4 h. Tensile strength and elongation atbreak: at least 60 % of the values before aging)

www.leoni-communication-infrastructure.comICON Instrumentation Cables25Electrical Properties at 20 °CConductor resistance: max. 18,5 Ω/kmInsulation resistance: min. 5000 MΩ × kmMutual capacitance: max. 150 nF/kmInductance: max. 1 mH/kmCapacitance unbalance: max. 500 pF/500 mL/R ratio: max. 25 µH/ΩTest voltage U rms(core : core):1500 VTest voltage U rms(core : screen):1500 VOperating voltage:300 VGeometrical dataNo. of elements RT of insulation RT of inner sheathDia. over innersheath 1Dia. of armourwireRT of outer sheath Outer dia. Weightnom. nom. approx. nom. nom. approx. approx.1 mm²/7 (mm) (mm) (mm) (mm) (mm) (mm) (kg/km)1 0.40 0.9 6.3 0.9 1.3 10.7 2212 0.40 0.9 9.2 0.9 1.4 13.8 3334 0.40 1.0 10.9 0.9 1.4 15.5 4256 0.40 1.0 13.0 0.9 1.4 17.6 53810 0.40 1.3 16.3 1.25 1.6 22.0 863RT = Radial ThicknessRE = Instrumentation2X = XLPE Insulation(St) = Collective ScreenH = LSZH inner and outer sheathSWA = Steel round wire armouring

28 ICON Instrumentation Cableswww.leoni-communication-infrastructure.comInstrumentation CableRE-2X(St)HSWAHX, Single & Multi-Pair, Collective screen, 300 V, EN 50288-7AdvantagesHalogen free and flame retardantUV resistantElectron-beam cross-linkedOil resistantMechanical protection via steel round wireApplicationFor transmission of analogue and digital signals in instrumentand control systems; where people are potentially endangeredin case of fire. Not allowed for direct connection to lowimpendance source. Recommended for indoor and outdoorinstallation in dry and wet locations. For direct burial.ConstructionConductor: plain annealed copper wire, stranded,size: 1 mm²Insulation: cross-linked polyethylene XLPEColour code: black / white, continuously numbered on whitecore (1, 2, …) for multielement cableWrapping: at least 1 layer of plastic tapeCollective screen: 24 µm aluminium / PETP tape over tinnedcopper drain wire, 0.5 mm²Inner sheath: low smoke zero halogen flame retardantcompound LSZH, blackArmour: galvanised round steel wiresOuter sheath: cross linked low smoke zero halogen flameretardant compound LSZH, blackTechnical dataFlame propagation:Test on single cable IEC 60332-1-2Test on bunched cables IEC 60332-3-24 (Cat.C)Smoke density: IEC 61034-2 (L.T. > 60 %)Limiting Oxygene Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °C)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: IEC 60092-359 (SHF 2)Sunlight resistance: UL 1581 Section 1200Temperature range:(during operation) – 30 °C up to + 90 °C(during installation) – 5 °C up to + 50 °CMinimum bending radius: 10 × cable diameter

www.leoni-communication-infrastructure.comICON Instrumentation Cables29Electrical Propertiesaften at 20 °CConductor resistance: max. 18,5 Ω/kmInsulation resistance: min. 5000 MΩ × kmMutual capacitance: max. 150 nF/kmInductance: max. 1 mH/kmCapacitance unbalance: max. 500 pF/500 mL/R ratio: max. 25 µH/ΩTest voltage U rms(core : core):1500 VTest voltage U rms(core : screen):1500 VOperating voltage:300 VGeometrical dataNo. of elements RT of insulation RT of inner sheathDia. over innersheath 1Dia. of armourwireRT of outer sheath Outer dia. Weightnom. nom. approx. nom. nom. approx. approx.1 mm²/7 (mm) (mm) (mm) (mm) (mm) (mm) (kg/km)1 0,40 0.9 6.3 0.9 1.3 10.7 2212 0.40 0.9 9.2 0.9 1.4 13.8 3334 0.40 1.0 10.9 0.9 1.4 15.5 4256 0.40 1.0 13.0 0.9 1.4 17.6 53810 0.40 1.3 16.3 1.25 1.6 22.0 863RT = Radial ThicknessRE = Instrumentation2X = XLPE Insulation(St) = Collective ScreenH = LSZH inner and outer sheathSWA = Steel round wire armouringHX = cross-linked LSZH Outer sheath

30 ICON Instrumentation Cableswww.leoni-communication-infrastructure.comInstrumentation CableRE-2X(St)HSWAHX PiMF, Multi-Pair, Individual & Collective screen, 300 V, EN 50288-7AdvantagesHalogen free and flame retardantUV resistantElectron-beam cross-linkedOil resistantMechanical protection via steel round wireApplicationFor transmission of analogue and digital signals in instrumentand control systems; where people are potentially endangeredin case of fire. Not allowed for direct connection to lowimpendance source. Recommended for indoor and outdoorinstallation in dry and wet locations. For direct burial.ConstructionConductor: plain annealed copper wire, stranded,size: 1 mm²Insulation: cross-linked polyethylene XLPEColour code: black / white, continuously numbered on whitecore (1, 2, …) for multielement cableWrapping: at least 1 layer of plastic tapeIndividual screen: 24 µm aluminium / PETP tape over tinnedcopper drain wire, 0.6 mm Ø, plastic tape under and abovescreenCollective screen: 24 µm aluminium / PETP tape over tinnedcopper drain wire, 0.5 mm²Inner sheath: low smoke zero halogen flame retardantcompound LSZH, blackArmour: galvanised round steel wiresOuter sheath: cross linked low smoke zero halogen flameretardant compound LSZH, blackTechnical dataFlame propagation:Test on single cable IEC 60332-1-2Test on bunched cables IEC 60332-3-24 (Cat.C)Smoke density: IEC 61034-2 (L.T. > 60 %)Limiting Oxygene Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. Amin. + 250 °C)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: IEC 60092-359 (SHF 2)Sunlight resistance: UL 1581 Section 1200Temperature range:(during operation) – 30 °C up to + 90 °C(during installation) – 5 °C up to + 50 °CMinimum bending radius: 10 × cable diameter

www.leoni-communication-infrastructure.comICON Instrumentation Cables31Electrical Properties at 20 °CConductor resistance: max. 18,5 Ω/kmInsulation resistance: min. 5000 MΩ × kmMutual capacitance: max. 150 nF/kmInductance: max. 1 mH/kmL/R ratio: max. 25 µH/ΩTest voltage U rms(core : core):1500 VTest voltage U rms(core : screen):1500 VOperating voltage:300 VGeometrical dataNo. of elements RT of insulation RT of inner sheathDia. over innersheath 1Dia. of armourwireRT of outer sheath Outer dia. Weightnom. nom. approx. nom. nom. approx. approx.1 mm²/7 (mm) (mm) (mm) (mm) (mm) (mm) (kg/km)2 0.40 1.0 10.4 0.9 1.4 15.0 3854 0.40 1.0 12.1 0.9 1.4 16.7 4776 0.40 1.2 14.9 0.9 1.6 19.9 64710 0.40 1.3 18.2 1.25 1.7 24.1 995RT = Radial ThicknessRE = Instrumentation2X = XLPE Insulation(St) = Collective ScreenH = LSZH inner and outer sheathSWA = Steel round wire armouringHX = cross-linked LSZH Outer sheathPiMF = Pair in Metal Foil

32 ICON Instrumentation Cableswww.leoni-communication-infrastructure.comInstrumentation Cable PLTC/ITCRE-2X(St)H, Single & Multi-Pair, Collective screen, 300 V, UL 13/UL2250AdvantagesHalogen freeFlame retardantUV resistantOil resistantApplicationUL-listed power limited tray cable in compliance with NEC article725.154, for use in hazardous classified locations class I and classII division 2 acc. to NEC 501.10(B) and NEC 502.10(B).Recommended for indoor and outdoor installation, in dry andwet locations. Not for direct burial.ConstructionConductor: plain annealed copper wire, stranded,size: AWG 18 / 7Insulation: cross-linked polyethylene XLPEColour code: black / white, continuously numbered on whitecore (1, 2, …) for multielement cableWrapping: at least 1 layer of plastic tapeCollective screen: plastic coated aluminium tape in contactwith tinned copper drain wireOuter sheath: low smoke zero halogen flame retardantcompound LSZH, blackTechnical dataFlame propagation:Test on single cableUL13 (VW-1)Test on bunched cables UL 1685 (vertical tray)Gas/vapour tightness outer sheath: NEC 501,15 (D) und (E)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °C)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: ICEA S-73-532Sunlight resistance: UL 1581 Section 1200Temperatur range:(during operation) – 40 °C up to + 90 °C(during installation) – 5 °C up to + 50 °CMinimum bending radius: 7.5 × cable diameter*(Test temperature: + 60 °C; test duration 4 h. Tensile strength and elongation atbreak: at least 60 % of the values before aging)

www.leoni-communication-infrastructure.comICON Instrumentation Cables33Electrical properties at 20 °CConductor resistance: max. 22,8Ω/km / 6,93 Ω/1000 ftInsulation resistance:Mutual capacitance30,5 MΩ × km / 100 MΩ × 1000 ft(with 15,6 °C)1 Element: 125 nF/km / 39 nF/1000 ft2 to 4 Elements: 95 nF/km / 29 nF/1000 ftabove 4 Elements:80 nF/km / 25 nF/1000 ftInductance: max. 1 mH/kmL/R ratio: max. 25 µH/ΩTest voltage U rms(core : core):Test voltage U rms(core : screen):Operating voltage:1500 V1500 V300 VGeometrical dataNo. of elements RT of insulation RT of outer sheath Outer dia. Weightnom. nom. approx. approx.AWG 18 /7 (mm / mils) (mm / mils) (mm / in) (kg/km / lbs/1000 ft)1 0.38 / 15 0.89 / 35 6.0 / 0.24 54 / 402 0.38 / 15 1.02 / 40 9.0 / 0.35 101 / 708 0.38 / 15 1.27 / 50 13.6 / 0.54 265 / 18512 0.38 / 15 1.52 / 60 16.6 / 0.65 393 / 270RT = Radial ThicknessRE = Instrumentation2X = XLPE Insulation(St) = Collective ScreenH = LSZH Outer sheath

34 ICON Instrumentation Cableswww.leoni-communication-infrastructure.comIntrumentation Cable PLTC/ITCRE-2X(St)H PiMF, Multi-Pair, Individual & Collective screen, 300 V, UL 13/UL2250AdvantagesHalogen freeFlame retardantUV resistantOil resistantApplicationUL-listed power limited tray cable in compliance with NEC article725.154, for use in hazardous classified locations class I and classII division 2 acc. to NEC 501.10(B) and NEC 502.10(B).Recommended for indoor and outdoor installation, in dry andwet locations. Not for direct burial.ConstructionConductor: plain annealed copper wire, stranded,size: AWG 18 / 7Insulation: cross-linked polyethylene XLPEColour code: black / white, continuously numbered on whitecore (1, 2, …) for multielement cableWrapping: at least 1 layer of plastic tapeIndividual screen: plastic coated aluminium tape in contactwith tinned copper drain wireCollective screen: plastic coated aluminium tape in contactwith tinned copper drain wireOuter sheath: low smoke zero halogen flame retardantcompound LSZH, blackTechnical dataFlame propagation:Test on single cableUL13 (VW-1)Test on bunched cables UL 1685 (vertical tray)Gas/vapour tightness outer sheath: NEC 501,15 (D) und (E)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °C)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: ICEA S-73-532Sunlight resistance: UL 1581 Section 1200Temperatur range:(during operation) – 40 °C up to + 90 °C(during installation) – 5 °C up to + 50 °CMinimum bending radius: 7.5 × cable diameter*(Test temperature: + 60 °C; test duration 4 h. Tensile strength and elongation atbreak: at least 60 % of the values before aging)

www.leoni-communication-infrastructure.comICON Instrumentation Cables35Electrical Properties at 20 °CConductor resistance: max.22,8 Ω/km / 6,93 Ω/1000 ftInsulation resistance: min. 30,5 MΩ × km /100 MΩ × 1000 ft(with 15,6 °C)Mutual capacitance: nom. 125 nF/km / 39 nF/1000 ftInductance: max. 1 mH/kmL/R ratio: max. 25 µH/ΩTest voltage U rms(core : core):Test voltage U rms(core : screen):Operating voltage:1500 V1500 V300 VGeometrical dataNo. of elements RT of insulation RT of outer sheath Outer dia. Weightnom. nom. approx. approx.AWG 18 /7 (mm / mils) (mm / mils) (mm / in) (kg/km / lbs/1000 ft)2 0.38 / 15 1.27 / 50 10.8 / 0.43 138 / 958 0.38 / 15 1.52 / 60 16.3 / 0.64 368 / 25012 0.38 / 15 1.52 / 60 19.2 / 0.76 497 / 340RT = Radial ThicknessRE = Instrumentation2X = XLPE Insulation(St) = Collective ScreenH = LSZH Outer sheathPiMF = Pair in Metal Foil

36 ICON Instrumentation Cableswww.leoni-communication-infrastructure.comInstrumentation Cable PLTC/ITCRE-2X(St)HSWAH, Single & Multi-Pair, Collective screen, 300 V, UL 13/UL2250AdvantagesHalogen free and flame retardantUV resistantOil resistantMechanical protection via steel round wireApplicationUL-listed power limited tray cable in compliance with NEC article725.154, for use in hazardous classified locations class I and classII division 2 acc. to NEC 501.10(B) and NEC 502.10(B).Recommended for indoor and outdoor installation, in dry andwet locations. Not for direct burial.ConstructionConductor: plain annealed copper wire, stranded,size: AWG 18/ 7Insulation: cross-linked polyethylene XLPEColour code: black / white, continuously numbered on whitecore (1, 2, …) for multielement cableWrapping: at least 1 layer of plastic tapeCollective screen: plastic coated aluminium tape in contactwith tinned copper drain wireInner sheath: low smoke zero halogen flame retardantcompound LSZH, blackArmour: galvanised round steel wiresOuter sheath: low smoke zero halogen flame retardantcompound LSZH, blackTechnical dataFlame propagation:Test on single cableUL13 (VW-1)Test on bunched cables UL 1685 (vertical tray)Gas/vapour tightness outer sheath: NEC 501,15 (D) und (E)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °C)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: ICEA S-73-532*Sunlight resistance: UL 1581 Section 1200Temperatur range:(during operation) – 40 °C up to + 90 °C(during installation) – 5 °C up to + 50 °CMinimum bending radius: 10 × cable diameter*(Test temperature: + 60 °C; test duration 4 h. Tensile strength and elongation atbreak: at least 60 % of the values before aging)

www.leoni-communication-infrastructure.comICON Instrumentation Cables37Electrical Properties at 20 °CConductor resistance: max. 22,8 Ω/km / 6,93 Ω/1000 ftInsulation resistance: min. 30,5 MΩ × km / 100 MΩ × 1000 ftMutual capacitance(with 15,6 °C)1 Element: 125 nF/km / 39 nF/1000 ft2 to 4 Elements: 95 nF/km / 29 nF/1000 ftabove 4 Elements:80 nF/km / 25 nF/1000 ftInductance: max. 1 mH/kmL/R ratio: max. 25 µH/ΩTest voltage U rms(core : core):Test voltage U rms(core : screen):Operating voltage:1500 V1500 V300 VGeometrical dataNo. of elements RT of insulation RT of inner sheathDia. over innersheathDia. of armourwireRT of outersheathOuter Dia.nom. nom. nom. nom. nom. approx. approx.1 mm2/7 (mm / mils) (mm / mils) (mm / in) (mm) (mm / mils) (mm / in) (kg/km / lbs/1000 ft)1 0.38 / 15 0.89 / 35 6.10 / 0.24 0.9 1.27 / 50 10.3 / 0.41 217 / 1502 0.38 / 15 1.2 / 40 9.10 / 0.35 0.9 1.27 / 50 13.4 / 0.52 341 / 2358 0.38 / 15 1.27 / 50 13.6 / 0.54 0.9 1.52 / 60 18.5 / 0.72 628 / 42512 0.38 / 15 1.52 / 60 16.6 / 0.65 1.25 1.78 / 70 22.7 / 0.89 972 / 675WeightRT = Radial ThicknessRE = Instrumentation2X = XLPE Insulation(St) = Collective ScreenH = LSZH inner and outer sheathSWA = Steel round wire armouringH = LSZH Outer sheath

38 ICON Instrumentation Cableswww.leoni-communication-infrastructure.comInstrumentation Cable PLTC/ITCRE-2X(St)HSWAH PiMF, Multi-Pair, Individual & Collective screen, 300 V, UL 13/UL2250AdvantagesHalogen freeFlame retardantUV resistantOil resistantMechanical protection via steel round wireApplicationUL-listed power limited tray cable in compliance with NEC article725.154, for use in hazardous classified locations class I and classII division 2 acc. to NEC 501.10(B) and NEC 502.10(B).Recommended for indoor and outdoor installation, in dry andwet locations. Not for direct burial.ConstructionConductor: plain annealed copper wire, stranded,size: AWG 18 / 7Insulation: cross-linked polyethylene XLPEColour code: black / white, continuously numbered on whitecore (1, 2, …) for multielement cableWrapping: at least 1 layer of plastic tapeIndividual screen: plastic coated aluminium tape in contactwith tinned copper drain wireCollective screen: plastic coated aluminium tape in contactwith tinned copper drain wireInner sheath: low smoke zero halogen flame retardantcompound LSZH, blackArmour: galvanised round steel wiresOuter sheath: low smoke zero halogen flame retardantcompound LSZH, blackTechnical dataFlame propagation:Test on single cable UL13 (VW-1)Test on bunched cables UL 1685 (vertical tray)Gas/vapour tightness outer sheath: NEC 501,15 (D) und (E)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °C)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: ICEA S-73-532*Sunlight resistance: UL 1581 Section 1200Temperatur range:(during operation) – 40 °C up to + 90 °C(during installation) – 5 °C up to + 50 °CMinimum bending radius: 10 × cable diameter*(Test temperature: + 60 °C; test duration 4 h. Tensile strength and elongation atbreak: at least 60 % of the values before aging)

www.leoni-communication-infrastructure.comICON Instrumentation Cables39Electrical Properties at 20 °CConductor resistance:max. 22,8 Ω/km / 6,93 Ω/1000 ftInsulation resistance: min. 30,5 MΩ × km / 100 MΩ × 1000 ft(with 15,6 °C)Mutual capacitance: nom. 125 nF/km / 39 nF/1000 ftInductance: max. 1 mH/kmL/R ratio: max. 25 µH/ΩTest voltage U rms(core : core):Test voltage U rms(core : screen):Operating voltage:1500 V1500 V300 VGeometrical dataNo. of elements RT of insulation RT of inner sheathDia. over innersheathDia. of armourwireRT of outer sheath Outer dia. Weightnom. nom. nom. nom. nom. approx. approx.AWG 18 /7 (mm / mils) (mm / mils) (mm / in) (mm) (mm / mils) (mm / in) (kg/km / lbs/1000 ft)2 0.38 / 15 1.27 / 50 10.8 / 0.43 0.9 1.27 / 50 15.2 / 0.59 408 / 2808 0.38 / 15 1.52 / 60 16.3 / 0.64 1.25 1.52 / 60 21.9 / 0.86 904 / 61012 0.38 / 15 1.52 / 60 19.2 / 0.76 1.25 1.78 / 70 25.3 / 1.00 1156 / 800RT = Radial ThicknessRE = Instrumentation2X = XLPE Insulation(St) = Collective ScreenH = LSZH inner and outer sheathSWA = Steel round wire armouringPiMF = Pair in Metal Foil

40 Power and Control Cableswww.leoni-communication-infrastructure.comPower and Control Cable2XH 600/1000 V, Multi-Pair, IEC 60502-1AdvantagesHalogen freeFlame retardantUV resistantOil resistantApplicationFor electricity supply and control in public networks and industrialplants or public buildings, where people are potentiallyendangered in case of fire. Recommended for indoor andoutdoor installation, in dry and wet locations. For direct burial.ConstructionConductor: plain annealed copper wire, circular stranded(RM), according to IEC 60228Insulation: cross-linked polyethylene XLPEColour code:2-core: blue / brown3-core: brown / black / grey4-core: blue / brown / black / grey5-core: blue / brown / black / grey / black(other colours on request)Laying up: cores twisted in layersFilling material: extruded filler of regenerated rubberOuter sheath: cross-linked low smoke zero halogen retardantcompound LSZH, blackTechnical dataFlame propagation:Test on single cable IEC 60332-1-2Test on bunched cables IEC 60332-3-24 (Cat.C)Smoke density: IEC 61034-2 (L.T. > 60 %)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °C)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: IEC 60092-359 (SHF-2)*Sunlight resistance: UL 1581 Section 1200Temperatur range:(during operation) – 30 °C up to + 90 °C(during installation) – 5 °C up to + 50 °C(under short circuit) max. + 250 °CMinimum bending radius: 8 × cable diameter*(Test temperature: + 60 °C; test duration 4 h. Tensile strength and elongation atbreak: at least 60 % of the values before aging)

www.leoni-communication-infrastructure.comPower and Control Cables41Electrical Properties at 20 °CConductor resistance: according to IEC 60228Test voltage U rms(core : core):Nominal voltage U o/ U:3500 V600/1000 VHighest system voltage U m: max. 1200 V(for 3-phase systems)Geometrical dataSize RT of insulation RT of outer sheath Outer dia. Weightnom. nom. approx. approx.1,5 mm² (mm) (mm) (mm) (kg/km)2 × 1.5 RM 0.70 1.8 10.2 1513 × 1.5 RM 0.70 1.8 10.7 1734 × 1.5 RM 0.70 1.8 11.4 1905 × 1.5 RM 0.70 1.8 11.9 205nom. nom. approx. approx.2.5 mm² (mm) (mm) (mm) (kg/km)2 × 2.5 RM 0.70 1.8 11.0 1853 × 2.5 RM 0.70 1.8 11.6 2134 × 2.5 RM 0.70 1.8 12.4 2495 × 2.5 RM 0.70 1.8 13.0 260RT = Radial Thickness2X = XLPE InsulationH = LSZH Outer sheath

42 Power and Control Cableswww.leoni-communication-infrastructure.comPower and Control Cable2XHX, Multi-Pair, 600/1000 V, IEC 60502-1AdvantagesHalogen freeFlame retardantUV resistantOil resistantElectron-beam cross-linkedApplicationFor electricity supply and control in public networks and industrialplants or public buildings, where people are potentiallyendangered in case of fire. Recommended for indoor andoutdoor installation, in dry and wet locations. For direct burial.ConstructionConductor: plain annealed copper wire, circular stranded(RM), according to IEC 60228Insulation: cross-linked polyethylene XLPEColour code:2-core: blue / brown3-core: brown / black / grey4-core: blue / brown / black / grey5-core: blue / brown / black / grey / black(other colours on request)Laying up: cores twisted in layersFilling material: extruded filler of regenerated rubberOuter sheath: cross-linked low smoke zero halogen retardantcompound LSZH, blackTechnical dataFlame propagation:Test on single cable IEC 60332-1-2Test on bunched cables IEC 60332-3-24 (Cat.C)Smoke density: IEC 61034-2 (L.T. > 60 %)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °C)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: IEC 60092-359 (SHF-2)Sunlight resistance: UL 1581 Section 1200Temperatur range:(during operation) – 30 °C up to + 90 °C(during installation) – 5 °C up to + 50 °C(under short circuit) max. + 250 °CMinimum bending radius: 8 × cable diameter

www.leoni-communication-infrastructure.comPower and Control Cables43Electrical Properties at 20 °CConductor resistance: according to IEC 60228Test voltage U rms(core : core):3500 VNominal voltage U o/ U:600/1000 VHighest system voltage U m: max. 1200 V(for 3-phase systems)Geometrical dataSize RT of insulation RT of outer sheath Outer dia. Weightnom. nom. approx. approx.1,5 mm² (mm) (mm) (mm) (kg/km)3 × 1.5 RM 0.70 1.8 10.2 1513 × 1.5 RM 0.70 1.8 10.7 1733 × 1.5 RM 0.70 1.8 11.4 1903 × 1.5 RM 0.70 1.8 11.9 2052.5 mm²2 × 2.5 RM 0.70 1.8 11.0 1853 × 2.5 RM 0.70 1.8 11.6 2134 × 2.5 RM 0.70 1.8 12.4 2495 × 2.5 RM 0.70 1.8 13.0 260RT = Radial Thickness2X = XLPE InsulationHX = cross-linked LSZH Outer sheath

44 Power and Control Cableswww.leoni-communication-infrastructure.comPower and Control Cable2XHRH, Multi-Pair, 600/1000 V, IEC 60502-1AdvantagesHalogen freeFlame retardantUV resistantOil resistantMechanical protection SWAApplicationFor electricity supply and control in public networks and industrialplants or public buildings, where people are potentiallyendangered in case of fire. Recommended for indoor andoutdoor installation, in dry and wet locations. For direct burial.ConstructionConductor: plain annealed copper wire, circular stranded(RM), according to IEC 60228Insulation: cross-linked polyethylene XLPEColour code:2-core: blue / brown3-core: brown / black / grey4-core: blue / brown / black / grey5-core: blue / brown / black / grey / black(other colours on request)Laying up: cores twisted in layersCollective screen: plastic coated aluminium tape in contactwith tinned copper drain wireWrapping: at least 1 layer of plastic tapeInner sheath: low smoke zero halogen flame retardantcompound LSZH, blackArmour: galvanised round steel wiresOuter sheath: low smoke zero halogen flame retardantcompound LSZH, blackTest on single cable IEC 60332-1-2Test on bunched cables IEC 60332-3-24 (Cat.C)Smoke density: IEC 61034-1 and 2 (L. T. > 60 %)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °C)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: ICEA S-73-532*Sunlight resistance: UL 1581 Section 1200Temperatur range:(during operation) – 30 °C up to + 90 °C(during installation) – 5 °C up to + 50 °C(under short circuit) max. + 250 °CMinimum bending radius: 10 × cable diameterTechnical dataFlame propagation:*(Test temperature: + 60 °C; test duration 4 h. Tensile strength and elongation atbreak: at least 60 % of the values before aging)

www.leoni-communication-infrastructure.comPower and Control Cables45Electrical Properties at 20 °CLConductor resistance: according to IEC 60228Test voltage U rms(core : core):3500 VTest voltage U rms(core : armour):3500 VNominal voltage U o/ U:600/1000 VHighest system voltage U m: max. 1200 V(for 3-phase systems)Geometrical dataSize RT of insulation RT of inner sheathDia. over inner Dia. of armoursheath 1wireRT of outer sheath Outer dia. Weightnom. nom. approx. nom. nom. approx. approx.1,5 mm² (mm) (mm) (mm) (mm) (mm) (mm) (kg/km)2 × 1.5 RM 0.70 0.8 7.7 0.9 1.8 13.1 2953 × 1.5 RM 0.70 0.8 8.3 0.9 1.8 13.7 3284 × 1.5 RM 0.70 0.8 9.0 0.9 1.8 14.4 3655 × 1.5 RM 0.70 0.8 9.8 0.9 1.8 15.2 4002.5 mm²2 × 2.5 RM 0.70 0.8 8.5 0.9 1.8 13.9 3393 × 2.5 RM 0.70 0.8 9.1 0.9 1.8 14.5 3764 × 2.5 RM 0.70 0.8 10.0 0.9 1.8 15.4 4295 × 2.5 RM 0.70 0.8 11.0 0.9 1.8 16.4 480RT = Radial Thickness2X = XLPE InsulationH = LSZH inner and outer sheathR = Steel round wire armouring

46 Power and Control Cableswww.leoni-communication-infrastructure.comPower and Control Cable2XHRHX, Multi-Pair, 600/1000 V, IEC 60502-1AdvantagesHalogen free and flame retardantUV resistantOil resistantMechanical protection via steel round wireElectron-beam cross-linkedApplicationFor electricity supply and control in public networks and industrialplants or public buildings, where people are potentiallyendangered in case of fire. Recommended for indoor andoutdoor installation, in dry and wet locations. For direct burial.ConstructionConductor: plain annealed copper wire, circular stranded(RM), according to IEC 60228Insulation: cross-linked polyethylene XLPEColour code:2-core: blue / brown3-core: brown / black / grey4-core: blue / brown / black / grey5-core: blue / brown / black / grey / black(other colours on request)Laying up: cores twisted in layers (if necessary with fillingelement(s))Wrapping: at least 1 layer of plastic tapeInner sheath: low smoke zero halogen flame retardantcompound LSZH, blackArmour: galvanised round steel wiresOuter sheath: cross linked low smoke zero halogen flameretardant compound LSZH, blackFlame propagation:Test on single cable IEC 60332-1-2Test on bunched cables IEC 60332-3-24 (Cat.C)Smoke density: IEC 61034-1 and 2Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °C)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: IEC 60092-359 (SHF-2)Sunlight resistance: UL 1581 Section 1200Temperatur range:(during operation) – 30 °C up to + 90 °C(during installation) – 5 °C up to + 50 °C(under short circuit) max. + 250 °CMinimum bending radius: 10 × cable diameterTechnical data

www.leoni-communication-infrastructure.comPower and Control Cables47Electrical Properties at 20 °CConductor resistance: according to IEC 60228Test voltage U rms(core : core):Test voltage U rms(core : armour):Nominal voltage U o/ U:3500 V3500 V600/1000 VHighest system voltage U m: max. 1200 V(for 3-phase systems)Geometrical dataSize RT of insulation RT of inner sheathDia. over innersheath 1Dia. of armourwireRT of outer sheath Outer dia. Weightnom. nom. approx. nom. nom. approx. approx.1,5 mm² (mm) (mm) (mm) (mm) (mm) (mm) (kg/km)2 × 1.5 RM 0.70 0.8 7.7 0.9 1.8 13.1 2953 × 1.5 RM 0.70 0.8 8.3 0.9 1.8 13.7 3284 × 1.5 RM 0.70 0.8 9.0 0.9 1.8 14.4 3655 × 1.5 RM 0.70 0.8 9.8 0.9 1.8 15.2 4002.5 mm²2 × 2.5 RM 0.70 0.8 8.5 0.9 1.8 13.9 3393 × 2.5 RM 0.70 0.8 9.1 0.9 1.8 14.5 3764 × 2.5 RM 0.70 0.8 10.0 0.9 1.8 15.4 4295 × 2.5 RM 0.70 0.8 11.0 0.9 1.8 16.4 480RT = Radial Thickness2X = XLPE InsulationH = LSZH inner and outer sheathR = Steel round wire armouringHX = cross-linked LSZH Outer sheath

48 Solar-Hybrid-Cableswww.leoni-communication-infrastructure.comSolar-Hybrid-Cable RS 485SK-v2XHX, 3 × 1,5 RM + 1 × 2 × AWG 18/7 PiMF 120 ΩAdvantagesHalogen freeFlame retardantUV resistantOil resistantElectron-beam cross-linkedApplicationFor energy supply and data transmission for heliostats.Recommended for indoor and outdoor installation, in dry andwet locations.ConstructionEnergy supply: (3 × 1,5 RM)Conductor: tinned copper, circular stranded (RM),size: 1,5 mm² (conductor class 2 acc. to IEC 60228)Insulation: cross-linked polyethyleneColour code: back, grey, brownLaying up: cores to tripleWrapping: at least 1 layer of plastic tape, overlappedData transmission: (1 × 2 × AWG 18/7)Conductor: tinned copper, stranded, size AWG 18/7 (~0,9 mm²)Insulation: cross-linked polyethyleneColour code: white / blueLaying up: cores to pairWrapping: at least 1 layer of plastic tape, overlappedPair screen: 1 layer of aluminium-bonded polyester tape overtinned copper drain wire, 7-strandsCable coreLaying up: screened data pair with energy supply elements tocable coreWrapping: at least 1 layer of plastic tape, overlappedOuter sheath: cross-linked low smoke zero halogen flameretardant compound LSZH, blackTechnical dataFlame propagation:Test on single cable IEC 60332-1-2Test on bunched cables IEC 60332-3-24 (Cat.C)Smoke density: IEC 61034-2 (L.T. > 60 %)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: IEC 60092-359 (SHF 2)Sunlight resistance: UL 1581 Section 1200Temperatur range:(during operation) – 30 °C bis + 90 °C(during installation) – 5 °C bis + 50 °C(under short circuit) max. + 250 °CMinimum bending radius: 7.5 × cable diameter

www.leoni-communication-infrastructure.comSolar-Hybrid-Cables49Electrical Properties at 20 °C (Paar AWG 18/7)Conductor resistance: max. 23,6 Ω/kmInsulation resistance: min. 5000 MΩ × kmMutual capacitance: nom. 42 nF/kmInductance: nom. 0,70 mH/kmImpedance at 1 MHz nom. 120 Ω ± 10 %Attenuation at 1 MHz nom. 11 dB/kmTest voltage U rms(core : core):1500 VTest voltage U rms(core : screen):1500 VOperating voltage: max. 600 VGeometrical data (pair AWG 18/7)No. of pairsCore diameterapprox.AWG 18/7(mm)1 3.2Geometrical data (complete cable)RT of outer sheath Overall diameter Weightnom. approx. approx.(mm) (mm) kg/km1.2 15.0 210RT = Radial ThicknessSK- = Hybrid cabel2X = XLPE InsulationHX = cross-linked LSZH Outer sheathPiMF = Pair in Metal Foil

50 Optical Fiber Cableswww.leoni-communication-infrastructure.comOptical Fiber CableKL-A-DQ(ZN)BHSWAH, IEC 60794-3AdvantagesHalogen free and UV resistantDry-coreWith rodent protectionArmouredApplicationDry-core, watertight outdoor cable with LSZH sheath. For MAN(city networks) and LAN (campus/backbone), suitable for splicingtechnique. For indoor and outdoor installation in cable trays,in raceways. For direct burial applications.ConstructionOptical fiber: Multimode fibres G50/125 according toIEC 60793-2-10. Category OM2e according to EN 50173.Fiber colour code: according to DIN VDE 0888. Colours: red,green, blue, yellow, white, grey, brown, violet, turquoise,black, orange, pinkBuffer tube: central, loose buffer tube, filled with thixotropiccompound. Colour code: green.Structure: conductors longitudinally stranded (with fillingelement(s) if necessary)Filling material: waterblocking of cable core by waterswellableelementsWrapping: at least 1 layer of plastic tape, overlappedStrain baring elements: glass yarns as strain baring elementsInner sheath: low smoke zero halogen flame retardantcompound LSZH, blackArmour: galvanised round steel wiresOuter sheath: low smoke zero halogen flame retardantcompound LSZH, blackTechnical dataFlame propagation:Test on single cable IEC 60332-1-2Test on bunched cables IEC 60332-3-24 (Cat.C)Smoke density: IEC 61034-2 (L.T. > 60 %)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °)Amount of halogen acid gas: IEC 60754-1 (0 %)Degreeof acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Tensile test: IEC 60794-1-2-E1 (1750 N)Crush test: IEC 60794-1-2-E3 (1500 N/10 cm)Impact test: IEC 60794-1-2-E4 (1.5 Nm)Watertightness test: IEC 60794-1-2-F5b (3 m, 24 h)Oil resistance: ICEA S-73-532*Sunlight resistance: UL 1581 Section 1200Temperature range:(during operation) – 25 °C bis + 70 °C(during installation) – 5 °C bis + 50 °C(during storage) – 40 °C bis + 70C °CMinimum bending radius:(during installation) 20 × cable diameter(installed)15 × cable diameter*(Test temperature: + 60 °C; test duration 4 h. Tensile strength and elongation atbreak: at least 60 % of the values before aging)

www.leoni-communication-infrastructure.comOptical Fiber Cables51Optical Properties at 20 °COptical attenuation at 850 nm: max. 2,5 dB/kmOptical attenuation at 1300 nm: max. 0,7 dB/kmCladding diameter: µm 125 ± 1Coating diameter: µm 245 ± 5Coating non-circularity: max. 1 %Modefield diameter (1310 nm): 9,2 ± 0,4 µmBandwith (850 nm):Bandwith (1300 nm):1200 MHz × km1200 MHz × kmGeometrical dataNumber of cores inelementsRT of inner sheathDia. over innersheath 1Dia. of armour wire RT of outer sheath Outer dia. Weightnom. ca. nom. nom. ca. ca.(mm) (mm) (mm) (mm) (mm) (kg/km)6 1.0 7.1 0.9 1.3 11.5 2368 1.0 7.1 0.9 1.3 11.5 23612 1.0 7.1 0.9 1.3 11.5 236RT = Radial ThicknessKL- = Fiber cabelA- = External cableD = Filled loose tubeQ = Dry cable (swelling elements)(ZN)B = Glass yarnsH = LSZH inner and outer sheathSWA = Steel round wire armouring

52 Optical Fiber Cableswww.leoni-communication-infrastructure.comOptical Fiber CableKL-AT-V(ZN)HSWAH, IEC 60794-3AdvantagesHalogen freeCompact wire and dividing elementsUV resistantOil resistantMechanical protection via steel round wireApplicationDry-core, watertight outdoor cable with LSZH sheath. For MAN(city networks) and LAN (campus/backbone), suitable for splicingtechnique. For indoor and outdoor installation in cable trays,in raceways. For direct burial applications.ConstructionOptical fiber: Hard Clad Silica fiber 200/2320 (HCS).Fiber colour code: naturalBuffer tube: semi tight buffer tube. Colour code: natural.Element sheath: aramid yarns as strain baring elements, lowsmoke zero halogen flame retardant compund LSHZ, yellowInner sheath: low smoke zero halogen flame retardantcompound LSZH, blackArmour: galvanised round steel wiresOuter sheath: low smoke zero halogen flame retardantcompound LSZH, blackTechnical dataFlame propagation:Test on single core IEC 60332-1-2Test on bunched cablesIEC 60332-3-24 (Cat.C)Smoke density: IEC 61034-2 (L.T. > 60 %)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Tensile test: IEC 60794-1-2-E1 (1750 N)Crush test: IEC 60794-1-2-E3 (1500 N/10 cm)Watertightness test: IEC 60794-1-2-F5b (up to inner sheath)Oil resistance: ICEA S-73-532*Sunlight resistance: UL 1581 Section 1200Temperatur range:(during operation) – 20 °C bis + 70 °C(during installation) – 5 °C bis + 50 °C(during storage) – 20 °C bis + 70C °CMinimum bending radius:(during installation)(installed)20 × cable diameter15 × cable diameter*(Test temperature: + 60 °C; test duration 4 h. Tensile strength and elongation atbreak: at least 60 % of the values before aging)

www.leoni-communication-infrastructure.comOptical Fiber Cables53Optical Properties at 20 °COptical attenuation at 650 nm: max. 10 dB/kmOptical attenuation at 850 nm: max. 8,0 dB/kmCladding diameter: 200 µmCoating diameter: 230 µmCoating non-circularity: max. 1 %Bandwith (650 nm): min. 17 MHz × kmBandwith (850 nm):20 MHz × kmNumerical aperture: 0,37Geometrical dataNumber of cores inelementsDia. breakout element Dia. of armour wire RT of outer sheath RT of outer sheath Outer dia.ca. nom. nom. ca.(mm) (mm) (mm) (mm) (mm)2 × 1 2.1 9.4 0.9 1.4 14.0RT = Radial ThicknessKL- = Optical fibre cableAT- = Distribution cableV = Virtual fixed wire(ZN) = Aramid yarnsH = LSZH inner and outer sheathSWA = Steel round wire armouring

54 CAN Fieldbus Cableswww.leoni-communication-infrastructure.comCAN Fieldbus CableFB-v2XCeHX PiMF 120 ΩAdvantagesHalogen freeFlame retardantUV resistantElectron-beam cross-linkedApplicationFor transmission of CAN (Control Area Network) bus signals orcomputer signals with RS 485 or RS 422 interface, for locationswhere people are potentially endangered in case of fire. Notallowed for direct connection to low impendance source, e.g.the public mains electricity supply. Recommended for indoorand outdoor installation, in dry and wet locations. Not for directburial.ConstructionConductor: tinned annealed copper wire, stranded,size AWG 24Insulation: cross-linked polyethylene XLPEOuter sheath: cross-linked low smoke zero halogen flameretardant compound LSZH, blackColour code: white / blue, white / orange, white / green,white /brownIndividual screen: plastic coated aluminium tape, metallicsurface outside, in contact with collective screenLaying up: cores twisted to pairs, screened pairs twisted tocable core; (if necessary with filling element(s))Collective screen: tinned copper wire braid, opt. coverageapprox. 80 %Outer sheath: cross linked low smoke zero halogen flameretardant compound LSZH, blackTechnical dataFlame propagationTest on single cable IEC 60332-1-2Test on bunched cableIEC 60332-3-24 (Cat.C)Smoke density: IEC 61034-2 (L.T. > 60 %)Limiting Oxygen Index (LOI): ASTM D 2863 (min. 30 %)Flammability temperature (FT): ISO 4589-3 ann. A(min. + 250 °)Amount of halogen acid gas: IEC 60754-1 (0 %)Degree of acidity of gases: IEC 60754-2 (pH > 4.3,C < 10µS/mm)Oil resistance: ICEA S-73-532Sunlight resistance: UL 1581 Section 1200Temperature range(during operation) – 30 °C up to + 90 °C(during installation) – 5 °C up to + 50 °CMinimum bending radius: 7.5 × cable diameter

56 Technic & Supportwww.leoni-communication-infrastructure.comDesign options/Construction details(according to EN 50288-7)Multi-Element Metallic Cables for Analogue and Digital Communication and Control SystemsConductor■■Copper, plain or tinned■■■■Conductor sizes: 0.5 mm² up to 2.5 mm²Conductor shape: solid, stranded or flexibleInsulation■■■■PVC, PE (solid and foam), XLPE, PP(solid and foam), zero halogen,flame-retardant compoundsAdditional materials under preparationCabling elementsCores, pairs, triples, quads■■Individual screen■■■■■■Plastic laminated metal foilwith drain wirePlain or coated metal braidCombination of a braid and a foilAssembling■■■■Directly or in units in concentric layersWith or without moisture barrierMoisture barriers■ ■ Dry ➔ swellable tapes, and/or cords,■■swellable powderWet ➔ petrojelly filling compoundDesign OptionsScreening ofcabling elementsTypeOptionsConductorInsulationTwistingof pairs, triplesand quadsAssembling ofcabling elements+ / 0 moisturebarriersScreeningof cable elementassemblyMulticoretypesConstruction DetailsReference StandardsConductor■■According to EN 60228, class 1, 2 or 5■■Max. conductor resistancefor multi-element cables (beside cores):Standard value + 2 %Insulation■■Acc. to EN 50290-2-21, 23, 25, 26 a. 29■■Concentricity of insulation: min. 75 %■■Min. insulation thickness depending onvoltage rating and conductor sizeCabling elements■■■■Max. length of lay:up to 1.5 mm² ≤ 100 mm2.5 mm² ≤ 150 mmIdentification: numbered cores or tapesor acc. to IEC 60189-2 or IEC 60708-1Individual screen■■Overlapping of the foil: min. 20 %■■Filling factor of the braid 0.6 and 0.3resp. when combined with a foilAssembling■■Wrappings of non hygroscopic tapesinterstitial fillers, where neccessaryMoisture barriers■■Petrojelly according to EN 50290-2-29Overall screen■■Overlapping of the foil min. 20 %■■Filling factor of the braid > 0.6 and > 0.3■■resp. when combined with a foilOne or both side laminated aluminum tapelongitudinally overlapped, bonded to the innersurface of an extruded sheath, thickness of alum.tape: min. 0.15 mm without coating

www.leoni-communication-infrastructure.comTechnic & Support57Overall screen■■■■■■■■Plastic laminated metal foil with drainwirePlain or coated metal braidCombination of a braid and a foilLaminated sheathInner sheath■■PVC, PE, zero halogen, flame-retardantcompounds■■Additional materials under preparationChemical and/or environmentalprotectiona) Lead sheath orb) Multi layer sheath■■Laminated HDPE sheath andan additional polyamid coveringBedding■■■■Extruded layer of PVC, PE or zero halogen,flame retardant compounds orHelically applied tape(s)Armour■■■■■■Single layer of round steel wires (SWA)Single or double layer of steelor brass tapes (B)Metal braid (Q)Outer sheath■■■■PVC, PE, or zero halogenflame-retardant compoundsAdditional materials under preparationVoltage rating 300 V or 500 VInner sheathArmouringOuter sheathLead sheathBeddingMultilayersheathInner sheath■■According to EN 50290-2-22 and 27■■■■Optional under lead sheathThickness: 0.04 x D + 0.7 mm (min. 0.8 mm)(D = Diameter under inner sheath)Bedding■■According to EN 50290-2-22, 24 and 27■■Thickness: depending on diameterunder bedding; min.1.0 mmArmour■■■■■■SWA: acc. to EN 10257-1; min. dia. 0.9 mmB: min. thickness: 0.2 mm a. 0.075 mm resp.Q: Filling factor:min. 0.57, wire dia. min. 0.3. mma) Lead sheath■■According to EN 50307■■Thickness: 0.03 x D + 0.7 mm (min. 0.8 mm)(D = Diameter under lead sheath)b) Multi layer sheath■■Thickness of polyamid covering: min. 0.3Outer sheath■■According to EN 50290-2-22, 24 and 27■■■■Thickness for unarmoured types:0.04 x D + 0.7 mm (min. 0.8 mm)Thickness for armoured types:0.028 x D + 1.1 mm (min. 1.3 mm)(D = diameter under outer sheath)

58 Photovoltaic Power Cableswww.leoni-communication-infrastructure.comBETAflam ® Solar 125 RV flex FRNCPhotovoltaic Power Cables, halgen free, flame retardantAdvantagesUV-, ozon- and hydrolysis resistantHigh temperature resistant, the materials do not melt or flowVery long service life > 25 years at 90 °CCompatible to all popular connectorsFlexible and space saving InstallationApplicationDouble insulated, electron-beam cross-linked cables for Photovoltaicpower applications. With reduced diameter an integratedjacket.ConstructionConductor: Tinned fine copper strands, according to VDE0295 / IEC 60228, class 5Insulation: XLPO, flame retardant, halogen free,electron-beam cross-linkedJacket: XLPO, flame retardant, halogen free,electron-beam cross-linked, UV and ozone resistantJacket colour: BlackBending radius: 4 × occasionally moved > 5 × >10 mm fixed installation > 5 × occasionally moved > 7 × Material properties / StandardsFire performance: IEC 60332-1Smoke emission: IEC 61034; EN 50268-2Low fire load: DIN 51900Approvals: TÜV 2 PfG 1169 02.2007 PV1-FApplication standards: UNE 21123; UNE 20.460-5-52,UTE C 32-502Technical specificationNominal voltage: U 0/U = 600 / 1000 V AC, 1000 / 1800 V DCTest voltage: 6500 V, 50 Hz, 5 min.Temperature rating:– 40 °C up to + 125 °C– 40 °F up to + 257 °FAmbient temperature: > 25 years (TÜV)– 40 °C up to + 90 °C– 40 °F up to + 194 °FMax. short circuit temperature: 280 °C, + 536 °F

www.leoni-communication-infrastructure.comPhotovoltaic Power Cables59Dimensions, WeightsConstruction Part no.ConductorconstructionLeiter Dia. Outer Dia. Resistance max. Weight Fire loadn × mm² n × mm mm mm mΩ/m kg / km kWh/m1 × 2.5 304467 45 × 0.25 2.05 4.5 8.21 41 0.0731 × 4 304468 52 × 0.30 2.55 5 5.09 57 0.0881 × 6 304469 78 × 0.30 3.1 5.6 3.39 77 0.1041 × 10 304471 75 × 0.40 4.1 6.7 1.95 119 0.1321× 16 304472 119 × 0.40 5.5 9.7 1.24 217 0.2951 × 25 304474 182 × 0.40 6.6 11.2 0.79 313 0.3981 × 35 304475 259 × 0.40 7.7 12.3 0.56 415 0.4541 × 50 304476 380 × 0.40 9.9 14.9 0.39 594 0.604Order Units on stockConstruction Part no. Part no. Part no. Part no.n × mm² 24 × 500 m 18 × 500 m 18 × 1000 m 8 × 1000 m1 × 4 304468V1 304468V2 1 × 6 304469V2 304469V31 × 10 304471V2 Further packaging units upon request.Bold printed part no. = stock item.Further designs upon request.

60 Photovoltaic Power Cableswww.leoni-communication-infrastructure.comBETAflam ® Solar 125 flex UL 4703Photovoltaik Power Cables, halogen free, flame retardantLISTEDPV wireUSE-2AdvantagesElectron-beam cross-linked compoundsUV-, ozon- and hydrolisis resistantHigh temperature resistant, the materials do not melt or flowVery long service lifeCompatible to all popular connectorsApplicationDouble insulated, electron-beam cross-linked cables for Photovoltaicpower applications.ConstructionConductor: Tinned fine copper strands, according toVDE 0295 / IEC 60228, class 5Insulation: Polyolefin Copolymer electron-beam cross-linkedJacket: Polyolefin Copolymer electron-beam cross-linkedJacket colour: BlackMaterial properties / StandardsFire performance: IEC 60332-1; UL 1581 1061 / VW1Smoke emission: IEC 61034; EN 50268-2Low fire load: DIN 51900Approvals: TÜV PfG 1169/08.2007 PV1-F; UL 4703 PV wire;UL 854 USE-2Application standards: NEC 2008 / UL PV wire, USE-2;UNE 21123; UNE 20.460-5-52, UTE C 32-502Technical specificationNominal voltage: U 0/U = 600 / 1000 V AC, 1000 / 1800 V DCTest voltage: 6500 V, 50 Hz, 5 min.Temperature rating:– 40 °C up to + 125 °C– 40 °F up to + 257 °FAmbient temperature: > 25 years (TÜV)– 40 °C up to + 90 °C– 40 °F up to + 194 °FMax. short circuit temperature: 280 °C, + 536 °FBending radius: fixed installation > 4 x occasionally moved > 5 x

www.leoni-communication-infrastructure.comPhotovoltaic Power Cables61Dimensions, WeightsConstruction Part no. Conductor Dia. Outer Dia. Weight Cu factor Fire loadn × mm² mm mm kg / km kg / km kWh / m1 × 2.5 14 AWG 226243 2.05 6.50 67 24.0 0.1871 × 4 12 AWG 224780 2.55 7.05 86 38.4 0.2131 × 6 10 AWG 226135 3.10 7.60 109 109 0.2381 × 10 8 AWG 302192 4.10 9.30 155 155 0.340Order units on stockConstruction Part no. Part no. Part no. Part no. Part no.n × mm² 18 × 500 m 8 × 1000 m 1 × 4000 m 1 × 5000 m 1 × 6000 m1 × 2.5 14 AWG 226243V2 226243V3 226243V4 1 × 4 12 AWG 224780V3 224780V4 1 × 6 10 AWG 226135V3 226135V4 1 × 10 8 AWG Further packaging units upon request.Bold printed part no. = stock item.Further designs upon request.

62 Photovoltaic Power Cableswww.leoni-communication-infrastructure.comBETAflam ® Solar 125 flex UL 4703 / 1000 VPhotovoltaic Power Cables, halogen free, flame retardantAdvantagesUV-, ozon- and hydrolysis resistantHigh temperature resistant, the materials do not melt or flowVery long service lifeCompatible to all popular connectorsImproved encapsulation propertiesApplicationDouble insulated, electron-beam cross-linked cables for Photovoltaicpower applications.ConstructionConductor: Tinned fine copper strands, according toVDE 0295 / IEC 60228, class 5Insulation: Polyolefin Copolymer electron-beam cross-linkedJacket: Polyolefin Copolymer electron-beam cross-linkedJacket colour: BlackMaterial properties / StandardsFire performance: IEC 60332-1; UL 1581 1060 / VW1Smoke emission: IEC 61034; EN 50268-2Low fire load: DIN 51900Approvals (in progress): TÜV 2 PfG 1169/08.2007 PV1-F;UL 4703 PV wireApplication standards: NEC 2008 / UL PV wire;UNE 20.460-5-52, UTE C 32-502Technical specificationNominal voltageTÜV: U 0/U 600 / 1000 V AC, 1000 / 1800 V DCUL:U 0/U 1000 V ACTest voltage: 6500 V, 50 Hz, 5 min.Temperature rating:– 40 °C up to + 125 °C– 40 °F up to + 257 °FAmbient temperature: > 25 Jahre (TÜV)– 40 °C up to + 90 °C– 40 °F up to + 194 °FMax. short circuit temperature: 280 °C, + 536 °FBending radius:fixed installationoccasionally moved> 4 × > 5 ×

www.leoni-communication-infrastructure.comBETAflam ® Solar 125 AC flex FRNCPhotovoltaic Power Cables, halogen free, flame retardantPhotovoltaic Power Cables63AdvantagesElectron-beam cross-linked compoundsUV-, ozon- and hydrolysis resistantHigh temperature resistant, the materials do not melt or flowVery long service life > 25 years at 90 °CCompatible to all popular connectorsApplicationIrradiation cross-linked cables with dual insulation for connectionand linking inverter modules.ConstructionConductor: Tinned copper wire, according toVDE 0295 / IEC 60228, class 5Insulation: Polyolefin Copolymer electron-beam cross-linkedColours: light blue, black, green-yellowJacket: Polyolefin Copolymer electron-beam cross-linkedJacket colour: BlackTechnical specificationNominal voltage: U 0/U = 450 / 750 V ACTest voltage: 3500 V, 50 Hz, 5 min.Temperatur rating: – 40 °C up to + 120 °C (20‘000 h)Ambient temperature: > 25 Jahre (TÜV)– 40 °C bis + 90 °CMax. short circuit temperature: 280 °CBending radius:fixed installation > 8 × occasionally moved > 6 × Stranding lay length: 150 mm (S-lay)Material properties / StandardsDesign / Dimensions: TÜV 2 PfG 1940/12.11Approvals (in progress): TÜV 2 PfG 1940/12.11Halogen free: IEC 60754-1No corrosive gases: IEC 60754-2Fire performance: IEC 60332-1;Smoke emission: IEC 61034; EN 50268-2Low fire load: DIN 51900EU environmental compatibility directives: RoHS 2002/95/EC; PAH 2005/69/EC; PFOS 2006/122/ECOzone resistance: EN 50264-3-1 72h/40 °C, Method B; Volumeconcentration: 200x10-6UV resistance: HD 605

64 Connection and power cableswww.leoni-communication-infrastructure.comConnection and power cable temperature resistantBETAflam® 145 flex 450 / 750 V (600 / 1000 V)AdvantagesVery high resistance to temperature,operation temperature up to + 145 °CResistance to cold up to – 55 °CBest fire performance, halogen freeGood resistance to aggressive mediaElectron-beam cross-linkedApplicationFixed and flexible application in dry, humid and wet rooms.Good resistance to weathering, ozone, UV-rays and oil, suitablefor outdoor use. Typical applications are for example for the connectionof lamps, heating appliances, electric machines (insulationclass B), panels, switch cabinets and switchboards in apparatus,mechanical and plant engineering.ConstructionConductor: Tinned fine CU strandsacc. to VDE 0295/IEC 60228, class 5Insulation: Polyolefine copolymer electron-beam cross-linkedColour of conductors:≤ 5: cores acc. to HD 308 S2 (colour code see page 75)≥ 6: cores ● with numbers printed in white or● with numbers printed in white andOuter sheath: Polyolefine copolymer electron-beam cross-linkedColour of sheath: ● blackTechnical dataNomimal voltage: U₀/U ≤ 1 mm 2 300 / 500 VU₀/U ≥ 1.5 mm 2for fixed and protected installation U₀/U ≥ 1.5 mm 2Testing voltage:450 / 750 V600 / 1000 V3500 VMax. conductor temp.: fixed installation + 145 °Coccasionally moved + 120 °Cshort circuit + 280 °CMin. ambient temp.: fixed installation – 55 °Coccasionally moved – 35 °CMin. bending radius: fixed installation > 4 × outer occasionally moved >8 × outer Standard specifications / Material propertiesHalogen free: IEC 60754-1, EN 50267-2-1No corrosive gases: IEC 60754-2, EN 50267-2-2No toxic gases: NF X 70-100Low smoke density: IEC 61034, EN 50268-2Flame retardant: EN/IEC 60332-1-2Non-flame propagating: IEC 60332-3, EN 50266-2, NF C 32-070Low fire load: DIN 51900Ship and offshore approvalsGermanischer Lloyd (GL) certificate no. 96627-94HHLloyd’s Register (LR) certificate no. 03/20057BUREAU VERITAS (BV) certificate no. 13348/B1 BVDET Norske Veritas (DNV) certificate no. E-8948/8950CHINA CLASSIFICATION SOCIETY (CCS)certificate no. HB11 W00001T_02Gost R certificate no. POCC CH.AB28.B06470SpecialitiesDNV approval BETAflam® 145 flex FE180 availableUL/CSA approval in processSpecial types upon request

www.leoni-communication-infrastructure.comConnection and power cables65Dimensions, WeightsPart no.Corefunction Core Dia. Outer Dia. Weightt Fire loadn × mm² m m m m kg / km kWh / m2 × 0.5 214001 LN 1.9 5.1 38 0.112 × 0.75 217588 NR 2.2 5.9 52 0.153 G 0.5 LNPE 1.9 5.5 46 0.133 × 0.75 223848 NR 2.2 6.2 61 0.164 G 0.5 NRPE 1.9 5.9 55 0.144 × 0.5 219379 NR 1.9 5.9 55 0.145 G 0.5 3LNPE 1.9 6.7 68 0.195 × 0.75 223774 NR 2.2 7.7 94 0.256 G 0.5 NRPE 1.9 7.1 77 0.216G 0.75 226089 NRPE 2.2 8.3 107 0.287 G 0.5 NRPE 1.9 7.8 93 0.268 G 0.5 NRPE 1.9 8.6 102 0.3010G 0.75 302843 NRPE 2.2 11.1 186 0.7510 G 0.5 NRPE 1.9 9.4 130 0.3212 G 0.5 NRPE 1.9 9.4 125 0.3214 G 0.5 NRPE 1.9 10.0 146 0.3316 G 0.5 NRPE 1.9 10.7 166 0.382 × 0.75 213874 LN 2.2 5.9 52 0.153 G 0.75 216630 LNPE 2.2 6.2 61 0.164 × 0.75 220752 NR 2.2 6.9 75 0.194 G 0.75 222788 3LPE 2.2 6.9 75 0.194 G 0.75 216328 2LNPE 2.2 6.9 69 0.195 G 0.75 222910 3LNPE 2.2 7.7 94 0.256 G 0.75 222161 NR 2.2 8.3 107 0.287 G 0.75 218510 NRPE 2.2 9.1 127 0.358 G 0.75 213641 NRPE 2.2 10.2 144 0.3510 G 0.75 214566 NR 2.2 11.1 186 0.7512 G 0.75 221971 NRPE 2.2 11.1 178 0.3814 G 0.75 NRPE 2.2 11.7 203 0.4316 G 0.75 302844 NRPE 2.2 12.5 233 0.511 × 1 – 2.4 3.9 25 0.062 × 1 219674 LN 2.4 6.3 48 0.122 × 1 218860 NR 2.4 6.3 48 0.123 G 1 214075 LNPE 2.4 6.8 65 0.153 × 1 301676 NR 2.4 6.8 65 0.154 G 1 222969 3LPE 2.4 7.4 82 0.194 × 1 224018 NR 2.4 7.4 82 0.194 G 1 218509 2LNPE 2.4 7.4 82 0.195 G 1 222911 3LNPE 2.4 8.3 104 0.255 G 1 218863 NRPE 2.4 8.3 104 0.255 × 1 220309 NR 2.4 8.3 104 0.256 G 1 NRPE 2.4 8.9 124 0.30ConstructionConstructionPart no.Corefunction Core Dia. Outer Dia. Weightt Fire loadn × mm² m m m m kg / km kWh / m7 G 1 218864 NRPE 2.4 9.9 151 0.398 G 1 NRPE 2.4 11.0 177 0.4010 G 1 NRPE 2.4 12.1 222 0.4712 G 1 218859 NRPE 2.4 12.1 221 0.4614 G 1 NRPE 2.4 12.7 252 0.5016 G 1 NRPE 2.4 13.6 290 0.5919 G 1 223244 NRPE 2.4 15.1 338 0.7421 G 1 NRPE 2.4 16.0 380 0.7824 G 1 NRPE 2.4 17.1 437 1.2825 G 1 218861 NRPE 2.4 17.1 497 1.3627 G 1 NRPE 2.4 17.1 468 1.4030 G 1 NRPE 2.4 17.7 514 1.5733 G 1 224020 NRPE 2.4 18.9 582 1.7537 G 1 NRPE 2.4 20.3 714 2.021 × 1.5 – 3.0 4.3 32 0.072 × 1.5 211350 LN 3.0 7.6 89 0.252 × 1.5 217256 NR 3.0 7.6 89 0.253 G 1.5 211351 LNPE 3.0 8.1 106 0.263 × 1.5 217180 NR 3.0 8.1 106 0.264 × 1.5 215037 NR 3.0 8.8 129 0.314 G 1.5 222789 3LPE 3.0 8.8 129 0.314 G 1.5 211352 2LNPE 3.0 8.8 129 0.315 G 1.5 222778 3LNPE 3.0 9.8 161 0.405 × 1.5 221932 NR 3.0 9.8 161 0.406 G 1.5 211354 NRPE 3.0 10.9 190 0.487 G 1.5 211355 NRPE 3.0 12.0 228 0.5310 G 1.5 211357 NRPE 3.0 14.6 322 0.6412 G 1.5 211358 NRPE 3.0 14.6 316 0.6514 G 1.5 NRPE 3.0 15.4 366 0.7416 G 1.5 211359 NRPE 3.0 16.2 415 0.8419 G 1.5 NRPE 3.0 18.3 486 0.9921 G 1.5 214968 NRPE 3.0 19.7 562 1.1824 G 1.5 220314 NRPE 3.0 21.1 644 1.3925 G 1.5 212866 NRPE 3.0 21.1 731 1.3827 G 1.5 217181 NRPE 3.0 21.1 693 1.3630 G 1.5 NRPE 3.0 21.8 760 1.4833 G 1.5 NRPE 3.0 22.6 831 1.6237 G 1.5 302217 NRPE 3.0 24.8 1032 2.831 × 2.5 – 3.7 5.0 45 0.102 × 2.5 211360 LN 3.7 9.0 129 0.342 G 2.5 216689 NR 3.7 9.0 129 0.343 G 2.5 211361 LNPE 3.7 9.8 160 0.37

66 Connection and power cableswww.leoni-communication-infrastructure.comShielded connection and power cable temperature resistantBETAflam® 145 C-flex 450 / 750 V (600 / 1000 V)AdvantagesVery high resistance to temperature,operation temperature up to + 145 °CResistance to cold up to – 55 °CBest fire performance, halogen freeEMC optimized braided shieldingGood resistance to aggressive mediaApplicationFixed and flexible applications in dry, humid and wet rooms.Good resistance to weathering, ozone and UV-rays. Limitedresistance to oil. Meant for outdoor use. Typical applicationsare for example assembly or conveyor lines, transporters andproduction lines, power plants and switchboards.ConstructionConductor: Tinned fine CU strandsacc. to VDE 0295/IEC 60228, class 5Insulation: Polyolefine copolymer electron-beam cross-linkedColour of conductors: ● with numbers printed in whiteShielding: Tinned fine copper braidOuter sheath: Polyolefine copolymer electron-beam cross-linkedColour of sheath: ● blackTechnical dataNomimal voltage: U₀/U ≤ 1 mm 2 300 / 500 VU₀/U ≥ 1.5 mm 2for fixed and protected installation U₀/U ≥ 1.5 mm 2450 / 750 V600 / 1000 VTesting voltage: conductor / conductor 3500 Vconductor / shielding2500 VMax. conductor temp.: fixed installation + 145 °Coccasionally moved + 120 °Cshort circuit + 280 °CMin. ambient temp.: fixed installation – 55 °Coccasionally moved – 35 °CMin. bending radius: fixed installation > 4 × outer occasionally movedStandard specifications / Material propertiesHalogen free: IEC 60754-1, EN 50267-2-1No corrosive gases: IEC 60754-2, EN 50267-2-2No toxic gases: NF X 70-100Low smoke density: IEC 61034, EN 50268-2Flame retardant: EN/IEC 60332-1-2> 12 × outer Non-flame propagating: IEC 60332-3, EN 50266-2, NF C 32-070Low fire load: DIN 51900Ship and offshore approvalsGermanischer Lloyd (GL) certificate no. 96627-94HHLloyd’s Register (LR) certificate no. 03/20057BUREAU VERITAS (BV) certificate no. 13348/B1 BVCHINA CLASSIFICATION SOCIETY (CCS)Certificate no. HB11W00001T_02DET Norske Veritas (DNV) certificate no. E-8949/8951Gost R certificate no. POCC CH.AB28.B06470SpecialitiesDNV approval BETAflam® 145 C-flex FE180 availableUL/CSA approval in processSpecial types upon request

www.leoni-communication-infrastructure.comConnection and power cables67Dimensions, WeightsPart no.Corefunction Core Dia. Outer Dia. Weightt Fire loadn × mm² m m m m kg / km kWh / m1 × 0.5 – 1.9 3.7 23 0.052 × 0.5 217371 NR 1.9 5.6 45 0.113 × 0.5 NR 1.9 6.1 59 0.114 × 0.5 221012 NR 1.9 6.7 72 0.145 × 0.5 NR 1.9 7.3 86 0.176 × 0.5 NR 1.9 7.9 102 0.207 × 0.5 NR 1.9 8.4 118 0.238 × 0.5 NR 1.9 9.0 133 0.2610 × 0.5 NR 1.9 10.0 157 0.3112 × 0.5 NR 1.9 10.0 164 0.301 × 0.75 – 2.2 4.0 28 0.062 × 0.75 217638 LN 2.2 6.6 66 0.152 × 0.75 211367 NR 2.2 6.9 66 0.153 × 0.75 211368 NR 2.2 6.9 78 0.153 G 0.75 304100 NRPE 2.2 6.9 78 0.154 × 0.75 211369 NR 2.2 7.6 94 0.174 G 0.75 304645 NRPE 2.2 7.6 94 0.175 × 0.75 211370 NR 2.2 8.3 113 0.225 G 0.75 304101 NRPE 2.2 8.3 113 0.226 × 0.75 211371 NR 2.2 8.9 132 0.247 × 0.75 211372 NR 2.2 9.9 158 0.317 G 0.75 304102 NRPE 2.2 9.9 158 0.318 × 0.75 NR 2.2 10.6 181 0.3610 × 0.75 218891 NR 2.2 11.5 209 0.4112 × 0.75 214971 NR 2.2 11.5 219 0.4014 × 0.75 NR 2.2 12.2 251 0.4616 × 0.75 218512 NR 2.2 12.9 279 0.5219 × 0.75 304932 NR 2.2 14.5 347 0.6621 × 0.75 NR 2.2 15.3 385 0.741 × 1 – 2.4 4.2 33 0.072 × 1 212661 NR 2.4 7.0 79 0.163 × 1 218841 NR 2.4 7.4 89 0.173 G 1 300812 NRPE 2.4 7.4 89 0.174 × 1 221126 NR 2.4 8.1 113 0.204 G 1 218185 NRPE 2.4 8.1 113 0.205 × 1 218790 NR 2.4 8.9 134 0.255 G 1 218852 NRPE 2.4 8.9 134 0.256 × 1 225248 NR 2.4 9.5 156 0.307 × 1 218786 NR 2.4 10.5 187 0.407 G 1 218868 NRPE 2.4 10.5 187 0.408 × 1 NR 2.4 11.4 218 0.4110 × 1 NR 2.4 12.5 253 0.4812 × 1 224022 NR 2.4 12.5 266 0.471 × 1.5 – 3.0 4.8 43 0.092 × 1.5 211373 NR 3.0 8.2 105 0.223 × 1.5 211374 NR 3.0 8.7 119 0.223 G 1.5 221809 NRPE 3.0 8.7 119 0.224 × 1.5 211375 NR 3.0 9.4 146 0.23ConstructionConstructionPart no.Corefunction Core Dia. Outer Dia. Weightt Fire loadn × mm² m m m m kg / km kWh / m4 G 1.5 213934 2LNPE 3.0 9.4 146 0.234 G 1.5 219673 NRPE 3.0 9.4 146 0.235 × 1.5 211376 NR 3.0 10.5 183 0.315 G 1.5 221047 NRPE 3.0 10.5 183 0.316 × 1.5 NR 3.0 11.5 219 0.427 × 1.5 211378 NR 3.0 12.6 260 0.507 G 1.5 214030 NRPE 3.0 12.6 260 0.508 × 1.5 304226 NR 3.0 13.7 305 0.6010 × 1.5 NR 3.0 15.0 309 0.6012 × 1.5 222149 NR 3.0 15.0 371 0.6414 × 1.5 216957 NR 3.0 16.0 455 0.7516 × 1.5 NR 3.0 17.0 502 0.8519 × 1.5 226401 NR 3.0 19.3 627 1.1521 × 1.5 215657 NR 3.0 20.3 698 1.2825 G 1.5 214031 NRPE 3.0 21.7 737 1.331 × 2.5 – 3.7 5.6 61 0.112 × 2.5 211379 NR 3.7 9.8 148 0.323 × 2.5 211380 NR 3.7 10.4 171 0.333 G 2.5 217068 LNPE 3.7 10.4 171 0.333 G 2.5 218770 NRPE 3.7 10.4 171 0.294 × 2.5 211381 NR 3.7 11.5 216 0.384 G 2.5 214028 2LNPE 3.7 11.5 216 0.384 G 2.5 225386 NRPE 3.7 11.5 216 0.385 × 2.5 211382 NR 3.7 12.6 267 0.465 G 2.5 221810 NRPE 3.7 12.6 267 0.466 × 2.5 NR 3.7 13.8 321 0.577 G 2.5 217278 NRPE 3.7 15.3 385 0.728 × 2.5 NR 3.7 16.5 461 0.8410 × 2.5 NR 3.7 18.3 534 0.9312 × 2.5 304333 NR 3.7 18.3 569 0.9014 × 2.5 NR 3.7 19.6 664 1.1016 × 2.5 NR 3.7 20.7 753 1.2319 × 2.5 226045 NR 3.7 23.5 934 1.6521 × 2.5 304334 NR 3.7 24.4 1022 1.801 × 4 – 4.2 6.3 84 0.122 × 4 217057 NR 4.2 10.9 174 0.343 × 4 NR 4.2 11.5 226 0.343 G 4 226254 NRPE 4.2 11.5 226 0.344 × 4 214029 NR 4.2 12.8 290 0.445 G 4 221811 NRPE 4.2 14.2 362 0.576 × 4 NR 4.2 15.6 436 0.707 × 4 304726 NR 4.2 17.0 531 0.858 × 4 304335 NR 4.2 18.3 610 0.9910 × 4 NR 4.2 20.7 736 1.1712 × 4 304228 NR 4.2 20.7 791 1.1214 × 4 304727 NR 4.2 22.1 910 1.311 × 6 – 4.7 6.9 109 0.14

68 Connection and power cableswww.leoni-communication-infrastructure.comConstructionPart no.Corefunction Core Dia. Outer Dia. Weightt Fire loadn × mm² m m m m kg / km kWh / m2 × 6 217828 NR 4.7 12.1 250 0.413 × 6 215519 NR 4.7 12.8 316 0.404 × 6 213135 NR 4.7 14.3 404 0.534 G 6 214972 2LNPE 4.7 14.3 404 0.535 × 6 NR 4.7 16.0 518 0.676 × 6 NR 4.7 17.4 595 0.827 × 6 NR 4.7 19.3 716 1.061 × 10 – 6.1 8.4 168 0.212 × 10 305813 NR 6.1 15.1 390 0.633 × 10 221677 NR 6.1 16.4 529 0.634 × 10 222976 NR 6.1 18.1 669 0.805 × 10 301723 NR 6.1 20.2 840 1.076 × 10 NR 6.1 22.3 973 1.357 × 10 NR 6.1 24.3 1132 1.592 × 16 224005 NR 7.5 18.3 596 0.913 × 16 221678 NR 7.5 19.9 795 0.924 × 16 226254 NR 7.5 22.1 1011 1.215 G 16 304166 NRPE 7.5 24.5 1252 1.55

www.leoni-communication-infrastructure.comConnection and power cables69

70 Connection and power cableswww.leoni-communication-infrastructure.comConnection cable, robust & flexible with high resistance to abrasionRoflex® 600 / 1000 V | ≤1 mm² CH-N05BQ-F | ≥1,5 mm² CH-N1BQ-FAdvantagesGood resistance to abrasionGood cold flexibility up to – 40 °CHalogen freeResistance to oil and fuelHigh resistance to weathering, ozone and UV raysApplicationFor all flexible applications under extreme environmentalconditions, because of a very good resistance to UV-rays, ozoneand mineral oil. Typical applications are in construction sites,machine, chemical and food industry, agriculture and forestry,municipal works, traffic, small electric tools, lamps, etc.ConstructionConductor: Bare fine CU strands acc. to VDE 0295/IEC 60228, class 5Insulation: Cross-linked ethylene-propylene-rubber (EPR)Colour of conductors:≤ 5: cores acc. to HD 308 S2 (colour code see page 75)≥ 6: cores ● with numbers in bright colour andOuter sheath: Polyether-polyurethane (PUR)Colour of sheath: ● (further colours upon request)Standard specifications / Material propertiesHalogen free: IEC 60754-1, EN 50267-2-1No corrosive gases: IEC 60754-2, EN 50267-2-2Resistance to oil: EN 60811-2-1 (24 Std. / 100 °C)Good resistance to abrasionApproval ESTI: Certificate no. 03.1138Approval Gost R: Certificate no. POCC CH.AB28.B06470SpecialitiesDesign/approval acc. to VDE H05BQ-F | H07BQ-F uponrequestAssembled and shielded cables upon requestTypes with customer imprints:Minimum order quantities 300 m ≤ 10 mm², 100 m ≥ 16 mm²Technical dataNomimal voltage: U₀/U ≤ 1 mm 2 300 / 500 VU₀/U ≥ 1.5 mm 2 600 / 1000 VTesting voltage:3500 VMax. conductor temp.: fixed installation + 145 °Coccasionally moved + 120 °Cshort therm fixed installation + 120 °CMin. ambient temp.: fixed installation – 55 °Coccasionally moved – 40 °CMin. bending radius: fixed installation > 4 × outer occasionally moved > 8 × outer

www.leoni-communication-infrastructure.comConnection and power cables71Dimensions, WeightsPart no.Corefunction Core Dia. Outer Dia. Weightt Fire loadn × mm² m m m m kg / km kWh / m2 × 1 188903 LN 2.6 7.0 55 0.253 G 1 188918 LNPE 2.6 7.4 66 0.264 G 1 188917 2LNPE 2.6 8.1 82 0.304 G 1 300278 3LPE 2.6 8.1 82 0.305 G 1 188916 3LNPE 2.6 9.0 101 0.367 G 1 211769 NRPE 2.6 10.9 140 0.46ConstructionConstructionPart no.Corefunction Core Dia. Outer Dia. Weightt Fire loadn × mm² m m m m kg / km kWh / m3 G 16 218978 LNPE 8.2 22.6 738 1.754 G 16 222892 3LPE 8.2 24.9 922 2.105 G 16 188777 3LNPE 8.2 27.2 1159 2.474 G 25 222893 3LPE 9.9 29.2 1340 2.675 G 25 188778 3LNPE 9.9 32.2 1670 3.422 × 1.5 188761 LN 2.9 7.6 69 0.293 G 1.5 188762 LNPE 2.9 8.2 85 0.324 G 1.5 188763 2LNPE 2.9 9.0 110 0.364 G 1.5 300279 3LPE 2.9 9.0 110 0.365 G 1.5 188764 3LNPE 2.9 10.0 130 0.457 G 1.5 188765 NRPE 2.9 11.9 190 0.608 G 1.5 300810 NRPE 2.9 13.0 220 0.7212 G 1.5 191603 NRPE 2.9 14.4 372 0.7616 G 1.5 188914 NRPE 2.9 16.2 450 0.982 × 2.5 303396 LN 3.5 8.9 98 0.393 G 2.5 188766 LNPE 3.5 9.4 120 0.414 G 2.5 188767 2LNPE 3.5 10.6 160 0.494 G 2.5 222884 3LPE 3.5 10.6 160 0.495 G 2.5 188768 3LNPE 3.5 11.7 200 0.597 G 2.5 188769 NRPE 3.5 14.4 280 0.852 × 4 303398 LN 4.3 12.1 172 0.543 G 4 300280 LNPE 4.3 13.0 200 0.654 G 4 300954 3LPE 4.3 14.4 260 0.775 G 4 188771 3LNPE 4.3 15.8 320 0.934 G 35 305811 3LPE 11.5 33.5 1816 3.435 G 35 188779 3LNPE 11.5 37.5 2270 4.451 × 50 191705 L 13.4 16.4 615 1.101 G 50 191707 PE 13.4 16.4 615 1.104 G 50 222894 3LPE 13.4 39.0 2570 4.495 G 50 188780 3LNPE 13.4 43.6 3210 5.804 G 70 305828 3LPE 15.1 43.1 3620 5.765 G 70 188781 3LNPE 15.1 48.3 4510 7.181 × 95 221534 L 16.6 20.6 1008 1.551 G 95 223542 PE 16.6 20.6 1008 1.554 G 95 3LPE 16.6 47.3 4740 6.795 G 95 188782 3LNPE 16.6 52.7 5910 9.041 × 120 221535 L 18.6 22.8 1297 1.831 G 120 223543 PE 18.6 22.8 1297 1.831 × 150 221536 L 21.2 25.6 1587 2.051 G 150 223544 PE 21.2 25.6 1587 2.053 G 6 188773 LNPE 5.0 14.7 300 0.834 G 6 222885 3LPE 5.0 16.2 400 0.975 G 6 188775 3LNPE 5.0 18.1 488 1.187 G 6 303368 NRNPE 5.0 23.1 680 1.684 G 10 222891 3LPE 6.8 21.3 680 1.585 G 10 188912 3LNPE 6.8 23.4 840 1.911 × 185 221537 L 23.3 27.9 1933 2.401 G 185 223545 PE 23.3 27.9 1933 2.401 × 240 221538 L 26.2 31.0 2525 2.721 G 240 223546 PE 26.2 31.0 2525 2.72

72 Connection and power cableswww.leoni-communication-infrastructure.comShielded connection cableBETAdrive C-flex 600 / 1000 V with symmetrical conductor layout, non-flame propagatingAdvantagesEMC optimised braided shieldingMulticore and flexibleSym. conductor layout, esp. earth conductor to phase conductorVery good oil and chemical resistanceHigh fire performanceHalogen free, UV and weather resistantApplicationFixed/flexible applications for average mechanical stress used indry, humid and wet rooms. UV an weather resistant. This cable isespecially designed and electrically optimised for power supplybetween frequency converters and low-voltage electric motors.ConstructionConductor: Bare fine CU strands acc. to VDE 0295/IEC 60228, class 5Insulation: Polyolefine copolymer,colour of conductors acc. to HD 308 S2Earth conductor: Bare fine CU strands, insulation , 3 conductorsTape: Plastic tape around strandingShielding: Alu tape,above it tinned fine copper braid, 85 % coveringDual layer sheath: Inside: Polyolefine copoylmer | Outside: TPEColour of sheath: ● blackStandard specifications / Material propertiesHalogen free: IEC 60754-1, EN 50267-2-1No corrosive gases: IEC 60754-2, EN 50267-2-2No toxic gases: NF X 70-100Resistance to oil: EN 60811-2-1 (24 h/70 °C),SEV TP 20 B/3 C (72 h/70 °C)Approval Gost R: Certificate no. POCC CH.AB28.B06470Fire perfomancesLow smoke density: IEC 61034, EN 50268-2Flame retardant: EN/IEC 60332-1-2Non-flame propagating: IEC 60332-3, EN 50266-2Low fire load: DIN 51900Technical dataNomimal voltage: U₀/U600 / 500 VTesting voltage: conductor/conductor 3500 Vconductor/shielding2500 VTemp. range: continuous duty + 90 °Cemergency service (< 8 h/day; 30 mm 15 × Cable- 10 × Cable-

www.leoni-communication-infrastructure.comConnection and power cables73Dimensions, WeightsConstruction Part No. Core function Outer Dia. Weight Shield Bending radius * Pulling force Fire load3 × n + 3 × n mm² m m kg / km mm 2 mm kN kWh / m3 × 1.5 + 3 × 0.25 302799 3L+3PE 9.7 151 2.8 116 / 78 0.2 0.333 × 2.5 + 3 × 0.5 302800 3L+3PE 11.4 216 4.2 137 / 91 0.3 0.443 × 4 + 3 × 0.75 302801 3L+3PE 13.0 294 4.2 156 / 104 0.6 0.543 × 6 + 3 × 1 302802 3L+3PE 13.8 372 4.2 166 / 110 0.8 0.593 × 10 + 3 × 2.5 302270 3L+3PE 19.1 683 8 229 / 153 1.5 1.083 × 16 + 3 × 2.5 301017 3L+3PE 21.7 907 10 260 / 174 2.2 1.323 × 25 + 3 × 4 301018 3L+3PE 25.9 1'335 10 311 / 207 3.5 1.813 × 35 + 3 × 6 302271 3L+3PE 30.0 1'888 19 340 / 226 4.9 2.433 × 50 + 3 × 10 301019 3L+3PE 33.9 2'498 19 509 / 339 7.2 2.863 × 70 + 3 × 16 302272 3L+3PE 40.7 3'500 19 611 / 407 10.3 4.033 × 95 + 3 × 16 302273 3L+3PE 41.8 4'088 19 627 / 418 13.3 4.233 × 120 + 3 × 25 301020 3L+3PE 48.8 5'431 19 732 / 488 17.4 5.423 × 150 + 3 × 25 301021 3L+3PE 52.3 6'327 19 785 / 523 21.0 5.763 × 185 + 3 × 35 302274 3L+3PE 57.9 7'946 19 857 / 571 26.4 8.233 × 240 + 3 × 50 302275 3L+3PE 65.0 10'429 19 975 / 650 34.8 9.53* Pulling / InstallationCurrent ratingConstruction Laying in tube in earth 4 Laying on traces3 × n + 3 × n mm²Current load 1 / industrial load 2 Emergency service 3 Current load 1 Emergency service 360 °CA90 °CA130 °CA3 × 1.5 + 3 × 0.25 17 / 19 21 / 25 25 17 24 303 × 2.5 + 3 × 0.5 22 / 26 28 / 33 33 22 32 413 × 4 + 3 × 0.75 29 / 34 37 / 43 43 30 43 553 × 6 + 3 × 1 36 / 43 46 / 54 54 37 54 693 × 10 + 3 × 2.5 52 / 61 65 / 77 77 55 79 1013 × 16 + 3 × 2.5 67 / 79 84 / 99 100 72 103 1323 × 25 + 3 × 4 87 / 103 110 / 129 130 95 137 1743 × 35 + 3 × 6 105 / 124 132 / 156 157 116 166 2123 × 50 + 3 × 10 132 / 156 167 / 196 197 149 214 2723 × 70 + 3 × 16 164 / 193 207 / 244 245 189 270 3443 × 95 + 3 × 16 190 / 224 240 / 282 283 219 314 3993 × 120 + 3 × 25 222 / 261 280 / 329 331 261 373 4743 × 150 + 3 × 25 252 / 296 318 / 374 376 299 428 5453 × 185 + 3 × 35 281 / 331 355 / 418 421 337 482 6133 × 240 + 3 × 50 330 / 388 417 / 491 495 403 576 73360 °CA90 °CA130 °CA1 Load factor 24 h, 100 % nominal current (principal application in power plants)2 Load factor 10 h, 100 % and 14 h, 60 % nominal current (standard application)3 Maximum 8 h/day and 100 h/year4 Minimal inner diameter of the tube: minimum 1,5 × diameter of the cableBasis of calculation: Laying depth 1 m, soil temperature 20 °C, ambient temperature 30 °C,shield on both sides earthed, thermal resistance of soil 1 K m/W, protected against directsolar radiation, one cable system single laid.

74 Control cableswww.leoni-communication-infrastructure.comControl cable temperature resistant, with reduced wall thicknessBETAtrans® GKW flex R 300 / 500 V (600 / 1000 V)AdvantagesVolume and weight optimisedVery high resistance to temperature, operation temperature up to + 120 °CResistance to cold up to – 45 °CBest fire performance, halogen freeResistance to oil and fuelElectron-beam cross-linkedApplicationFixed and flexible application in dry, humid and wet rooms.Because of good resistance to weathering, ozone, UV-rays andoil also meant for outdoor use. Mainly used in public transportation systems.ConstructionConductor: Tinned fine CU strandsacc. to VDE 0295/IEC 60228, class 5Insulation: Polyolefine copolymer electron-beam cross-linkedColour of conductors: ● with numbers printed in blackOuter sheath: Elastomer electron-beam cross-linkedColour of sheath: ● blackStandard specifications / Material propertiesHalogen free: IEC 60754-1, EN 50267-2-1No corrosive gases: IEC 60754-2, EN 50267-2-2No toxic gases: NF X 70-100Low smoke density: IEC 61034, EN 50268-2Flame retardant: IEC 60332-1, EN 50265-2-1Non-flame propagating: IEC 60332-3, EN 50266-2, NF C 32-070Low fire load: DIN 51900Resistance to oil and fuel: EN 50305, EN 60811-2-1SpecialitiesSpecial types upon requestTechnical dataNomimal voltage: U₀/U 300 / 500 Vfor fixed and protected installation U₀/U600 / 1000 VTesting voltage:3500 VMax. conductor temp.: fixed installation + 120 °Coccasionally moved + 90 °Cshort circuit + 280 °CMin. ambient temp.: fixed installation – 45 °Coccasionally moved – 35 °CMin. bending radius: fixed installation > 4 × outer occasionally moved > 6 × outer

www.leoni-communication-infrastructure.comControl cables75Dimensions, Weights2 × 0.75 223372 NR 1.7 4.8 39 0.093 × 0.75 223373 NR 1.7 5.1 47 0.104 × 0.75 223791 NR 1.7 5.5 57 0.125 × 0.75 223792 NR 1.7 6.0 68 0.146 × 0.75 224431 NR 1.7 6.6 79 0.167 × 0.75 224432 NR 1.7 7.1 91 0.198 × 0.75 224433 NR 1.7 7.6 104 0.2310 × 0.75 NR 1.7 8.0 116 0.2012 × 0.75 NR 1.7 8.5 135 0.2214 × 0.75 NR 1.7 8.9 154 0.2516 × 0.75 224434 NR 1.7 9.4 173 0.2719 × 0.75 NR 1.7 10.4 212 0.3224 × 0.75 NR 1.7 11.7 245 0.362 × 1 223374 NR 1.9 5.2 48 0.113 × 1 223375 NR 1.9 5.5 58 0.124 × 1 223527 NR 1.9 6.1 72 0.145 × 1 223585 NR 1.9 6.6 86 0.176 × 1 NR 1.9 7.2 100 0.187 × 1 NR 1.9 8.1 116 0.218 × 1 NR 1.9 8.3 133 0.25ConstructionPart no.Corefunction Dia. Core Outer Dia. Weight Fire loadn × mm² m m m m kg / km kWh / m2 × 0.5 223370 NR 1.45 4.3 30 0.083 × 0.5 223371 NR 1.45 4.5 35 0.084 × 0.5 224427 NR 1.45 4.9 43 0.095 × 0.5 224428 NR 1.45 5.3 51 0.116 × 0.5 224429 NR 1.45 5.8 58 0.137 × 0.5 224430 NR 1.45 6.4 70 0.178 × 0.5 224443 NR 1.45 6.7 79 0.2010 × 0.5 NR 1.45 7.0 86 0.1612 × 0.5 NR 1.45 7.4 99 0.1814 × 0.5 NR 1.45 7.8 113 0.2016 × 0.5 NR 1.45 8.2 126 0.2219 × 0.5 NR 1.45 9.1 155 0.2624 × 0.5 224566 NR 1.45 10.1 179 0.30ConstructionPart no.Corefunction Dia. Core Outer Dia. Weight Fire loadn × mm² m m m m kg / km kWh / m10 × 1 NR 1.9 8.8 148 0.2412 × 1 244435 NR 1.9 9.3 172 0.2714 × 1 NR 1.9 9.8 197 0.3016 × 1 NR 1.9 10.3 221 0.3319 × 1 NR 1.9 11.5 273 0.4024 × 1 NR 1.9 12.9 316 0.442 × 1.5 223376 NR 2.3 6.0 66 0.143 × 1.5 223377 NR 2.3 6.4 80 0.154 × 1.5 224436 NR 2.3 7.0 98 0.185 × 1.5 224437 NR 2.3 7.6 119 0.216 × 1.5 224438 NR 2.3 8.4 139 0.247 × 1.5 224439 NR 2.3 9.3 160 0.278 × 1.5 224440 NR 2.3 9.7 186 0.3310 × 1.5 224441 NR 2.3 10.4 208 0.3212 × 1.5 224442 NR 2.3 11.0 242 0.3614 × 1.5 NR 2.3 11.6 277 0.4016 × 1.5 223528 NR 2.3 12.2 312 0.4419 × 1.5 NR 2.3 13.6 385 0.5324 × 1.5 NR 2.3 15.3 447 0.582 × 2.5 223378 NR 2.8 7.0 95 0.193 × 2.5 223379 NR 2.8 7.4 116 0.194 × 2.5 NR 2.8 8.2 146 0.245 × 2.5 NR 2.8 9.0 179 0.286 × 2.5 NR 2.8 9.8 207 0.317 × 2.5 NR 2.8 11.0 241 0.368 × 2.5 NR 2.8 11.6 284 0.4410 × 2.5 NR 2.8 12.4 317 0.4112 × 2.5 NR 2.8 13.0 370 0.4614 × 2.5 NR 2.8 13.8 426 0.5216 × 2.5 NR 2.8 14.6 481 0.5719 × 2.5 NR 2.8 16.3 596 0.7024 × 2.5 NR 2.8 18.3 692 0.75

76 Control cableswww.leoni-communication-infrastructure.comControl cable temperature resistant, with reduced wall thicknessBETAtrans® GKW flex R 300 / 500 V (600 / 1000 V)AdvantagesVolume and weight optimisedVery high resistance to temperature, operation temperature up to + 120 °CResistance to cold up to – 45 °CBest fire performance, halogen freeResistance to oil and fuelElectron-beam cross-linkedApplicationFixed and flexible application in dry, humid and wet rooms.Because of good resistance to weathering, ozone, UV-rays andoil also meant for outdoor use. Mainly used in public transportation systems.ConstructionConductor: Tinned fine CU strandsacc. to VDE 0295/IEC 60228, class 5Insulation: Polyolefine copolymer electron-beam cross-linkedColour of conductors: ● with numbers printed in blackOuter sheath: Elastomer electron-beam cross-linkedColour of sheath: ● blackStandard specifications / Material propertiesHalogen free: IEC 60754-1, EN 50267-2-1No corrosive gases: IEC 60754-2, EN 50267-2-2No toxic gases: NF X 70-100Low smoke density: IEC 61034, EN 50268-2Flame retardant: IEC 60332-1, EN 50265-2-1Non-flame propagating: IEC 60332-3, EN 50266-2, NF C 32-070Low fire load: DIN 51900Resistance to oil and fuel: EN 50305, EN 60811-2-1SpecialitiesSpecial types upon requestTechnical dataNomimal voltage: U₀/U 300 / 500 Vfor fixed and protected installation U₀/U 600 / 1000 VTesting voltage:3500 VMax. conductor temp.: fixed installation + 120 °Coccasionally moved + 90 °Cshort circuit + 280 °CMin. ambient temp.: fixed installation – 45 °Coccasionally moved – 35 °CMin. bending radius: fixed installation > 4 × outer occasionally moved > 6 × outer

www.leoni-communication-infrastructure.comControl cables77Dimensions, Weights2 × 0.75 223386 NR 1.7 5.3 46 0.093 × 0.75 223387 NR 1.7 5.6 54 0.094 × 0.75 223388 NR 1.7 6.2 73 0.115 × 0.75 NR 1.7 6.7 88 0.136 × 0.75 224450 NR 1.7 7.3 102 0.157 × 0.75 224451 NR 1.7 7.7 116 0.178 × 0.75 NR 1.7 8.7 137 0.2010 × 0.75 NR 1.7 8.7 143 0.1912 × 0.75 224452 NR 1.7 9.2 164 0.2114 × 0.75 NR 1.7 9.6 184 0.2416 × 0.75 224453 NR 1.7 9.8 203 0.2718 × 0.75 NR 1.7 10.7 231 0.3024 × 0.75 NR 1.7 12.1 289 0.362 × 1.0 223389 NR 1.9 5.9 61 0.093 × 1.0 223390 NR 1.9 6.2 72 0.104 × 1.0 223391 NR 1.9 6.8 90 0.145 × 1.0 223583 NR 1.9 7.3 105 0.186 × 1.0 NR 1.9 7.9 127 0.207 × 1.0 NR 1.9 8.5 144 0.248 × 1.0 NR 1.9 9.0 161 0.28ConstructionPart no.Corefunction Dia. Core Outer Dia. Weight Fire loadn × mm² m m m m kg / km kWh / m2 × 0.5 223380 NR 1.45 4.8 38 0.083 × 0.5 223381 NR 1.45 5.0 44 0.074 × 0.5 223382 NR 1.45 5.4 51 0.095 × 0.5 224444 NR 1.45 6.0 67 0.116 × 0.5 223383 NR 1.45 6.5 78 0.137 × 0.5 NR 1.45 7.0 92 0.158 × 0.5 NR 1.45 7.4 102 0.1710 × 0.5 224445 NR 1.45 7.7 110 0.1612 × 0.5 224446 NR 1.45 8.1 127 0.1814 × 0.5 224447 NR 1.45 8.5 140 0.2016 × 0.5 224494 NR 1.45 8.7 154 0.2318 × 0.5 NR 1.45 9.4 172 0.2624 × 0.5 NR 1.45 10.6 216 0.30ConstructionPart no.Corefunction Dia. Core Outer Dia. Weight Fire loadn × mm² m m m m kg / km kWh / m10 × 1.0 NR 1.9 9.5 177 0.2312 × 1.0 224455 NR 1.9 10.0 203 0.2614 × 1.0 NR 1.9 10.5 230 0.2916 × 1.0 NR 1.9 10.7 255 0.3518 × 1.0 NR 1.9 11.7 290 0.3924 × 1.0 NR 1.9 13.3 364 0.442 × 1.5 223392 NR 2.3 6.7 80 0.143 × 1.5 223393 NR 2.3 7.1 95 0.134 × 1.5 223394 NR 2.3 7.7 116 0.165 × 1.5 224457 NR 2.3 8.3 141 0.196 × 1.5 224458 NR 2.3 9.1 166 0.237 × 1.5 NR 2.3 9.7 191 0.278 × 1.5 NR 2.3 10.4 218 0.3210 × 1.5 NR 2.3 11.1 243 0.2312 × 1.5 224459 NR 2.3 11.7 278 0.3414 × 1.5 NR 2.3 12.3 315 0.3816 × 1.5 NR 2.3 12.6 352 0.4318 × 1.5 NR 2.3 13.7 398 0.4924 × 1.5 NR 2.3 15.9 526 0.592 × 2.5 225732 NR 2.8 7.7 110 0.193 × 2.5 225733 NR 2.8 8.1 133 0.164 × 2.5 225734 NR 2.8 8.9 165 0.205 × 2.5 225735 NR 2.8 9.7 201 0.246 × 2.5 NR 2.8 10.5 238 0.297 × 2.5 NR 2.8 11.4 280 0.358 × 2.5 NR 2.8 12.3 320 0.4210 × 2.5 NR 2.8 13.1 353 0.3712 × 2.5 NR 2.8 13.7 409 0.4314 × 2.5 NR 2.8 14.5 468 0.4816 × 2.5 NR 2.8 14.8 527 0.5718 × 2.5 NR 2.8 16.3 615 0.6724 × 2.5 NR 2.8 18.9 787 0.76

78 Medium Voltage Cableswww.leoni-communication-infrastructure.comXDMZ-MONO with super tough PE-based plastic sheathTRI-DELTA® Medium Voltage Single-Core Power CableAdvantageLongitudinally and transversal water-proofLongevityHalogen free / ecologyReduced loss of shieldSolid abrasion-proof sheathCompact / light / modularAnwendungBasis cable for medium voltage connections.Used for long wiring.ConstructionConductor: Cu conductor, stranded wire, compacted, basedon DIN VDE 0295 / IEC 60228, class 2Internal semi-conductor layer / XLPE insulation / Externalsemi-conductor layer: Extruded, cross-linked polyethyleneSemi-conductor swelling tape (buffer): LongitudinallywatertightAluminium shield, tubular: Overlapped and sealed,transversal watertightSheath: PE-based plastic sheath, black with two redlongitudinal stripesTechnical specificationRated voltage: U/U₀ 20/12 kV (10/6 kV, 30/18 kV on request).A voltage (Um) of 20 % more than the normal voltage isadmissible at continuous operation.Test voltage: 4 × U₀ with 50 Hz during 20 min.Prtial discharge level test: Test voltage 4 × U₀, level < 2 pCduring 20 min.Operating temperature: Continuous operation 90 °CEmergency operation 130 °C (< 8 h/d;

www.leoni-communication-infrastructure.comMedium Voltage Cables79Dimensions, WeightConstruction Part no.Nominal dia. overinsulationOuter Dia. Weight Bending radius Pulling force 3 Fire loadPull in1 / Installation² max.n × mm² mm mm kg / 100 m mm kN kWh/m1 × 50/27 Al 224957 19.80 26.10 91 392 / 287 3.0 5.01 × 95/32 Al 224958 23.40 29.70 143 446 / 327 5.7 6.11 × 150/34 Al 224959 26.10 32.40 195 486 / 356 9.0 6.91 × 185/38 Al 224960 27.90 34.20 233 513 / 376 11.1 7.41 × 240/39 Al 224961 30.20 37.50 295 563 / 413 14.4 8.81 × 300/41 Al 224962 32.50 39.80 355 597 / 438 18.0 9.51 × 400/45 Al 224963 35.50 42.80 440 642 / 471 24.0 10.61 × 500/48 Al 224964 38.60 45.90 542 689 / 505 30.0 11.61 × 630/53 Al 224965 42.70 50.00 688 750 / 550 37.8 12.81 Basis of calculation pull: ≥ 15 × overall-dia.2 Basis of calculation installation: ≥ 11 × overall-dia.3 Basis of calculation max. tractive force: 60 N/mm² at conductorCurrent ratioConstruction Laying in tube in ground4Continuous load1 / Industrial load2Emergencyoperation360 °C 90 °C 130 °Cn × mm² A A A1 × 50/27 Al 149 / 176 188 / 221 2221 × 95/32 Al 219 / 258 276 / 325 3261 × 150/34 Al 279 / 328 351 / 414 4161 × 185/38 Al 315 / 371 398 / 468 4711 × 240/39 Al 367 / 431 463 / 544 5481 × 300/41 Al 414 / 487 523 / 615 6201 × 400/45 Al 480 / 565 607 / 715 7211 × 500/48 Al 543 / 639 689 / 811 8211 × 630/53 Al 630 / 742 802 / 944 959Laying in Air1 × 50/27 Al 176 252 3211 × 95/32 Al 266 383 4891 × 150/34 Al 347 499 6381 × 185/38 Al 398 573 7321 × 240/39 Al 470 678 8671 × 300/41 Al 539 778 9971 × 400/45 Al 623 903 11591 × 500/48 Al 716 1'041 13411 × 630/53 Al 823 1'200 1553Construction Laying in tube in ground4Continuous load1 / Industrial load2Emergencyoperation360 °C 90 °C 130 °Cn × mm² A A A1 × 50/27 Al 178 / 209 224 / 263 2651 × 95/32 Al 261 / 307 329 / 387 3891 × 150/34 Al 332 / 391 419 / 493 4961 × 185/38 Al 376 / 443 475 / 559 5621 × 240/39 Al 438 / 515 552 / 650 6541 × 300/41 Al 496 / 583 625 / 736 7411 × 400/45 Al 566 / 667 716 / 842 8481 × 500/48 Al 646 / 760 817 / 962 9701 × 630/53 Al 737 / 867 943 / 1'100 1'112Laying in Air1 × 50/27 Al 201 286 3631 × 95/32 Al 306 437 5551 × 150/34 Al 399 571 7261 × 185/38 Al 459 657 8361 × 240/39 Al 544 779 9901 × 300/41 Al 626 898 1'1421 × 400/45 Al 730 1'049 1'3371 × 500/48 Al 849 1'221 1'5601 × 630/53 Al 992 1'431 1'8331 Load factor 24 h, 100 % nominal current (main application: power plants)2 Load factor 10 h, 100 % and 14 h, 60 % nominal current (standard application)3 Maximal 8 h a day and maximal 100 h a year4 Inner diameter of tube at least 3 × overall diameter5 Inner diameter of tube at least 1,5 × cable diameterBasis of calculation: Depth of laying 1 m, ground temperature 20 °C, air temperature 30 °C, shieldsconnected to earth on both sides, specific thermal resistance 1 K m/W, protected against direct insolation,one cable system laid separately.

80 Medium Voltage Cableswww.leoni-communication-infrastructure.comXDALZ-MONO with aluminium conductor and aluminium tube shieldTRI-DELTA® Medium Voltage Single-Core Power CableAdvantagesLongitudinally and transversal water-proofLongevityHalogen free / ecologyReduced loss of shieldSolid abrasion-proof sheathCompact / light / modularApplicationBasis cable for medium voltage connections. Used for longdistances or difficult wiring.ConstructionConductor: Al conductor, stranded wire, compacted, basedon DIN VDE 0295 / IEC 60228, class 2.Internal semi-conductor layer / XLPE insulation / Externalsemi-conductor layer: Extruded, cross-linked polyethyleneSemi-conductor swelling tape (buffer): LongitudinallywatertightAluminium shield, tubular: Overlapped and sealed, transversalwatertightSheath: PE-based plastic sheath, black with two red longitudinalstripesTechnical specificationRated voltage: U/U₀ 20/12 kV (10/6 kV, 30/18 kV on request).A voltage (Um) of 20 % more than the normal voltage isadmissible at continuous operation.Test voltage: 4 × U₀ with 50 Hz during 20 min.Partial discharge level test: Test voltage 4 × U₀,level < 2 pC during 20 min.Operating temperature:Continuous operation 90 °CEmergency operation 130 °C (< 8 h/d; < 100 h/a)Short-circuit 250 °C (max. 5 s)Bending radii:Pull in 15 × overall diameterInstallation 11 × overall diameterMaximal pull force: 60 N/mm2 (1 × conductor × 60 N/mm2)Standard specification / Material propertiesConstruction: CENELEC HD 620 S1Halogen free: IEC 60754-1, EN 50267-2-1No corrosive gases: IEC 60754-2, EN 50267-2-2No toxic gases: NES 02-713, NFC 20-454Low smoke emissions: IEC 61034, EN 61034SpecialitiesSEV Plus Certificatefor conformity and quality.Special designs with a copper screen on request.A certificate of quality from the Swiss Federal Railways(30/18 kV)Recommendation: For an optimized shield connection useend and connecting elements provided by LEONI Studer.

www.leoni-communication-infrastructure.comMedium Voltage Cables81Dimensions, WeightConstruction Part no.Nominal dia. overinsulationOuter Dia. Weight Bending radius Pulling force 3 Fire loadPull in1 / Installation² max.n × mm² mm mm kg / 100 m mm kN kWh/m1 × 50 Al / 27 Al 226293 19.80 26.10 62 392 / 287 1.50 5.11 × 95 Al / 32 Al 226294 23.40 29.70 85 446 / 327 2.85 6.21 × 150 Al / 34 Al 226295 26.10 32.40 107 486 / 356 4.50 7.21 × 185 Al / 38 Al 226296 27.90 34.20 121 513 / 376 5.55 7.51 × 240 Al / 39 Al 226297 30.20 37.50 149 563 / 413 7.20 9.01 × 300 Al / 41 Al 226298 32.50 39.80 172 597 / 438 9.00 9.91 × 400 Al / 45 Al 226299 35.50 42.80 199 642 / 471 12.00 10.01 × 500 Al / 48 Al 226300 38.60 45.90 244 689 / 505 15.00 12.01 × 630 Al / 53 Al 226301 42.70 50.00 295 750 / 550 18.90 13.71 Basis of calculation pull: ≥ 15 × overall-dia.2 Basis of calculation installation: ≥ 11 × overall-dia.3 Basis of calculation max. tractive force: 60 N/mm² at conductorCurrent ratioConstruction Laying in tube in ground4Continuous load1 / Industrial load2Emergencyoperation360 °C 90 °C 130 °Cn × mm² A A A1 × 50 Al / 27 Al 116 / 136 146 / 171 1721 × 95 Al / 32 Al 170 / 200 214 / 252 2531 × 150 Al / 34 Al 216 / 255 272 / 321 3221 × 185 Al / 38 Al 246 / 289 309 / 364 3661 × 240 Al / 39 Al 286 / 336 360 / 424 4261 × 300 Al / 41 Al 323 / 381 408 / 480 4821 × 400 Al / 45 Al 378 / 445 477 / 562 5651 × 500 Al / 48 Al 433 / 509 546 / 643 6471 × 630 Al / 53 Al 509 / 599 644 / 757 764Laying in Air1 × 50 Al / 27 Al 136 195 2491 × 95 Al / 32 Al 207 297 3781 × 150 Al / 34 Al 269 387 4941 × 185 Al / 38 Al 310 446 5691 × 240 Al / 39 Al 367 529 6751 × 300 Al / 41 Al 422 608 7761 × 400 Al / 45 Al 493 711 9101 × 500 Al / 48 Al 574 829 1'0621 × 630 Al / 53 Al 669 970 1'246Construction Laying in tube in ground4Continuous load1 / Industrial load2Emergencyoperation360 °C 90 °C 130 °Cn × mm² A A A1 × 50 Al / 27 Al 138 / 162 174 / 204 2051 × 95 Al / 32 Al 202 / 238 255 / 300 3011 × 150 Al / 34 Al 258 / 303 325 / 382 3841 × 185 Al / 38 Al 293 / 344 369 / 434 4361 × 240 Al / 39 Al 341 / 401 429 / 505 5071 × 300 Al / 41 Al 386 / 454 486 / 572 5741 × 400 Al / 45 Al 443 / 522 559 / 657 6611 × 500 Al / 48 Al 509 / 598 641 / 755 7591 × 630 Al / 53 Al 584 / 688 738 / 868 873Laying in Air1 × 50 Al / 27 Al 156 222 2811 × 95 Al / 32 Al 237 339 4291 × 150 Al / 34 Al 310 443 5621 × 185 Al / 38 Al 357 511 6481 × 240 Al / 39 Al 424 605 7681 × 300 Al / 41 Al 488 698 8861 × 400 Al / 45 Al 573 820 1'0421 × 500 Al / 48 Al 670 960 1'2221 × 630 Al / 53 Al 789 1'133 1'4441 Load factor 24 h, 100 % nominal current (main application: power plants)2 Load factor 10 h, 100 % and 14 h, 60 % nominal current (standard application)3 Maximal 8 h a day and maximal 100 h a year4 Inner diameter of tube at least 3 × overall diameter5 Inner diameter of tube at least 1,5 × cable diameterBasis of calculation: Depth of laying 1 m, ground temperature 20 °C, air temperature 30 °C, shieldsconnected to earth on both sides, specific thermal resistance 1 K m/W, protected against direct insolation,one cable system laid separately.

82 Medium Voltage Cableswww.leoni-communication-infrastructure.comXDMZ-Z with super tough plastic sheath, strandedTRI-DELTA® Medium Voltage Three-Core Power CableAdvantagesLongitudinally and transversal water-proofLongevityHalogen free / ecologyReduced loss of shieldSolid abrasion-proof sheathCompact / light / modularApplicationTechnically and economically optimized product for a mediumvoltage cable connection. Light and solid. Lowest electromagneticinterference field.ConstructionConductor: Cu conductor, stranded wire, compacted, basedon DIN VDE 0295 / IEC 60228, class 2. Also available with Alconductor, stranded wire, compacted, based on DIN VDE 0295/ IEC 60228, class 2.Internal semi-conductor layer / XLPE insulation / Externalsemi-conductor layer: Extruded, cross-linked polyethyleneSemi-conductor swelling tape (buffer): LongitudinallywatertightAluminium shield, tubular: Overlapped and sealed, transversalwatertightSheath: PE-based plastic sheath, black with two red longitudinalstripesThree Single-Core cables XDME-MONO: StrandedSheath: PE-based plastic sheath, black with red longitudinalstripes, meter markTechnical specificationRated voltage: U/U₀ 20/12 kV (10/6 kV, 30/18 kV on request). Avoltage (Um) of 20 % more than the normal voltage is admissibleat continuous operation.Test voltage: 4 × U₀ with 50 Hz during 20 min.Partial discharge level test: Test voltage 4 × U₀, level < 2 pCduring 20 min.Operating temperature:Continuous operation 90 °CEmergency operation 130 °C (< 8 h/d; < 100 h/a)Short-circuit 250 °C (max. 5 s)Bending radius:Pull in 15 × overall diameterInstallation 10 × overall diameterMaximal pull force: 40 N/mm2 (3 × conductor × 40 N/mm2)Standard specification / Material propertiesConstruction: CENELEC HD 620 S1Halogen free: IEC 60754-1, EN 50267-2-1No corrosive gases: IEC 60754-2, EN 50267-2-2No toxic gases: NES 02-713, NFC 20-454Low smoke emissions: IEC 61034, EN 61034SpecialitiesSEV Plus Certificate for conformity and quality.Special designs with a copper screen on request.Recommendation: For an optimized shield connection useend and connecting elements provided by LEONI Studer.

www.leoni-communication-infrastructure.comMedium Voltage Cables83Dimensions, WeightConstruction Part no.Nominal dia. overinsulationOuter Dia. Weight Bending radius Pulling force 3 Fire loadPull in1 / Installation² max.n × mm² mm mm kg / 100 m mm kN kWh/m3 × 1 × 50/27 Al 224977 19.80 59.30 298 713 / 594 6.0 17.93 × 1 × 95/32 Al 224978 23.40 67.00 459 805 / 671 11.4 21.73 × 1 × 150/34 Al 224979 26.10 72.90 620 876 / 730 18.0 24.43 × 1 × 185/38 Al 224980 27.90 76.70 737 922 / 768 22.2 26.33 × 1 × 240/39 Al 224981 30.20 83.80 927 1'008 / 840 28.8 30.73 × 1 × 300/41 Al 224982 32.50 88.80 1'112 1'067 / 889 36.0 33.21 Basis of calculation pull: ≥ 12 × overall-dia.2 Basis of calculation installation: ≥ 10 × overall-dia.3 Basis of calculation max. pulling force: 40 N/mm² at conductorCurrent ratingConstructionLaying in tube in ground4Continuous load1 / Industrial load260 °C 90 °C 130 °Cn × mm² A A A3 × 1 × 50/27 Al 146 / 172 184 / 217 2183 × 1 × 95/32 Al 214 / 252 270 / 318 3203 × 1 × 150/34 Al 273 / 321 344 / 405 4083 × 1 × 185/38 Al 309 / 363 390 / 459 4623 × 1 × 240/39 Al 364 / 428 459 / 540 5443 × 1 × 300/41 Al 410 / 483 519 / 611 616Emergency operation3Laying in air3 × 1 × 50/27 Al 171 243 3073 × 1 × 95/32 Al 260 369 4673 × 1 × 150/34 Al 338 481 6093 × 1 × 185/38 Al 388 552 7003 × 1 × 240/39 Al 454 647 8193 × 1 × 300/41 Al 521 742 9421 Load factor 24 h, 100 % nominal current (main application: power plants)2 Load factor 10 h, 100 % and 14 h, 60 % nominal current (standard application)3 Maximal 8 h a day and maximal 100 h a year4 RInner diameter of tube at least 1,5 × cable diameterBasis of calculation: Depth of laying 1 m, ground temperature 20 °C, air temperature 30 °C, shieldsconnected to earth on both sides, specific thermal resistance 1 K m/W, protected against direct insolation,one cable system laid separately.

84 Medium Voltage Cableswww.leoni-communication-infrastructure.comXDALZ-Z with Aluminium-Conductor and super though plastic sheath, strandedTRI-DELTA® Medium Voltage Three-Core Power CableAdvantagesLongitudinally and transversal water-proofLongevityHalogen free / ecologyReduced loss of shieldSolid abrasion-proof sheathCompact / light / modularApplicationTechnically and economically optimized product for a mediumvoltage cable connection. Light and solid. Lowest electromagneticinterference field.ConstructionConductor: Al conductor, stranded wire, compacted,based on DIN VDE 0295 / IEC 60228, class 2.Internal semi-conductor layer / XLPE insulation / Externalsemi-conductor layer: Extruded, cross-linked polyethyleneSemi-conductor swelling tape (buffer): LongitudinallywatertightAluminium shield, tubular: Overlapped and sealed, transversalwatertightSheath: PE-based plastic sheath, black with two red longitudinalstripesThree Single-Core cables XDME-MONO: StrandedSheath: PE-based plastic sheath, black with red longitudinalstripes, meter markTechnical specificationRated voltage: U/U₀ 20/12 kV (10/6 kV, 30/18 kV on request).A voltage (Um) of 20 % more than the normal voltage isadmissible at continuous operation.Test voltage: 4 × U₀ with 50 Hz during 20 min.Partial discharge level test: Test voltage 4 × U₀, level < 2 pCduring 20 min.Operating temperature:Continuous operation 90 °CEmergency operation 130 °C (< 8 h/d; < 100 h/a)Short-circuit 250 °C (max. 5 s)Bending radius:Pull in 15 × overall diameterInstallation 10 × overall diameterMaximal pull force: 40 N/mm2 (3 × conductor × 40 N/mm2)Standard specification / Material propertiesConstruction: CENELEC HD 620 S1Halogen free: IEC 60754-1, EN 50267-2-1No corrosive gases: IEC 60754-2, EN 50267-2-2No toxic gases: NES 02-713, NFC 20-454Low smoke emissions: IEC 61034, EN 61034SpecialitiesSEV Plus Certificatefor conformity and quality.Special designs with a copper screen on request.Recommendation: For an optimized shield connection useend and connecting elements provided by LEONI Studer.

www.leoni-communication-infrastructure.comMedium Voltage Cables85Dimensions, WeightConstruction Part no.Nominal dia. overinsulationOuter Dia. Weight Bending radius Pulling force 3 Fire loadPull in1 / Installation² max.n × mm² mm mm kg / 100 m mm kN kWh/m3 × 1 × 50 Al / 27 Al 226302 19.80 59.30 212 713 / 594 3.0 18.33 × 1 × 95 Al / 32 Al 226303 23.40 67.00 286 805 / 671 5.7 22.23 × 1 × 150 Al / 34 Al 226304 26.10 72.90 353 876 / 730 9.0 25.33 × 1 × 185 Al / 38 Al 226305 27.90 76.70 399 922 / 768 11.1 26.63 × 1 × 240 Al / 39 Al 226306 30.20 83.80 458 1'008 / 840 14.4 31.53 × 1 × 300/41 Al 224982 32.50 88.80 1'112 1'067 / 889 36.0 33.21 Basis of calculation pull: ≥ 12 × overall-dia.2 Basis of calculation installation: ≥ 10 × overall-dia.3 Basis of calculation max. pulling force: 40 N/mm² at conductorCurrent ratingConstructionLaying in tube in ground4Continuous load1 / Industrial load260 °C 90 °C 130 °Cn × mm² A A A3 × 1 × 50 Al / 27 Al 113 / 133 143 / 168 1693 × 1 × 95 Al / 32 Al 166 / 196 210 / 247 2483 × 1 × 150 Al / 34 Al 212 / 250 267 / 314 3163 × 1 × 185 Al / 38 Al 241 / 283 303 / 357 3583 × 1 × 240 Al / 39 Al 284 / 334 358 / 421 4233 × 1 × 300/41 Al 410 / 483 519 / 611 616Emergency operation3Laying in air3 × 1 × 50 Al / 27 Al 133 188 2383 × 1 × 95 Al / 32 Al 202 286 3613 × 1 × 150 Al / 34 Al 263 373 4723 × 1 × 185 Al / 38 Al 302 430 5433 × 1 × 240 Al / 39 Al 355 504 6373 × 1 × 300/41 Al 521 742 9421 Load factor 24 h, 100 % nominal current (main application: power plants)2 Load factor 10 h, 100 % and 14 h, 60 % nominal current (standard application)3 Maximal 8 h a day and maximal 100 h a year4 Inner diameter of tube at least 1,5 × cable diameterBasis of calculation: Depth of laying 1 m, ground temperature 20 °C, air temperature 30 °C, shieldsconnected to earth on both sides, specific thermal resistance 1 K m/W, protected against direct insolation,one cable system laid separately.

86 Medium Voltage Cableswww.leoni-communication-infrastructure.comXFLEX-MONO with super tough PE-based plastic sheatFlexible Medium Voltage Single-Core Power CableAdvantagesFlexible, windable and EMC optimizedHalogen free / ecologySolid abrasion-proof super tough sheathHigh stability against ultraviolet rays, ozone and mineral oilHigh insulation resistance between copper wire shield and ground isoptained because of the water resistance of the outer sheathApplicationThe ideal flexible medium voltage cable 20 kV for a connectionto MV-motors, wire transformers, switching stations, distributors,test benches, structural makeshifts etc. Thanks to an extremelyresistant, abrasion-proof and oil resistant sheath, XFLEX-MONO cables are particularly suitable for applications in harshenvironmental conditions.ConstructionConductor: Cu stranded wires, based onDIN VDE 0295 / IEC 60228, class 5, wrapped with a semiconductingtapeInternal semi-conductor layer / Insulation / Externalsemi-conductor layer: Extruded, cross-linked polyethyleneShield: Copper wire shield with an exterior short-circuit bandSheath: Solid, Polyether-Polyurethane (PUR), black with twored lomgitudinal stripesTechnical specificationRated voltage: U/U₀ 20 / 12 kV (10 / 6 kV on request).A voltage (Um) of 20 % more than the nominal voltage isadmissible at continuous operation.Test voltage: 4 × U₀ with 50 Hz during 20 min.Prtial discharge level test: Test voltage 4 × U₀, level < 5 pCduring 20 min.Operating temperature:Continuous operation 90 °CEmergency operation 130 °C (< 8 h/d;

www.leoni-communication-infrastructure.comMedium Voltage Cables87Dimensions, WeightConstruction Part no.Nominal dia. overinsulationOuter Dia. Weight Bending radius Pulling force 3 Fire loadPull in1 / Installation² max.n × mm² mm mm kg / 100 m mm kN kWh/m1 × 50/16 301539 22.60 31.10 126 467 / 280 3.0 6.31 × 95/16 301541 25.60 34.10 170 512 / 307 5.7 7.41 × 150/25 301542 29.80 38.70 241 581 / 348 9.0 8.81 × 240/25 301543 33.80 42.70 332 641 / 384 14.4 9.91 Basis of calculation pull: ≥ 15 × overall-dia.2 Basis of calculation installation: ≥ 11 × overall-dia.3 Basis of calculation max. tractive force: 60 N/mm² at conductorCurrent ratioConstruction Laying in tube in ground4Continuous load1 / Industrial load2Emergencyoperation360 °C 90 °C 130 °Cn × mm² A A A1 × 50/16 154 / 182 195 / 229 2301 × 95/16 217 / 255 273 / 321 3231 × 150/25 282 / 332 356 / 419 4211 × 240/25 371 / 437 469 / 552 555Laying in Air1 × 50/16 187 267 3401 × 95/16 268 385 4901 × 150/25 361 519 6621 × 240/25 479 690 881Construction Laying in tube in ground4Continuous load1 / Industrial load2Emergencyoperation360 °C 90 °C 130 °Cn × mm² A A A183 / 215 230 / 271 273 205257 / 302 324 / 381 383 301335 / 394 422 / 497 499 384434 / 510 547 / 644 647 436Laying in Air212 302 382 281306 436 553 429414 591 749 562552 789 1002 6481 Load factor 24 h, 100 % nominal current (main application: power plants)2 Load factor 10 h, 100 % and 14 h, 60 % nominal current (standard application)3 Maximal 8 h a day and maximal 100 h a year4 Inner diameter of tube at least 3 × overall diameter5 Inner diameter of tube at least 1,5 × cable diameterBasis of calculation: Depth of laying 1 m, ground temperature 20 °C, air temperature 30 °C, shieldsconnected to earth on both sides, specific thermal resistance 1 K m/W, protected against direct insolation,one cable system laid separately.

www.leoni-communication-infrastructure.com89Technical Information

90 Technical Informationwww.leoni-communication-infrastructure.comHalogen freeThe halogens are the elements of the 7th group in the PeriodicTable of Elements:Chlorine (Cl)Fluorine (F) Bromine (Br)Iodine (I)Halogen free cables must be free of chlorine, fluorine andbromine (PVC cables contain halogen, PVC = Polyvinylchloride).The halogens are an integrated component of many acidsHClHF= Salt acid (hydrochloric acid)= HydrogenfluoridHBr = HydrogenbromidTest procedures1000 mg of the testing material must be fixed at one terminationof an annealed copper wire in a gas flame. The material is consideredto be halogen free if no green to blue-green flame discolourationoccurs. The chlorine and the bromine would cause sucha discolouration, however the existence of fluorine cannot beproven like that.Test standardsIEC 60754-1; BS EN 50267-2-1; VDE 0482-267-2-1The most popular plastic containing halogens is PVC (polyvinylchloride).In case of fire or at high temperature PVC starts todegradate. Hydrochloric acid and other fission products are generatedand leads to extremely aggressive corrosion. Thereforethe current trend is to replace the halogen containing plasticswith halogen free ones. For instance PVC is currently being replacedat a large scale with polyolefin i.e. polyethylene. Thanksto halogen free cables the formation of corrosive and toxic gasescan be prevented.ProbeTesting material

www.leoni-communication-infrastructure.comDegree of acidityof combustion gasesTechnical Information91Corrosive gases act with moisture to produce aggressive acidswhich corrode metal parts and cause extensive long-term damage,even though the fire damage may only be limited; this isbecause corrosive gases often spread throughout a buildingthrough the ventilation system or withing installation system.The damage may not be limited to the area immediately affectedby the fire. Electronic units and electronic contacts are particularlyendangered, as are free-standing or concrete enclosedsteel constructions.Test procedures1000 mg insulation material is burned in a combustion furnaceat ≥ 935 °C with pre-defined air supply for over 30 minutes. Bymeans of two gas washing containers, held in the airflow theconductivity and the pH-value are measured. Like that evensmall quantities of halogen containing substances can be detectedand proven.The test is considered to be passed whenthe ph-value > 4,3the conductivity < 10 µS/mmTest standardsIEC 60754-2; BS EN 50267-2-2; VDE 0482-267-2-2IEC 60754-2, EN 50267-2-2OfenCombustion furnacesynth. LuftAir supplyProbeTesting materialWaschflaschenGas washing containersIEC 60754, EN 50267IEC 60754-1, EN 50267-2-1OfenCombustion furnaceWaschflaschenGas washing containerssynth. LuftAir supplyTemperaturfühlerTemperature sensorProbeTesting material

92 Technical Informationwww.leoni-communication-infrastructure.comSmoke densityThe formation of smoke has several un pleasant consequences.On one hand it considerably lowers the visibility in a fire event,thus endangering the people trapped inside closed rooms escapeof and the efforts of the firemen to carry on their rescueand fire fighting actions. On the other hand it produces smokepoisoning because of the carbon monoxide. Regarding the formationof the combustion gases the PVC comes off quite badly.Dangerous level RequirementsHL 1 –HL 2 and HL 3 60 %HL 4 70 %Test standardsIEC 61034-1/-2; BS EN 61034-1/-2; BS 61034-2; VDE 0482-1034-1/-2Test proceduresThe density of smoke emission can be determined by measuringof the light penetrability. Cable samples are lit with alcohol in atest chamber (cubical with an edge length of 3 m). The soformed smoke is uniformly spread by a ventilator and influencesthe light measuring section.The test is considered to be passed when the following lightpenetrability is reached:IEC 61034-2, EN 50268-2 Def.-St. 02-711(ehemals NES 711)3000300010001000UmluftabschirmungConvection shieldUmluftabschirmungConvection shieldLichtempfängerLight receiver3000LichtempfängerLight receiver3000VentilatorVentilatorVentilatorVentilator

www.leoni-communication-infrastructure.comTechnical Information93Flame retardantFlame retardant cables are cables which, when installed as a singlecable, although ignitable on exposure to flame source, willgreatly reduce flame spread and self-extinguish once the flamesource is removed. However in a vertical cable bundle, e.g. invertical risers, fire can spread along the cables (chimney effect).In order to avoid this danger, the so called “non-flame propagating”cables should be used.Test proceduresThis test procedure describes the minimum requirements forflame retardant cables and it is valid for lead wires or on singlecables only. A lead wire or a cable is being aflamed with a propane-air-burner(1 kW flame).Test duration ≤ 25 25…50 50…75 > 75= 60 s= 120 s= 240 s= 480 sThe burning cable should self-extinguish as soon as the firesource has been removed. The fire damage may not be higherthan 60 cm.The test is considered to be passed if the sample has not burnedand the damage (carbonisation) has not reached any of the terminationsof the sample (> 50 mm).Test standardsIEC 60332-1, EN 60332-1, VDE 0482-332-1,BS 6387:1994 clause 10, BS EN 60332-1IEC 60332-1-2, EN 60265-2-1 UL 1581125P6001805550–752504554045°10020°230–240B

94 Technical Informationwww.leoni-communication-infrastructure.comNo flame propagationNo flame propagating cables are those cables which can beignited by a flame source, however they do not allow the fire tospread even if the cable bundle is placed vertically; they are selfextinguishing once the fire source is removed.Test proceduresThis test simulates the chimney effect in vertical cableinstallations. In a standardized cabinet the cable bundle is keptin a burner fire for 20 – 40 minutes (gas burner 75 ± 5 MJ/h).Thereby the temperature is kept constant to 750 °C. Dependingon the volume of the non-metal (combustible) materials perrunning meter it can be differentiated in the categoriesA F/R, A, B, C und D as follows.Category A F/R A B C DLiter (dm³) of insulation 7 7 3.5 1.5 0.5material per 1 m sampleAflame time (min) 40 40 40 20 20The cables must self-extinguish after removing the fire source.The fire may not have propagated any further than 2,5 m fromthe burner. With the cables of LEONI Studer AG this should reachno further than 50 to 60 cm.Test standardsCategory IEC EN VDE 0482A F/R 60332-3-21 60332-3-21 part 266-2-1A 60332-3-22 60332-3-22 part 266-2-2B 60332-3-23 60332-3-23 part 266-2-3C 60332-3-24 60332-3-24 part 266-2-4D 60332-3-25 60332-3-25 part 266-2-5Apparatus 60332-3-10 60332-3-10 part 266-1751005003500Air

www.leoni-communication-infrastructure.comCircuit integrityunder fireTechnical Information95The circuit integrity indicates, how long a free cable retains itsisolation in a fire without causing a short-circuit. According to itsinternational standard, a cable is laid horizontally over a burnerfor three hours. The temperature is set at 800 °C. The circuitintegrity is designated with FE (e.g. FE180 = circuit integrity of180 min): BETAflam® FE180 / E30Test proceduresThe sample is fastened at definited distances above the burner.The conductor is connected to a power source at nominal voltagevia an 2 A fuse. The test is considered to be passed, if duringthe test no short circuit or circuit interruption occurs.Test standardsIEC 60331-11 und -21IEC 60331 Tests on electric cables and fire conditions – insulationmaintenanceIEC 60331-1 Fire with shock at a flame temperature of at least830 °C for cables and insulated conductors withnominal voltages up to and including 0,6/1 kVand an external diameter of more than 20 mmIEC 60331-2 Fire with shock at a flame temperature of at least830 °C for cables and insulated conductors withnominal voltages up to and including 0,6/1 kVand an external diameter equal to or smaller than20 mmIEC 60331-3 Fire with shock at a flame temperature of at least830 °C for cables and insulated conductors withnominal voltages up to and including 0,6/1 kVtested in a metal tubeIEC 60331-11 Apparatus Fire alone at temperature ofat least 750 °CIEC 60331-21 Procedures and requirements – Cables of ratedvoltage up to and including 0.6/1 kVIEC 60331-22 Procedures and requirements – Cables of ratedvoltage greater than 1 kV (under consideration)IEC 60331-23 Proc. and requirements – Electric data cablesIEC 60331-25 Proc. and requirements – Optical fiber cables4570 ± 10RSTN, PE1200Cable70 ± 10

96 Technical Informationwww.leoni-communication-infrastructure.comCircuit integritywith mechanical shockCables for emergency circuits up to 20 mm diameter are subjectand tested to fire with mechanical shock during a survival timeof maximum 90 minutes.Test proceduresA single cable is fastened to a test wall under conditions of minimumbending radii and is tested at a minimum test temperatureof 830 °C and impacts on the cable support. During the test norupture of conductors shall appear and voltage must be maintained.For the purposes of the European Construction ProductsDirective the survival time serves to classify the cables into PHclasses from PH15 to PH90. The test is considered to be passed,if during the test no short circuit occurred.Test standardsDIN EN 50200, classes PH 15, 30, 60, 90VDE 0482 part 1IEC 60331-12 Apparatus 830 °CIEC 60331-31 Fire with shock, up to 0.6 / 1.0 kV900475300200

www.leoni-communication-infrastructure.comSystem integrityTechnical Information97Maintaining the functionality of cable installations in event offire. The test involves the cable and the laying resp. fasteningsystem.Test proceduresThe profiles are installed together with the fastening system in atesting oven with a minimum length of 3 m. The conductors areconnected to a 400 V (for control cables 110 V) power source andfused with 2 A. The testing temperature is 850 °C up to 1000 °C.The test is considered to be passed, if during the test there is noShort circuit or circuit interruption in the cable system. The classificationE30, E60, E90 bases on the least favourable result obtainedon at least two identical specimens. The heat-induced increasein conductor resistance is not taken into account duringthe test.Test standard DIN 4102 part 12:1998-11E30 850 °C to 900 °C for 30 minE60 850 °C to 970 °C for 60 minE90 850 °C to 1000 °C for 90 min

98 www.leoni-communication-infrastructure.comFurther informationWith our products and solutions we are present in all areaswhere maximum reliability, quality and durability are called foreven under tough and adverse conditions. Further industrysector-specificinformation and respective contacts:www.leoni-communication-infrastructure.comBETAflam® flexPremium flexible connection and power cablesGood resistance to aggressive media, halogen free andflame retardantBETAtrans®Premium flexible halogen free connection and powercablesExcellent mechanical and dielectric strengthBETAflam®Fire resistant safety cables for highest demandFlame retardant, low smoke density, no flame propagationBETApower®Medium voltage power cables TRI-DELTA® and FireprotecLow voltage power cables GKN and GN-CLNFlexible single-core cable BETAflam® TRAFO-FLEXAccessories for cablesICON®The ICON® product range covers our cable products for measurement,control and monitoring applications in the fields ofoil, gas, petro chemistry and other industries. ICON® includesinstrumentation cables, thermocouple extension and compensationcables, control, and bus cables according to theEN50288-7 standard as well as UL standards. The entire rangeis based on these internationally recognised standards andoffers standard as well as custom solutions.Five special brands possess the special cable solution:ICON® Baseensures reliability performance for all common conditions.ICON® Chemsafely ensures functionality of your plant in contact toaggressive chemicals.ICON® Arcticoffers excellent properties for applications in extremely coldenvironments.ICON® Safeassures circuit integrity in case of fire.ICON® Busmeets or exceeds enhanced requirements within new automationtechnology.General conditions of sale and deliveryWe refer to the currently valid General conditions of sale and deliverywhich can be obtained from the respective companies.

Weitere Informationen:Business Group Communiation & Infrastructurewww.leoni-communication-infrastructure.comLEONI Kerpen GmbHZweifaller Strasse 257 - 287Postfach 63D - 52224 StolbergGermanyPhone +49 (0)6158 9208 0Fax +49 (0)6158 9208 19LEONI Studer AGHerrenmattstrasse 20Postfach 63CH - 4658 DänikenSwitzerlandPhone +41 (0)62 288 82 82Fax +41 (0)62 288 83 834. 2012 / e / 1500