12.07.2015 Views

Skytrak Model 6042 Parts.pdf - MinnPar

Skytrak Model 6042 Parts.pdf - MinnPar

Skytrak Model 6042 Parts.pdf - MinnPar

SHOW MORE
SHOW LESS
  • No tags were found...

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

Illustrated <strong>Parts</strong> Manual<strong>Model</strong><strong>6042</strong>S/N 17019 thru 19897& 0160002408 & After8990467RevisedJanuary 19, 2009


EFFECTIVITY PAGEMay 18th, 2005 - B - Revised ManualApril 17, 2008 - C - Revised Manual (Manual edited to B/M - 0010621 Revision 30)January 19, 2009 - D - Revised Manual8990467 <strong>6042</strong> i


EFFECTIVITY PAGE-ii<strong>6042</strong> 8990467


TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.5-2 Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45-3 Front Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65-4 Front Axle - Limited Slip Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-105-5 Front Axle - Axle Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-125-6 Front Axle - M-Disk Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-145-7 Front Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-185-8 Front Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-205-9 Front Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-225-10 Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-245-11 Rear Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-265-12 Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-305-13 Rear Axle - Axle Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-325-14 Rear Axle - M-Disk Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-345-15 Rear Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-385-16 Rear Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-405-17 Rear Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-445-18 ZF Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-465-19 ZF Transmission - Engine Connection & Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-485-20 ZF Transmission - Input Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-505-21 ZF Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-525-22 ZF Transmission - Coupling Group 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-545-23 ZF Transmission - Coupling Group 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-565-24 ZF Transmission - Coupling Group 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-585-25 ZF Transmission - Coupling Group 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-605-26 ZF Transmission - Reversing Gear Group I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-625-27 ZF Transmission - Reversing Gear Group 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-645-28 ZF Transmission - Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-665-29 ZF Transmission - Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-685-30 ZF Transmission - Valve Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-705-31 ZF Transmission - Valve Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-745-32 ZF Transmission - Oil Pump & Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-765-33 Drive Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-785-34 Tires & Rims (Pneumatic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-805-35 Tires & Rims (Foam Filled & Solid) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-82SECTION 6 –CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16-1 Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26-2 Closed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46-3 Soft Cab Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-106-4 Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-126-5 Operators Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-146-6 Front Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-186-7 Skylight Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-206-8 Cab Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22iv<strong>6042</strong> 8990467


TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 7 –CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17-1 Service Brake Pedal Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27-2 Throttle Pedal Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-47-3 Steering Wheel & Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-87-4 Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-107-5 Boom Lift/Lower & Extend/Retract Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-127-6 Frame Sway & Attachment Tilt Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-147-7 Auxiliary Hydraulic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16SECTION 8 –HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18-1 Service Brake & De-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28-2 Boom Lift/Lower & Extend/Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-68-3 Attachment Tilt & Slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-88-4 Frame Sway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-128-5 Power Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-148-6 Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-168-7 Auxiliary Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-208-8 Transmission Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-228-9 Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26SECTION 9 –HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19-1 Boom Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29-2 Boom Lift/Lower Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-49-3 Frame Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-109-4 Attachment Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-169-5 Stabil-Trak Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-189-6 Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-229-7 Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-289-8 Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-329-9 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-349-10 Directional Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-369-11 Fuel/Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-389-12 Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-409-13 Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-429-14 72” 90 Degree Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44SECTION 10 –ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110-1 Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-210-2 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48990467 <strong>6042</strong> v


TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 11 –DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-111-1 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2SECTION 12 –OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-112-1 Worklight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-212-2 Roadlight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-412-3 Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1212-4 Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1612-5 Cold Start Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1812-6 Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2612-7 Rotating Beacon Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2812-8 Remote Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3012-9 Ignition Switch Weather Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-32SECTION 13 –RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1vi<strong>6042</strong> 8990467


SERVICE KITSSection Page No. Part No. Description4 4-3 7138290 Engine Filter Kit, 250 Hour,(S/N 17019 thru 19897 & 0160002408 thru 0160004109)4 4-5 2915034 Engine Filter Kit, 250 Hour, (S/N 0160004110 & After)4 4-3 8024016 Engine Filter Kit, 1000 Hour,(S/N 17019 thru 19897 & 0160002408 thru 0160004109)4 4-5 2915036 Engine Filter Kit, 1000 Hour, (S/N 0160004110 & After)4 4-21 1001102305 Exhaust Upgrade Kit, (S/N 0160004110 thru0160035347)5 5-79 8880218-OM Strap Kit5 5-79 8880219-OM Strap Kit6 6-6 8036199 Lock Assembly Kit6 6-6 8036198 Friction Lock Assembly Kit8 8-4 8036385 Brake Valve Service Kit9 9-3 8036502 Extend Cylinder Seal Kit9 9-5 8036132 Lift/Lower Cylinder Seal Kit9 9-11 8035326 Frame Sway Cylinder Seal Kit9 9-17 8035720 Attachment Tilt Cylinder Seal Kit9 9-19 8035326 Stabil-Trak Cylinder Seal Kit, (S/N 17019 thru S/N19299)9 9-21 8036747 Stabil-Trak Cylinder Seal Kit,(S/N 19300 thru 19897 & 0160002408 & After)9 9-23 8036131 Slave Cylinder Seal Kit, (S/N 17019 thru S/N 19299)9 9-25 7028739 Slave Cylinder Seal Kit,(S/N 19300 thru 19897 & 0160002408 & After)9 9-29 8035981 Steering Cylinder Seal Kit9 9-33 8036429 Gear Pump Seal Kit9 9-35 8036180 Main Control Valve Seal Kit12 12-13 8035830 Swing Carriage Cylinder Seal Kit, (S/N 17019 thru S/N19238)8990467 <strong>6042</strong> vii


SERVICE KITSSection Page No. Part No. Description12 12-15 2915023 Swing Carriage Cylinder Seal Kit,(S/N 19239 thru 19897 & 0160002408 & After)12 12-17 8035831 Side Tilt Carriage Seal Kitviii<strong>6042</strong> 8990467


SECTION 1FRAME & ATTACHING PARTS8990467 <strong>6042</strong>


FRAME & ATTACHING PARTSS/N 17019 thru 19897& 0160002408 thru 0160003867Figure 1-1 Main Frame Components11 2915241213101412221014161315263412573018 201710192316417201871019727172018101928181019201721529768PA39511-2<strong>6042</strong> 8990467


S/N 17019 thru 19897& 0160002408 thru 0160003867FRAME & ATTACHING PARTSFigure 1-1 Main Frame ComponentsItem Part Number Qty. Description Rev.1 1 FRAME WELDMENT2 7300762 1 COUNTERWEIGHT3 8310481 4 HEX NUT, 1-84 8310066 20 PLAIN WASHER, 15 Ref REAR AXLE, (see Figure 5-10 for details)6 Ref FRONT AXLE, (see Figure 5-2 for details)7 8050001 4 BEARING, (self align)8 7300777 2 COUNTERWEIGHT WRAPPER9 7300765 1 COUNTERWEIGHT WRAPPER10 8522012 AR ANTI-SIEZE LUBE, (apply to items 14 & 19)11 8065641 2 BEARING, (self align)12 8303782 4 HEX HD CAPSCREW, 1/2-13X4, GR513 8305644 4 HEX LOCKNUT, 1/2-1314 7092292 4 LIFT/LOWER & SLAVE CYLINDERS PIN15 8065640 2 BEARING, (self align)16 8520021 4 LUBE FITTING, 90 DEGREES, 1/817 8303752 4 HEX HD CAPSCREW, 5/16-18X3-1/2, GR518 8305626 4 HEX LOCKNUT, 5/16-1819 7137142 4 CYLINDER PIN20 8520001 4 LUBE FITTING, STRAIGHT, 1/821 7124301 AR CONDUIT, .50X15.5, (cut to fit)22 7139156 AR CONDUIT, 1.0X28, (cut to fit)23 7125871 AR CONDUIT, .50X8, (cut to fit)24 Ref BOOM LIFT/LOWER CYLINDER, (see Figure 9-2 for details)25 Ref FRAME SWAY CYLINDER, (see Figure 9-3 for details)26 Ref SLAVE CYLINDER, (see Figure 9-6 for details)27 Ref STABIL-TRAK CYLINDER, (see Figure 9-5 for details)28 7139613 AR CONDUIT, 1.0X18, (cut to fit)29 8520013 2 LUBE FITTING, STRAIGHT, 1/830 7124471 AR CONDUIT, 1.0X12.5, (cut to fit)8990467 <strong>6042</strong> 1-3


FRAME & ATTACHING PARTSS/N 0160003879 thru 0160004368Figure 1-1 Main Frame Components11121613201014152412161322101420152634118 202572910191723417201810197727172018101928181019201721529768PA43501-4<strong>6042</strong> 8990467


S/N 0160003879 thru 0160004368FRAME & ATTACHING PARTSFigure 1-1 Main Frame ComponentsItem Part Number Qty. Description Rev.1 1 FRAME WELDMENT2 7300762 1 COUNTERWEIGHT3 8310481 4 HEX NUT, 1-84 8310066 20 PLAIN WASHER, 15 Ref REAR AXLE, (see Figure 5-10 for details)6 Ref FRONT AXLE, (see Figure 5-2 for details)7 8050001 4 BEARING, (self align)8 7300777 2 COUNTERWEIGHT WRAPPER9 7300765 1 COUNTERWEIGHT WRAPPER10 8522012 AR ANTI-SIEZE LUBE, (apply to items 14 & 19)11 8065641 2 BEARING, (self align)12 8303625 4 HEX HD CAPSCREW, 1/2-13X1-1/4, GR513 8310056 4 HARD WASHER, 1/214 7302039 4 LIFT/LOWER & SLAVE CYLINDERS PIN15 8065640 2 BEARING, (self align)16 8526007 AR LOCTITE, #242, (apply to item 12)17 8303752 4 HEX HD CAPSCREW, 5/16-18X3-1/2, GR518 8305626 4 HEX LOCKNUT, 5/16-1819 7137142 4 CYLINDER PIN20 8520001 8 LUBE FITTING, STRAIGHT, 1/821 7124301 AR CONDUIT, .50X15.5, (cut to fit)22 7139156 AR CONDUIT, 1.0X28, (cut to fit)23 7125871 AR CONDUIT, .50X8, (cut to fit)24 Ref BOOM LIFT/LOWER CYLINDER, (see Figure 9-2 for details)25 Ref FRAME SWAY CYLINDER, (see Figure 9-3 for details)26 Ref SLAVE CYLINDER, (see Figure 9-6 for details)27 Ref STABIL-TRAK CYLINDER, (see Figure 9-5 for details)28 7139613 AR CONDUIT, 1.0X18, (cut to fit)29 7124471 AR CONDUIT, 1.0X12.5, (cut to fit)8990467 <strong>6042</strong> 1-5


FRAME & ATTACHING PARTSS/N 0160004397 thru 0160013566Figure 1-1 Main Frame Components111216202612161320101415241322101415331304118 2071019172317201810197271720252971019182818101920172152973268PA43601-6<strong>6042</strong> 8990467


S/N 0160004397 thru 0160013566FRAME & ATTACHING PARTSFigure 1-1 Main Frame ComponentsItem Part Number Qty. Description Rev.1 1 FRAME WELDMENT2 4821450 1 COUNTERWEIGHT, (S/N 0160004397 thru 0160004719)4821449 1 COUNTERWEIGHT, (S/N 0160004746 thru S/N 0160013566)3 8310481 4 HEX NUT, 1-84 8310066 20 PLAIN WASHER, 15 Ref REAR AXLE, (see Figure 5-10 for details)6 Ref FRONT AXLE, (see Figure 5-2 for details)7 8050001 4 BEARING, (self align)8 4821434 2 COUNTERWEIGHT WRAPPER, (S/N 0160004397 thru 0160004719)3575604 2 COUNTERWEIGHT WRAPPER, (S/N 0160004746 thru 0160013566)9 4821433 1 COUNTERWEIGHT WRAPPER, (S/N 0160004397 thru 0160004719)3575603 1 COUNTERWEIGHT WRAPPER, (S/N 0160004746 thru 0160013566)10 8522012 AR ANTI-SIEZE LUBE, (apply to items 14 & 19)11 8065641 2 BEARING, (self align)12 8303625 4 HEX HD CAPSCREW, 1/2-13X1-1/4, GR513 8310056 4 HARD WASHER, 1/214 7302039 4 LIFT/LOWER & SLAVE CYLINDER PINS15 8065640 2 BEARING, (self align)16 8526007 AR LOCTITE, #242, (apply to item 12)17 8303752 4 HEX HD CAPSCREW, 5/16-18X3-1/2, GR518 8305626 4 HEX LOCKNUT, 5/16-1819 7137142 4 CYLINDER PIN20 8520001 2 LUBE FITTING, STRAIGHT, 1/821 7124301 AR CONDUIT, .50X15.5, (cut to fit)22 7139156 AR CONDUIT, 1.0X28, (cut to fit)23 7125871 AR CONDUIT, .50X8, (cut to fit)24 Ref BOOM LIFT/LOWER CYLINDER, (see Figure 9-2 for details)25 Ref FRAME SWAY CYLINDER, (see Figure 9-3 for details)26 Ref SLAVE CYLINDER, (see Figure 9-6 for details)27 Ref STABIL-TRAK CYLINDER, (see Figure 9-5 for details)28 7139613 AR CONDUIT, 1.0X18, (cut to fit)29 7124471 AR CONDUIT, 1.0X12.5, (cut to fit)30 8307012 4 LOCKWASHER, 131 5724302 AR SHIM32 8310051 4 HEX HD CAPSCREW, 1-8X4, GR58990467 <strong>6042</strong> 1-7


FRAME & ATTACHING PARTSS/N 0160013567 & AfterFigure 1-1 Main Frame Components2023291233 10141526118S/N 0160013567 thru 0160033362201210143315242234331304118 2071019172317201810197271720252829181019201721353637383635377510191827326PA43611-8<strong>6042</strong> 8990467


S/N 0160013567 & AfterFRAME & ATTACHING PARTSFigure 1-1 Main Frame ComponentsItem Part Number Qty. Description Rev.1 1 FRAME WELDMENT2 4821449 1 COUNTERWEIGHT, (S/N 0160013567 thru 0160033362)1001094783 1 COUNTERWEIGHT, (S/N 0160033363 thru 0160037788)1001094786 1 COUNTERWEIGHT, (S/N 0160037788 & After)3 8310481 4 HEX NUT, 1-84 8310066 20 PLAIN WASHER, 1, (S/N 0160013567 thru 0160033362)4892600 2 HARDENED WASHER, 1, (S/N 0160033363 & After)5 Ref REAR AXLE, (see Figure 5-10 for details)6 Ref FRONT AXLE, (see Figure 5-2 for details)7 8050001 4 BEARING, (self align)8 3575604 2 COUNTERWEIGHT WRAPPER, (S/N 0160013567 thru 0160033363)9 3575603 1 COUNTERWEIGHT WRAPPER, (S/N 0160013567 thru 0160033363)10 8522012 AR ANTI-SIEZE LUBE, (apply to items 14 & 19)11 8065641 2 BEARING, (self align)12 8303782 4 HEX HD CAPSCREW, 1/2-13X4, GR514 3423227 4 LIFT/LOWER & SLAVE CYLINDER PINS15 8065640 2 BEARING, (self align)16 8526007 AR LOCTITE, #242, (apply to item 12)17 8303752 4 HEX HD CAPSCREW, 5/16-18X3-1/2, GR518 8305626 4 HEX LOCKNUT, 5/16-1819 7137142 4 CYLINDER PIN20 8520001 2 LUBE FITTING, STRAIGHT, 1/821 7124301 AR CONDUIT, .50X15.5, (cut to fit)22 7139156 AR CONDUIT, 1.0X28, (cut to fit)23 7125871 AR CONDUIT, .50X8, (cut to fit)24 Ref BOOM LIFT/LOWER CYLINDER, (see Figure 9-2 for details)25 Ref FRAME SWAY CYLINDER, (see Figure 9-3 for details)26 Ref SLAVE CYLINDER, (see Figure 9-6 for details)27 Ref STABIL-TRAK CYLINDER, (see Figure 9-5 for details)28 7139613 AR CONDUIT, 1.0X18, (cut to fit)29 7124471 AR CONDUIT, 1.0X12.5, (cut to fit)30 8307012 4 LOCKWASHER, 131 5724302 AR SHIM, (S/N 0160013567 thru 0160033362)4892600 2 HARDENED WASHER, 1, (S/N 0160033363 & After)32 8310051 4 HEX HD CAPSCREW, 1-8X4, GR5, (S/N 0160013567 thru 0160033362)0642628 4 HEX HD CAPSCREW, 1-8X3 1/2, GR5, (S/N 0160033363 & After)33 8305644 4 HEX LOCKNUT, 1/2-13,34 1560028 2 CONDUIT, 1.0 POLY, (S/N 0160015215 & After)35 0100019 A/R LOCTITE #271 (apply to item 36), (S/N 0160033363 thru 0160037788)36 0642222 4 HEX HD CAPSCREW, 3/4-10X2-3/4, GR5, (S/N 0160033363 & After)37 4892200 4 HARDENED WASHER, 3/4, (S/N 0160033363 & After)38 1001094877 2 ANGLE COUNTWEIGHT, (S/N 0160033363 & After)8990467 <strong>6042</strong> 1-9


‘‘‘‘FRAME & ATTACHING PARTSFigure 1-2 Hoods & Guards11104 5 632142913127818111915 516 222825202627275152021126619171213252026232422PA260022PA39601-10<strong>6042</strong> 8990467


FRAME & ATTACHING PARTSFigure 1-2 Hoods & GuardsItem Part Number Qty. Description Rev.1 Ref FUEL & HYDRAULIC TANK, (see Figure 9-11 for details)2 7150661 1 FUEL/HYDRAULIC TANK COVER3 8310658 4 RETAINING NUT, 5/164 8307203 4 FLAT WASHER, 5/165 8307004 16 LOCKWASHER, 5/166 8303656 16 HEX HD CAPSCREW, 5/16-18X7/87 8305014 4 HEX NUT, 5/8-118 8307009 4 LOCKWASHER, 5/89 8310129 4 CARRIAGE BOLT, 5/8-11X2-1/210 7139456 1 RADIATOR COVER, (S/N 17019 thru 19897 & 0160002408 thru 0160004109)7139462 1 RADIATOR COVER, (S/N 0160004110 & After)11 5724742 2 GASKET12 1001094075 3 LATCH ASSY, w/LOCK & KEY, (includes item 13)13 8342808 AR KEY SET14 8302470 2 COTTER PIN15 8305006 12 HEX NUT, .32516 7139714 3 SIDE DOOR PROP17 7300617 1 SIDE ACCESS COVER, (left)18 7139552 1 SIDE ACCESS COVER, (right)19 8303729 6 HEX HD CAPSCREW, 1/4-20X5/820 8307002 16 LOCKWASHER, 1/421 8305004 6 HEX NUT, 1/4-2022 4420037 AR FOAM TAPE - 60”, (235” needed)23 7139455 1 UPPER TRANSMISSION COVER24 7139406 1 LOWER TRANSMISSION COVER25 8303615 10 HEX HD CAPSCREW, 1/4-20X1-1/426 8307202 10 PLAIN WASHER, 1/427 8580420 10 WELL NUT28 7150608 1 FRONT COVER29 10732150 AR FLAT WASHER, M108990467 <strong>6042</strong> 1-11


FRAME & ATTACHING PARTSThis Page Intentionally Left Blank1-12<strong>6042</strong> 8990467


SECTION 2BOOM8990467 <strong>6042</strong>


BOOMS/N 17019 thru 19897 &0160002408 thru 0160003867Figure 2-1 First Boom SectionPA41202-2<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160003867BOOMFigure 2-1 First Boom SectionItem Part Number Qty. Description Rev.1 7300656 1 OUTER BOOM2 8303655 2 HEX HD CAPSCREW, 5/8-11X4.50, (loctite & torque to 31 lb-ft)3 8305643 2 HEX LOCKNUT, 5/8-114 7300748 2 BOOM PIVOT PIN5 8307910 AR WASHER, SHIM 2.75 DIAX.0756 8307911 AR WASHER, SHIM 2.75 DIAX.1357 8307204 12 FLAT WASHER, 3/88 8307005 22 LOCKWASHER, 3/89 8303681 8 HEX HD CAPSCREW, 3/8-16X3/4, (loctite & torque to 31 lb-ft)10 8065640 4 SELF-ALIGNING BEARING, 2” DIA.11 7092292 4 LIFT/LOWER & SLAVE CYLINDERS PIN12 8305644 4 HEX LOCKNUT, 1/2-1313 8303782 4 HEX HD CAPSCREW, 1/2-13X4, (loctite & torque to 31 lb-ft)14 8642224 4 RETAINING RING15 8307113 2 FLAT WASHER, 7/1616 7075611 1 POINTER17 8305647 1 HEX LOCKNUT, 7/16-1418 7096562 1 EXTEND CYLINDER PIN, (rod end)19 7082311 21 WEAR PAD INSERT20 8520013 4 STRAIGHT LUBE FITTING, 1/821 7079572 6 WEAR PAD22 7082362 AR SHIM, WEAR PAD (.13”)23 7082342 AR SHIM, WEAR PAD (.07”)24 7096882 2 SPACER, WEAR PAD (.62”)25 5724622 1 RUBBER BUMPER26 8305645 1 HEX LOCKNUT, 3/8-1627 7096552 1 EXTEND CYLINDER PIN, (base end)28 8522012 AR ANTI-SIEZE LUBE, (apply to items 4, 11, 18 & 27)29 8303697 1 HEX HD CAPSCREW, 5/16-18X3/430 8307106 2 FLAT WASHER, 5/1631 8305906 2 RETAINER NUT, 5/16-1832 8310431 1 INTERNAL TOOTH LOCKWASHER, 5/1633 8310497 1 THUMB SCREW, 5/16-18X1.5034 7116792 1 REAR BOOM COVER35 8303620 10 HEX HD CAPSCREW, 3/8-16X1.00, (loctite & torque to 31 lb-ft)36 8303621 6 HEX HD CAPSCREW, 3/8-16X1.50, (loctite & torque to 31 lb-ft)37 8303041 3 HEX HD CAPSCREW, 3/8-16X.50, (loctite & torque to 31 lb-ft)38 7096772 1 SPACER, SPECIAL WEAR PAD39 Ref BOOM EXTEND/RETRACT CYLINDER, (see Figure 9-1 for details)40 7111572 3 WEAR PAD41 8526007 AR LOCTITE, #242, (apply to items 9, 35, 36 & 37)8990467 <strong>6042</strong> 2-3


BOOMS/N 0160003879 thru 0160014929Figure 2-1 First Boom SectionPA41212-4<strong>6042</strong> 8990467


S/N 0160003879 thru 0160014929BOOMFigure 2-1 First Boom SectionItem Part Number Qty. Description Rev.1 7302052 1 OUTER BOOM2 8303712 2 HEX HD CAPSCREW, .625-11NCX1.500 GR5, (loctite & torque to 31 lb-ft)3 8310058 2 PLAIN WASHER, .6254 7302024 2 BOOM PIVOT PIN5 8307910 AR WASHER, SHIM 2.75 DIAX.0756 8307911 AR WASHER, SHIM 2.75 DIAX.1357 8307204 12 FLAT WASHER, 3/88 8307005 22 LOCKWASHER, 3/89 8303681 8 HEX HD CAPSCREW, 3/8-16X3/4, (loctite & torque to 31 lb-ft)10 8065640 4 SELF-ALIGNING BEARING, 2” DIA.11 7302039 4 LIFT/LOWER & SLAVE CYLINDERS PIN12 8310056 8 PLAIN WASHER, .50013 8303625 4 HEX HD CAPSCREW, 1/2-13X1-1/4,GR5 (loctite & torque to 31 lb-ft)14 8642224 4 RETAINING RING15 8307113 2 FLAT WASHER, 7/1616 7075611 1 POINTER17 8305647 1 HEX LOCKNUT, 7/16-1418 7096562 1 EXTEND CYLINDER PIN, (rod end)19 7082311 21 WEAR PAD INSERT20 8520001 4 STRAIGHT LUBE FITTING, 1/821 7111572 3 WEAR PAD22 7082362 AR SHIM, WEAR PAD (.13”)23 7082342 AR SHIM, WEAR PAD (.07”)24 7096882 2 SPACER, WEAR PAD (.62”)25 5724622 1 RUBBER BUMPER26 8305645 1 HEX LOCKNUT, 3/8-1627 7096552 1 EXTEND CYLINDER PIN, (base end)28 8526007 AR LOCTITE, #242, (apply to items 2, 9, 29, 30 & 31)29 8303620 10 HEX HD CAPSCREW, 3/8-16X1.00, (loctite & torque to 31 lb-ft)30 8303621 6 HEX HD CAPSCREW, 3/8-16X1.50, (loctite & torque to 31 lb-ft)31 8303041 3 HEX HD CAPSCREW, 3/8-16X.50, (loctite & torque to 31 lb-ft)32 7096772 1 SPACER, SPECIAL WEAR PAD33 8303697 1 HEX HD CAPSCREW, 5/16-18X3/434 8307106 2 FLAT WASHER, 5/1635 8305906 2 RETAINER NUT, 5/16-1836 8310431 1 INTERNAL TOOTH LOCKWASHER, 5/1637 8310497 1 THUMB SCREW, 5/16-18X1.5038 7116792 1 REAR BOOM COVER39 Ref BOOM EXTEND/RETRACT CYLINDER, (see Figure 9-1 for details)40 8522012 AR ANTI-SIEZE LUBE, (apply to items 4, 11, 18 & 27)41 7079572 6 WEAR PAD8990467 <strong>6042</strong> 2-5


BOOMS/N 0160014947 & AfterFigure 2-1 First Boom SectionPA41222-6<strong>6042</strong> 8990467


S/N 0160014947 & AfterBOOMFigure 2-1 First Boom SectionItem Part Number Qty. Description Rev.1 7302052 1 OUTER BOOM2 8303655 2 HEX HD CAPSCREW, 5/8-11X4.50, (loctite & torque to 31 lb-ft)3 8305643 2 HEX LOCKNUT, 5/8-114 3423226 2 BOOM PIVOT PIN5 8307910 AR WASHER, SHIM 2.75 DIAX.0756 8307911 AR WASHER, SHIM 2.75 DIAX.1357 8307204 12 FLAT WASHER, 3/88 8307005 22 LOCKWASHER, 3/89 8303681 8 HEX HD CAPSCREW, 3/8-16X3/4, (loctite & torque to 31 lb-ft)10 8065640 4 SELF-ALIGNING BEARING, 2” DIA.11 3423227 4 LIFT/LOWER & SLAVE CYLINDERS PIN12 8305644 4 HEX LOCKNUT, 1/2-1313 8303782 4 HEX HD CAPSCREW, 1/2-13X4, (loctite & torque to 31 lb-ft)14 8642224 4 RETAINING RING15 8307113 2 FLAT WASHER, 7/16, (S/N 0160014947 thru 0160032330)4711600 1 FLAT WASHER, 3/8, (S/N 0160032331 & After)16 7075611 1 POINTER, (S/N 0160014947 thru 0160032330)1001098769 1 POINTER, (S/N 0160032331 & After)17 8305647 1 HEX LOCKNUT, 7/16-14, (S/N 0160014947 thru 0160032330)8305645 1 HEX LOCKNUT, 3/8-16, (torque to 12 lb-ft), (S/N 0160032331 & After)18 7096562 1 EXTEND CYLINDER PIN, (rod end)19 7082311 21 WEAR PAD INSERT20 8520003 4 90 DEGREE LUBE FITTING, 1/821 7079572 6 WEAR PAD22 7082362 AR SHIM, WEAR PAD (.13”)23 7082342 AR SHIM, WEAR PAD (.07”)24 7096882 2 SPACER, WEAR PAD (.62”)25 5724622 1 RUBBER BUMPER26 3311601 1 HEX NUT, 3/8-1627 7096552 1 EXTEND CYLINDER PIN, (base end)28 8522012 AR ANTI-SIEZE LUBE, (apply to items 4, 11, 18 & 27)29 8303697 1 HEX HD CAPSCREW, 5/16-18X3/430 8307106 2 FLAT WASHER, 5/1631 8305906 2 RETAINER NUT, 5/16-1832 8310431 1 INTERNAL TOOTH LOCKWASHER, 5/1633 8310497 1 THUMB SCREW, 5/16-18X1.5034 7116792 1 REAR BOOM COVER35 8303620 10 HEX HD CAPSCREW, 3/8-16X1.00, (loctite & torque to 31 lb-ft)36 8303621 6 HEX HD CAPSCREW, 3/8-16X1.50, (loctite & torque to 31 lb-ft)37 8303041 3 HEX HD CAPSCREW, 3/8-16X.50, (loctite & torque to 31 lb-ft)38 7096772 1 SPACER, SPECIAL WEAR PAD39 Ref BOOM EXTEND/RETRACT CYLINDER, (see Figure 9-1 for details)40 7111572 3 WEAR PAD41 8526007 AR LOCTITE, #242, (apply to items 9, 26, 35, 36 & 37)42 1001096404 1 SPACER, ANGLE INDICATOR, (S/N 0160032331 & After)8990467 <strong>6042</strong> 2-7


BOOMFigure 2-2 Second Boom Section106108103110102VIEW SHOWINGHOSE PULLEY ASSY111101105104112107109107810715534101367 66761013910 7621481014910 7 671223144232314 41441274148104511PA41302-8<strong>6042</strong> 8990467


BOOMFigure 2-2 Second Boom SectionItem Part Number Qty. Description Rev.1 1001098089 1 SECOND BOOM SECTION (order pin 1001097735 & attaching hardware onFigure 2-5, S/N 0160033854 & After)2 7082362 AR SHIM, WEAR PAD, .133 7082342 AR SHIM, WEAR PAD, .074 7082311 37 WEAR PAD INSERT5 7111572 5 WEAR PAD6 8307204 33 FLAT WASHER, 3/87 8307005 37 LOCKWASHER, 3/88 8303621 12 HEX HD CAPSCREW, 3/8-16X1.50, (loctite & torque to 31 lb-ft)9 8303681 14 HEX HD CAPSCREW, 3/8-16X3/4, (loctite & torque to 31 lb-ft)10 8526007 AR LOCTITE, #242, (apply to items 8, 9 & 13)11 7096882 2 SPACER, WEAR PAD, .6212 7096702 3 SPACER, WEAR PAD, .5013 8303620 11 HEX HD CAPSCREW, 3/8-16X1.00, (loctite & torque to 31 lb-ft)14 7079572 11 WEAR PAD15 7116733 1 HOSE PULLEY ASSY, (includes items 101 thru 112) C101 7116812 4 ROVER PULLEY102 7116642 5 DIVIDER103 7116652 1 BRACKET, (right side)104 7116662 1 BRACKET, (left side)105 7116691 10 SPACER106 8310235 1 SHOULDER SCREW, 1/2X5107 8305645 2 LOCKNUT, 3/8-16108 8310209 1 HEX HD CAPSCREW, 1/2-13X6109 8305644 1 LOCKNUT, 1/2-13110 8307206 2 FLAT WASHER, 1/2111 8310245 1 SHOULDER SCREW, 1/2X4112 8307204 1 FLAT WASHER, 3/8NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 2-9


BOOMFigure 2-3 Third Boom Section4224567831024311243128 74311259312241421293022131729162313202627281518192915PA41602-10<strong>6042</strong> 8990467


BOOMFigure 2-3 Third Boom SectionItem Part Number Qty. Description Rev.1 7117113 1 THIRD BOOM SECTION2 8303679 6 HEX HD CAPSCREW, 3/8-16X1-3/4, (loctite & torque to 31 lb-ft)3 8307005 16 LOCKWASHER, 3/84 7082311 16 INSERT, WEAR PAD5 7111572 2 WEAR PAD6 7096882 2 SPACER, WEAR PAD, .627 7082362 AR SHIM, WEAR PAD, .138 7082342 AR SHIM, WEAR PAD, .079 7096702 1 SPACER, WEAR PAD10 8303675 2 HEX HD CAPSCREW, 3/8-16X1.25, (loctite & torque to 31 lb-ft)11 8303681 8 HEX HD CAPSCREW, 3/8-16X3/4, (loctite & torque to 31 lb-ft)12 8307204 8 FLAT WASHER, 3/813 7095312 2 QUICK ATTACH PIVOT BUSHING14 8520021 1 LUBE FITTING, 45 DEGREES, 1/815 8520013 3 LUBE FITTING, STRAIGHT, 1/816 8305644 1 HEX LOCKNUT, 1/2-1317 7083992 1 ATTACHMENT TILT CYLINDER PIN, (rod end)18 8305643 1 HEX LOCKNUT, 5/8-1119 7095352 1 QUICK ATTACH PIVOT PIN20 8303666 1 HEX HD CAPSCREW, 5/8-11X521 7095522 1 ATTACHMENT TILT CYLINDER PIN, (base end)22 8642224 2 RETAINING RING, 2” DIA23 8303772 1 HEX HD CAPSCREW, 1/2-13X524 8526007 AR LOCTITE, #242, (apply to items 2, 10 & 11)25 7125811 1 PLASTIC CONDUIT, 3/4X8.0026 8307918 2 WASHER, SHIM 2.00X3.50X0.13427 8310093 AR WASHER, SHIM 2.00X3.50X0.7528 8307904 AR WASHER, SHIM 2.00X3.50X0.04829 8522012 AR ANTI-SIEZE LUBE, (apply to items 17, 19 & 21)30 Ref ATTACHMENT TILT CYLINDER, (see Figure 9-4 for details)31 7079572 5 WEAR PAD8990467 <strong>6042</strong> 2-11


BOOMFigure 2-4 Quick Attach4567101231103102104PA38102-12<strong>6042</strong> 8990467


BOOMFigure 2-4 Quick AttachItem Part Number Qty. Description Rev.7139864 1 QUICK ATTACH ASSY, (includes items 1 thru 7) B1 7085552 1 TORSION SPRING2 7085562 1 LATCH3 7085571 1 SPACER4 7139863 1 QUICK ATTACH5 8303638 1 HEX HD CAPSCREW, 3/4-10X2-3/46 8305619 1 HEX LOCKNUT, 3/4-107 8307104 1 FLAT WASHER, 3/47118892 1 LOCK PIN ASSY, (includes items 101 thru 104) B101 7118882 1 PIN102 8310266 1 SHANK BOLT EYE, 1/2-13X2103 8310276 1 FLAT WASHER, .51X1.88X.125104 8526007 AR LOCTITE, #242, (apply to item 101)NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 2-13


15 1415BOOMFigure 2-5 Boom Extend Chains234567 8919101112 345612 1315 14 15191816171921S/N 17019 thru 19897 &0160002408 thru 01600338531820S/N 0160033854 & AfterPA41422-14<strong>6042</strong> 8990467


BOOMFigure 2-5 Boom Extend ChainsItem Part Number Qty. Description Rev.7139690 2 EXTEND CHAIN & CLEVIS ASSY, (includes items 1 thru 6) AA1 8127022 2 EXTEND CHAIN, 195.25 LG2 7139416 2 FEMALE ANCHOR CLEVIS3 7139032 2 FEMALE ANCHOR CLEVIS4 8124138 4 CHAIN CLEVIS PIN5 8642237 8 RETAINING RING6 8522012 2 ANTI-SEIZE LUBE, (apply to item 4)7 8310019 2 SHOULDER BOLT, 1/2X1-1/2X3/8-168 8310020 1 SHOULDER BOLT, 5/8X1-1/2X1/2-139 7139180 2 EXTEND CHAIN YOKE10 8305645 2 HEX LOCKNUT, 3/8-1611 8305644 1 HEX LOCKNUT, 1/2-1312 8307104 2 FLAT WASHER, 3/413 8305646 2 HEX LOCKNUT, 3/4-1614 7114112 1 EXTEND CHANGE SHEAVE15 7126662 2 CHAIN SHEAVE BUSHING16 8307007 1 LOCKWASHER, 1/2, (S/N 17019 thru 19897 & S/N 0160002408 thru S/N0160033853)17 8303624 1 HEX HD CAPSCREW, 1/2-13X1, (S/N 17019 thru 19897 & S/N 0160002408thru S/N 0160033853)18 7117572 1 EXTEND CHAIN SHEAVE PIN, (S/N 17019 thru 19897 & S/N 0160002408 thruS/N 0160033853)1001097735 1 EXTEND CHAIN SHEAVE PIN, (S/N 0160033854 & After)19 8520001 1 STRAIGHT LUBE FITTING, 1/820 8305643 1 HEX LOCKNUT, 5/8-11, (S/N 0160033854 & After)21 8303634 1 HEX HD CAPSCREW, 5/8-11X4, (S/N 0160033854 & After)22 1001101845 1 SHEAVE INSTALLATION, (includes items 14 & 15), (S/N 0160034635 & After)8990467 <strong>6042</strong> 2-15


BOOMFigure 2-6 Boom Retract Chain9810823456112161314 15PA415117 11234562-16<strong>6042</strong> 8990467


BOOMFigure 2-6 Boom Retract ChainItem Part Number Qty. Description Rev.7139692 1 RETRACT CHAIN & CLEVIS ASSY, (includes items 1 thru 6) AA1 7139032 1 FEMALE ANCHOR CLEVIS2 7139416 1 FEMALE ANCHOR CLEVIS3 8124138 2 CHAIN CLEVIS PIN4 8127024 1 RETRACT CHAIN, 164.255 8522012 AR ANTI-SIEZE LUBE, (apply to item 3)6 8642237 4 RETAINING RING7 8305646 1 HEX LOCKNUT, 3/4-168 7117031 2 CHAIN ANCHOR LINK9 8310019 2 SHOULDER BOLT, 1/2X1-1/2X3/8-1610 8305645 2 LOCKNUT, 3/8-1611 8307104 1 FLAT WASHER, 3/412 7138986 1 RETRACT CHAIN SHEAVE, (includes bushings)13 7138977 1 RETRACT CHAIN SHEAVE PIN14 8307007 1 LOCKWASHER, 1/215 8303624 1 HEX HD CAPSCREW, 1/2-13X116 8520003 1 LUBE FITTING, 90 DEGREES, 1/88990467 <strong>6042</strong> 2-17


BOOMThis Page Intentionally Left Blank2-18<strong>6042</strong> 8990467


SECTION 3ATTACHMENTS8990467 <strong>6042</strong>


ATTACHMENTSFigure 3-1 Utility Bucket12PA38803-2<strong>6042</strong> 8990467


ATTACHMENTSFigure 3-1 Utility BucketItem Part Number Qty. Description Rev.1 7110744 1 UTILITY BUCKET, 1-1/4 CU YD., (includes item 2), D1001100822 1 72” BUCKET, 1.0 ³ YARD,1001100823 1 96” BUCKET, 1.5 ³ YARD1001100824 1 102” BUCKET, 2.0 ³ YARD2 1 SERIAL NUMBER PLATE8990467 <strong>6042</strong> 3-3


ATTACHMENTSS/N 17019 thru 19897 &016002408 thru 0160034148Figure 3-2 Tilt Carriage4351453267PA38203-4<strong>6042</strong> 8990467


S/N 17019 thru 19897 &016002408 thru 0160034148ATTACHMENTSFigure 3-2 Tilt CarriageItem Part Number Qty. Description Rev.7118993 1 STANDARD CARRIAGE ASSY, (includes items 1 thru 6) G1 1 CARRIAGE2 7128772 1 FORK PIVOT SHAFT, (48” carriage)90451058 1 FORK PIVOT SHAFT, (50” carriage)7128792 1 FORK PIVOT SHAFT, (60” carriage)90551013 1 FORK PIVOT SHAFT, (72” carriage)3 90200003 2 COLLAR4 8303634 2 HEX HD CAPSCREW, 5/8-11X45 8305643 2 HEX LOCKNUT, 5/8-116 1 S/N PLATE7 Ref FORKS, (see Figure 3-10 for details)8990467 <strong>6042</strong> 3-5


ATTACHMENTSS/N 0160034161 & AfterFigure 3-2 Tilt Carriage624153PY04303-6<strong>6042</strong> 8990467


S/N 0160034161 & AfterATTACHMENTSFigure 3-2 Tilt CarriageItem Part Number Qty. Description Rev.1170021 1 50” TILT CARRIAGE, (includes all items) B1170024 1 60” TILT CARRIAGE, (includes all items) B1170027 72” TILT CARRIAGE, (includes all items) B1 0642032 2 HEX HD CAPSCREW, 5/8-11X42 1 TILT CARRIAGE3 3300240 2 LOCKNUT, 5/8-114 3423275 1 50” FORK PIN3423242 1 60” FORK PIN3423276 1 72” FORK PIN5 90200003 2 COLLAR6 1 S/N PLATE8990467 <strong>6042</strong> 3-7


ATTACHMENTSBefore S/N 0160037788Figure 3-3 Side Tilt Carriage22211623141415351312313032102205784 10 9 187 610 1911327281736 24 25126332931303237PA38513-8<strong>6042</strong> 8990467


Before S/N 0160037788ATTACHMENTSFigure 3-3 Side Tilt CarriageItem Part Number Qty. Description Rev.7117214 1 SIDE TILT CARRIAGE ASSY, (includes items 1 thru 36) N1 7117204 1 PIVOT BASE2 Ref SIDE TILT CYLINDER, (see Figure 12-4 for details)3 7077501 1 CYLINDER BASE PIN4 7077511 1 CYLINDER ROD PIN5 7085411 1 PIVOT PIN6 7085501 1 PIN LOCKING COLLAR7 7077481 2 SPACER8 8065634 1 SELF ALIGN BUSHING9 8642001 1 SNAP RING10 8642235 4 SNAP RING11 2220371 2 STRAIGHT CONNECTOR12 8584001 1 TY-RAP13 2711992 2 HOSE ASSY14 2220372 2 STRAIGHT CONNECTOR15 91403414 1 MALE QUICK DISCONNECT8640029 1 NOSE SEAL, (not shown)16 91403413 1 FEMALE QUICK DISCONNECT8640029 1 NOSE SEAL, (not shown)8640028 1 COUPLER BODY SEAL, (not shown)8640032 1 COUPLER BODY SEAL BACK-UP RING, (not shown)17 88671001 1 GREASE FITTING18 8303770 1 HEX HD CAPSCREW, 3/8-16X2-3/419 8305645 1 HEX LOCKNUT, 3/8-16 ESNA20 8520013 2 LUBE FITTING21 8420053 1 DUST CAP, #822 8420055 1 DUST PLUG, #823 7125741 1 MOULDING24 7065482 2 WEAR PAD25 8303739 2 HEX HD CAPSCREW, 5/16-18X1-1/426 8305626 2 HEX LOCKNUT, 5/16-1827 8307203 2 FLAT HEAVY WASHER28 7117244 1 48” SIDE TILT CARRIAGE7300983 1 50” SIDE TILT CARRIAGE7117254 1 60” SIDE TILT CARRIAGE7117264 1 72” SIDE TILT CARRIAGE29 7128772 1 FORK PIVOT SHAFT, (48” carriage)90451058 1 FORK PIVOT SHAFT, (50” carriage)7128792 1 FORK PIVOT SHAFT, (60” carriage)90551013 1 FORK PIVOT SHAFT, (72” carriage)30 90200003 2 COLLAR31 8303634 2 HEX HD CAPSCREW, 5/8-11X432 8305643 2 HEX LOCKNUT, 5/8-1133 1 S/N PLATE35 4108232 1 CAPACITY CHART DECAL36 7070191 AR SHIM37 Ref FORKS, (see Figure 3-10 for details)NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 3-9


ATTACHMENTSS/N 0160037788 & AfterFigure 3-3 Side Tilt Carriage562181110121615133232784919 920721223 14 17 2624251PY14803-10<strong>6042</strong> 8990467


S/N 0160037788 & AfterATTACHMENTSFigure 3-3 Side Tilt CarriageItem Part Number Qty. Description Rev.1170054 1 50” SIDE TILT CARRIAGE, (includes all items) C1001101956 1 60” SIDE TILT CARRIAGE, (includes all items) C1170057 1 72” SIDE TILT CARRIAGE, (includes all items) C1 0641612 4 HEX HD CAPSCREW, 3/8-16X1-1/22 0642032 2 HEX HD CAPSCREW, 5/8-11X43 0681810 3 HEX HD CAPSCREW, 1/2-13X1-1/44 1 CARRIAGE BASE5 1 S/N PLATE6 1 CARRIAGE, SIDE TILT7 2110606 2 CONNECTOR8 2172106 2 CONNECTOR, 90 DEGREES9 2110808 2 CONNECTOR10 3300240 2 LOCK NUT, 5/8-1111 3423275 1 50” FORK PIN3423242 1 60” FORK PIN3423276 1 72” FORK PIN12 3423307 2 PIN13 3841203 2 KEEPER14 4891800 1 WASHER, 1/215 8420053 1 DUST CAP16 8420055 1 DUST PLUG17 88671001 1 GREASE FITTING18 90200003 2 COLLAR19 91403413 1 CONNECTOR20 91403414 1 CONNECTOR21 1001090063 2 WEAR PAD22 1001090064 A/R SHIM23 Ref HYDRAULIC CYLINDER, (see Figure 9-12 for details)24 1001090140 1 BEARING25 1001099113 1 PIN26 1001099115 2 SLEEVE27 1001102378 2 HOSE ASSY, 3/8X398990467 <strong>6042</strong> 3-11


ATTACHMENTSBefore S/N 0160037788Figure 3-4 Swing Carriage2325XLEFT SIDECYLINDER22 21203426ERRIGHT SIDECYLINDER2430243035183325REX1403637381527391473914515156141713422109 816401611129101763128ATTACH TOPORT “R”R.H. CYL.2519254ATTACH TOPORT “R”L.H. CYL.1514543PH4760PA38603-12<strong>6042</strong> 8990467


ATTACHMENTSS/N 0160037788 & AfterFigure 3-4 Swing Carriage271712141521222118201820281820141727365111112316373426333425346283019351872032132924162329611111 2115PY14603-14<strong>6042</strong> 8990467


S/N 0160037788 & AfterATTACHMENTSFigure 3-4 Swing CarriageItem Part Number Qty. Description Rev.1001095418 1 90 DEGREE SWING CARRIAGE, 72”, (includes all items) C1 2220415 4 CONNECTOR2 2220473 2 CONNECTOR, 90 DEGREES3 2220609 2 CONNECTOR4 2220628 2 CONNECTOR, 90 DEGREES5 Ref SWING CYLINDER, (see Figure 9-13 for details)6 2717287 2 HOSE ASSY, 1/4X587 3423276 1 PIN11 6604662 2 HOSE ASSY, 1/4X40.512 7062922 1 WASHER13 1 PIVOT WELDMENT14 7110702 2 PIVOT PIN15 7110712 1 PIN16 7110722 2 PIN17 8065062 2 BUSHING18 8303634 5 HEX HD CAPSCREW, 5/8-11X4, GR519 8303715 3 HEX HD CAPSCREW, 5/16-18X1.5, GR520 8305643 5 HEX NUT, 5/8-1121 8307904 A/R SHIM22 8307918 A/R SHIM23 8310160 A/R SHIM24 8310161 A/R SHIM25 8420053 1 DUST CAP26 8420055 1 DUST PLUG27 8580315 2 PLUG28 8584001 5 TIE WRAP29 8642207 4 RETAINING RING30 8769132 2 CLAMP31 8770016 1 CONNECTOR32 90200003 2 COLLAR33 91403413 1 CONNECTOR34 91403414 1 CONNECTOR35 1 CARRIAGE FRAME36 1 S/N PLATE37 1001110704 1 DECAL, WARNING CRUSH HAZARDNOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 3-15


1 13 512 7ATTACHMENTSBefore S/N 0160037788Figure 3-5 Sheet Material Handler34114563456154119107212135PA38703-16<strong>6042</strong> 8990467


Before S/N 0160037788ATTACHMENTSFigure 3-5 Sheet Material HandlerItem Part Number Qty. Description Rev.7129300 1 SHEET MATERIAL HANDLER w/72” SWING CARRIAGE ASSY,(includes items 1 thru 14)7112704 1 SHEET MATERIAL HANDLER w/72” SWING CARRIAGE ASSEMBLY,(includes items 1 thru 14)1 7112533 1 RIGHT SIDE FORK SUPPORT2 7112523 1 LEFT SIDE FORK SUPPORT3 7112642 2 BACKREST EXTENSION4 8303626 6 HEX HD CAPSCREW, 1/2-13X1-1/25 8307007 6 LOCKWASHER, 1/26 8305012 4 HEX NUT, 1/2-137 8301456 2 HITCH PIN9 2 CAPACITY/SERIAL NUMBER PLATE10 8309030 8 METAL TAK11 7114941 2 LOCK BAR12 8305644 2 HEX LOCKNUT, 1/2-1313 8307112 2 FLAT WASHER, 1/2 LT15 Ref 72” SWING CARRIAGE, (see Figure 3-4 for details)NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 3-17


ATTACHMENTSS/N 0160037788 & AfterFigure 3-5 Sheet Material Handler2341751071066101102103104105PY15103-18<strong>6042</strong> 8990467


S/N 0160037788 & AfterATTACHMENTSFigure 3-5 Sheet Material HandlerItem Part Number Qty. Description Rev.1001100227 1 SHEET MATERIAL HANDLER ASSY, (includes all items) A1 7112642 2 BACKREST EXTENSION2 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2 GR53 8305012 4 HEX NUT, 1/2-134 8307007 4 LOCK WASHER, 1/25 1001093377 2 HITCH PIN6 1001101115 1 FORK SUPPORT ASSY, RH, (includes items 101 thru 107) A7 1001101116 1 FORK SUPPORT ASSY, LH, (includes items 101 thru 107) B101 7114941 1 LOCK BAR102 8303626 1 HEX HD CAPSCREW, 1/2-13X1-1/2 GR5103 8305644 1 HEX LOCK NUT, 1/2-13104 8307007 4 LOCK WASHER, 1/2105 8307112 1 WASHER, 1/2106 1001100228 1 FORK SUPPORT, RH (not shown)1001100229 1 FORK SUPPORT, LH (shown)107 1 S/N PLATENOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 3-19


ATTACHMENTSFigure 3-6 3’ Truss Boom w/Winch21PU18103-20<strong>6042</strong> 8990467


ATTACHMENTSFigure 3-6 3’ Truss Boom w/WinchItem Part Number Qty. Description Rev.7139608 1 3’ TRUSS BOOM w/WINCH, (includes all items), (S/N 17019 thru 19897 & G0160002408 thru 0160034042)1001100967 1 3’ TRUSS BOOM w/WINCH, (includes items 1 & 2), (S/N 0160034043 & After) A1 8380008 1 3’ TRUSS BOOM w/WINCH2 1 SERIAL NUMBER PLATE3 7301040 1 LOAD CHART BOOKLET, (Not Shown)8990467 <strong>6042</strong> 3-21


ATTACHMENTSFigure 3-7 12’ Truss Boom w/Winch3-22<strong>6042</strong> 8990467


ATTACHMENTSFigure 3-7 12’ Truss Boom w/WinchItem Part Number Qty. Description Rev.1001099351 1 12’ TRUSS BOOM w/ WINCH, (includes all items) C1 1 TRUSS BOOM FRAME2 90554016 1 DECAL, MADE IN USA3 1 S/N PLATE4 70021349 4 HEX HD CAPSCREW, 3/8X190554042 4 LOCK WASHER, 3/85 70021921 1 TRUSS BOOM WINCH MOTOR6 2 HEX HD CAPSCREW, 1/2X1.7590554020 2 LOCK WASHER, 1/290554054 2 HEX NUT, 1/27 70021415 2 CONNECTOR8 70021977 2 HOSE ASSY, 3/8X329 1 ELBOW, 90 DEGREES10 7029692 1 MALE QUICK COUPLER11 90554062 1 DUST CAP12 70021342 1 FEMALE QUICK COUPLER13 90554076 1 DUST COVER14 70021387 2 CLAMP15 70021978 1 BALL SWIVEL W/SAFETY HOOK16 70021979 1 SOCKET ASSY17 1 PIN18 1 COTTER PIN19 2 CLAMP20 70021935 1 PULLEY21 70022028 1 CABLE22 4110422 2 DECAL, WARNING SWINGING LOADS23 1 PIN24 2 FLAT WASHER, 125 2 SNAP RING8990467 <strong>6042</strong> 3-23


ATTACHMENTSBefore S/N 0160037788Figure 3-8 Truss Boom710111973245S/N 17019 thru 19897 & 0160002408 thru 0160032261PH44513-24<strong>6042</strong> 8990467


Before S/N 0160037788ATTACHMENTSFigure 3-8 Truss BoomItem Part Number Qty. Description Rev.7113024 1 12’ TRUSS BOOM ASSY, (includes all items) D1 7113034 1 TRUSS BOOM WELDMENT2 8382017 1 PINTLE HOOK, (S/N 17019 thru 19897 & 0160002408 thru 0160032261)3 8310195 4 HEX HD CAPSCREW, 1/2-13X1.75, (S/N 17019 thru 19897 & 0160002408thru 0160032261)4 8307112 4 PLAIN WASHER, 1/2, (S/N 17019 thru 19897 & 0160002408 thru0160032261)5 8305644 4 HEX LOCKNUT, 1/2-13, (S/N 17019 thru 19897 & 0160002408 thru0160032261)7 1 SERIAL NUMBER PLATE9 4110422 2 SWING LOAD DECAL10 4107832 2 LENGTH/CAPACITY DECAL11 4107812 2 CAPACITY CHARTNOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 3-25


ATTACHMENTSS/N 0160037788 & AfterFigure 3-8 Truss Boom23PY154013-26<strong>6042</strong> 8990467


S/N 0160037788 & AfterATTACHMENTSFigure 3-8 Truss BoomItem Part Number Qty. Description Rev.1001099902 1 12’ TRUSS BOOM, (includes all items)1001099901 1 15’ TRUSS BOOM, (includes all items)1 4110422 2 DECAL, WARNING SWINGING LOADS2 1 S/N PLATE3 1 TRUSS BOOM8990467 <strong>6042</strong> 3-27


ATTACHMENTSFigure 3-9 Lifting HookNOTE: PALLET/LUMBER FORKS OF AN APPROPRIATELOAD RATING MUST BE USED.5712643PH46113-28<strong>6042</strong> 8990467


ATTACHMENTSFigure 3-9 Lifting HookItem Part Number Qty. Description Rev.1 91565094 1 LIFTING HOOK ATTACHMENT, (includes all items) C2 7029520 2 HAIRPIN CLIP3 90554080 1 SLING HOOK4 7029521 1 CHAIN SHACKLE, 12,000LB5 7029522 1 SPRING BUSHING6 7023523 2 PIN7 1 SERIAL NUMBER PLATE8990467 <strong>6042</strong> 3-29


ATTACHMENTSFigure 3-10 ForksPV15503-30<strong>6042</strong> 8990467


ATTACHMENTSFigure 3-10 ForksItem Part Number Qty. Description Rev.2340037 6 CUBING FORK, 48X2X2, 11,640 lbs.7301408 2 PALLET FORK, 48X4X2.257162000 2 PALLET FORK, 48X4X2.252340045 2 PALLET FORK, 48X4X2.36, 10,950 lbs.2340038 2 PALLET FORK, 48X5X2.36, 13,700 lbs.7139747 2 BLOCKING FORK, 48X2X27161000 2 BLOCKING FORK, 48X2X22340039 2 DUAL TAPER FORK, 60X6X2.36, 16,300 lbs.7139746 2 DUAL TAPER FORK, 60X7X1.757160900 2 LUMBER FORK, 60X7X1.752340046 2 LUMBER FORK, 60X7X1.75, 10,800 lbs.1001092391 2 DUAL TAPER FORK, 72X6X2, 11,300 lbs.NOTE:FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITYDECREASES CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OFTHE FORKS. FORKS RATED MORE THAN THE ATTACHMENT ORMACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’SCAPACITY.NOTE:PLEASE CONSULT JLG PARTS DEPARTMENT TODETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFICCARRIAGE ASSEMBLY AND APPLICATION.8990467 <strong>6042</strong> 3-31


ATTACHMENTSBefore S/N 0160037788Figure 3-11 Fork Mounted Platform4 271019 6 108110853103106104106105110113111102107109114112PH47913-32<strong>6042</strong> 8990467


Before S/N 0160037788ATTACHMENTSFigure 3-11 Fork Mounted PlatformItem Part Number Qty. Description Rev.1001092280 1 FORK MOUNTED PLATFORM - ENGLISH, (includes all items) C1001096306 1 FORK MOUNTED PLATFORM - ISO, (includes all items) A1001097072 1 FORK MOUNTED PLATFORM - FRENCH, (includes all items) A1 1001096904 1 FORK MOUNTED PLATFORM, (includes items 101 thru 114) A2 1701509 1 MANUAL DECAL3 1702773 2 JLG DECAL4 1704277 8 LANYARD ATTACHING DECAL5 1704885 1 WEBSITE DECAL6 1706892 1 PLATFORM WARNING DECAL - ENGLISH1001096025 1 PLATFORM WARNING DECAL - ISO1001096024 1 PLATFORM WARNING DECAL - FRENCH7 31200160 1 OPERATION & SAFETY MANUAL - ENGLISH31200336 1 OPERATION & SAFETY MANUAL - FRENCH31200388 1 OPERATION & SAFETY MANUAL - PORTUGUESE31200387 1 OPERATION & SAFETY MANUAL - SPANISH8 1001092481 1 ATTACHMENT WARNING DECAL - ENGLISH1001096021 1 ATTACHMENT WARNING DECAL - ISO1001096019 1 ATTACHMENT WARNING DECAL - FRENCH9 1001092482 1 CAPACITY DECAL - ENGLISH1001096023 1 CAPACITY DECAL - ISO1001096020 1 CAPACITY DECAL - FRENCH10 1 SERIAL NUMBER PLATE101 0860520 1 MANUAL STORAGE BOX102 2080044 4 RIVNUT FASTENER 1/4-20103 2600281 2 HINGE104 2940074 1 LATCH105 3520198 21 PLUG106 3820020 20 POP RIVET107 4751400 4 WASHER, 1/4108 4846452 1 GATE WELDMENT109 80263012 4 SCREW WHIZ LOCK 1/4-20 X 1/2110 1001093140 1 GATE WELDMENT111 1001093141 1 BASE WELDMENT112 1001093171 2 PIN113 1001097168 2 PIN, SAFETY SNAP, w/LANYARD114 1001098582 2 LYNCH PIN 3/16 w/LANYARD8990467 <strong>6042</strong> 3-33


ATTACHMENTSS/N 0160037788 & AfterFigure 3-11 Fork Mounted Platform11111541021046 3 5 8105107106105105711621110112103117101109114108113118PY16403-34<strong>6042</strong> 8990467


S/N 0160037788 & AfterATTACHMENTSFigure 3-11 Fork Mounted PlatformItem Part Number Qty. Description Rev.1001103637 1 FORK MOUNTED PERSONNEL PLATFORM, ASME, (includes all items) A1001103730 1 FORK MOUNTED PERSONNEL PLATFORM, ISO, (includes all items) A1001103736 1 FORK MOUNTED PERSONNEL PLATFORM, FRENCH, (includes all items) A1 1702773 2 DECAL, JLG2 1704885 1 DECAL, WEBSITE3 1706892 1 DECAL, PLATFORM WARNING (English)1001096025 1 DECAL, PLATFORM WARNING (ISO)1001096024 1 DECAL, PLATFORM WARNING (French)4 31200160 1 OPERATION & SAFETY MANUAL (English)31200387 1 OPERATION & SAFETY MANUAL (Spanish)31200388 1 OPERATION & SAFETY MANUAL (Portuguese)31200336 1 OPERATION & SAFETY MANUAL (French)5 1001092481 1 DECAL, WARNING (English)1001096021 1 DECAL, WARNING (ISO)1001096019 1 DECAL, WARNING (French)6 1001092482 1 DECAL, CAPACITY (English)1001096023 1 DECAL, CAPACITY (ISO)1001096020 1 DECAL, CAPACITY (French)7 1001096162 1 FORK MOUNTED PLATFORM, (includes items 101 thru 118) A8 1 S/N PLATE101 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8102 0860520 1 MANUAL STORAGE BOX103 1060379 2 LANYARD CABLE104 1701509 1 DECAL, MANUAL105 1704277 3 DECAL, LANYARD ATTACH106 2080040 16 FASTENER107 2600281 2 HINGE108 2940074 1 LATCH109 3311401 4 HEX NUT, 1/4-20110 3421453 2 PIN111 3520072 10 PLUG112 3760170 4 RING113 3820020 4 RIVET114 4711400 8 WASHER, 1/4115 4846452 1 GATE WELDMENT116 1 PLATFORM117 1001095810 1 GATE WELDMENT118 1001102813 2 HITCH PINNOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 3-35


ATTACHMENTSFigure 3-12 Sweeper Assembly21PH47703-36<strong>6042</strong> 8990467


ATTACHMENTSFigure 3-12 Sweeper AssemblyItem Part Number Qty. Description Rev.7301180 1 SWEEPER ASSY, (Includes all items) B1 7301718 1 24” SWEEPER W/BUCKET2 1 SERIAL NUMBER PLATE4 4110461 1 WARNING DECAL, (Not shown)NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 3-37


ATTACHMENTSFigure 3-13 Concrete BucketWARNINGDECALWARNINGDECALPH47403-38<strong>6042</strong> 8990467


ATTACHMENTSFigure 3-13 Concrete BucketItem Part Number Qty. Description Rev.1 8866442 1 CONCRETE BUCKET, 1/2 CU. YD., HYDRAULIC, (includes item 2) B2 1 SERIAL NUMBER PLATE3 8866444 1 CONCRETE BUCKET, 1/2 CU. YD., MANUAL, (includes item 4) B4 1 SERIAL NUMBER PLATE8866446 1 4” DISCHARGE HOSE, (not shown)8866561 1 4” DISCHARGE HOSE W/GATE, (not shown)8866464 1 6” DISCHARGE HOSE, (not shown)8866560 1 8” DISCHARGE HOSE, (not shown)8866445 1 RUBBER SIDE DISCHARGE CHUTE, (not shown)8990467 <strong>6042</strong> 3-39


ATTACHMENTSFigure 3-14 Grapple Bucket3-40<strong>6042</strong> 8990467


ATTACHMENTSFigure 3-14 Grapple BucketItem Part Number Qty. Description Rev.0930020 1 GRAPPLE BUCKET, (includes all items)1 1 BUCKET70021387 4 HOSE CLAMP2 70021391 1 RIGHT GRAPPLE HOOK3 70021392 1 LEFT GRAPPLE HOOK4 70021358 4 BUSHING5 70021359 2 SPACER6 70021360 4 BUSHING7 7029714 4 GREASE FITTING8 70021361 2 OUTER PIVOT PIN9 70021362 2 INNER PIVOT PIN10 Ref CYLINDER ASSY, (see Figure 9-11 for details)11 70021364 2 PIN12 70021365 2 PIN13 70021366 4 HEX HD CAPSCREW, 3/8X2.7570021367 4 LOCK NUT, 3/814 70021399 4 HEX HD CAPSCREW, 3/8X2.2570021367 4 LOCK NUT, 3/815 70021375 4 ELBOW, 90 DEGREES16 70021980 2 HOSE ASSY, 3/8X73”17 70020562 2 FITTING, TEE18 70021981 2 HOSE ASSY, 3/8X46”19 70021982 2 HOSE ASSY, 3/8X34”20 2 ELBOW, 90 DEGREES21 7029692 1 MALE QUICK COUPLER22 90554062 1 DUST COVER23 70021342 1 FEMALE QUICK COUPLER24 90554076 1 DUST COVER25 90554016 1 DECAL, MADE IN USA26 1 S/N PLATE27 90554017 2 DECAL, DANGER PINCH POINT28 90554018 1 DECAL, WARNING HIGH PRESSURE8990467 <strong>6042</strong> 3-41


ATTACHMENTSFigure 3-15 Fork Pin Lock Installation24135PY16503-42<strong>6042</strong> 8990467


ATTACHMENTSFigure 3-15 Fork Pin Lock InstallationItem Part Number Qty. Description Rev.1001093465 1 FORK PIN LOCK INSTALLATION (includes all items) B1 0240156 1 FORK PIN LOCK, LH2 1001093273 1 FORK PIN LOCK, RH3 1001093377 2 HITCH PIN4 1001094830 4 CLAMP5 1001094330 2 LANYARD8990467 <strong>6042</strong> 3-43


ATTACHMENTSThis Page Intentionally Left Blank3-44<strong>6042</strong> 8990467


SECTION 4ENGINE & ATTACHING PARTS8990467 <strong>6042</strong>


ENGINE & ATTACHING PARTSS/N 17019 thru 19897 &0160002408 thru 0160004109Figure 4-1 Engine Mounting317 411112172102117222324131920181464317 5317 41575816915425759272682930289PA34414-2<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160004109ENGINE & ATTACHING PARTSFigure 4-1 Engine MountingItem Part Number Qty. Description Rev.1 8262166 1 CUMMINS ENGINE, 4BT 3.9 TURBO AB2 7095272 1 LH ENGINE MOUNT3 8303790 11 HEX HD CAPSCREW, M12X1.75X30mm4 8307025 9 LOCKWASHER, M125 8310290 4 HEX HD CAPSCREW, 1/2-13X3-1/2, GR86 7138881 4 RH ENGINE MOUNT7 8278032 4 ENGINE ISOLATOR8 7095831 4 REBOUND WASHER9 8305644 8 HEX LOCKNUT, 1/2-1310 Ref ISOLATION COUPLER ASSY, (see Figure 4-6 for details)11 8307023 12 LOCKWASHER, M10, (S/N 17019 thru S/N 19796)12 8303784 12 HEX HD CAPSCREW, M10X1.5X20mm13 8305645 8 HEX LOCKNUT, 3/8-16, (S/N 17019 thru S/N 19796)8305630 8 HEX LOCKNUT, M10X1.50, (S/N 19797 thru 19897 & 0160002408 thru0160004109)14 8303679 8 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5, (S/N 17019 thru S/N 19798)8310747 8 HEX HD CAPSCREW, M10X1.5X70mm, (S/N 19797 thru 19897 & 0160002408thru 0160004109)15 8406302 2 HOSE CLAMP, 1-1/4 DIA16 7139587 1 ENGINE MOUNT17 8526007 AR LOCTITE, #242, (apply to items 3, 12 & 22)18 8080613 1 ENGINE FAN BELT19 8303528 4 HEX HD CAPSCREW, M8X1.25X90mm20 8307222 4 FLAT WASHER, M821 8272017 1 FAN22 8270221 1 ALTERNATOR23 8270220 1 ALTERNATOR FAN, (not shown)24 8033342 1 ALTERNATOR PULLEY25 7139591 1 ENGINE/RADIATOR MOUNT26 7124331 AR CONDUIT, 1/2 DIA (60” cut to fit)27 8307112 4 PLAIN WASHER, 1/228 7139595 2 ENGINE HOLD DOWN PLATE29 8033340 1 12V STARTER, (includes solenoid)30 8320262 1 ENGINE OIL FILTER7138290 1 250 HOUR FILTER KIT, (includes 3 filters: engine oil & both fuel filters)8024016 1 1000 HOUR FILTER KIT, (includes 6 filters: engine oil filter, both fuel filters,primary air filter, transmission oil filter & hydraulic oil filter)8990467 <strong>6042</strong> 4-3


ENGINE & ATTACHING PARTSS/N 0160004111 & AfterFigure 4-1 Engine MountingS/N 0160004111 thru 01600120821920121814331231618223242526182127291936141218133031301218918141417153435685101728242161412187311PA42844-4<strong>6042</strong> 8990467


S/N 0160004111 & AfterENGINE & ATTACHING PARTSFigure 4-1 Engine MountingItem Part Number Qty. Description Rev.1 2000218 1 CUMMINS ENGINE, 99HP, TIER 2 C2 4340809 1 ENGINE MOUNT3 7054351 1 LORD MOUNT WASHER4 7095272 1 L.H. ENGINE MOUNT5 7095831 2 REBOUND WASHER6 4341004 1 R.H. ENGINE MOUNT7 8278007 1 RUBBER MOUNT8 8278012 2 CENTER BONDED MOUNT9 0701215 1 HEX HD CAPSCREW, M12X1.75X35mm, PC8.810 8303702 2 HEX HD CAPSCREW, 1/2-13X3, GR511 8303724 1 HEX HD CAPSCREW, 3/4-10X3-1/2, GR512 0701214 13 HEX HD CAPSCREW, M12X1.75X30mm, PC8.813 8305644 2 HEX LOCKNUT, 1/2-1314 8307025 14 LOCKWASHER, M1215 8310067 1 HEX LOCKNUT, 3/4-1016 8406105 4 CLIP TUBE, 3/417 8406302 2 HOSE CLAMP18 8526007 AR LOCTITE, #242, (apply to items 9, 12 & 22)19 8272027 1 FAN, 9-BLADE, 21”20 4 HEX HD CAPSCREW, M10X1.5X75mm, PC8.8, (S/N 0160004111 thruS/N 0160012082), (no longer available, order items 30 & 31)21 8303755 8 HEX HD CAPSCREW, M10X1.5X30mm, PC8.822 8303784 12 HEX HD CAPSCREW, M10X1.5X20mm, PC8.823 Ref ISOLATION COUPLER ASSY, (see Figure 4-6 for details)24 8320275 1 ENGINE OIL FILTER25 1 ALTERNATOR, (S/N 0160004111 thru 0160014862), (no longer available, orderfollowing Kit 2915170 & Alternator 7029525)2915170 1 ALTERNATOR SERVICE KIT7029525 1 ALTERNATOR, (S/N 0160014880 & After)26 7029269 1 ALTERNATOR FAN, (S/N 0160004111 thru 0160014862)27 8033342 1 ALTERNATOR PULLEY28 7026666 1 STARTER29 7029270 1 ENGINE FAN BELT30 3575947 2 FAN HUB PLATE, (S/N 0160012138 & After)31 8310354 4 HEX HD CAPSCREW, M10-1.5X80mm, PC8.8, (S/N 0160012138 & After)32 7029829 1 COOLANT HEATER CABLE33 7029830 1 COOLANT HEATER34 70020210 1 OIL CONTROL VALVE35 70020211 1 SEALING WASHER36 7028783 1 FAN SPACER2915034 1 250 HOUR FILTER KIT, (includes 5 filters: engine oil, both fuel filters & primaryair filter, safety air filter,)2915036 1 1000 HOUR FILTER KIT, (includes 8 filters: engine oil filter, both fuel filters,primary air filter, safety air filter, transmission oil filter, hydraulic oil filter & fillerbreather)8990467 <strong>6042</strong> 4-5


ENGINE & ATTACHING PARTSFigure 4-2 Fuel SystemILLUSTRATION IS INVERTEDFROM MACHINE APPLICATION.75684595101112131432514PA34824-6<strong>6042</strong> 8990467


ENGINE & ATTACHING PARTSFigure 4-2 Fuel SystemItem Part Number Qty. Description Rev.1 Ref FUEL/HYDRAULIC TANK ASSY, (see Figure 9-11 for details)2 7127081 1 FUEL RETURN HOSE ASSY, (S/N 17019 thru 19897)7302085 1 FUEL RETURN HOSE ASSY, (S/N 0160002408 & After)3 2720551 1 FUEL SUPPLY HOSE ASSY4 8405009 2 GEAR CLAMP, .62 MAX DIA5 8410013 4 GEAR CLAMP, .78 MAX DIA6 7127881 1 FUEL SUPPLY HOSE ASSY7 8420229 1 ELBOW, 90 DEGREES, HOSE BARB 6-4P8 8320270 1 PRIMARY FUEL FILTER, (S/N 17019 thru 19897)7028838 1 PRIMARY FUEL FILTER, (S/N 0160002408 & After)9 8274022 1 INLINE FUEL FILTER10 8303715 1 HEX HD CAPSCREW, 5/16-18X1-1/2, GR511 8307004 1 LOCKWASHER, 5/1612 8750015 1 TWIN CLAMP SET, .67” DIA13 8769123 1 TWIN COVER PLATE14 8750017 1 LOCKING PLATE FOR TWIN CLAMP, (S/N 0160033308 & After)8990467 <strong>6042</strong> 4-7


ENGINE & ATTACHING PARTSS/N 17019 thru 19897 &0160002408 thru 0160004109Figure 4-3 Radiator & Oil Cooler Mounting3229309510118202123 2824252627 2931222812 3 4 6 71312141110 93435181019933373617161513 12 12PA40104-8<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160004109ENGINE & ATTACHING PARTSFigure 4-3 Radiator & Oil Cooler MountingItem Part Number Qty. Description Rev.1 7139778 1 BULB SEAL2 8303743 6 HEX HD CAPSCREW, 1/4-20X1-1/23 8307002 6 LOCKWASHER, 1/44 8307202 6 FLAT WASHER, 1/45 8580420 6 WELL NUT6 7139763 1 RADIATOR BAFFLE7 7129973 1 OIL COOLER8 7139447 1 LH RADIATOR BRACKET ASSY9 8303675 3 HEX HD CAPSCREW, 3/8-16X1-1/4, GR510 8307204 3 PLAIN WASHER, 3/811 8278031 2 ISOLATOR RADIATOR MOUNT12 8307005 6 LOCKWASHER, 3/813 8305008 2 HEX NUT, 3/8”-1614 7139446 1 RH RADIATOR BRACKET ASSY15 8303620 4 HEX HD CAPSCREW, 3/8-16X116 8305645 2 LOCKNUT, 3/8-1617 7057141 2 REBOUND WASHER18 8278008 2 RUBBER MOUNT19 8406302 1 HOSE CLAMP, 1-1/2 DIA20 8024029 1 RADIATOR ASSY KIT, (includes items 21 thru 28)21 1 RADIATOR22 8180311 1 RADIATOR CAP, (13 PSI)23 8303697 4 HEX HD CAPSCREW, 5/16-18X3/4, GR524 8307004 4 LOCKWASHER, 5/1625 8307106 4 PLAIN WASHER, 5/1626 8036546 4 SPEED NUT, 5/16-1827 8024031 1 RADIATOR SHROUD, (includes items 28)28 Ref MOVING PARTS WARNING DECAL, (see Figure 11-1 for details)29 8405104 3 HOSE CLAMP, 2-1/430 7138515 1 LOWER RADIATOR HOSE31 8405203 1 HOSE CLAMP, 332 7126703 1 UPPER RADIATOR HOSE33 8305624 2 HEX LOCKNUT, 1/434 7085422 1 RADIATOR OVERFLOW TANK, (includes item 35)35 8866341 1 CAP w/TETHER36 8406101 1 HOSE SUPPORT, 5/837 8307109 2 FLAT WASHER, 1/48990467 <strong>6042</strong> 4-9


ENGINE & ATTACHING PARTSS/N 0160004111 thru 0160010804Figure 4-3 Radiator & Oil Cooler Mounting2628 272991112118141311152527281030846242019 1817214645721206 1112 2211101819161511141112118346232531236366211720 1112 2211820323334313528 27 3938414043 423745 4439PH37904-10<strong>6042</strong> 8990467


S/N 0160004111 thru 0160010804ENGINE & ATTACHING PARTSFigure 4-3 Radiator & Oil Cooler MountingItem Part Number Qty. Description Rev.1 8180216 1 TRANSMISSION OIL COOLER ASSY2 8303798 8 HEX HD CAPSCREW, M10-1.5X25mm, PC8.83 8307221 8 PLAIN WASHER, M104 8036816 1 RADIATOR ASSY5 8180311 1 RADIATOR PRESSURE CAP, 13 PSI6 8405104 4 HOSE CLAMP, #287 7301833 1 UPPER RADIATOR HOSE8 8305645 8 HEX NUT, 3/8-169 8303107 4 HEX HD CAPSCREW, 3/8-16X3-1/410 8770078 1 STRAIGHT CONNECTOR11 7057141 AR FLAT REBOUND WASHER12 8278020 4 RUBBER ISOLATOR MOUNT13 7301649 1 UPPER LEFT RADIATOR SUPPORT BRACKET14 8303798 6 HEX HD CAPSCREW, M10-1.5X25mm, PC8.815 8303106 2 HEX HD CAPSCREW, 3/6-16X2-1/5, GR516 7301648 1 UPPER RIGHT RADIATOR SUPPORT BRACKET17 7301653 2 LOWER RADIATOR SUPPORT BRACKET18 8303704 2 HEX HD CAPSCREW, 3/8-16X3, GR519 8310200 2 PLAIN WASHER, 3/820 8303784 6 HEX HD CAPSCREW, M10-1.5X20mm, PC8.821 7301651 2 LOWER RADIATOR MOUNT BRACKET22 8310246 AR FENDER WASHER, .375X.048X1.523 2720555 1 LOWER RADIATOR HOSE24 8036812 1 FRAME ASSY25 8180324 4 RUBBER CUSHION26 8180326 1 LEFT FRAME BRACKET27 8303606 12 HEX HD CAPSCREW, M8-1.25X22mm, PC8.828 8307222 12 PLAIN WASHER, M829 8180325 1 RIGHT FRAME BRACKET30 8180215 1 HYDRAULIC OIL COOLER ASSY31 8180335 1 OVERFLOW TANK HOSE, 75mm LG.32 8305624 2 HEX LOCKNUT, 1/4-2033 8307109 2 PLAIN WASHER, 1/434 8406101 1 TUBE CLIP, 5/835 7085422 1 OVERFLOW TANK, (includes item 36)36 8866341 1 OVERFLOW TANK CAP37 1 SHROUD SPACER, (no longer available; order kit 2915054 on Figure 4-3S/N 0160010812 & After)38 1 RADIATOR SHROUD, (includes item 39), (no longer available; order kit2915054 on Figure 4-3 S/N 0160010812 & After)39 Ref MOVING PARTS WARNING DECAL, (see Figure 11-1 for details)40 8303670 1 HEX HD CAPSCREW, 5/16-18X1, GR541 8406302 1 HOSE CLAMP, 1-1/4 DIA42 8307004 1 LOCKWASHER, 5/1643 8307106 1 PLAIN WASHER, 5/1644 8303656 7 HEX HD CAPSCREW, 5/16-18X7/845 8307106 7 PLAIN WASHER, .312X.344X.688X.06546 2131216 3 ELBOW, 90 DEGREES8990467 <strong>6042</strong> 4-11


ENGINE & ATTACHING PARTSS/N 0160010805 & AfterFigure 4-3 Radiator & Oil Cooler Mounting2628 272991112118141311152527281030839242019 1817213945721206 1112 22111018191615111411121183392325323340343123636638211720 1112 22118372028 27313538PA43114-12<strong>6042</strong> 8990467


S/N 0160010805 & AfterENGINE & ATTACHING PARTSFigure 4-3 Radiator & Oil Cooler MountingItem Part Number Qty. Description Rev.1 3620059 1 TRANSMISSION OIL COOLER ASSY2 8303798 8 HEX HD CAPSCREW, M10-1.5X25mm, PC8.83 8307221 8 PLAIN WASHER, M104 8036816 1 RADIATOR ASSY5 8180311 1 RADIATOR PRESSURE CAP, 13 PSI6 8405104 4 HOSE CLAMP, #287 7301833 1 UPPER RADIATOR HOSE8 8305645 8 HEX NUT, 3/8-169 8303107 4 HEX HD CAPSCREW, 3/8-16X3-1/410 8770078 1 STRAIGHT CONNECTOR11 7057141 AR FLAT REBOUND WASHER12 8278020 4 RUBBER ISOLATOR MOUNT13 7301649 1 UPPER LEFT RADIATOR SUPPORT BRACKET14 8303798 6 HEX HD CAPSCREW, M10-1.5X25mm, PC8.815 8303106 2 HEX HD CAPSCREW, 3/6-16X2-1/5, GR516 7301648 1 UPPER RIGHT RADIATOR SUPPORT BRACKET17 7301653 2 LOWER RADIATOR SUPPORT BRACKET18 8303704 2 HEX HD CAPSCREW, 3/8-16X3, GR519 8310200 2 PLAIN WASHER, 3/820 8303784 6 HEX HD CAPSCREW, M10-1.5X20mm, PC8.821 7301651 2 LOWER RADIATOR MOUNT BRACKET22 8310246 AR FENDER WASHER, .375X.048X1.523 2720555 1 LOWER RADIATOR HOSE24 8036812 1 FRAME ASSY25 8180324 4 RUBBER CUSHION26 8180326 1 LEFT FRAME BRACKET27 8303606 12 HEX HD CAPSCREW, M8-1.25X22mm, PC8.828 8307222 12 PLAIN WASHER, M829 8180325 1 RIGHT FRAME BRACKET30 8180215 1 HYDRAULIC OIL COOLER ASSY31 8180335 1 OVERFLOW TANK HOSE, 75mm LG.32 8305004 2 HEX LOCKNUT, 1/4-2033 8307024 2 LOCK WASHER, M6 (Metric)34 8406101 1 TUBE CLIP, 5/835 7085422 1 OVERFLOW TANK, (includes item 36)36 8866341 1 OVERFLOW TANK CAP37 7029005 1 RADIATOR SHROUD38 Ref MOVING PARTS WARNING DECAL, (see Figure 11-1 for details)39 2131216 3 ELBOW, 90 DEGREES40 4711400 2 PLAIN WASHER, 1/42915054 1 FAN SHROUD KIT, (includes items 3, 7, 27, 28 & 37)8990467 <strong>6042</strong> 4-13


ENGINE & ATTACHING PARTSS/N 17019 thru 19897 &0160002408 thru 0160004109Figure 4-4 Air Cleaner Assembly13246758191812131191020152216141721PA27704-14<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160004109ENGINE & ATTACHING PARTSFigure 4-4 Air Cleaner AssemblyItem Part Number Qty. Description Rev.8273027 1 AIR CLEANER ASSY, (includes items 1 thru 5) AB1 8036745 1 END COVER2 8032398 1 VACUATOR VALVE3 8035098 1 PRIMARY ELEMENT4 8035099 1 SAFETY ELEMENT5 1 AIR CLEANER BODY6 7097323 1 AIR INTAKE SCOOP7 8405404 1 T-BOLT BAND CLAMP, 4.38 ID8 8405505 1 T-BOLT BAND CLAMP, 4.06 ID9 8551001 1 NIPPLE, #2 DIAX3/4 LG10 8273241 1 AIR INTAKE RESTRICTION INDICATOR11 8273303 1 AIR CLEANER MOUNTING BAND12 8303739 2 HEX HD CAPSCREW, 5/16-18X1-1/4, GR513 8307203 2 FLAT WASHER, 5/1614 8305626 2 HEX LOCKNUT, 5/1615 7139553 1 AIR CLEANER BRACKET16 8303618 2 HEX HD CAPSCREW, M12X25mm17 8307025 2 LOCKWASHER, M12118 7095393 1 AIR INTAKE HOSE19 8405305 1 T-BOLT BAND CLAMP, 3.38ID20 8303670 2 HEX HD CAPSCREW, 5/16-18X121 7301006 2 HEAT SHIELD22 8310453 2 NUT, 5/16-188990467 <strong>6042</strong> 4-15


ENGINE & ATTACHING PARTSS/N 0160004111 & AfterFigure 4-4 Air Cleaner Assembly134281416715511139186171012PA43004-16<strong>6042</strong> 8990467


S/N 0160004111 & AfterENGINE & ATTACHING PARTSFigure 4-4 Air Cleaner AssemblyItem Part Number Qty. Description Rev.10268515 1 AIR CLEANER ASSY, (includes items 1 thru 5) C1 8036868 1 END COVER2 8036869 1 VACUATOR VALVE3 1101312 1 PRIMARY ELEMENT4 1101313 1 SAFETY ELEMENT5 1 AIR CLEANER BODY6 4340812 1 AIR CLEANER MOUNT7 2720549 1 AIR CLEANER HOSE8 7300972 1 AIR INTAKE SCOOP9 8273241 1 AIR INTAKE RESTRICTION INDICATOR10 8303618 2 HEX HD CAPSCREW, M12X1.75X25mm, PC8.811 8305626 2 HEX LOCKNUT, 5/16-1812 8307025 2 LOCKWASHER, M1213 8307203 2 PLAIN WASHER, 5/1614 8405305 1 T-BOLT CLAMP, 3.38 ID15 8405505 1 T-BOLT CLAMP16 8410021 1 T-BOLT CLAMP, 5.00 ID17 10268516 1 MOUNTING BAND18 8551001 1 NIPPLE, #2 DIAX3/4 LG8990467 <strong>6042</strong> 4-17


ENGINE & ATTACHING PARTSS/N 17019 thru 19897 &0160002408 thru 0160004109Figure 4-5 Exhaust System253412614 7 815911101213PA21803PA34604-18<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160004109ENGINE & ATTACHING PARTSFigure 4-5 Exhaust SystemItem Part Number Qty. Description Rev.1 7150642 1 MUFFLER2 7126992 2 BAND CLAMP, 5X113 8275247 2 MUFFLER CLAMP, 34 8275240 1 V BAND CLAMP5 7138871 1 EXHAUST PIPE6 8303519 2 HEX HD CAPSCREW, M12X1.75X35mm7 8307220 2 PLAIN WASHER, M128 7138318 1 MUFFLER BRACKET9 8275248 1 MUFFLER CLAMP, 2-3/410 7138816 1 TAIL PIPE11 7138815 1 EXHAUST PIPE MOUNTING BRACKET12 8307005 2 LOCKWASHER, 3/813 8303675 2 HEX HD CAPSCREW, 3/8-16X1-1/4, GR514 8526007 AR LOCTITE, #242, (apply to item 6)15 Ref ENGINE MOUNT, (see Figure 4-1 for details)8990467 <strong>6042</strong> 4-19


ENGINE & ATTACHING PARTSS/N 0160004111 thru 0160035347Figure 4-5 Exhaust System112MACHINE MAY HAVE UPGRADE KIT INSTALLED. IDENTIFY THESYSTEM ON MACHINE BY VISUAL INSPECTION OF MOUNTINGBRACKETS BEFORE ORDERING PARTS.73956110846PA42904-20<strong>6042</strong> 8990467


S/N 0160004111 thru 0160035347ENGINE & ATTACHING PARTSFigure 4-5 Exhaust SystemItem Part Number Qty. Description Rev.1 7302304 1 EXHAUST BRACKET2 7301505 1 EXHAUST PIPE3 7301506 1 MOUNTING BRACKET4 8275045 1 ROUND MUFFLER5 Ref ENGINE MOUNT, (see Figure 4-1 for details)6 8275247 2 MUFFLER CLAMP, 3”7 0641718 2 HEX HD CAPSCREW, 7/16-14X2 1/4, GR5, (torque to 35-45 lb-ft)8 8303675 2 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (torque to 7.5-13.5 lb-ft)9 8310109 2 HEX LOCKNUT, 7/16-1410 8307005 2 LOCKWASHER, 3/811 77384830 1 V BAND CLAMP1001102305 1 EXHAUST UPGRADE KIT, (includes items 1 thru 10 & 101 on Figure 4-5(S/N 0160035348 & After)8990467 <strong>6042</strong> 4-21


ENGINE & ATTACHING PARTSS/N 0160035348 & AfterFigure 4-5 Exhaust System1022181012651331141016PA42924-22<strong>6042</strong> 8990467


S/N 0160035348 & AfterENGINE & ATTACHING PARTSFigure 4-5 Exhaust SystemItem Part Number Qty. Description Rev.7301498 Ref. EXHAUST INSTALLATION, (includes items 1 thru 12) H1 1001101397 1 EXHAUST BRACKET2 1001100296 1 EXHAUST PIPE3 1001101396 1 MOUNTING BRACKET4 0641718 2 HEX HD CAPSCREW, 7/16-14X2-1/4, GR5, (torque to 35-45 lb-ft)5 8310109 2 HEX LOCKNUT, 7/16-146 83683175 2 MUFFLER CLAMP, 2-1/2”8 0641624 2 HEX HD CAPSCREW, 3/8-16X3, GR5, (torque to 7.5-13.5 lb-ft)10 8307005 2 LOCKWASHER, 3/811 4751700 2 WASHER, 7/1612 4751600 2 WASHER, 3/813 Ref ENGINE MOUNT, (see Figure 4-1 for details)101 1001100978 1 ROUND MUFFLER102 77384830 1 V BAND CLAMPNOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 4-23


ENGINE & ATTACHING PARTSS/N 17019 thru 19798Figure 4-6 Isolation Coupler12534PA39404-24<strong>6042</strong> 8990467


S/N 17019 thru 19798ENGINE & ATTACHING PARTSFigure 4-6 Isolation CouplerItem Part Number Qty. Description Rev.7137643 1 ISOLATION COUPLER ASSY, (includes all items) AA1 8035555 1 SHAFT & BEARING ASSY2 8035556 1 PROTECTIVE HOUSING3 8035557 6 HEX HD BOLT, M10X25mm4 8035558 6 FLAT WASHER, M105 8035559 1 TORSION COUPLING ELEMENT8990467 <strong>6042</strong> 4-25


ENGINE & ATTACHING PARTSS/N 19797 thru 19897 &0160002408 thru 0160004109Figure 4-6 Isolation Coupler111011239724586PA37004-26<strong>6042</strong> 8990467


S/N 19797 thru 19897 &0160002408 thru 0160004109ENGINE & ATTACHING PARTSFigure 4-6 Isolation CouplerItem Part Number Qty. Description Rev.8841318 1 ISOLATION COUPLER ASSY, (includes all items) AA1 7029262 1 FLYWHEEL PLATE2 7029263 1 PILOT3 7029264 1 COUPLING HUB4 8 NEOPRENE INSERT5 8 THREADED BUSHING6 8 BOLT, 7/16-20X1-1/47 1 BUSHING8 6 FLANGE HD RIVET, 1/4X19 1 BALL BEARING, (not sold separately; order 8841318)10 5 HEX HD BOLT, 7/16-20X1-1/211 7029265 1 COVER PLATE12 0761015 4 HEX HD BOLT, M10X1.5X35mm70020228 1 ISOLATION COUPLER SERVICE KIT, (includes items 4, 5, 6, 7 & 10)8990467 <strong>6042</strong> 4-27


ENGINE & ATTACHING PARTSS/N 0160004111 & AfterFigure 4-6 Isolation Coupler981276345PA42704-28<strong>6042</strong> 8990467


S/N 0160004111 & AfterENGINE & ATTACHING PARTSFigure 4-6 Isolation CouplerItem Part Number Qty. Description Rev.8841319 1 ISOLATION COUPLER ASSY, (includes all items) AA1 7029266 1 FLYWHEEL PLATE2 7029264 1 COUPLING HUB3 8 NEOPRENE INSERT4 8 THREADED BUSHING5 8 HEX HD BOLT, 7/16-20X1-1/46 1 BUSHING7 1 BALL BEARING, (not sold separately; order 8841319)8 5 HEX HD BOLT, 7/16-20X1-1/29 7029265 1 COVER PLATE70020228 1 ISOLATION COUPLER SERVICE KIT, (includes items 3, 4, 5, 6, & 8)8990467 <strong>6042</strong> 4-29


ENGINE & ATTACHING PARTSThis Page Intentionally Left Blank4-30<strong>6042</strong> 8990467


SECTION 5DRIVE TRAIN8990467 <strong>6042</strong>


DRIVE TRAINFigure 5-1 Drive Train Components5910 11 2 16192782115161213191423232022234231718PA43205-2<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-1 Drive Train ComponentsItem Part Number Qty. Description Rev.1 8310479 8 HEX HD CAPSCREW, 1-8X11, (torque to 600-680 lb-ft)2 8310061 16 HARDENED WASHER, 1 OD3 8310481 8 HEX LOCKNUT, 1-84 Ref TIRE & RIM ASSY, (see Figures 5-34 & 5-35 for details)5 8303724 4 HEX HD CAPSCREW, 3/4-10X3-1/2, GR5, (torque to 210 lb-ft)6 8278007 4 RUBBER MOUNT7 7054351 4 REBOUND WASHER8 8310067 4 HEX LOCKNUT, 3/4-109 7138634 2 TRANSMISSION MOUNT BRACKET10 8307049 8 LOCKWASHER, M16, (mount bracket to transmission)11 8310215 8 HEX HD CAPSCREW, M16X2X40mm, PC8.8, (torque to 148 lb-ft),(mount bracket to transmission)12 8303519 4 HEX HD CAPSCREW, M12X1.75X35mm, PC8.8, (torque to 64 lb-ft)13 8310356 4 HARDENED WASHER, 12mm14 8630019 1 O-RING15 8307006 4 LOCKWASHER, .43816 8310425 4 HEX HD CAPSCREW, .438-20X2.25, GR817 8786573 32 LOCKWASHER18 8786572 32 LUG NUT, (torque to 425-450 lb-ft)19 Ref GEAR PUMP, (see Figure 9-8 for details)20 Ref FRONT AXLE, (see Figure 5-2 for details)21 Ref REAR AXLE, (see Figure 5-10 for details)22 Ref ZF TRANSMISSION, (see Figure 5-18 for details)23 Ref DRIVE SHAFTS, (see Figure 5-33 for details)8990467 <strong>6042</strong> 5-3


DRIVE TRAINFigure 5-2 Front Axle1PA39205-4<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-2 Front AxleItem Part Number Qty. Description Rev.1 8040267 1 FRONT AXLE ERef INPUT, (see Figure 5-3 for details)Ref LIMITED SLIP DIFFERENTIAL, (see Figure 5-4 for details)Ref AXLE CASING, (see Figure 5-5 for details)Ref M-DISK BRAKE, (see Figure 5-6 for details)Ref BRAKE, (see Figure 5-7 for details)Ref JOINT HOUSING, (see Figure 5-8 for details)Ref PLANETARY DRIVE, (see Figure 5-9 for details)8990467 <strong>6042</strong> 5-5


DRIVE TRAINFigure 5-3 Front Axle - Input132456789PT0830PA32905-6<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-3 Front Axle - InputItem Part Number Qty. Description Rev.1 8036424 1 BEVEL GEAR SET2 1319333 1 SHIM, S=1.01319334 1 SHIM, S=0.051319335 1 SHIM, S=1.11319336 1 SHIM, S=1.151319337 1 SHIM, S=1.28035876 1 SHIM, S=1.258035877 1 SHIM, S=1.31321187 1 SHIM, S=1.351319341 1 SHIM, S=1.41319342 1 SHIM, S=01.451319343 1 SHIM, S=01.51319344 1 SHIM, S=01.551319345 1 SHIM, S=01.61319346 1 SHIM, S=0.91319347 1 SHIM, S=0.951319348 1 SHIM, S=0.651319349 1 SHIM, S=0.701319350 1 SHIM, S=0.751319351 1 SHIM, S=0.851319352 1 SHIM, S=0.803 1319353 1 ROLLER BEARING4 1319354 1 RING, S=15.11319355 1 RING, S=15.21319356 1 RING, S=15.31319357 1 RING, S=15.41319358 1 RING, S=15.51319359 1 RING, S=15.61319360 1 RING, S=15.71319361 1 RING, S=15.81319362 1 RING, S=15.91319363 1 RING, S=16.01319364 1 RING, S=16.11319365 1 RING, S=16.21319366 1 RING, S=16.31319367 1 RING, S=16.48035982 1 RING, S=16.261319369 1 RING, S=16.231319370 1 RING, S=16.161319371 1 RING, S=16.131319372 1 RING, S=16.061319373 1 RING, S=16.031319374 1 RING, S=15.961319375 1 RING, S=15.931319376 1 RING, S=15.861319377 1 RING, S=15.831319378 1 RING, S=15.761319379 1 RING, S=15.731319380 1 RING, S=15.668990467 <strong>6042</strong> 5-7


DRIVE TRAINFigure 5-3 Front Axle - Input (Continued)Item Part Number Qty. Description Rev.1319381 1 RING, S=15.631319382 1 RING, S=15.561319383 1 RING, S=15.531319384 1 RING, S=15.461319385 1 RING, S=15.431319386 1 RING, S=15.361319387 1 RING, S=15.331319388 1 RING, S=15.261319380 1 RING, S=15.661319390 1 RING, S=15.481319391 1 RING, S=15.581319392 1 RING, S=15.681319393 1 RING, S=15.691319394 1 RING, S=15.721319395 1 RING, S=15.781319396 1 RING, S=15.811319397 1 RING, S=15.841319398 1 RING, S=15.881319399 1 RING, S=15.891319400 1 RING, S=15.911319401 1 RING, S=15.941319402 1 RING, S=15.975 1319444 1 ROLLER BEARING6 1321211 1 SHAFT SEAL7 1321237 1 END YOKE8 1319406 1 WASHER9 8035983 1 HEX NUT5-8<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-3 Front Axle - Input (Continued)Item Part Number Qty. Description Rev.8990467 <strong>6042</strong> 5-9


DRIVE TRAINFigure 5-4 Front Axle - Limited Slip Differential3410912767685856767133111124PT08402PA33005-10<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-4 Front Axle - Limited Slip DifferentialItem Part Number Qty. Description Rev.1 1 DIFFERENTIAL CASE2 1321219 10 O.CLUTCH DISC, A=1.21321220 10 O.CLUTCH DISC, A=1.31321221 10 O.CLUTCH DISC, A=1.43 8036426 8 I.CLUTCH DISC4 1321217 2 PRESSURE DISC5 8036427 2 AXLE BEVEL GEAR6 1321262 4 DIFFERENTIAL BEVEL GEAR7 1321188 4 THRUST WASHER8 1321224 2 DIFFERENTIAL AXLE9 1321184 12 WASHER10 8035985 12 CAPSCREW11 1321153 4 SLOTTED PIN12 1321154 4 SLOTTED PIN13 Ref BEVEL GEAR SET, (see Figure 5-3 for details)8990467 <strong>6042</strong> 5-11


DRIVE TRAINFigure 5-5 Front Axle - Axle Casing11 12 141013824 2591521116451620227242321202262324542213112 11813 14 19 1718925PA22401611PA33115-12<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-5 Front Axle - Axle CasingItem Part Number Qty. Description Rev.1 1319423 2 GREASE FITTING2 1319441 4 CENTERING BUSHING3 8035933 2 BRACKET4 1319439 2 O-RING5 1319440 2 V-RING6 1319438 2 FLANGE BUSHING7 8036336 1 AXLE DRIVE HOUSING8 8036313 8 STUD9 1319425 2 O-RING10 1319436 1 VENT VALVE11 8036312 30 WASHER12 1319429 8 HEX NUT13 1319434 2 SHAFT SEAL14 1319433 2 BUSHING15 8036430 1 RIGHT FRONT AXLE CASING16 8035927 22 HEX SCREW17 8036431 1 LEFT FRONT AXLE CASING18 8036314 1 O-RING19 1319506 1 SCREW PLUG20 1321148 2 AXIAL JOINT COUPLING ASSY, (includes items 21 thru 24)21 8035931 2 LOCKING NUT22 8035929 2 BALL JOINT w/PIPE COUPLING23 8035932 2 HEX NUT24 8036315 2 AXIAL JOINT COUPLING25 Ref BRAKE HOUSING, (see Figure 5-6 for details)8990467 <strong>6042</strong> 5-13


DRIVE TRAINFigure 5-6 Front Axle - M-Disk Brake2261272526 27 54324 234271521 19981011 1213141619182017PA33205-14<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-6 Front Axle - M-Disk BrakeItem Part Number Qty. Description Rev.1 8035936 1 BRAKE HOUSING, (right side), (Before Axle S/N 675668)70020483 1 BRAKE HOUSING, (right side), (Axle S/N 675668 & After)8035939 1 BRAKE HOUSING, (left side), (Before Axle S/N 675668)70020484 1 BRAKE HOUSING, (left side), (Axle S/N 675668 & After)2 1319431 2 SCREW PLUG3 8036303 2 O-RING4 1319491 12 O-RING5 1321161 2 SHAFT SEAL6 1319425 2 O-RING7 8036304 2 PISTON8 1321162 2 U-RING9 1321151 2 SUPPORT RING10 1321163 2 U-RING11 1321152 2 SUPPORT RING12 1319496 16 PIN13 1319497 16 COMPRESSION SPRING14 8036305 2 WASHER15 1319499 16 CRESCENT RING16 1319500 4 O. CLUTCH DISC, S=2, (Before Axle S/N 675668)70020485 4 O. CLUTCH DISC, S=2, (Axle S/N 675668 & After)1319501 4 O. CLUTCH DISC, S=2.5, (Before Axle S/N 675668)70020486 4 O. CLUTCH DISC, S=2.5, (Axle S/N 675668 & After)1319502 4 O. CLUTCH DISC, S=3, (Before Axle S/N 675668)70020487 4 O. CLUTCH DISC, S=3, (Axle S/N 675668 & After)17 8036306 8 I.CLUTCH DISC18 8036386 2 DISC CARRIER19 8036307 4 SNAP RING20 8036308 2 RETAINING RING21 1319504 2 SNAP RING22 1319505 2 VALVE VENT23 1319506 2 SCREW PLUG24 8036314 2 O-RING25 8036445 2 ROLLER BEARING26 8036447 2 ROLLER BEARING27 1319531 AR SHIM, A=0.18035945 AR SHIM, A=0.151319530 AR SHIM, A=0.28035946 AR SHIM, A=0.251319529 AR SHIM, A=0.38035947 AR SHIM, A=0.358035951 AR SHIM, A=0.41319543 AR SHIM, A=0.451319527 AR SHIM, A=0.51321158 AR SHIM, A=0.551319526 AR SHIM, A=0.61319532 AR SHIM, A=0.651319533 AR SHIM, A=0.708990467 <strong>6042</strong> 5-15


DRIVE TRAINFigure 5-6 Front Axle - M-Disk Brake (Continued)Item Part Number Qty. Description Rev.1319534 AR SHIM, A=0.751319545 AR SHIM, A=0.81319535 AR SHIM, A=0.851319536 AR SHIM, A=0.91319537 AR SHIM, A=0.951319524 AR SHIM, A=1.01319525 AR SHIM, A=1.051319538 AR SHIM, A=1.101319539 AR SHIM, A=1.151319523 AR SHIM, A=1.201319540 AR SHIM, A=1.251319541 AR SHIM, A=1.301319542 AR SHIM, A=1.351319522 AR SHIM, A=1.401319521 AR SHIM, A=1.451319520 AR SHIM, A=1.501319519 AR SHIM, A=1.551319518 AR SHIM, A=1.601319517 AR SHIM, A=1.651319510 AR SHIM, A=2.01321159 AR SHIM, A=1.478035948 AR SHIM, A=1.631319516 AR SHIM, A=1.701319515 AR SHIM, A=1.751319514 AR SHIM, A=1.801319513 AR SHIM, A=1.851319512 AR SHIM, A=1.901319511 AR SHIM, A=1.955-16<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-6 Front Axle - M-Disk Brake (Continued)Item Part Number Qty. Description Rev.8990467 <strong>6042</strong> 5-17


DRIVE TRAINFigure 5-7 Front Axle - Brake101234 5 6 7 8 915111213141617PA33305-18<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-7 Front Axle - BrakeItem Part Number Qty. Description Rev.1 8035952 2 END SHIM2 1321206 2 SNAP RING3 8036319 2 SUPPORT RING4 8036318 2 FOUR-LIP RING5 8036321 6 CAPSCREW6 1321244 6 PRESSURE PIN7 8036322 6 O-RING8 8036323 6 SUPPORT RING9 1321181 6 FOUR-LIP RING10 8036316 2 SEALING WASHER11 8036320 2 O-RING12 1321208 2 CUP SPRING13 8036317 2 PISTON14 1321180 2 FOUR-LIP RING15 1321207 8 CUP SPRING16 8035958 2 SPACING WASHER17 1321172 2 PIN CARRIER8990467 <strong>6042</strong> 5-19


DRIVE TRAINFigure 5-8 Front Axle - Joint Housing619181920322231721451092729 71615 13 12 141282835291132303334313626242525PA39805-20<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-8 Front Axle - Joint HousingItem Part Number Qty. Description Rev.1 1321245 1 JOINT HOUSING, (right side)2 1321246 1 JOINT HOUSING, (left side)3 1319444 2 ROLLER BEARING4 1321166 2 ROLLER BEARING5 8036338 2 MULTI SEAL RING6 1319447 2 SHAFT SEAL7 1319448 AR SHIM, A=0.21319449 AR SHIM, A=0.31319450 AR SHIM, A=0.41319451 AR SHIM, A=0.61319452 AR SHIM, A=0.81319453 AR SHIM, A=1.01319454 AR SHIM, A=1.21319455 AR SHIM, A=1.41319456 AR SHIM, A=1.61319457 AR SHIM, A=1.81319458 AR SHIM, A=2.01319459 AR SHIM, A=0.71319460 AR SHIM, A=0.58 1319461 2 BEARING PIN9 1319462 2 BEARING PIN10 1319463 8 HEX SCREW11 1319464 8 HEX SCREW12 1321157 2 BALL BEARING13 1319210 2 RETAINING RING14 80304405 2 RETAINING RING15 1321164 2 SHAFT SEAL16 1321226 2 RETAINING RING17 1321176 2 UNIVERSAL COUPLING DRIVE SHAFT ASSY, (includes items 18 thru 23)18 8035992 2 CENTRAL PIECE19 8035993 4 JOINT CROSS20 8035994 2 JOINT FORK21 8035995 2 JOINT COUPLING FORK22 8035973 2 BUSHING23 8035996 2 SCREEN SHEET24 8036329 2 CASSETTE RING25 1319472 4 ROLLER BEARING26 8035997 20 HEX SCREW27 1319475 2 STOP SCREW28 8036330 2 STOP SCREW29 1319477 4 HEX NUT30 8036435 2 HUB31 1319470 2 O-RING32 8036434 16 WHEEL BOLT33 Ref LOCKWASHER, (see Figure 5-1 for details)34 Ref LUG NUT, (see Figure 5-1 for details)35 7139743 2 STEER ANGLE SPACER, (used w/rock tires only)36 Ref RING GEAR, (see Figure 5-9 for details)8990467 <strong>6042</strong> 5-21


DRIVE TRAINFigure 5-9 Front Axle - Planetary Drive45763101982PA33505-22<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-9 Front Axle - Planetary DriveItem Part Number Qty. Description Rev.1 1321247 2 RING GEAR2 1321242 2 SUN GEAR SHAFT3 8036436 2 PLANET CARRIER4 1321231 6 PLANET GEAR5 1319483 6 ROLLER BEARING6 1319484 6 ROLLER BEARING7 1319485 6 SNAP RING8 1319506 2 SCREW PLUG9 8036331 2 O-RING10 1319488 4 CAPSCREW8990467 <strong>6042</strong> 5-23


DRIVE TRAINFigure 5-10 Rear Axle1PA39305-24<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-10 Rear AxleItem Part Number Qty. Description Rev.1 8040274 1 REAR AXLE DRef INPUT, (see Figure 5-11 for details)Ref LIMITED SLIP DIFFERENTIAL, (see Figure 5-12 for details)Ref AXLE CASING, (see Figure 5-13 for details)Ref M-DISK BRAKE, (see Figure 5-14 for details)Ref BRAKE, (see Figure 5-15 for details)Ref JOINT HOUSING, (see Figure 5-16 for details)Ref PLANETARY DRIVE, (see Figure 5-17 for details)8990467 <strong>6042</strong> 5-25


DRIVE TRAINFigure 5-11 Rear Axle - Input987654231PT0760PA33605-26<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-11 Rear Axle - InputItem Part Number Qty. Description Rev.1 8036751 1 BEVEL GEAR SET2 1319333 1 WASHER, S=1.01319334 1 WASHER, S=1.051319335 1 WASHER, S=1.101319336 1 WASHER, S=1.151319337 1 WASHER, S=1.201319338 1 WASHER, S=1.251319339 1 WASHER, S=1.301319340 1 WASHER, S=1.351319341 1 WASHER, S=1.401319342 1 WASHER, S=1.451319343 1 WASHER, S=1.501319344 1 WASHER, S=1.551319345 1 WASHER, S=1.601319346 1 WASHER, S=0.901319347 1 WASHER, S=0.951319348 1 WASHER, S=0.651319349 1 WASHER, S=0.701319350 1 WASHER, S=0.751319351 1 WASHER, S=0.851319352 1 WASHER, S=0.803 1319353 1 ROLLER BEARING4 1319354 1 RING, S=15.11319355 1 RING, S=15.21319356 1 RING, S=15.31319357 1 RING, S=15.41319358 1 RING, S=15.51319359 1 RING, S=15.61319360 1 RING, S=15.71319361 1 RING, S=15.81319362 1 RING, S=15.91319363 1 RING, S=16.01319364 1 RING, S=16.11319365 1 RING, S=16.21319366 1 RING, S=16.31319367 1 RING, S=16.48035982 1 RING, S=16.261319369 1 RING, S=16.231319370 1 RING, S=16.161319371 1 RING, S=16.131319372 1 RING, S=16.061319373 1 RING, S=16.031319374 1 RING, S=15.961319375 1 RING, S=15.931319376 1 RING, S=15.861319377 1 RING, S=15.831319378 1 RING, S=15.761319379 1 RING, S=15.731319380 1 RING, S=15.668990467 <strong>6042</strong> 5-27


DRIVE TRAINFigure 5-11 Rear Axle - Input (Continued)Item Part Number Qty. Description Rev.1319381 1 RING, S=15.631319382 1 RING, S=15.561319383 1 RING, S=15.531319384 1 RING, S=15.461319385 1 RING, S=15.431319386 1 RING, S=15.361319387 1 RING, S=15.331319388 1 RING, S=15.261319389 1 RING, S=15.381319390 1 RING, S=15.481319391 1 RING, S=15.581319392 1 RING, S=15.681319393 1 RING, S=15.691319394 1 RING, S=15.721319395 1 RING, S=15.781319396 1 RING, S=15.811319397 1 RING, S=15.841319398 1 RING, S=15.881319399 1 RING, S=15.891319400 1 RING, S=15.911319401 1 RING, S=15.941319402 1 RING, S=15.975 1319444 1 ROLLER BEARING6 1321211 1 SEAL SHAFT7 1321237 1 END YOKE8 1319406 1 WASHER9 8035983 1 HEX NUT5-28<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-11 Rear Axle - Input (Continued)Item Part Number Qty. Description Rev.8990467 <strong>6042</strong> 5-29


DRIVE TRAINFigure 5-12 Rear Axle - Differential14321211966557756561081234PA33705-30<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-12 Rear Axle - DifferentialItem Part Number Qty. Description Rev.1 1 DIFFERENTIAL CASE2 1321223 2 AXLE BEVEL GEAR3 1319412 2 THRUST WASHER4 1321260 2 DIFFERENTIAL RING, A=13.78035984 2 DIFFERENTIAL RING, A=13.61321259 2 DIFFERENTIAL RING, A=13.55 1321262 4 DIFFERENTIAL BEVEL GEAR6 1321188 4 THRUST WASHER7 1321224 2 DIFFERENTIAL AXLE8 8035985 12 CAPSCREW9 1321153 4 SLOT PIN10 1321184 12 WASHER11 1321154 4 SLOT PIN12 Ref BEVEL GEAR SET, (see Figure 5-11 for details)8990467 <strong>6042</strong> 5-31


DRIVE TRAINFigure 5-13 Rear Axle - Axle Casing13 14 15162322212018 171319124567910811312654123252314 13 2417 1821221913PA33805-32<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-13 Rear Axle - Axle CasingItem Part Number Qty. Description Rev.1 1319441 4 CENTERING BUSHING2 8035933 2 BRACKET3 1319423 2 LUBRICATION NIPPLE4 1319439 2 O-RING5 1319440 2 V-RING6 1319438 2 FLANGE BUSHING7 1321236 1 AXLE DRIVE HOUSING8 1321148 2 AXIAL JOINT COUPLING ASSY, (includes items 8 thru 11)9 8035930 2 AXIAL JOINT COUPLING10 8035932 2 HEX NUT11 8035929 2 BALL JOINT w/PIPE COUPLING12 8035931 2 LOCKING NUT13 1319427 30 WASHER14 1319429 8 HEX NUT15 1319506 1 SCREW PLUG16 8036331 1 O-RING17 1319434 2 SHAFT SEAL18 1319433 2 BUSHING19 8035927 22 HEX SCREW20 8035987 1 AXLE CASING, (right rear)21 1319425 2 O-RING22 8035990 2 END SHIM23 8035989 8 STUD24 8035986 1 AXLE CASING, (left rear)25 1319436 1 VENT VALVE8990467 <strong>6042</strong> 5-33


DRIVE TRAINFigure 5-14 Rear Axle - M-Disk Brake97105112831412667814156181920 21 22 23241213161725222726PA33915-34<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-14 Rear Axle - M-Disk BrakeItem Part Number Qty. Description Rev.1 1319531 AR SHIM, A=0.18035945 AR SHIM, A=0.151319530 AR SHIM, A=0.28035946 AR SHIM, A=0.251319529 AR SHIM, A=0.38035947 AR SHIM, A=0.358035951 AR SHIM, A=0.41319543 AR SHIM, A=0,451319527 AR SHIM, A=0.51321158 AR SHIM, A=0.551319526 AR SHIM, A=0.61319532 AR SHIM, A=0.651319533 AR SHIM, A=0.71319534 AR SHIM, A=0.751319525 AR SHIM, A=0.81319535 AR SHIM, A=0.851319536 AR SHIM, A=0.91319537 AR SHIM, A=0.951319524 AR SHIM, A=1.01319545 AR SHIM, A=1.051319538 AR SHIM, A=1.11319539 AR SHIM, A=1.151319523 AR SHIM, A=1.21319540 AR SHIM, A=1.251319541 AR SHIM, A=1.31319542 AR SHIM, A=1.351319522 AR SHIM, A=1.41319521 AR SHIM, A=1.451319520 AR SHIM, A=1.51319519 AR SHIM, A=1.551319518 AR SHIM, A=1.61319517 AR SHIM, A=1.651319510 AR SHIM, A=2.01321159 AR SHIM, A=1.478035948 AR SHIM, A=1.631319515 AR SHIM, A=1.751319516 AR SHIM, A=1.71319514 AR SHIM, A=1.81319513 AR SHIM, A=1.851319512 AR SHIM, A=1.91319511 AR SHIM, A=1.952 8036447 2 ROLLER BEARING3 8036445 2 ROLLER BEARING4 8036444 2 SHAFT SEAL5 1319425 2 O-RING6 1319491 12 O-RING7 8036331 4 O-RING8 1319431 2 SCREW PLUG9 1319506 2 SCREW PLUG8990467 <strong>6042</strong> 5-35


DRIVE TRAINFigure 5-14 Rear Axle - M-Disk Brake (Continued)Item Part Number Qty. Description Rev.10 1319505 2 VENT VALVE11 8035939 1 BRAKE HOUSING, (right side), (Before Axle S/N 679469)70020484 1 BRAKE HOUSING, (right side), (Axle S/N 679469 & After)8035936 1 BRAKE HOUSING, (left side), (not shown), (Before Axle S/N 679469)70020483 1 BRAKE HOUSING, (left side), (not shown), (Axle S/N 679469 & After)12 1321151 2 SUPPORT RING13 1321162 2 U-RING14 1321163 2 U-RING15 1321152 2 SUPPORT RING16 1319496 16 PIN17 1319497 16 COMPRESSION SPRING18 8036305 2 WASHER19 8036304 2 PISTON20 1319499 16 CRESCENT RING21 1319504 2 SNAP RING22 8036307 4 SNAP RING23 1321174 2 DISC CARRIER, (Before Axle S/N 824742)70020409 2 DISC CARRIER, (Axle S/N 824742 & After)24 8036308 2 RETAINER RING25 1319500 26 O.CLUTCH DISC, S=2.0, (Before Axle S/N 679469)70020485 26 O.CLUTCH DISC, S=2.0, (Axle S/N 679469 & After)1319501 26 O.CLUTCH DISC, S=2.5, (Before Axle S/N 679469)70020486 26 O.CLUTCH DISC, S=2.5, (Axle S/N 679469 & After)1319502 26 O.CLUTCH DISC, S=3.0, (Before Axle S/N 679469)70020487 26 O.CLUTCH DISC, S=3.0, (Axle S/N 679469 & After)26 1321150 6 I.CLUTCH DISC, (Before Axle S/N 824742)70020408 6 I.CLUTCH DISC, (Axle S/N 824742 & After)27 8036606 2 END PLATE, (Before Axle S/N 679469)70020413 2 END PLATE, (Axle S/N 679469 & After)28 Ref DIFFERENTIAL, (see Figure 5-12 for details)NOTE: ITEMS 11, 25 & 27 ARE INTERCHANGEABLE BETWEEN S/NBREAKS WHEN REPLACED AS A COMPLETE UNIT.5-36<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-14 Rear Axle - M-Disk Brake (Continued)Item Part Number Qty. Description Rev.8990467 <strong>6042</strong> 5-37


DRIVE TRAINFigure 5-15 Rear Axle - Brake21PT0800PA34005-38<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-15 Rear Axle - BrakeItem Part Number Qty. Description Rev.1 1321172 2 PIN CARRIER2 1321178 2 RETAINING RING8990467 <strong>6042</strong> 5-39


DRIVE TRAINFigure 5-16 Rear Axle - Joint Housing52019202132324182210468313271216171412 1530353291129133334252826272736PA39905-40<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-16 Rear Axle - Joint HousingItem Part Number Qty. Description Rev.1 1321245 1 JOINT HOUSING, (left side)2 1321246 1 JOINT HOUSING, (right side)3 1319444 2 ROLLER BEARING4 1319445 2 ROLLER BEARING5 8036338 2 SHAFT SEAL6 1319447 2 SHAFT SEAL7 1319448 A/R SHIM, S=0.21319449 A/R SHIM, S=0.31319450 A/R SHIM, S=0.41319451 A/R SHIM, S=0.61319452 A/R SHIM, S=0.81319453 A/R SHIM, S=1.01319454 A/R SHIM, S=1.21319455 A/R SHIM, S=1.41319456 A/R SHIM, S=1.61319457 A/R SHIM, S=1.81319458 A/R SHIM, S=2.01319459 A/R SHIM, S=0.71319460 A/R SHIM, S=0.58 1319461 2 BEARING PIN9 1319462 2 BEARING PIN10 1319463 8 HEX SCREW11 1319464 8 HEX SCREW12 1321157 2 BALL BEARING13 8036435 2 HUB14 1319210 2 RETAINING RING15 80304405 2 RETAINING RING16 1321164 2 SHAFT SEAL17 1321226 2 RETAINING RING18 7028979 2 UNIVERSAL COUPLING DRIVE SHAFT, (not maintenance free), (includesitems 19 thru 24), (Before Axle S/N 720124)70022052 2 UNIVERSAL COUPLING DRIVE SHAFT, (maintenance free), (includes items 19thru 24), (Axle S/N 720125 & After)19 8035992 2 CENTRAL PIECE, (Before Axle S/N 720124)70021553 2 CENTRAL PIECE, (Axle S/N 720125 & After)20 8035993 4 JOINT CROSS, (Before Axle S/N 720124)70021554 4 JOINT CROSS, (Axle S/N 720125 & After)21 8035994 2 JOINT FORK22 8035995 2 JOINT COUPLING FORK23 8035973 2 BUSHING24 8035996 2 SCREEN SHEET25 1319470 2 O-RING26 8036329 2 CASSETTE RING27 1319472 4 ROLLER BEARING28 8035997 20 HEX SCREW29 8036434 16 WHEEL BOLT30 1319475 2 STOP SCREW31 8036330 2 STOP SCREW32 1319477 4 HEX NUT8990467 <strong>6042</strong> 5-41


DRIVE TRAINFigure 5-16 Rear Axle - Joint HousingItem Part Number Qty. Description Rev.33 Ref LOCKWASHER, (see Figure 5-1 for details)34 Ref LUG NUT, (see Figure 5-1 for details)35 7139743 2 STEER ANGLE SPACER36 Ref BRAKE HOUSING, (see Figure 5-14 for details)NOTE: IF REPLACING BOTH 8035992 CENTRAL PIECE 8035993 JOINTCROSS (NOT MAINTENANCE FREE) CAN REPLACE WITH 70021553CENTRAL PIECE & 70021554 JOINT CROSS (MAINTENANCE FREE).5-42<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-16 Rear Axle - Joint HousingItem Part Number Qty. Description Rev.5-43<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-17 Rear Axle - Planetary Drive45761029831PA34205-44<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-17 Rear Axle - Planetary DriveItem Part Number Qty. Description Rev.1 1321247 2 RING GEAR2 1321242 2 SUN GEAR SHAFT3 8036436 2 PLANET CARRIER4 1321231 3 PLANET GEAR5 1319483 3 ROLLER BEARING, (inner)6 1319484 3 ROLLER BEARING, (outer)7 1319485 3 SNAP RING8 1319506 2 SCREW PLUG9 8036331 2 O-RING10 1319488 4 CAPSCREW70021555 2 PLANETARY CARRIER ASSY, (includes items 4 thru 7)8990467 <strong>6042</strong> 5-45


DRIVE TRAINFigure 5-18 ZF Transmission1PA43305-46<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-18 ZF TransmissionItem Part Number Qty. Description Rev.1 8841036 1 TRANSMISSION, 4WG98-TC AARef ENGINE CONNECTION & CONVERTER, (see Figure 5-19 for details)Ref INPUT SHAFTS, (see Figure 5-20 for details)Ref GEARBOX HOUSING, (see Figure 5-21 for details)Ref COUPLING GROUP 1, (see Figure 5-22 for details)Ref COUPLING GROUP 2, (see Figure 5-23 for details)Ref COUPLING GROUP 3, (see Figure 5-24 for details)Ref COUPLING GROUP 4, (see Figure 5-25 for details)Ref REVERSING GEAR GROUP 1, (see Figure 5-26 for details)Ref REVERSING GEAR GROUP 2, (see Figure 5-27 for details)Ref OUTPUT, (see Figure 5-28 for details)Ref CONTROL UNIT, (see Figure 5-29 for details)Ref VALVE HOUSING ASSY, (see Figure 5-30 for details)Ref VALVE BLOCK ASSY, (see Figure 5-31 for details)Ref OIL PUMP & FILTER, (see Figure 5-32 for details)8990467 <strong>6042</strong> 5-47


DRIVE TRAINFigure 5-19 ZF Transmission - Engine Connection & Converter12112351613786141015 149PA31205-48<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-19 ZF Transmission - Engine Connection & ConverterItem Part Number Qty. Description Rev.1 1319203 1 DIAPHRAGM2 1319204 4 HEX HD CAPSCREW, M10X18mm3 10732095 4 WASHER, 10.54 10731702 8 HEX HD CAPSCREW, M10X16mm5 1319213 1 WASHER6 1319212 1 INPUT SHAFT7 1319209 1 BALL BEARING8 1319210 1 RETAINING RING9 8036021 1 COVER10 8036022 1 CONVERTER11 10731748 12 HEX HD CAPSCREW, M10X45mm12 10731751 12 HEX NUT, M1013 1319211 1 END YOKE14 1319205 1 WASHER15 1319206 2 HEX HD CAPSCREW, M8X50mm16 1319207 1 TAB WASHER8990467 <strong>6042</strong> 5-49


DRIVE TRAINFigure 5-20 ZF Transmission - Input Shafts12345 6 78PA31305-50<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-20 ZF Transmission - Input ShaftsItem Part Number Qty. Description Rev.1 8036023 1 TURBINE SHAFT2 1319557 1 STATOR SHAFT3 1319558 1 BEARING BUSHING4 1319563 1 BALL BEARING5 10731913 1 SNAP RING6 80304405 1 RETAINING RING, 55X2.007 1319565 1 PISTON RING, 55X3.008 1319566 1 CENTRAL SHAFT8990467 <strong>6042</strong> 5-51


DRIVE TRAINFigure 5-21 ZF Transmission - Gearbox Housing6110118972325418317161716181716191716181621181617122014181718152213PA31405-52<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-21 ZF Transmission - Gearbox HousingItem Part Number Qty. Description Rev.1 8036024 1 HOUSING I2 8036025 1 HOUSING II3 1319569 36 HEX HD CAPSCREW, M10X30mm4 1319570 6 HEX HD CAPSCREW, M10X50mm5 1319571 2 CYLINDRICAL PIN, M6X24mm6 10731744 1 BREATHER7 1319574 1 CONVERTER BELL8 1319575 1 BEARING BUSHING9 1319576 1 SHAFT SEAL10 1319577 6 SOCKET HD CAPSCREW, M10X50mm11 1319569 23 HEX HD CAPSCREW, M10X30mm12 1319578 1 DRAIN PLUG, 7/8-1413 8036026 1 OIL SUCTION PIPE14 1319581 1 O-RING, 30X3.0015 1319582 2 SOCKET HD CAPSCREW, M8X20mm16 1319583 6 O-RING, 14X2.0017 1319584 6 FIXING PLATE18 1319585 11 SOCKET HD CAPSCREW, M8X16mm19 1319586 1 PIPE20 1319587 1 PIPE21 8036027 1 PIPE22 8036028 1 SCREEN SHEET23 1319590 1 BRACKET8990467 <strong>6042</strong> 5-53


DRIVE TRAINFigure 5-22 ZF Transmission - Coupling Group 11432515 17 17867910111213141213167PA31505-54<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-22 ZF Transmission - Coupling Group 1Item Part Number Qty. Description Rev.1 1319591 1 COUPLING2 1319592 1 PISTON3 1319593 1 O-RING, 52X3.004 1319594 1 O-RING, 115X3.005 1319595 5 CUP SPRING6 1319596 1 SHIM, 2.007 10731845 2 RETAINING RING, 40X1.758 1319597 12 LIN.CLUTCH DISC9 1319598 12 O.CLUTCH DISC10 7026760 1 SHIM, END11 1319600 1 SNAP RING, 4.001319601 1 SNAP RING, 3.501319602 1 SNAP RING, 3.001319603 1 SNAP RING, 2.501319604 1 SNAP RING, 2.0012 1319605 2 ROLLER CAGE13 1319606 2 ROLLER CAGE14 1319607 1 DISC CARRIER15 1319608 1 ROLLER BEARING16 1319609 1 ROLLER BEARING1319610 1 ROLLER BEARING1319611 1 ROLLER BEARING17 1319612 2 PISTON RING, 30X2.008990467 <strong>6042</strong> 5-55


DRIVE TRAINFigure 5-23 ZF Transmission - Coupling Group 2117432151795 6 7810117121314121316PA31605-56<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-23 ZF Transmission - Coupling Group 2Item Part Number Qty. Description Rev.1 1319613 1 COUPLING2 8036029 1 PISTON3 1319593 1 O-RING, 52X3.004 1319594 1 O-RING, 115X3.005 1319595 5 CUP SPRING6 1319596 1 SHIM, 2.007 10731845 2 RETAINING RING, 40X1.758 1319597 8 LIN.CLUTCH DISC9 1319598 8 O.CLUTCH DISC10 7026760 1 END SHIM11 1319600 1 SNAP RING, 4.001319601 1 SNAP RING, 3.501319602 1 SNAP RING, 3.001319603 1 SNAP RING, 2.501319604 1 SNAP RING, 2.0012 1319605 2 ROLLER CAGE13 1319606 2 ROLLER CAGE14 1319614 1 DISC CARRIER15 1319615 1 ROLLER BEARING16 8036190 1 ROLLER BEARING17 1319612 2 PISTON RING, 30X2.008990467 <strong>6042</strong> 5-57


DRIVE TRAINFigure 5-24 ZF Transmission - Coupling Group 312 7 6515 14138111092341711716PA31705-58<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-24 ZF Transmission - Coupling Group 3Item Part Number Qty. Description Rev.1 1319616 1 COUPLING2 8036029 1 PISTON3 1319593 1 O-RING, 52X3.004 1319594 1 O-RING, 115X3.005 1319595 5 CUP SPRING6 1319617 1 SUPPORT SHIM7 1319618 1 ROLLER BEARING8 1319597 8 LIN.CLUTCH DISC9 1319598 8 O.CLUTCH DISC10 7026760 1 END SHIM11 1319600 1 SNAP RING, 4.001319601 1 SNAP RING, 3.501319602 1 SNAP RING, 3.001319603 1 SNAP RING, 2.501319604 1 SNAP RING, 2.0012 1319619 1 DISC CARRIER13 1319620 1 ROLLER BEARING14 1319621 1 RETAINING RING, 3.201319622 1 RETAINING RING, 3.101319623 1 RETAINING RING, 3.001319624 1 RETAINING RING, 2.901319625 1 RETAINING RING, 2.801319626 1 RETAINING RING, 2.701319627 1 RETAINING RING, 2.601319628 1 RETAINING RING, 38X2.501319629 1 RETAINING RING, 38X2.401319630 1 RETAINING RING, 38X2.301319631 1 RETAINING RING, 38X2.201319632 1 RETAINING RING, 38X2.1015 8036190 1 ROLLER BEARING16 1319633 1 ROLLER BEARING17 1319612 2 PISTON RING, 30X2.008990467 <strong>6042</strong> 5-59


DRIVE TRAINFigure 5-25 ZF Transmission - Coupling Group 415 17117432856 7910117121314121316PA31805-60<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-25 ZF Transmission - Coupling Group 4Item Part Number Qty. Description Rev.1 1319634 1 COUPLING2 8036029 1 PISTON3 1319593 1 O-RING4 1319594 1 O-RING5 1319595 5 CUP SPRING6 1319596 1 SHIM, 2.007 10731845 2 RETAINING RING8 1319597 8 LIN.CLUTCH DISC9 1319598 8 O.CLUTCH DISC10 7026760 1 END SHIM11 1319600 1 SNAP RING, 4.001319601 1 SNAP RING, 3.501319602 1 SNAP RING, 3.001319603 1 SNAP RING, 2.501319604 1 SNAP RING, 2.0012 1319605 2 ROLLER CAGE13 1319606 2 ROLLER CAGE14 1319635 1 DISC CARRIER15 1319615 1 ROLLER BEARING16 1319636 1 ROLLER BEARING17 1319612 2 PISTON RING, 30X2.008990467 <strong>6042</strong> 5-61


DRIVE TRAINFigure 5-26 ZF Transmission - Reversing Gear Group I15 171174328951011671213 1416PA31905-62<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-26 ZF Transmission - Reversing Gear Group IItem Part Number Qty. Description Rev.1 1319637 1 COUPLING2 8036029 1 PISTON3 1319593 1 O-RING4 1319594 1 O-RING5 1319595 7 CUP SPRING6 1319617 1 SUPPORT SHIM7 1319618 1 ROLLER BEARING8 1319597 11 LIN.CLUTCH DISC9 1319598 11 O.CLUTCH DISC10 7026760 1 END SHIM11 1319600 1 SNAP RING, 4.001319601 1 SNAP RING, 3.501319602 1 SNAP RING, 3.001319603 1 SNAP RING, 2.501319604 1 SNAP RING, 2.0012 1319638 1 DISC CARRIER13 1319620 1 ROLLER BEARING14 1319621 1 RETAINING RING, 3.201319622 1 RETAINING RING, 3.101319623 1 RETAINING RING, 3.001319624 1 RETAINING RING, 2.901319625 1 RETAINING RING, 2.801319626 1 RETAINING RING, 2.701319627 1 RETAINING RING, 2.601319628 1 RETAINING RING, 2.501319629 1 RETAINING RING, 2.401319630 1 RETAINING RING, 2.301319631 1 RETAINING RING, 2.201319632 1 RETAINING RING, 2.1015 1319615 1 ROLLER BEARING16 1319636 1 ROLLER BEARING17 1319612 2 PISTON RING, 30X2.008990467 <strong>6042</strong> 5-63


DRIVE TRAINFigure 5-27 ZF Transmission - Reversing Gear Group 215 171174329581213 1416101167PA32005-64<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-27 ZF Transmission - Reversing Gear Group 2Item Part Number Qty. Description Rev.1 1319639 1 COUPLING2 8036029 1 PISTON3 1319593 1 O-RING4 1319594 1 O-RING5 1319595 7 CUP SPRING6 1319617 1 SUPPORT SHIM7 1319618 1 ROLLER BEARING8 1319597 11 LIN.CLUTCH DISC9 1319598 11 O.CLUTCH DISC10 7026760 1 END SHIM11 1319600 1 SNAP RING, 4.001319601 1 SNAP RING, 3.501319602 1 SNAP RING, 3.001319603 1 SNAP RING, 2.501319604 1 SNAP RING, 2.0012 1319638 1 DISC CARRIER13 1319620 1 ROLLER BEARING14 1319621 1 RETAINING RING, 3.201319622 1 RETAINING RING, 3.101319623 1 RETAINING RING, 3.001319624 1 RETAINING RING, 2.901319625 1 RETAINING RING, 2.801319626 1 RETAINING RING, 2.701319627 1 RETAINING RING, 2.601319628 1 RETAINING RING, 2.501319629 1 RETAINING RING, 2.401319630 1 RETAINING RING, 2.301319631 1 RETAINING RING, 2.201319632 1 RETAINING RING, 2.1015 1319608 1 ROLLER BEARING16 1319636 1 ROLLER BEARING17 1319612 2 PISTON RING, 30X2.008990467 <strong>6042</strong> 5-65


DRIVE TRAINFigure 5-28 ZF Transmission - Output211981210315131447561283910 11 12PA32105-66<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-28 ZF Transmission - OutputItem Part Number Qty. Description Rev.1 8036030 1 OUTPUT SHAFT2 1319641 2 SHAFT SEAL3 7027273 2 OUTPUT FLANGE4 1 ROLLER BEARING ASSY70020430 1 CUP70020431 1 CONE5 1319643 1 ROLLER BEARING6 8036031 1 SCREEN SHEET7 1319646 5 HEX HD CAPSCREW, M6X10mm8 1319647 2 SCREEN SHEET9 10839156 2 O-RING10 1319648 2 WASHER 10.0011 1319649 2 TAB WASHER12 10731959 4 HEX HD CAPSCREW, M8X25mm13 8036032 1 INTERMEDIATE SHAFT14 1319633 1 ROLLER BEARING15 8036190 1 ROLLER BEARING8990467 <strong>6042</strong> 5-67


DRIVE TRAINFigure 5-29 ZF Transmission - Control UnitBefore transmission S/N TA 12650081867109111810122113101251719Before transmission S/N TA 1265003 415141619PA32215-68<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-29 ZF Transmission - Control UnitItem Part Number Qty. Description Rev.1 1319650 1 GASKET2 8036033 1 DUCT PLATE3 10732072 1 COMPRESSION SPRING4 10732071 1 BALL5 1319652 1 ORIFICE6 1 GASKET, (Before transmission S/N TA 126500), (no longer available, orderitems 11 & 12)7 1 INTERM. SHEET, (Before transmission S/N TA 126500), (no longeravailable, order items 11 & 12)8 1 GASKET, (Before transmission S/N TA 126500), (no longer available, orderitems 11 & 12)9 1319662 19 HEX HD CAPSCREW, M6X65mm, (Before transmission S/N TA 126500)10 1319661 19 WASHER, 6.411 70020425 1 INTERM. SHEET, (transmission S/N TA 126500 & After)12 7029037 19 HEX HD CAPSCREW, M6X60mm, (transmission S/N TA 126500 & After)13 1319659 43 TORX SCREW, M8X30mm14 8036035 1 GASKET, (Before transmission S/N TA 126500)15 7029720 1 INTERM. SHEET, (Before transmission S/N TA 126500)16 7029721 1 GASKET, (Before transmission S/N TA 126500)17 70020426 1 INTERM. SHEET, (transmission S/N TA 126500 & After)18 Ref VALVE HOUSING, (see Figure 5-30 for details)19 Ref VALVE BLOCK, (see Figure 5-31 for details)8990467 <strong>6042</strong> 5-69


DRIVE TRAINFigure 5-30 ZF Transmission - Valve Housing Assembly38403937204120363435303230327 16303231233331293328272664151321312233242551 32891017141120191812PA32305-70<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-30 ZF Transmission - Valve Housing AssemblyItem Part Number Qty. Description Rev.8036040 1 VALVE HOUSING ASSY, (includes all items)1 1319671 1 VALVE HOUSING2 1319670 7 SCREW PLUG, M10X1mm3 10731709 7 O-RING4 8036036 1 WASHER, 1.005 8036037 1 PISTON6 1319673 1 COMPRESSION SPRING7 8036038 1 COMPRESSION SPRING8 1319674 1 PISTON9 1319675 1 WASHER, 3.601319676 1 WASHER, 3.201319677 1 WASHER, 2.801319678 1 WASHER, 2.401319679 1 WASHER, 2.0010 1319680 1 COMPRESSION SPRING11 1319681 1 CONTROL PISTON12 1319682 1 LOCKWASHER, 12.013 1319683 1 COMPRESSION SPRING14 1319684 1 COMPRESSION SPRING15 1319685 1 WASHER, 2.001319686 1 WASHER, 1.001319687 1 WASHER, 0.501319688 1 WASHER, 0.301319689 1 WASHER, 0.2016 1319690 1 PISTON17 1319691 1 SEAL18 1319692 1 COVER19 1319693 6 SOCKET HD CAPSCREW, M6X25mm20 1319661 16 WASHER, 6.421 1319652 1 ORIFICE22 1319694 1 VALVE23 1319695 1 PISTON24 1319696 1 COMPRESSION SPRING25 1319697 1 PISTON26 1319698 1 COMPRESSION SPRING27 1319699 1 SPACER SLEEVE28 1319700 1 PLUG29 1319701 1 FIXING PLATE30 1319702 3 SOLENOID VALVE31 10732063 3 FIXING PLATE32 1319703 3 HEX HD CAPSCREW, M5X12mm33 10732064 3 WASHER, 2.0034 1319704 1 WIRING HARNESS35 1319705 1 SEAL36 8036039 1 COVER37 1319707 1 RETAINING CLAMP38 1319693 6 HEX HD CAPSCREW, M6X25mm39 1319708 4 HEX HD CAPSCREW, M6X60mm40 1319670 1 SCREW PLUG, M10X1mm8990467 <strong>6042</strong> 5-71


DRIVE TRAINFigure 5-30 ZF Transmission - Valve Housing Assembly (Continued)Item Part Number Qty. Description Rev.41 10731709 1 O-RING, 8X1.5mm5-72<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-30 ZF Transmission - Valve Housing Assembly (Continued)Item Part Number Qty. Description Rev.8990467 <strong>6042</strong> 5-73


DRIVE TRAINFigure 5-31 ZF Transmission - Valve Block Assembly11121094646546525232331141387PA32405-74<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-31 ZF Transmission - Valve Block AssemblyItem Part Number Qty. Description Rev.7029067 1 VALVE BLOCK ASSY, (includes all items), (3-piece gasket design)(Before transmission S/N TA 126500)70020427 1 VALVE BLOCK ASSY, (includes all items), (1-piece gasket design)(transmission S/N TA 126500 & After)1 1319709 1 VALVE BLOCK1 VALVE BLOCK2 1319710 3 PISTON3 1319696 3 COMPRESSION SPRING4 1319702 3 SOLENOID VALVE5 10732063 3 FIXING PLATE6 1319703 3 SOCKET HD CAPSCREW, M5X12mm7 1319711 1 WIRING HARNESS8 1319707 1 RETAINING CLAMP9 1319712 1 GASKET10 1319713 1 COVER11 1319714 9 HEX HD CAPSCREW, M5X32mm12 1319715 9 WASHER, 5.313 1319670 3 SCREW PLUG, M10X1mm14 10731709 3 O-RING8990467 <strong>6042</strong> 5-75


DRIVE TRAINFigure 5-32 ZF Transmission - Oil Pump & Filter397654218312 1013111415PA32505-76<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-32 ZF Transmission - Oil Pump & FilterItem Part Number Qty. Description Rev.1 1319718 1 PUMP, (includes item 2)2 8036250 1 O-RING3 1319719 2 O-RING4 1319720 1 AXIAL WASHER, 40X60X15 1319721 1 AXIAL NEEDLE CAGE6 1319722 1 ANGLE DISC7 1319723 1 SPACER BUSHING8 1319724 1 O-RING9 1319725 4 HEX HD CAPSCREW, M12X115mm10 1319726 1 TRANSMISSION FILTER11 8036041 1 DIPSTICK TUBE12 803<strong>6042</strong> 1 DIPSTICK13 1319585 1 SOCKET HD CAPSCREW, M8X16mm14 1319582 1 SOCKET HD CAPSCREW, M8X20mm15 1319581 1 O-RING8990467 <strong>6042</strong> 5-77


DRIVE TRAINFigure 5-33 Drive Shafts219201111513121610141817849181767597836PA43405-78<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-33 Drive ShaftsItem Part Number Qty. Description Rev.1 Ref ZF TRANSMISSION, (see Figure 5-18 for details)2 Ref ISOLATION COUPLER, (see Figure 4-6 for details)3 Ref REAR AXLE, (see Figure 5-10 for details)4 7150579 1 FRONT AXLE DRIVE SHAFT, (includes items 6 thru 9) C5 7150580 1 REAR AXLE DRIVE SHAFT, (includes items 6 thru 9) C6 8036433 4 CROSS & BEARING KIT7 8035779 2 DUST CAP KIT8 2 SLIP JOINT9 2 YOKE SHAFT10 7139509 1 DRIVE SHAFT - ENGINE TO TRANSMISSION, (includes items 11 thru 14),(S/N 17019 thru 19796)7302028 1 DRIVE SHAFT - ENGINE TO TRANSMISSION, (includes items 13 thru 16), D(S/N 19797 thru 19897 & 0160002408 & After)11 8036432 2 CROSS & BEARING KIT12 8033002 1 DUST CAP KIT13 1 SLIP JOINT14 1 YOKE SHAFT15 7029271 2 CROSS & BEARING KIT16 8033651 1 DUST CAP KIT17 8 STRAP, (order kit 8880218-OM)18 16 SCREW, (torque to 32-42 lb-ft), (must replace when removed, do not re-torque),(order kit 8880218-OM)19 2 STRAP, (order kit 8880219-OM)20 4 SCREW, (torque to 35 lb-ft), (must replace when removed, do not re-torque),(order kit 8880219-OM)8880218-OM 1 STRAP KIT, (includes qty. 2 of item 17 & qty. 4 of item 18)8880219-OM 1 STRAP KIT, (includes qty. 2 of item 19 & qty. 4 of item 20)8990467 <strong>6042</strong> 5-79


DRIVE TRAINFigure 5-34 Tires & Rims (Pneumatic)15627563757467PA40025-80<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-34 Tires & Rims (Pneumatic)Item Part Number Qty. Description Rev.Note: When ordering tires contact JLG and specify the brand of tire.7139605 1 GRADER TIRE & RIM ASSY, (right side) - 13.00 X 24, 12 PLY,E(includes items 1, 5 & 7)7139606 1 GRADER TIRE & RIM ASSY, (left side) - 13.00 X 24, 12 PLY,E(includes items 1, 5 & 7)4520429 1 GRADER TIRE & RIM ASSY, (right side) - 15.50 X 25, 12 PLY,A(includes items 1, 6 & 7)4520430 1 GRADER TIRE & RIM ASSY, (left side) - 15.50 X 25, 12 PLY,A(includes items 1, 6 & 7)7139741 1 ROCK TIRE & RIM ASSY, 15.5-25 12 PLY, (includes items 2, 6 & 7) C4520405 1 ROCK TIRE & RIM ASSY, 13 X 24, 12 PLY, (includes items 2, 5 & 7) A7300704 1 STEEL BELTED RADIAL TIRE & RIM ASSY, 13 X 24, 12 PLY, (includes items 3, D5 & 7)4520437 1 STEEL BELTED RADIAL TIRE & RIM ASSY, 15.5 X 25, 12 PLY, (includes items4, 6 & 7)A1 8780031 1 GRADER TIRE, 13.00 X 24, 12 PLY8780036 1 GRADER TIRE, 15.50 X 25, 12 PLY2 8780050 1 ROCK TIRE, 25.5-25, 12 PLY8780045 1 ROCK TIRE, 13.00R24, 12-PLY3 8780264 1 STEEL BELTED RADIAL TIRE, 13.00R24 XGLA24 8780048 1 STEEL BELTED RADIAL TIRE, 15.50R25 L25 7301055 1 RIM, 9 X 24 1.06 OFFSET (Argent replaces all colors)6 7301142 1 RIM, 13 x 25 LR 1.18 OFFSET7 8786514 1 VALVE STEM8 7139743 4 STEER ANGLE SPACER, (used with 7139741 only) (not shown)8990467 <strong>6042</strong> 5-81


DRIVE TRAINFigure 5-35 Tires & Rims (Foam Filled & Solid)8925674673 157567PA40035-82<strong>6042</strong> 8990467


DRIVE TRAINFigure 5-35 Tires & Rims (Foam Filled & Solid)Item Part Number Qty. Description Rev.Note: When ordering tires contact JLG and specify the brand of tire.7139739 1 GRADER TIRE & RIM ASSY, (right side), FOAM FILLED - 13.00 X 24, 12 PLY, CG-2, (includes items 1, 5 & 7)7139740 1 GRADER TIRE & RIM ASSY, (left side), FOAM FILLED - 13.00 X 24, 12 PLY, CG-2, (includes items 1, 5 & 7)4520431 1 GRADER TIRE & RIM ASSY, (right side), FOAM FILLED - 15.50 X 25, 12 PLY, AG-2, (includes items 1, 6 & 7)4520432 1 GRADER TIRE & RIM ASSY, (left side), FOAM FILLED - 15.50X25, 12 PLY, AG-2, (includes items 1, 6 & 7)4520320 1 ROCK TIRE & RIM ASSY, FOAM FILLED - 13.00 X 24, 12 PLY, (includes items B2, 5 & 7) (tire no longer available; order 7301845 for replacement)7301845 1 ROCK TIRE & RIM ASSY, FOAM FILLED - 13.00 X 24, 12 PLY,B(includes items 2, 5 & 7)4520435 1 ROCK TIRE & RIM ASSY, FOAM FILLED - 15.50 x 25, 12 PLY, SRG L3,A(includes items 2, 5 & 7)4520407 1 STEEL BELTED RADIAL TIRE & RIM ASSY, FOAM FILLED - 13.00 X 24, A12 PLY, (includes items 3, 5 & 7)4520438 1 STEEL BELTED RADIAL TIRE & RIM ASSY, FOAM FILLED - 15.50 X 25, A12 PLY L2, (includes items 4, 6 & 7)4520651 1 SOLID TIRE SET, 13.00 x 24, (includes items 8 & 9) BRef. Note: Assemblies may require ballast/foam filling to manufacturer’sspecifications prior to installing on a machine. Refer to Operation & Safetyor Service & Maintenance Manuals. Purchase individual tire and/or rimonly if able to foam fill tire & wheel assembly, otherwise, purchasecomplete assembly.1 8780031 1 GRADER TIRE, 13.00X24, 12 PLY8780036 1 GRADER TIRE, 15.50X25, 12 PLY2 8780045 1 ROCK TIRE, 13.00R24, 12 PLY8780050 1 ROCK TIRE, 15.5-25, 12 PLY,3 8780264 1 STEEL BELTED RADIAL TIRE, 13.00R244 8780048 1 STEEL BELTED RADIAL TIRE, 15.50R255 7301055 1 RIM, 9 X 24 1.06 OFFSET6 7301142 1 RIM, 13 x 25 LR 1.18 OFFSET7 8786514 1 VALVE STEM8 4520652 1 R.H. SOLID TIRE & WHEEL ASSY B9 4520653 1 L.H. SOLID TIRE & WHEEL ASSY B8990467 <strong>6042</strong> 5-83


DRIVE TRAINThis Page Intentionally Left Blank5-84<strong>6042</strong> 8990467


SECTION 6CAB8990467 <strong>6042</strong>


CABFigure 6-1 Open Cab3528252322120211211891030 29 30 2945313272 6 7277318261314 15191833347724 VIEW OFBULKHEAD PLATEON LOWER FRAME SIDE OF CAB171617PA30036-2<strong>6042</strong> 8990467


CABFigure 6-1 Open CabItem Part Number Qty. Description Rev.1 7138857 1 OPEN CAB, (includes items 2 thru 7, items 33 & 34) F2 7302074 1 LOWER PANEL3 7302073 1 RIGHT SIDE CONSOLE ACCESS PANEL4 3380679 1 RIGHT FRONT CONSOLE PANEL5 7302076 1 LEFT FRONT CONSOLE PANEL6 7302077 1 SIDE CONSOLE PANEL7 8303034 22 TRUSS HD TORX SCREW, 1/4-20X3/48 7138819 1 LOAD CHART HOLDER, (S/N 14834 thru 19988 & 0160002345 thru0160019858 excluding 0160019622, 0160019633, 0160019653 thru0160019655 & 0160019668)9 7139135 AR SPACER FOAM TAPE, (S/N 14834 thru 19988 & 0160002345 thru0160019858 excluding 0160019622, 0160019633, 0160019653 thru0160019655 & 0160019668)10 8310016 2 PAN HD CAPSCREW, 10-24X1, (S/N 14834 thru 19988 & 0160002345 thru0160019858 excluding 0160019622, 0160019633, 0160019653 thru0160019655 & 0160019668)11 8310362 4 BUTTON HD CAPSCREW, 10-24X.5, (S/N 14834 thru 19988 & 0160002345thru 0160019858 excluding 0160019622, 0160019633, 0160019653 thru0160019655 & 0160019668)12 8310085 6 LOCK NUT, #10-24, (S/N 14834 thru 19988 & 0160002345 thru 0160019858excluding 0160019622, 0160019633, 0160019653 thru 0160019655 &0160019668)13 8990147 1 DOCUMENT HOLDER14 8307201 3 FLAT WASHER, 1015 8310085 3 LOCKNUT, 10-2416 7138936 1 STEP17 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/218 8307112 4 FLAT WASHER, 1/219 8305644 4 LOCKNUT, 1/2-1320 8866529 1 REAR VIEW MIRROR21 8866530 1 MIRROR ARM22 8307024 AR LOCKWASHER, M623 8303799 2 HEX HD CAPSCREW, M6-1X14mm24 8866348 1 RIGHT MIRROR, (includes mounting hardware except star washer)25 8866351 1 CONVEX GLASS REPLACEMENT LENS, 6.5X1026 7138944 2 BRUSH STRIP ASSY27 8303982 6 SELF TAPPING SCREW, 1/4-20X3/428 8466306 1 TILT ANGLE GAUGE29 8310493 4 HEX HD CAPSCREW, 7/8-9X5.5, GR8, (torque to 480 lb-ft)30 8307011 4 LOCKWASHER, 7/831 1001102844 2 U-BOLT, 1/4-20X2-1/2, (S/N 0160019944 & After including 0160019622,0160019633, 0160019653 thru 0160019655 & 0160019668)32 8310382 8 FLANGE NUT, 1/4-20, (S/N 0160019944 & After including 0160019622,0160019633, 0160019653 thru 0160019655 & 0160019668)33 70021305 2 RIVNUT34 70021306 1 BULKHEAD FITTING PLATE35 4791500 1 STAR WASHER, 5/168990467 <strong>6042</strong> 6-3


CABS/N 17019 thru 19897 &0160002408 thru 0160008803Figure 6-2 Closed Cab28292425262725262723 4522555413714916131219151484511949554748554442323312101863141 43 4017305522150525434353946383736205351PA30106-4<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160008803CABFigure 6-2 Closed CabItem Part Number Qty. Description Rev.7139048 1 ENCLOSED CAB w/HEATER, (includes all items) AA1 Ref OPEN CAB ASSY, (see Figure 6-1 for details)2 Ref CAB HEATER ASSY, (see Figure 6-8 for details)3 7139050 1 CAB ENCLOSURE w/TOP & FRONT WIPERS, (less heater),A(includes items 4 thru 55)4 8036048 1 REAR WINDOW ASSY, (includes items 5 thru 19)5 8036106 1 REAR WINDOW GLASS6 8036107 1 REAR WINDOW LATCH MOUNT7 8036108 2 REAR WINDOW HINGE BLOCK8 8035479 2 ACORN NUT, 1/4-209 8310136 6 TRUSS SCREW, 1/4-20X1-1/410 8035486 1 ROLL PIN, #10X1/211 8036104 1 T-HANDLE LATCH, (includes mounting hardware)12 8035478 2 BUSHING, .26 IDX1/2OD13 8035477 2 GROMMET, 1/2 IDX1.06OD14 80264082 4 FLAT WASHER, 9/32X1.00X.06515 8035475 2 PLASTIC HINGE16 1001109417 1 DETENT RING PIN, .019X1.417 8037206 1 SEAL, 8.6’ LONG18 8036071 2 WASHER19 91344043 2 HEX HD CAPSCREW, 1/4-20X.6220 Ref LOWER DOOR ASSY, (see Figure 6-4 for details)21 Ref UPPER DOOR ASSY, (see Figure 6-4 for details)22 8036050 1 RIGHT SIDE SLIDER WINDOW, (includes items 23 thru 29)23 8036197 1 REAR SLIDE GLASS24 8036196 1 FRONT SLIDE GLASS25 1 CAPSCREW26 1 SPACER27 1 LATCH28 1 LOCK BLOCK29 1 KNOB ASSY30 8036073 1 LEFT SIDE REAR GLASS31 80364044 1 FEMALE DOOR RETAINER32 8036057 1 UPPER WIRE DUCT33 8036058 1 LOWER WIRE DUCT34 8036059 1 STRIKER NUT PLATE WELDMENT35 8036060 1 STRIKER BOLT BRACKET36 8035437 2 LOCKSCREW, 1/4-20X3/437 8036061 1 FLAT WASHER, 17/32X1.06X.09438 8035639 1 CENTER LOCKNUT, 7/16-1439 8035637 1 STRIKER BOLT, 7/16-14X1-1/240 8035487 2 SCREW, 1/4-20X.62541 8035416 4 LOCKWASHER, 1/4X.49ODX.0742 8035479 4 ACORN NUT, 1/4-2043 8036066 1 RUBBER CONE BUMPER44 Ref FRONT WINDSHIELD WIPER ASSY, (see Figure 6-6 for details)45 Ref SKYLIGHT WIPER ASSY, (see Figure 6-7 for details)46 Ref RESERVOIR w/12 VOLT MOTOR, (see Figure 6-6 for details)47 7139444 1 WINDSHIELD SKYLIGHT KIT, (includes items 48 thru 55)8990467 <strong>6042</strong> 6-5


CABS/N 17019 thru 19897 &0160002408 thru 0160008803Figure 6-2 Closed Cab (Continued)Item Part Number Qty. Description Rev.48 7138958 1 SKYLIGHT GLASS49 7139316 1 UPPER WINDSHIELD CLIP50 7138951 1 WINDSHIELD GLASS51 7139298 1 LOWER WINDSHIELD PLATE52 7139299 1 BULB SEAL, .22X.35X14.7553 8310529 5 SELF TAPPING SCREW, #10-16X.7554 8035490 8 SETTING BLOCKS55 7139308 AR URETHANE SEALANT, (apply to items 22, 30, 48 & 49)8036199 1 LATCH ASSY KIT, (includes items 25, 26 & 27)8036198 1 FRICTION LOCK ASSY KIT, (includes 28 & 29)6-6<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160008803CABFigure 6-2 Closed Cab (Continued)Item Part Number Qty. Description Rev.8990467 <strong>6042</strong> 6-7


CABS/N 0160008825 & AfterFigure 6-2 Closed Cab161713141511 3312131415104342136574433743353643323020211929 31 281843293840422223273426252484139PA30126-8<strong>6042</strong> 8990467


S/N 0160008825 & AfterCABFigure 6-2 Closed CabItem Part Number Qty. Description Rev.7139048 1 ENCLOSED CAB w/HEATER, (includes all items) AA1 Ref OPEN CAB ASSY, (see Figure 6-1 for details)2 Ref CAB HEATER ASSY, (see Figure 6-8 for details)3 7139050 1 CAB ENCLOSURE w/TOP & FRONT WIPERS, (less heater),B(includes items 4 thru 43)4 7028737 1 REAR WINDOW5 91404301 1 HAMMER6 Ref ESCAPE DECAL, (see Figure 11-1 for details)7 91404298 1 RIVET8 Ref LOWER DOOR ASSY, (see Figure 6-4 for details)9 Ref UPPER DOOR ASSY, (see Figure 6-4 for details)10 8036050 1 RIGHT SIDE SLIDER WINDOW, (includes items 11 thru 17)11 8036197 1 REAR SLIDE GLASS12 8036196 1 FRONT SLIDE GLASS13 1 CAPSCREW14 1 SPACER15 1 LATCH16 1 LOCK BLOCK17 1 KNOB ASSY18 8036073 1 LEFT SIDE REAR GLASS19 80364044 1 FEMALE DOOR RETAINER20 8036057 1 UPPER WIRE DUCT21 8036058 1 LOWER WIRE DUCT22 8036059 1 STRIKER NUT PLATE WELDMENT23 8036060 1 STRIKER BOLT BRACKET24 8035437 2 LOCKSCREW, 1/4-20X3/425 8036061 1 FLAT WASHER, 17/32X1.06X.09426 8035639 1 CENTER LOCKNUT, 7/16-1427 8035637 1 STRIKER BOLT, 7/16-14X1-1/228 8035487 2 SCREW, 1/4-20X.62529 8035416 4 LOCKWASHER, 1/4X.49ODX.0730 8035479 4 ACORN NUT, 1/4-2031 8036066 1 RUBBER CONE BUMPER32 Ref FRONT WINDSHIELD WIPER ASSY, (see Figure 6-6 for details)33 Ref SKYLIGHT WIPER ASSY, (see Figure 6-7 for details)34 Ref RESERVOIR w/12 VOLT MOTOR, (see Figure 6-6 for details)35 7139444 1 WINDSHIELD SKYLIGHT KIT, (includes items 36 thru 43)36 7138958 1 SKYLIGHT GLASS37 7139316 1 UPPER WINDSHIELD CLIP38 7138951 1 WINDSHIELD GLASS39 7139298 1 LOWER WINDSHIELD PLATE40 7139299 1 BULB SEAL, .22X.35X14.7541 8310529 5 SELF TAPPING SCREW, #10-16X.7542 8035490 8 SETTING BLOCKS43 8035523 AR URETHANE SEALANT, (apply to items 4, 10, 18, 36 & 37)8036199 1 LATCH ASSY KIT, (includes items 13, 14 & 15)8036198 1 FRICTION LOCK ASSY KIT, (includes items 16 & 17)8990467 <strong>6042</strong> 6-9


CABFigure 6-3 Soft Cab Enclosure111107293957412478 613PA30306-10<strong>6042</strong> 8990467


CABFigure 6-3 Soft Cab EnclosureItem Part Number Qty. Description Rev.7139250 1 COMPLETE SOFT CAB ENCLOSURE KIT, (includes all items) AC1 7139444 1 WINDSHIELD SKYLIGHT KIT, (includes items 2 thru 9)2 7138958 1 SKYLIGHT GLASS3 7139316 1 UPPER WINDSHIELD CLIP4 7139299 1 BLACK BULB SEAL, .22X.35, 14.755 7138951 1 WINDSHIELD GLASS6 7139298 1 LOWER WINDSHIELD PLATE7 8035490 8 SETTING BLOCK, 1/8X1/4X28 8037204 5 SELF TAPPING SCREW, #10-16X3/49 8035523 1 URETHANE SEALANT, (apply to items 2 & 3)10 7139290 1 SOFT CAB ENCLOSURE KIT, (includes items 11 thru 13)11 7139293 1 MAIN SOFT CAB ENCLOSURE12 7139292 1 SOFT DOOR SECTION13 7139294 1 VELCRO KIT7139295 1 VELCRO BRAND HOOK STRIP 1X10, ORANGE, (not shown)7139296 1 VELCRO BRAND HOOK STRIP 2X10, ORANGE, (not shown)8990467 <strong>6042</strong> 6-11


CABFigure 6-4 Cab Door36373439363235363827393336373936361429732930312817181320212162 16114 5115 8 10211923 26 2522242212PA30206-12<strong>6042</strong> 8990467


CABFigure 6-4 Cab DoorItem Part Number Qty. Description Rev.1 8036062 1 LOWER DOOR ASSY, (includes items 2 thru 26)2 80264053 10 TORX SCREW, 1/4-203 8036082 6 HEX RIVNUT, 1/4-204 8035438 1 INNER DOOR HANDLE5 80384187 2 ROD END RETAINING CLIP6 80384193 1 INSIDE DOOR BEZEL7 8036085 4 HEX RIVNUT, #10-248 8035439 1 ROTARY LATCH9 91344032 1 INSIDE CAB HANDLE10 8036090 1 LOWER DOOR WELDMENT11 8036093 1 INTERIOR LATCH LINKAGE12 8036094 1 LOWER DOOR FOAM13 8036095 1 LATCHBOX ACCESS PLATE14 8036096 1 DOOR RESTRAINT STRAP15 8036097 1 EXTERIOR LATCH LINKAGE WELDMENT16 8036098 1 EXTENSION SPRING, .219X1-1/2X.02317 8035441 1 PADDLE LATCH, (includes item 18)18 8342808 1 KEY19 91404315 1 DOOR LEVER RELEASE20 8036076 1 BULB SEAL, 15.5mmX10, (cut to fit)21 8036088 8 SCREW, #10-24X3/422 8036081 1 SLAM LATCH23 8036086 1 SCREW, #8-32X1-1/824 8036087 1 NYLON LOCKNUT, #8-3225 8036091 2 SLAM LATCH SPACER26 8036092 1 SLAM LATCH SHAFT WELDMENT27 8036063 1 UPPER DOOR ASSY, (includes items 28 thru 35)28 8036077 1 UPPER DOOR WELDMENT29 8035487 2 TORX SCREW, 1/4-2030 8035416 2 WASHER, 1/4IDX.49OD31 8036078 1 SLAM LATCH STRIKER32 8036079 1 LEFT SIDE DOOR GLASS33 8036080 1 RETAINER34 8036076 1 BULB SEAL, 15.5mmX10, (cut to fit)35 8035523 AR URETHANE, (apply to item 32)36 8036065 6 HEX DOME CAP37 8035631 2 BOLT, 3/8-16X4.538 8036064 1 BOLT, 3/8-16X6.539 8035632 3 HEX NUT, 3/8-168990467 <strong>6042</strong> 6-13


CABS/N 17019 thru 19897 &0160002408 thru 0160010385Figure 6-5 Operators Seat2223 24111456716172021121881112 141315122017192 183109PA29906-14<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160010385CABFigure 6-5 Operators SeatItem Part Number Qty. Description Rev.1 1 SUSPENSION SEAT, (order seat on Figure 6-5 S/N 0160010402 & After)2 8036009 1 BOOT, 60/76mm, (covers adjuster below seat)3 8036010 1 6” ADJUSTER, (partially shown)4 8036011 1 DAMPER, (shock absorber), (not shown)5 8036013 4 UP STOP/DOWN STOP BUMPER ROLLERS, 7/16 DIA (not shown)6 8036014 1 SPRINGS & CABLE, (not shown)7 8036015 1 HANGER/KNOB/TENSION SHAFT, (not shown)8 8036017 1 CUSHION/PAN ASSY KIT, (includes both seat & back rest)9 8305626 4 HEX LOCKNUT, 5/16-1810 8307106 4 PLAIN WASHER, .31211 7138883 2 TETHER12 7096491 4 SPACER13 8307006 2 LOCKWASHER, 7/1614 8307205 2 PLAIN WASHER, 7/16X1.125OD15 8303674 2 HEX HD CAPSCREW, 7/16-14X1.50, GR516 1 HEX HD CAPSCREW, 7/16-20X2.5, GR5, (included w/seat belt)17 2 PLAIN WIDE WASHER, 7/16, (included w/seat belt)18 2 FLANGED HEX NUT, 7/16-20, (included w/seat belt)19 1 HEX HD CAPSCREW, 7/16-20X1.5, GR5, (included w/seat belt)20 8864057 1 2” STANDARD SEAT BELT, (includes mounting hardware)21 8864058 1 3” OPTIONAL SEAT BELT, (not shown, includes mounting hardware)22 7138858 1 ARM REST23 8307106 2 FLAT WASHER, 5/1624 8305626 2 LOCKNUT, 5/16-188990467 <strong>6042</strong> 6-15


CABS/N 0160010402 & AfterFigure 6-5 Operators Seat1012985436798PH45326-16<strong>6042</strong> 8990467


S/N 0160010402 & AfterCABFigure 6-5 Operators SeatItem Part Number Qty. Description Rev.3980039 1 SUSPENSION SEAT, (includes items 1 thru 7), (S/N 0160010402 thruB0160034230)1001101085 1 SUSPENSION SEAT, (includes items 1 thru 7), (S/N 0160034231 & After) A1 7026900 1 BACK CUSHION KIT2 7026902 1 BACK PANEL KIT3 7026905 1 SEAT BELT KIT91563164 1 SEAT BELT, 3IN (California Only), not included with seat4 7026906 1 TETHER KIT5 7026901 1 SEAT CUSHION KIT6 7026799 1 KNOB KIT7 7026798 1 SLIDE KIT8 8305626 6 HEX LOCKNUT, 5/16-189 8307106 6 PLAIN WASHER, .31210 7138858 1 ARM REST8990467 <strong>6042</strong> 6-17


CABFigure 6-6 Front Windshield Wiper3940413813534 33363 453711 10129138192 672728141817 16 152930262524 23 22 2120 3132PA30406-18<strong>6042</strong> 8990467


CABFigure 6-6 Front Windshield WiperItem Part Number Qty. Description Rev.8036056 1 FRONT WINDSHIELD WIPER ASSY, (includes items 1 thru 31)1 8035392 1 28” FLEX WIPER BLADE2 8035393 1 24” FLEX WIPER ARM ASSY, (includes items 3 thru 7)3 1 LOCKNUT4 1 SPRAYER NOZZLE5 1 BOLT6 3 HOSE CLIPS7 1 HOSE8 1001081310 1 WET ARM SPACER9 8036100 1 FRONT WIPER MOTOR SPACER10 7029860 1 WIPER MOTOR ASSY, (includes items 11 thru 17)11 3 FLAT WASHER, 5/1612 3 HEX HD CAPSCREW, 1/4-28X113 1 WIPER MOTOR BRACKET14 1 NUT15 8035409 1 CONNECTING LINK16 2 FLAT WASHER, .560X.251X.01517 2 SPRING CLIP18 8035411 1 WIPER ARM DRIVE19 8036099 1 WIPER SHAFT & PIVOT ASSY, (includes items 20 thru 26)20 1 RUBBER WASHER21 1 METAL WASHER22 1 HEX JAM NUT, 11/16-1823 1 RUBBER CAP24 1 KNURLED DRIVER25 1 LOCKWASHER, 3/8, (internal tooth)26 1 ACORN NUT, 1/4-2827 8034815 1 PANTO ADAPTER ASSY, (includes items 28 thru 30)28 1 GASKET29 1 LOCKWASHER, 1/4, (internal tooth)30 1 ACORN NUT, 1/4-2831 80384207 2 HEX HD CAPSCREW, 1/4-28X3/4 -BLACK32 8036070 1 WIPER HARNESS33 8035479 3 NUT, 1/4-20, BLACK34 8035416 3 LOCKWASHER, 1/4X.49ODX0735 8033065 1 RESERVOIR w/12 VOLT MOTOR36 8036072 1 WASHER HOSE CONNECTOR TEE37 8033075 1 WASHER HOSE38 8584001 AR TY-RAP39 8223043 1 FRONT WINDSHIELD WIPER SWITCH40 Ref SKYLIGHT WINDSHIELD WIPER SWITCH, (see Figure 6-7 for details)41 8223044 1 WINDSHIELD WASHER SWITCH8990467 <strong>6042</strong> 6-19


CABFigure 6-7 Skylight Windshield Wiper359486131415127121110PA30506-20<strong>6042</strong> 8990467


CABFigure 6-7 Skylight Windshield WiperItem Part Number Qty. Description Rev.8036049 1 SKYLIGHT WIPER ASSY, (includes items 1 thru 9)1 8035492 1 SKYLIGHT WIPER MOTOR2 8035493 1 WIPER MOTOR COVER3 8035498 1 WIPER BLADE4 8035500 1 WIPER ARM5 1001081310 1 WET ARM SPACER6 8035499 1 WET ARM ADAPTER7 8036102 2 MACHINE SCREW, #10-24X1-1/28 8035496 1 PLASTIC CLAMP BLOCK9 8036103 1 WIPER MOUNT WELDMENT10 Ref WASHER HOSE, (see Figure 6-6 for details)11 Ref WIPER HARNESS, (see Figure 6-6 for details)12 Ref RESERVOIR w/12 VOLT MOTOR, (see Figure 6-6 for details)13 Ref FRONT WINDSHIELD WIPER SWITCH, (see Figure 6-6 for details)14 8223043 1 SKYLIGHT WINDSHIELD WIPER SWITCH15 Ref WINDSHIELD WASHER SWITCH, (see Figure 6-6 for details)8990467 <strong>6042</strong> 6-21


CABFigure 6-8 Cab HeaterTO ENGINE35364041373435917 38 18DASH PANEL72213CAB FLOOR56 29231112101213453 26292 81920312539228223242827141630281532 3533213533PA30616-22<strong>6042</strong> 8990467


CABFigure 6-8 Cab HeaterItem Part Number Qty. Description Rev.7139049 1 CAB HEATER ASSY, (includes items 1 thru 31)1 8035479 4 ACORN NUT, 1/4-202 8035416 16 LOCKWASHER, 1/4 I.D.X.49 O.D.3 8036082 2 HEX PILOT RIVNUT, 1/4-20X.3054 8035487 12 SCREW, 1/4-20X.6255 80364020 2 SLOT EDGE TRIM, 2.696 8035406 2 WIDE NYLON TIE7 8036110 1 HOSE ASSY8 8035417 12 HEX NUT, 1/4-20, GR59 8035402 1 4” ROUND LOUVER, w/2-1/2 COLLAR10 8035668 2 RECTANGULAR LOUVER, 49mmX121mm11 8035431 1 HOSE ADAPTER, 2-1/212 8036111 4 PAN HEAD SELF TAPPING SCREW, #6X3/413 8036112 6 CARRIAGE BOLT, 1/4-20X114 8036410 1 HEATER, 12V, (includes items 15 & 16)15 8036421 2 BLOWER WHEEL16 8036422 1 MOTOR, 12V17 8036114 1 PANEL/CABLE HEATER CONTROL, (includes item 18)18 8036388 2 POSITIONING KNOB, (includes set screw & brass insert)19 8036115 1 AIR FILTER20 8036116 1 RUBBER O-RING21 8036117 1 HEATER WATER VALVE22 8036118 1 HEATER WIRE HARNESS23 8036119 1 HEATER LOUVER PANEL24 8036120 1 HEATER DUCT25 8036121 1 FILTER ACCESS PLATE26 8036122 1 HEATER MOUNT WELDMENT27 8036124 2 RUBBER HOSE, 90 DEGREES28 8036125 4 HOSE CLAMP, 1/2X1-1/429 80384221 8 SELF TAPPING SCREW, #8-32X.5030 8036127 2 COPPER SPLICE, 5/8 HEATER HOSE31 8036130 2 SPLIT RUBBER GROMMET32 6620472 1 HEATER HOSE ASSY33 7139174 2 HEATER HOSE ASSY34 8360005 1 SHUT OFF VALVE35 8405007 6 GEAR CLAMP, 1.25 DIA MAX.36 8430048 1 REDUCER37 2220251 1 REDUCER38 8303034 4 TORX TRUSS HD MACHINE SCREW, 1/4-20X3/439 8035599 1 FOAM, .25X.540 8540231 1 ADAPTER, 45 DEGREE41 8540218 1 ADAPTER, 90 DEGREE7148100 1 FIELD INSTALLATION HEATER KIT, (includes items 1 thru 37)8990467 <strong>6042</strong> 6-23


CABThis Page Intentionally Left Blank6-24<strong>6042</strong> 8990467


SECTION 7CONTROLS8990467 <strong>6042</strong>


CONTROLSFigure 7-1 Service Brake Pedal Control41532 191087131112561412PA39707-2<strong>6042</strong> 8990467


CONTROLSFigure 7-1 Service Brake Pedal ControlItem Part Number Qty. Description Rev.1 8223025 1 SERVICE BRAKE SWITCH2 7139271 1 BRAKE SWITCH BRACKET3 8307109 2 FLAT WASHER, 1/44 8303540 2 HEX HD CAPSCREW, 1/4-20X15 8307002 2 LOCK WASHER, 1/46 8305004 2 HEX NUT, 1/4-207 8303755 4 HEX HD CAPSCREW, M10-1.5X30mm8 8307023 4 LOCK WASHER, M109 8024024 1 SERVICE BRAKE PEDAL KIT, (includes items 10 thru 14)10 7139027 1 BRAKE PEDAL11 8305644 2 LOCKNUT 1/2-1312 8307206 4 FLAT WASHER, 1/213 7129521 2 BRAKE PEDAL PIVOT14 8303658 2 HEX HD CAPSCREW, 1/2-13X215 Ref BRAKE VALVE, (see Figure 8-1 for details)8990467 <strong>6042</strong> 7-3


CONTROLSS/N 17019 thru 19897 &0160002408 thru 0160004109Figure 7-2 Throttle Pedal Control123451614136119 87212018101713121915PA30907-4<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160004109CONTROLSFigure 7-2 Throttle Pedal ControlItem Part Number Qty. Description Rev.1 8162003 1 THROTTLE PEDAL, (includes item 2) AC2 8033178 1 THROTTLE PEDAL BELLOWS3 8303540 3 HEX HD CAPSCREW, 1/4-20X14 8307002 3 LOCKWASHER, 1/45 8307109 3 FLAT WASHER, 1/46 8160080 1 THROTTLE CABLE7 8160610 1 CABLE CLAMP8 8305002 2 HEX NUT, #10-249 8307003 2 LOCKWASHER, #1010 8303837 2 ROUND HD SCREW, #10-24X3/411 7127102 1 THROTTLE CABLE BRACKET12 8340034 1 ROD END13 8305402 2 JAMNUT, 1/414 8307109 AR FLAT WASHER, 1/415 7127091 1 THROTTLE LEVER EXTENSION16 8700116 1 SPRING17 8303799 2 HEX HD CAPSCREW, M6X14mm18 8307024 2 LOCKWASHER, M619 8305650 1 LOCKNUT, 1/420 8303790 2 HEX HD CAPSCREW, M12X30mm21 8307025 2 LOCKWASHER, M128990467 <strong>6042</strong> 7-5


CONTROLSS/N 0160004111 & AfterFigure 7-2 Throttle Pedal Control1234567891011PA43707-6<strong>6042</strong> 8990467


S/N 0160004111 & AfterCONTROLSFigure 7-2 Throttle Pedal ControlItem Part Number Qty. Description Rev.1 8162003 1 THROTTLE PEDAL, (includes item 2) AC2 8033178 1 THROTTLE PEDAL BELLOWS3 8303540 3 HEX HD CAPSCREW, 1/4-20X14 8307002 3 LOCKWASHER, 1/45 8307109 3 FLAT WASHER, 1/46 8700116 1 SPRING7 8307109 AR FLAT WASHER, 1/48 8305402 2 JAMNUT, 1/49 1600373 1 THROTTLE CABLE10 7302331 1 THROTTLE CABLE BRACKET11 8310628 3 HEX HD CAPSCREW, M10X1.5X14mm, PC8.88990467 <strong>6042</strong> 7-7


CONTROLSFigure 7-3 Steering Wheel & Shifter132457767PA29707-8<strong>6042</strong> 8990467


CONTROLSFigure 7-3 Steering Wheel & ShifterItem Part Number Qty. Description Rev.1 7138878 1 STEERING WHEEL CAP, (w/horn button switch)2 8305916 1 STEERING COLUMN NUT, (torque to 50 lb-ft)3 7138836 1 STEERING WHEEL4 8303534 4 FLAT HD CAPSCREW, #10-16X1-1/45 8307005 4 LOCKWASHER, 3/86 7138833 1 STEERING COLUMN7 8223049 1 TRANSMISSION RANGE SELECTOR SHIFTER, (includes mountinghardware), (S/N 17019 thru 19897 & 0160002408 thru 0160015196)1600429 1 TRANSMISSION RANGE SELECTOR SHIFTER, (includes mountinghardware), (S/N 0160015215 & After)8990467 <strong>6042</strong> 7-9


CONTROLSFigure 7-4 Control Console6571HOURMETER42 3PA29817-10<strong>6042</strong> 8990467


CONTROLSFigure 7-4 Control ConsoleItem Part Number Qty. Description Rev.1 7150708 1 INSTRUMENT CLUSTER, (includes hourmeter)2 1 IGNITION SWITCH, (includes item 3), (S/N 17019 thru 19897 & 0160002408thru 0160023103), (no longer available, order ignition switch 4360690 orkit 2915161), (see Figure 12-9 for details)4360690 1 IGNITION SWITCH, (includes item 3), (S/N 0160023252 & After)3 8035807 AR KEY, (with cover)4 8036193 AR KEY, (without cover)5 8223054 1 PARK BRAKE SWITCH6 8223037 1 STEER SELECT SWITCH7 8223046 2 BEZEL SWITCH8990467 <strong>6042</strong> 7-11


CONTROLSFigure 7-5 Boom Lift/Lower & Extend/Retract Control2431567981110PA30707-12<strong>6042</strong> 8990467


CONTROLSFigure 7-5 Boom Lift/Lower & Extend/Retract ControlItem Part Number Qty. Description Rev.1 8224045 1 JOYSTICK w/GATE, (includes items 2 & 3) AB2 8580110 1 KNOB3 8160419 1 BOOT4 8310143 4 HEX HD SCREW, 1/4X15 8310144 4 PROP TEE NUT6 8024021 2 BOOM LIFT/LOWER & EXTEND/RETRACT CONTROL CABLE ASSY,(includes items 7 thru 9)7 8160079 1 CONTROL CABLE8 8301443 1 CLEVIS PIN, 3/16X19 8302470 1 HAIR PIN, 3/3210 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)11 4812300 6 FLAT WASHER, M168990467 <strong>6042</strong> 7-13


CONTROLSFigure 7-6 Frame Sway & Attachment Tilt Control5236148712910111413PA30807-14<strong>6042</strong> 8990467


CONTROLSFigure 7-6 Frame Sway & Attachment Tilt ControlItem Part Number Qty. Description Rev.1 8224047 1 JOYSTICK w/GATE, (includes items 2 & 3) AB2 8580110 1 KNOB3 8160419 1 BOOT4 7098142 2 SPACER5 88261017 4 HEX HD SCREW, 1/4-20NCX7/86 8310001 4 NUT7 8303540 4 HEX HD SCREW, 1/4X18 8307109 4 FLAT WASHER, 1/49 8024022 2 FRAME SWAY & ATTACHMENT TILT CONTROL CABLE ASSY,(includes items 10 thru 12)10 8160076 1 CONTROL CABLE11 8301443 1 CLEVIS PIN, 3/16X112 8302470 1 HAIR PIN, 3/3213 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)14 4812300 6 FLAT WASHER, M168990467 <strong>6042</strong> 7-15


CONTROLSFigure 7-7 Auxiliary Hydraulic Control254613810 9 712131411151716PA31117-16<strong>6042</strong> 8990467


CONTROLSFigure 7-7 Auxiliary Hydraulic ControlItem Part Number Qty. Description Rev.1 8160406 1 CONTROLLER, (includes items 2 & 3) AB2 8580110 1 KNOB3 8160418 1 BOOT4 8303758 2 HEX HD CAPSCREW, 1/4-20X25 4105621 1 AUXILIARY CONTROL DECAL6 8305004 2 HEX NUT, 1/4-207 7091323 1 CONTROLLER SUPPORT8 8305906 3 RETAINING NUT, 5/16-189 8307004 3 LOCKWASHER, 5/1610 8303697 3 HEX HD CAPSCREW, 5/16-18X3/411 7125871 AR CONDUIT, .5X812 8024023 1 AUXILIARY HYDRAULICS CONTROL CABLE ASSY, (includes 13 thru 15)13 8160078 1 CONTROL CABLE14 8302470 1 HAIR PIN15 8301443 1 CLEVIS PIN16 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)17 4812300 3 FLAT WASHER, M168990467 <strong>6042</strong> 7-17


CONTROLSThis Page Intentionally Left Blank7-18<strong>6042</strong> 8990467


SECTION 8HYDRAULIC CIRCUITS8990467 <strong>6042</strong>


HYDRAULIC CIRCUITSFigure 8-1 Service Brake & De-Clutch36 59924225PORT“T”41PORT“PB”273847484943PORT“P”4645256248107124 111011133028401626282340202921321514312PORT“P”PORT“T”1739PORT“LS”19183722 3940285037223533342725143141414344PA35428-2<strong>6042</strong> 8990467


HYDRAULIC CIRCUITSFigure 8-1 Service Brake & De-ClutchItem Part Number Qty. Description Rev.1 2716765 1 HOSE ASSY2 2220371 2 STRAIGHT CONNECTOR3 2220606 2 MALE RUN TEE4 2716763 2 HOSE ASSY5 8760312 1 ELBOW, 45 DEGREES6 2716761 1 HOSE ASSY7 2716770 1 HOSE ASSY, (S/N 17019 thru 19897 & 0160002408 thru 0160018885)2754737 1 HOSE ASSY, (S/N 0160018886 & After)8 2716762 1 HOSE ASSY9 2716766 2 HOSE ASSY10 2220657 3 ELBOW, 45 DEGREES, (swivel nut)11 8770189 4 BULKHEAD ELBOW, 45 DEGREES12 8760237 1 ELBOW, 45 DEGREES, (S/N 14834 thru 19988 & 0160002345 thru0160018879)2230035 1 BULKHEAD ELBOW, 45 DEGREES, (S/N 0160018880 & After)13 2716697 1 HOSE ASSY, (S/N 17019 thru 19897 & 0160002408 thru 0160018885)2754736 1 HOSE ASSY, (S/N 0160018886 & After)14 2716699 4 HOSE ASSY15 2716700 1 HOSE ASSY16 2716695 1 HOSE ASSY17 8303755 4 HEX HD CAPSCREWS, M10X30mm18 8307023 4 LOCK WASHER, M1019 8902274 1 BRAKE VALVE20 8770183 1 BRANCH TEE21 8770175 1 ELBOW, 90 DEGREES22 8770109 2 ELBOW, 90 DEGREES23 8770120 1 ELBOW, 90 DEGREES24 2220371 1 STRAIGHT CONNECTOR25 2220473 3 ELBOW, 90 DEGREES26 2220630 1 STRAIGHT CONNECTOR27 8303264 1 HEX HD CAPSCREW, .438-14X1.50, GR8, (torque to 46-84 lb-ft)28 8630003 4 O-RING29 2172106 1 ELBOW, 90 DEGREES, (swivel nut)30 2221123 1 SWIVEL CONNECTOR31 8902175 1 SHUTTLE VALVE32 2130606 1 ELBOW, 90 DEGREES33 2170706 1 SWIVEL RUN TEE34 8430081 1 SWIVEL NIPPLE, 1/8 BODY35 8430032 1 DUST PLUG36 2220602 1 MALE RUN TEE37 2 CONICAL SPRING38 8769123 1 TWIN COVER PLATE39 2 ORIFICE40 7139212 4 ORIFICE DISK, .089 DIA41 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)42 Ref SECONDARY FUNCTION MANIFOLD, (see Figure 9-10 for details)43 Ref POWER STEERING CIRCUIT, (see Figure 8-5 for details)44 Ref FRONT AXLE, (see Figure 5-2 for details)45 Ref REAR AXLE, (see Figure 5-10 for details)8990467 <strong>6042</strong> 8-3


HYDRAULIC CIRCUITSFigure 8-1 Service Brake & De-Clutch (Continued)Item Part Number Qty. Description Rev.46 Ref STEERING UNIT, (see Figure 8-5 for details)47 8307004 1 LOCKWASHER, 5/1648 8750015 1 CLAMP SET49 8750017 1 LOCKING PLATE50 7139179 1 ORIFICE FITTING8036385 1 BRAKE VALVE SEAL KIT, (includes qty. 1 of item 37 qty. 1 of item 39)8-4<strong>6042</strong> 8990467


HYDRAULIC CIRCUITSFigure 8-1 Service Brake & De-Clutch (Continued)Item Part Number Qty. Description Rev.8990467 <strong>6042</strong> 8-5


HYDRAULIC CIRCUITSFigure 8-2 Boom Lift/Lower & Extend/Retract128834291728153788RETRACTPORT3112299932EXTENDPORT1651011RETRACT612PORT9EXTEND9 1335 33 10PORT10 141230271420212610191824252322LIFTPORTLOWERPORT4PA40528-6<strong>6042</strong> 8990467


HYDRAULIC CIRCUITSFigure 8-2 Boom Lift/Lower & Extend/RetractItem Part Number Qty. Description Rev.1 7300671 1 BOOM EXTEND CYLINDER TUBE2 7300670 1 BOOM EXTENDCYLINDER TUBE3 8760468 2 BULKHEAD LOCKNUT4 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)5 2717018 2 HOSE ASSY6 2220578 2 ELBOW, 90 DEGREES7 2755060 2 HOSE ASSY8 2230046 2 BULKHEAD ELBOW, 90 DEGREES, (S/N 17019 thru 19897 & 0160002408thru 0160012301)9 2716778 2 HOSE ASSY, (S/N 17019 thru 19897 & 0160002408 thru 0160012301)2755059 2 HOSE ASSY, (S/N 0160012302 & After)10 8750040 5 TWIN CLAMP SET, 1.18 DIA11 8750025 2 TWIN COVER PLATE12 8307004 3 LOCKWASHER, 5/1613 8303757 1 HEX HD CAPSCREW, 5/16-18X2.5014 8750026 3 STACKING BOLT15 Ref FIRST BOOM SECTION, (see Figure 2-3 for details)16 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-1 for details)17 8769128 1 TWIN COVER PLATE18 Ref LIFT/LOWER CYLINDER, (see Figure 9-2 for details)19 2716784 1 HOSE ASSY20 2716785 1 HOSE ASSY21 2220695 2 MALE BRANCH TEE22 2716675 2 HOSE ASSY23 2220375 2 STRAIGHT CONNECTOR24 2220655 1 ELBOW, 90 DEGREES, (swivel nut)25 2220451 1 STRAIGHT CONNECTOR26 2220578 1 ELBOW, 90 DEGREES27 8770157 2 ELBOW, 90 DEGREES28 8769139 1 CLAMP SET, .750 DIA. TWIN29 8307106 9 FLAT WASHER, .34X.69X.06530 8305006 4 HEX NUT, 5/16-1831 8310009 2 HEX HD CAPSCREW, 5/16-18X2.032 Ref RH BULKHEAD PLATE, (see Figure 8-3 for details)33 8750017 1 TWIN CLAMP LOCKING PLATE, (S/N 17019 thru 19897 & 0160002408 thru0160033307)8750025 1 TWIN COVER PLATE, (S/N 0160033308 & After)34 8310009 1 HEX HD CAPSCREW, 5/16-18X2.0, (S/N 17019 thru 19897 & 0160002408thru 0160013566)8303746 1 HEX HD CAPSCREW, 5/16-18X1-3/4, (S/N 0160013567 & After)35 8750026 1 STACKING BOLT, (S/N 17019 thru 19897 & 0160002408 thru 0160033307)8303757 1 HEX HD CAPSCREW, 5/16-18X2.50, (S/N 0160033308 & After)8990467 <strong>6042</strong> 8-7


HYDRAULIC CIRCUITSS/N 17019 thru 18832Figure 8-3 Attachment Tilt & Slave7341 2 5 6410RETRACTPORT9813111428EXTENDPORT1718RETRACTPORT19232331322123014EXTENDPORT2317241233RETRACTPORT192929272729 26222622 2 32162222322021141917EXTENDPORT25153PA40608-8<strong>6042</strong> 8990467


S/N 17019 thru 18832HYDRAULIC CIRCUITSFigure 8-3 Attachment Tilt & SlaveItem Part Number Qty. Description Rev.1 8303752 4 HEX HD CAPSCREW, 5/16-18X3-1/2, GR52 8307004 9 LOCKWASHER, 5/163 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)4 8769149 1 COVER PLATE5 8769161 2 HALF CLAMP, 3/4 DIA.6 8750003 4 HALF CLAMP, 5/8 DIA.7 8760465 2 BULKHEAD NUT, 10FF8 8769123 3 TWIN COVER PLATE9 8769122 3 TWIN CLAMP, .62 DIA10 7300672 1 BOOM ATTACHMENT TILT TUBE, (retract)11 7300673 1 BOOM ATTACHMENT TILT TUBE, (extend)12 8307106 8 FLAT WASHER, .34X.69X.06513 8303739 3 HEX HD CAPSCREW, 5/16-18X1.2514 8760477 2 BULKHEAD MALE RUN TEE15 2220596 1 ELBOW, 90 DEGREES16 2220385 2 FEMALE SWIVEL RUN TEE17 8760117 6 STRAIGHT CONNECTOR18 2713452 2 BOOM HOSE ASSY19 2716684 6 HOSE ASSY20 2716767 2 HOSE ASSY21 Ref SLAVE CYLINDER, (see Figure 9-6 for details)22 8769128 3 TWIN COVER PLATE23 8760045 2 BULKHEAD STRAIGHT UNION24 8765204 2 ELBOW, 90 DEGREES, (swivel nut)25 2220474 1 ELBOW, 90 DEGREES26 8750016 3 TWIN CLAMP SET, 1.18 DIA27 8750017 2 LOCK FOR TWIN CLAMP PLATE28 Ref ATTACHMENT TILT CYLINDER, (see Figure 9-4 for details)29 Ref CLAMP & HARDWARE, (see Figure 8-2 for details)30 7139504 1 LH BULKHEAD PLATE31 7139505 1 RH BULKHEAD PLATE32 8310009 7 HEX HD CAPSCREW, 5/16-18X2.0033 8305006 4 HEX NUT, 5/16-1834 2716714 2 HOSE ASSY8990467 <strong>6042</strong> 8-9


HYDRAULIC CIRCUITSS/N 18833 thru 19897 &0160002408 & AfterFigure 8-3 Attachment Tilt & Slave7271 2 5 6410RETRACTPORT9813111428EXTENDPORT1718RETRACTPORT19232331322123014EXTENDPORT17123RETRACTPORT19211417EXTENDPORT292929 26222622 2 322222322016251524PA40628-10<strong>6042</strong> 8990467


S/N 18833 thru 19897 &0160002408 & AfterHYDRAULIC CIRCUITSFigure 8-3 Attachment Tilt & SlaveItem Part Number Qty. Description Rev.1 8303752 4 HEX HD CAPSCREW, 5/16-18X3-1/2, GR52 8307004 9 LOCKWASHER, 5/163 8305006 4 HEX NUT, 5/16-184 8769149 1 COVER PLATE5 8769161 2 HALF CLAMP, 3/4 DIA.6 8750003 4 HALF CLAMP, 5/8 DIA.7 8760465 2 BULKHEAD NUT, 10FF8 8769123 3 TWIN COVER PLATE9 8769122 3 TWIN CLAMP, .62 DIA10 7300672 1 BOOM ATTACHMENT TILT TUBE, (retract)11 7300673 1 BOOM ATTACHMENT TILT TUBE, (extend)12 8307203 8 PLAIN WASHER, .31213 8303739 3 HEX HD CAPSCREW, 5/16-18X1.2514 8760477 2 BULKHEAD MALE RUN TEE15 2220596 1 ELBOW, 90 DEGREES16 7300214 2 TUBE ASSY17 2220373 6 STRAIGHT CONNECTOR18 2713452 2 BOOM HOSE ASSY19 2716684 4 HOSE ASSY20 2716767 2 HOSE ASSY21 Ref SLAVE CYLINDER, (see Figure 9-6 for details)22 8769128 3 TWIN COVER PLATE23 8760463 2 BULKHEAD LOCKNUT24 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)25 2220474 1 ELBOW, 90 DEGREES26 8750027 3 TWIN CLAMP SET, .84” DIA27 2716714 2 HOSE ASSY28 Ref ATTACHMENT TILT CYLINDER, (see Figure 9-4 for details)29 Ref CLAMP & HARDWARE, (see Figure 8-2 for details)30 7139504 1 LH BULKHEAD PLATE31 7139505 1 RH BULKHEAD PLATE32 8310009 7 HEX HD CAPSCREW, 5/16-18X2.008990467 <strong>6042</strong> 8-11


HYDRAULIC CIRCUITSFigure 8-4 Frame SwayTOCONTROL VALVES,(see Figure 8-6TO PORT“FTR”TO PORT“FTR”TO PORT“V”TO PORT“FTB”TO PORT“T”TO PORT“P”PA40708-12<strong>6042</strong> 8990467


HYDRAULIC CIRCUITSFigure 8-4 Frame SwayItem Part Number Qty. Description Rev.1 2717022 1 HOSE ASSY2 2716764 1 HOSE ASSY3 2717020 1 HOSE ASSY4 2717019 1 HOSE ASSY5 2717021 1 HOSE ASSY6 8750017 1 LOCKING PLATE7 2220501 2 ELBOW, 45 DEGREES8 2220371 1 STRAIGHT CONNECTOR9 2220473 1 ELBOW, 90 DEGREES10 8760268 3 ELBOW, 90 DEGREES, (swivel nut)11 2220372 3 STRAIGHT CONNECTOR12 8303264 1 HEX HD CAPSCREW, .438-14X1.50, GR813 8307004 1 LOCKWASHER, 5/1614 8769128 1 TWIN COVER PLATE15 8750027 1 TWIN CLAMP SET, .84” DIA16 Ref FEMALE SWIVEL RUN TEE, (see Figure 8-6 for details)17 8902857 1 CONNECTOR SPECIAL w/CHECK VALVE18 8902858 1 CONNECTOR SPECIAL w/CHECK VALVE, (1 black wrench face)19 Ref FRAME SWAY CYLINDER, (see Figure 9-3 for details)20 Ref STABILIZER CYLINDER, (see Figure 9-5 for details)21 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)22 Ref FUEL & HYDRAULIC TANK, (see Figure 9-11 for details)23 Ref FRAME WELDMENT, (see Figure 1-1 for details)8990467 <strong>6042</strong> 8-13


HYDRAULIC CIRCUITSFigure 8-5 Power Steering4PORT“B”PORT“P”81624151715PORT“A”PORT“T”171231819202126PORT“PS”27611391052“T” “L”“R”“P”1514137127“L”“LS”“R”25“T”“P”PA40418-14<strong>6042</strong> 8990467


HYDRAULIC CIRCUITSFigure 8-5 Power SteeringItem Part Number Qty. Description Rev.1 2716776 1 HOSE ASSY2 2220500 3 ELBOW, 45 DEGREES3 2716775 1 HOSE ASSY4 2716673 2 HOSE ASSY5 2716696 4 HOSE ASSY6 2716769 1 HOSE ASSY7 8760237 4 BULKHEAD ELBOW, 45 DEGREES8 2716773 1 HOSE ASSY9 2716772 1 HOSE ASSY10 2220683 1 ELBOW, 45 DEGREES, (swivel nut)11 2220381 1 CONNECTOR12 8721029 1 STEERING UNIT13 8760140 1 MALE CONNECTOR14 2220385 1 FEMALE SWIVEL RUN TEE15 2220373 4 STRAIGHT CONNECTOR16 2220474 1 ELBOW, 90 DEGREES17 2220596 3 ELBOW, 90 DEGREES18 8770173 1 CONNECTOR19 2220655 1 ELBOW, 90 DEGREES, (swivel nut)20 2220700 1 FEMALE SWIVEL RUN TEE21 2220622 1 TUBE END REDUCER23 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)24 Ref STEER SELECT VALVE, (see Figure 9-10 for details)25 Ref FRONT AXLE, (see Figure 5-1 for details)26 Ref REAR AXLE, (see Figure 5-10 for details)27 Ref SECONDARY FUNCTION MANIFOLD, (see Figure 9-10 for details)NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 8-15


HYDRAULIC CIRCUITSFigure 8-6 Control Valves124TO OIL COOLER,(see Figure 8-9)TO STABILIZER CYLINDER,(see Figure 8-4)504752517562441231328272926321714237141315 16133814131516404125161541314015163393481110TO TO BRAKE BRAKE VALVE VALVEPORT PORT “T”, “T”,(see (see Figure Figure8-1)1835484946474549444042362220212223 232339TO STEERING ORBITAL,(see Figure 8-5)404225404225301943PA40318-16<strong>6042</strong> 8990467


HYDRAULIC CIRCUITSFigure 8-6 Control ValvesItem Part Number Qty. Description Rev.1 2716783 1 HOSE ASSY2 8630003 1 O-RING3 Ref GEAR PUMP, (see Figure 9-8 for details)4 2716774 1 HOSE ASSY5 2716808 1 HOSE ASSY6 2220385 1 FEMALE SWIVEL RUN TEE7 8405209 1 HOSE CLAMP8 8640208 1 O-RING9 10717672 2 FLANGE HALF10 8303626 4 HEX HD CAPSCREW, 1/2-13X1.5, (torque to 80-90 lb-ft)11 8307007 4 LOCKWASHER, 1/212 2716780 1 HOSE ASSY13 8640123 4 O-RING14 8530030 8 FLANGE HALF15 8303675 16 HEX HD CAPSCREW, 3/8-16X1.25, GR516 8307005 16 LOCKWASHER, 3/817 2717033 1 HOSE ASSY18 8310420 2 HEX FLANGE NUT, 5/16-1819 8310393 2 CARRIAGE BOLT, 5/16-18X2.75, GR220 8310337 1 CARRIAGE BOLT, 1/2-13X2.521 8310524 2 CARRIAGE BOLT, 1/2-13X1.7522 8310523 3 HEX FLANGE NUT, 1/2-1323 Ref MAIN CONTROL VALVE HARDWARE, (see Figure 8-5 for details)24 Ref HYDRAULIC RESERVOIR, (see Figure 9-11 for details)25 2220473 3 ELBOW, 90 DEGREES26 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-9 for details)27 7139993 1 RESTRICTOR CHECK VALVE28 2172106 1 ELBOW, 90 DEGREES, (swivel nut)29 2110606 1 STRAIGHT CONNECTOR30 Ref SECONDARY FUNCTION MANIFOLD, (see Figure 9-10 for details)31 2220435 2 STRAIGHT CONNECTOR32 2716781 1 HOSE ASSY33 2716807 1 HOSE ASSY34 2220373 1 STRAIGHT CONNECTOR35 2220602 1 MALE RUN TEE, (see Figure 8-1 for details)36 8760268 1 ELBOW, 90 DEGREES, (swivel nut)37 2220596 1 ELBOW, 90 DEGREES38 Ref UNLOADER VALVE ASSY, (see Figure 9-10 for details)39 2716771 1 HOSE ASSY40 8430032 5 DUST PLUG41 8430033 2 DIAGNOSTIC NIPPLE42 8430046 3 DIAGNOSTIC NIPPLE43 2220371 1 STRAIGHT CONNECTOR44 8750012 1 STACKING BOLT45 8750017 1 TWIN CLAMP PLATE LOCKING46 8310009 1 HEX HD CAPSCREW, 5/16-18X247 8307004 2 LOCKWASHER, 5/1648 8769128 1 TWIN COVER PLATE49 8750027 2 CLAMP, SET, .84 DIA TWIN8990467 <strong>6042</strong> 8-17


HYDRAULIC CIRCUITSFigure 8-6 Control ValvesItem Part Number Qty. Description Rev.50 8750040 1 CLAMP SET, 1.46 DIA51 8303757 1 HEX HD CAPSCREW, 5/16-18X2.552 8750025 1 TWIN COVER PLATE8-18<strong>6042</strong> 8990467


HYDRAULIC CIRCUITSFigure 8-6 Control ValvesItem Part Number Qty. Description Rev.8990467 <strong>6042</strong> 8-19


HYDRAULIC CIRCUITSFigure 8-7 Auxiliary HydraulicPA40818-20<strong>6042</strong> 8990467


HYDRAULIC CIRCUITSFigure 8-7 Auxiliary HydraulicItem Part Number Qty. Description Rev.1 7111402 1 AUXUILIARY HYDRAULIC SUPPORT HOSE CLAMP2 8310081 2 HEX HD CAPSCREW, 5/16-18X53 8307004 8 LOCKWASHER, 5/164 8307203 2 FLAT WASHER, 5/165 8303622 2 HEX HD CAPSCREW, 3/8-16X2, GR56 8769161 2 SINGLE CLAMP, .75 I.D.7 2713082 2 HOSE ASSY8 8769122 3 TWIN CLAMP, .62 I.D. (two halves)9 8750011 3 STACKING BOLT, .312510 7300675 1 TUBE ASSY11 7300674 1 TUBE ASSY12 8760465 2 BULKHEAD NUT, 10FF13 2716713 2 HOSE ASSY14 2230044 2 BULKHEAD ELBOW, 90 DEGREES15 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)16 8750027 3 TWIN CLAMP SET, .84 DIA17 8310009 2 HEX HD CAPSCREW, 5/16-18X218 8750012 1 STACKING BOLT19 8750017 3 SAFETY LOCK SINGLE PLATE20 8769128 2 TWIN COVER PLATE21 2716768 2 HOSE ASSY22 8765204 2 ELBOW, 90 DEGREES, (swivel nut)23 2220381 1 CONNECTOR24 2220373 1 STRAIGHT CONNECTOR25 91403414 1 MALE QUICK DISCONNECT26 91403413 1 FEMALE QUICK DISCONNECT27 2230025 2 BULKHEAD STRAIGHT UNION28 2220651 2 STRAIGHT CONNECTOR29 8420053 1 DUST PLUG, #830 8420055 1 DUST CAP, #88990467 <strong>6042</strong> 8-21


HYDRAULIC CIRCUITSS/N 17019 thru 19897 &0160002408 thru 0160004109Figure 8-8 Transmission Cooler117 6 14 2558 109312PA35518-22<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160004109HYDRAULIC CIRCUITSFigure 8-8 Transmission CoolerItem Part Number Qty. Description Rev.1 8760109 2 STRAIGHT CONNECTOR2 2716622 1 HOSE ASSY3 2716621 1 HOSE ASSY4 8760328 2 ELBOW, 90 DEGREES5 8750024 2 TWIN CLAMP SET6 8750017 1 TWIN CLAMP LOCKING PLATE7 8750026 1 STACKING BOLT8 8307004 1 LOCKWASHER, 5/169 8750025 1 TWIN COVER PLATE10 8303757 1 HEX HD CAPSCREW, 5/16-18X2.511 Ref OIL COOLER, (see Figure 4-3 for details)12 Ref TRANSMISSION, (see Figure 5-18 for details)8990467 <strong>6042</strong> 8-23


HYDRAULIC CIRCUITSS/N 0160004111 & AfterFigure 8-8 Transmission Cooler86783546221PA43808-24<strong>6042</strong> 8990467


S/N 0160004111 & AfterHYDRAULIC CIRCUITSFigure 8-8 Transmission CoolerItem Part Number Qty. Description Rev.1 Ref ZF TRANSMISSION, (see Figure 5-18 for details)2 2131210 2 ELBOW, 90 DEGREES3 2717150 1 HOSE ASSY4 2717149 1 HOSE ASSY5 8750024 1 CLAMP SET, 1.18 DIA, (S/N 0160004111 thru 0160032089)8750040 1 CLAMP SET, 1.46 DIA, (S/N 0160032090 & After)6 8750026 2 STACKING BOLT7 8750040 1 CLAMP SET, 1.46 DIA8 Ref TRANSMISSION OIL COOLER, (see Figure 4-3 for details)8990467 <strong>6042</strong> 8-25


HYDRAULIC CIRCUITSS/N 17019 thru 19897 &0160002408 thru 0160004109Figure 8-9 Oil Cooler1487 20 56171592131615 14131918121110103PA35708-26<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160004109HYDRAULIC CIRCUITSFigure 8-9 Oil CoolerItem Part Number Qty. Description Rev.1 Ref OIL COOLER, (see Figure 4-3 for details)2 Ref HYDRAULIC TANK, (see Figure 9-11 for details)3 Ref UNLOADER VALVE, (see Figure 9-10 for details)4 8303264 1 HEX HD CAPSCREW, .438-14X1.50, GR85 8750017 1 LOCKING PLATE6 8750026 1 STACKING BOLT7 8769123 1 TWIN COVER PLATE8 2716786 1 HOSE ASSY9 2716779 1 HOSE ASSY10 8640123 2 O-RING11 8530030 2 FLANGE HALF, 1612 8307005 4 LOCKWASHER, 3/813 8750040 2 TWIN CLAMP SET, 1.18 DIA14 8303757 1 HEX HD CAPSCREW, 5/16-18X2.515 8307004 2 LOCKWASHER, 5/1616 8750025 1 TWIN COVER PLATE17 8760273 1 ELBOW, 45 DEGREES, (swivel nut)18 8303107 4 HEX HD CAPSCREW, 3/8-16X3.25, GR519 7139788 1 BLOCK MANIFOLD20 8750015 1 TWIN CLAMP SET, .67 DIA8990467 <strong>6042</strong> 8-27


HYDRAULIC CIRCUITSS/N 0160004111 & AfterFigure 8-9 Oil Cooler88512 39674111210131214PA43908-28<strong>6042</strong> 8990467


S/N 0160004111 & AfterHYDRAULIC CIRCUITSFigure 8-9 Oil CoolerItem Part Number Qty. Description Rev.1 Ref FUEL/HYDRAULIC TANK ASSY, (see Figure 9-11 for details)2 8760273 1 ELBOW, 45 DEGREES, (swivel nut)3 2717159 1 HOSE ASSY4 2717158 1 HOSE ASSY5 Ref CLAMP & HARDWARE, (see Figure 8-8 S/N 0160004111 & After for details)6 8750026 1 STACKING BOLT7 8750024 1 CLAMP SET, 1.18 DIA, (S/N 0160004111 thru 0160032089)8750040 1 CLAMP SET, 1.46 DIA, (S/N 0160032090 & After)8 Ref OIL COOLER, (see Figure 4-3 for details)9 8303107 4 HEX HD CAPSCREW, 3/8-16X3-1/4, GR510 8307005 4 LOCKWASHER, 3/811 8530030 2 FLANGE HALF12 8640123 2 O-RING13 7139788 1 BLOCK MANIFOLD14 Ref UNLOADER VALVE, (see Figure 9-10 for details)8990467 <strong>6042</strong> 8-29


HYDRAULIC CIRCUITSThis Page Intentionally Left Blank8-30<strong>6042</strong> 8990467


SECTION 9HYDRAULIC COMPONENTS8990467 <strong>6042</strong>


HYDRAULIC COMPONENTSFigure 9-1 Boom Extend/Retract Cylinder18420311141218221715920524231238713 10 13 622519162119613 10 1318 155232 9 7 21 19 4 3 22 12 20 11 1725 19 16 1423PA40909-2<strong>6042</strong> 8990467


HYDRAULIC COMPONENTSFigure 9-1 Boom Extend/Retract CylinderItem Part Number Qty. Description Rev.2717008 1 BOOM EXTEND/RETRACT CYLINDER, (includes items 1 thru 24) D1 1 CYLINDER TUBE2 8036402 1 PISTON, (torque to 330-390 lb-ft)3 8036403 1 HEAD GLAND, (torque to 300-400 lb-ft)4 8036498 1 ROD SPACER5 8036499 1 WELDMENT ROD6 8035536 1 SETSCREW, 5/16-18X.50, (loctite #243 & torque to 10-26 lb-ft)7 8036406 1 SETSCREW, 5/16-18X.38, (loctite #243 & torque to 10-12 lb-ft)8 8036500 1 COUNTERBALANCE VALVE - NON-ADJUSTABLE SET AT 4,000 PSI,(torque to 40-50 lb-ft)8205656 1 SEAL KIT9 1 O-RING10 1 O-RING11 1 O-RING12 1 O-RING13 2 BACK-UP RING14 1 BACK-UP RING15 1 WIPER SEAL16 1 PISTON SEAL17 1 WIPER SEAL18 2 WEARBAND19 2 WEARBAND20 2 LOCKING INSERT21 1 SQUARE RING22 1 BUFFER SEAL23 8036144 2 STRAIGHT GREASE FITTING24 8036501 1 PO CHECK VALVE8205656 1 SEAL KIT25 8526011 AR LOCTITE, #271, (apply to item 2)8036502 1 SEAL KIT, (includes items 9 thru 22)8990467 <strong>6042</strong> 9-3


HYDRAULIC COMPONENTSS/N 17019 thru 19897& 0160002408 thru 0160003867Figure 9-2 Boom Lift/Lower Cylinder321144177561098151611121314154 6 58 9 11 1612 13PA36109-4<strong>6042</strong> 8990467


S/N 17019 thru 19897& 0160002408 thru 0160003867HYDRAULIC COMPONENTSFigure 9-2 Boom Lift/Lower CylinderItem Part Number Qty. Description Rev.2717007 2 BOOM LIFT/LOWER CYLINDER, (includes items 1 thru 16) B1 1 CYLINDER TUBE2 8036393 1 PO CHECK VALVE8205655 1 SEAL KIT3 8035321 1 COUNTERBALANCE VALVE, (4000 ± 50 PSI), (torque to 30-35 lb-ft)8035327 1 SEAL KIT4 8036394 1 LOCKNUT, (torque to 1750-2000 lb-ft)5 1 O-RING6 1 CAPPED T-SEAL7 8036397 1 PISTON8 1 O-RING9 1 BACK-UP RING10 8036396 1 GLAND11 1 DEEP Z-SEAL12 1 WIPER SEAL13 8036489 1 WELDMENT ROD14 2 PRECISION WEARBAND15 2 PRECISION WEARBAND16 8036398 1 LOCKING COLLAR, (torque to 300-400 lb-ft)17 8526011 1 LOCTITE, #271, (apply to item 4)8036132 1 LIFT/LOWER CYLINDER SEAL KIT, (includes items 5, 6, 8, 9, 11, 12, 14 & 15)NOTE: QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY8990467 <strong>6042</strong> 9-5


HYDRAULIC COMPONENTSS/N 0160003879 thru 0160027650Figure 9-2 Boom Lift/Lower Cylinder321144177561098151611121314154 6 58 9 11 1612 13PA36109-6<strong>6042</strong> 8990467


S/N 0160003879 thru 0160027650HYDRAULIC COMPONENTSFigure 9-2 Boom Lift/Lower CylinderItem Part Number Qty. Description Rev.2717262 2 BOOM LIFT/LOWER CYLINDER, (includes items 1 thru 16),D(S/N 0160003879 thru 0160015022)1684455 2 BOOM LIFT/LOWER CYLINDER, (includes items 1 thru 16),C(S/N 0160013567 thru 0160027650)1 1 CYLINDER TUBE2 7029261 1 PO CHECK VALVE, (torque to 30-35 lb-ft)8036191 1 SEAL KIT3 8035321 1 COUNTERBALANCE VALVE, (4000 ± 50 PSI), (torque to 30-35 lb-ft)8035327 1 SEAL KIT4 8036394 1 LOCKNUT, (torque to 1750-2000 lb-ft)5 1 O-RING6 1 CAPPED T-SEAL7 8036397 1 PISTON8 1 O-RING9 1 BACK-UP RING10 8036396 1 GLAND11 1 DEEP Z-SEAL12 1 WIPER SEAL13 8036489 1 WELDMENT ROD14 2 PRECISION WEARBAND15 2 PRECISION WEARBAND16 8036398 1 LOCKING COLLAR, (torque to 300-400 lb-ft)17 8526011 1 LOCTITE, #271, (apply to item 4)8036132 1 LIFT/LOWER CYLINDER SEAL KIT, (includes items 5, 6, 8, 9, 11, 12, 14 & 15)NOTE: QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY8990467 <strong>6042</strong> 9-7


HYDRAULIC COMPONENTSS/N 0160027677 & AfterFigure 9-2 Boom Lift/Lower Cylinder88115716381210914421113511311913113315141276 12 89 10 11 213 5PA45619-8<strong>6042</strong> 8990467


S/N 0160027677 & AfterHYDRAULIC COMPONENTSFigure 9-2 Boom Lift/Lower CylinderItem Part Number Qty. Description Rev.1684537 2 BOOM LIFT/LOWER CYLINDER, (includes items 1 thru 15) A1 1 CYLINDER TUBE2 8036398 1 LOCKING COLLAR, (torque to 300-400 lb-ft)3 8036397 1 PISTON4 8036396 1 GLAND5 8036489 1 WELDMENT ROD6 8036394 1 LOCKNUT, (torque to 1750-2000 lb-ft)7 8035321 2 COUNTERBALANCE VALVE, (4000 ± 50 PSI), (torque to 30-35 lb-ft)8035327 1 SEAL KIT8 1 O-RING9 1 O-RING10 1 BACK-UP RING11 1 DEEP Z-SEAL12 1 CAPPED T-SEAL13 1 WIPER SEAL14 2 PRECISION WEARBAND15 2 PRECISION WEARBAND16 8526011 1 LOCTITE, #271, (apply to item 6)113 3423227 1 CYLINDER PIN119 8303782 1 HEX HD CAPSCREW, 1/2-13X4, GR5127 8305644 1 HEX LOCKNUT, 1/2-13131 8522012 AR ANTI-SEIZE LUBE133 8520003 1 LUBE FITTING, 90 DEGREES8036132 1 LIFT/LOWER CYLINDER SEAL KIT, (includes items 8 thru 15)NOTE: QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLYNOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 9-9


HYDRAULIC COMPONENTSS/N 17019 thru 19897& 0160002408 thru 0160003867Figure 9-3 Frame Sway Cylinder43131411810916715121265171562127810169313 451514 11PA36209-10<strong>6042</strong> 8990467


S/N 17019 thru 19897& 0160002408 thru 0160003867HYDRAULIC COMPONENTSFigure 9-3 Frame Sway CylinderItem Part Number Qty. Description Rev.2716563 1 FRAME SWAY CYLINDER, (includes items 1 thru 16) C1 1 WELDMENT TUBE2 8035323 1 PISTON3 8035324 1 HEAD GLAND, (torque to 300-400 lb-ft)4 8035758 1 WELDMENT ROD5 8035322 1 HEX LOCKNUT, 1.50-12, (torque to 1100-1250 lb-ft)6 8035757 2 PO CHECK VALVE - SERIES 10, (torque to 35-40 lb-ft)8035327 2 SEAL KIT7 1 O-RING8 1 O-RING9 1 O-RING10 1 BACK-UP RING11 1 DEEP Z-SEAL12 1 CAPPED T-SEAL13 1 WIPER SEAL14 1 PRECISION WEARBAND15 2 PRECISION WEARBAND16 1 LOCKING INSERT17 8526011 AR LOCTITE, #271, (apply to item 5)8035326 1 FRAME SWAY CYLINDER SEAL KIT, (includes items 7 thru 16)8990467 <strong>6042</strong> 9-11


HYDRAULIC COMPONENTSS/N 0160003879 thru 0160005651Figure 9-3 Frame Sway Cylinder1PA42009-12<strong>6042</strong> 8990467


S/N 0160003879 thru 0160005651HYDRAULIC COMPONENTSFigure 9-3 Frame Sway CylinderItem Part Number Qty. Description Rev.1 2717216 1 FRAME SWAY CYLINDER,(no service parts available; order 2716563 for replacement)B8990467 <strong>6042</strong> 9-13


HYDRAULIC COMPONENTSS/N 0160005696 & AfterFigure 9-3 Frame Sway Cylinder43131411810916715121265171562127810169313 451514 11PA36209-14<strong>6042</strong> 8990467


S/N 0160005696 & AfterHYDRAULIC COMPONENTSFigure 9-3 Frame Sway CylinderItem Part Number Qty. Description Rev.2716563 1 FRAME SWAY CYLINDER, (includes items 1 thru 16) C1 1 WELDMENT TUBE2 8035323 1 PISTON3 8035324 1 HEAD GLAND, (torque to 300-400 lb-ft)4 8035758 1 WELDMENT ROD5 8035322 1 HEX LOCKNUT, 1.50-12, (torque to 1100-1250 lb-ft)6 8035757 2 PO CHECK VALVE - SERIES 10, (torque to 35-40 lb-ft)8035327 2 SEAL KIT7 1 O-RING8 1 O-RING9 1 O-RING10 1 BACK-UP RING11 1 DEEP Z-SEAL12 1 CAPPED T-SEAL13 1 WIPER SEAL14 1 PRECISION WEARBAND15 2 PRECISION WEARBAND16 1 LOCKING INSERT17 8526011 AR LOCTITE, #271, (apply to item 5)8035326 1 FRAME SWAY CYLINDER SEAL KIT, (includes items 7 thru 16)8990467 <strong>6042</strong> 9-15


HYDRAULIC COMPONENTSFigure 9-4 Attachment Tilt Cylinder201720563101512151113221419781942116182712610 17 3 20 15 11 4 13 2219 21 141816PA36409-16<strong>6042</strong> 8990467


HYDRAULIC COMPONENTSFigure 9-4 Attachment Tilt CylinderItem Part Number Qty. Description Rev.2716614 1 ATTACHMENT TILT CYLINDER, (includes all items) E1 8036149 2 BEARING2 1 WELDMENT TUBE3 8036392 1 PISTON, (loctite #243 & torque to 200-300 lb-ft)4 8036391 1 GLAND, (torque to 300-400 lb-ft)5 8036389 1 WELDMENT ROD6 8036144 1 STRAIGHT LUBE FITTING7 8520034 1 LUBE FITTING, 45 DEGREES8 8035321 1 COUNTERBALANCE VALVE, (4000 PSI), (torque to 30-35 lb-ft)8035327 1 SEAL KIT9 8036393 1 CHECK VALVE, (torque to 30-35 lb-ft)8205655 1 SEAL KIT10 8035536 2 SET SCREW, 5/16-18X.5, (loctite #243 & torque to 155-175 lb-ft)11 8036390 1 ROD SPACER12 1 O-RING13 1 O-RING14 1 O-RING15 2 DYNAMIC BACK-UP RING16 1 DEEP Z-SEAL17 1 CAPPED T-SEAL18 1 WIPER SEAL19 2 PRECISION WEARBAND20 2 PRECISION WEARBAND21 2 LOCKING INSERT22 1 DYNAMIC BACK-UP RING8035720 1 ATTACHMENT TILT CYLINDER SEAL KIT, (includes items 12 thru 22)8990467 <strong>6042</strong> 9-17


HYDRAULIC COMPONENTSS/N 17019 thru 19299Figure 9-5 Stabil-Trak Cylinder542015171618236121326121326116121310612139824322192214217110PA41009-18<strong>6042</strong> 8990467


S/N 17019 thru 19299HYDRAULIC COMPONENTSFigure 9-5 Stabil-Trak CylinderItem Part Number Qty. Description Rev.2716564 1 STABIL-TRAK CYLINDER, (includes items 1 thru 23) AD1 1 WELDMENT TUBE2 8035781 2 CONICAL ORIFICE DISK, .060 DIA3 8035323 1 PISTON, (torque to 300-400 lb-ft)4 8035324 1 HEAD GLAND, (torque to 300-400 lb-ft)5 8035783 1 WELDMENT ROD6 8036288 5 SOLENOID COIL, (torque to 25-30 lb-ft)7 8036290 1 SOLENOID VALVE CARTRIDGE8 8035322 1 LOCKNUT, 1.50-12, (torque to 1100-1250 lb-ft)9 8035282 1 PRESSURE REDUCING VALVE, (torque to 35-40 lb-ft)8032994 1 SEAL KIT10 8035281 2 PO CHECK VALVE, SERIES 10, (torque to 35-40 lb-ft)8036192 1 SEAL KIT11 8036020 1 SOLENOID VALVE, 4 WAY, 12V, (includes items 6 & 7)8036195 1 SEAL KIT12 8036019 4 SOLENOID VALVE, 2 WAY, 12V, (includes items 6 & 13)8034037 1 SEAL KIT13 8036289 4 SOLENOID VALVE CARTRIDGE14 1 O-RING15 1 O-RING16 1 O-RING17 1 BACK-UP RING18 1 DEEP Z-SEAL19 1 CAPPED T-SEAL20 1 WIPER SEAL21 1 PRECISION WEARBAND22 2 PRECISION WEARBAND23 1 LOCKING INSERT24 8526011 1 LOCTITE #271, (apply to item 8)8035326 1 SEAL KIT, (includes items 14 thru 23)8990467 <strong>6042</strong> 9-19


HYDRAULIC COMPONENTSS/N 19300 thru 19897& 0160002408 & AfterFigure 9-5 Stabil-Trak Cylinder865217171817191213212132121412131131213109416201522111PA41809-20<strong>6042</strong> 8990467


S/N 19300 thru 19897& 0160002408 & AfterHYDRAULIC COMPONENTSFigure 9-5 Stabil-Trak CylinderItem Part Number Qty. Description Rev.2717198 1 STABIL-TRAK CYLINDER, (includes items 1 thru 22) C1 1 WELDMENT TUBE2 8035781 2 CONICAL ORIFICE DISK, .060 DIA3 8036582 1 CHECK VALVE, (torque to 20-25 lb-ft)7017496 1 SEAL KIT4 8036826 1 PISTON5 8036828 1 GUIDE, (torque to 300-350 lb-ft)6 8036827 1 ROD WELDMENT7 7029153 1 O-RING8 7017283 1 HEX SOCKET SET SCREW, 1/4-20X3/8, (torque to 3-4 lb-ft)9 8036825 1 LOCKNUT, 1-1/2-12, (torque to 1175-1400 lb-ft)10 8035282 1 PRESSURE REDUCING VALVE, (torque to 35-40 lb-ft)8032994 1 SEAL KIT11 8035757 2 PO CHECK VALVE, SERIES 10, (torque to 35-40 lb-ft)8036192 2 SEAL KIT12 8036579 5 SOLENOID COIL, (torque to 25-30 lb-ft)13 8036581 4 SOLENOID VALVE, 2 WAY, 12V7017496 4 SEAL KIT14 8036580 1 SOLENOID VALVE, 4 WAY, 12V7012903 1 SEAL KIT15 1 O-RING16 1 WEAR RING17 2 O-RING18 1 BACK-UP RING19 1 DEEP Z-SEAL20 1 CAPPED T-SEAL21 1 WIPER RING22 2 WEAR RING8036747 1 SEAL KIT, (includes items 15 thru 22)8990467 <strong>6042</strong> 9-21


HYDRAULIC COMPONENTSS/N 17019 thru 19299Figure 9-6 Slave Cylinder107381413114EXTEND PORTRETRACT PORT212155171962914 115151263 7161310 PA3631849-22<strong>6042</strong> 8990467


S/N 17019 thru 19299HYDRAULIC COMPONENTSFigure 9-6 Slave CylinderItem Part Number Qty. Description Rev.2716615 2 SLAVE CYLINDER, (includes items 1 thru 16) AB1 1 CYLINDER TUBE2 8036401 1 PISTON3 8036400 1 HEAD GLAND, (torque 250-300 lb-ft)4 8036399 1 ROD5 8037080 1 LOCKNUT, 1.25-12, (torque 675-750 lb-ft)6 1 O-RING7 1 O-RING8 1 O-RING9 2 BACK-UP RING10 1 BACK-UP RING11 1 DEEP Z-SEAL12 1 CAPPED T-SEAL13 1 WIPER SEAL14 2 WEARBAND15 1 WEARBAND16 1 LOCKING INSERT17 8526011 AR LOCTITE, #271, (apply to item 5)8036131 1 SEAL KIT, (includes items 6 thru 16)NOTE: QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY8990467 <strong>6042</strong> 9-23


HYDRAULIC COMPONENTSS/N 19300 thru 19897& 0160002408 thru 0160003867Figure 9-6 Slave Cylinder10991473613114EXTEND PORTRETRACT PORT21215518214 1165151283 9 101394PA41909-24<strong>6042</strong> 8990467


S/N 19300 thru 19897& 0160002408 thru 0160003867HYDRAULIC COMPONENTSFigure 9-6 Slave CylinderItem Part Number Qty. Description Rev.2717197 2 SLAVE CYLINDER, (includes items 1 thru 15) C1 1 CYLINDER TUBE2 7029247 1 PISTON3 7029250 1 GUIDE, (torque 300-350 lb-ft)4 7029248 1 ROD5 7017278 1 LOCKNUT, 1-1/8-12, (torque 650-700 lb-ft)6 7029249 1 O-RING7 7017283 1 HEX SOCKET SET SCREW, 1/4-20X3/8, (torque to 3-4 lb-ft)8 1 O-RING9 2 O-RING10 1 BACK-UP RING11 1 DEEP Z-SEAL12 1 CAPPED T-SEAL13 1 WIPER RING14 2 WEAR RING15 1 WEAR RING7028739 1 SEAL KIT, (includes items 8 thru 15)NOTE: QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY8990467 <strong>6042</strong> 9-25


HYDRAULIC COMPONENTSS/N 0160003879 & AfterFigure 9-6 Slave Cylinder10991473133613111271131191314EXTEND PORTRETRACT PORT21215518214 1165151283 9 101394PA41919-26<strong>6042</strong> 8990467


S/N 0160003879 & AfterHYDRAULIC COMPONENTSFigure 9-6 Slave CylinderItem Part Number Qty. Description Rev.2717260 2 SLAVE CYLINDER, (includes items 1 thru 15) B1 1 CYLINDER TUBE2 7029247 1 PISTON3 7029250 1 GUIDE, (torque 300-350 lb-ft)4 7029251 1 ROD5 7017278 1 LOCKNUT, 1-1/8-12, (torque 650-700 lb-ft)6 7029249 1 O-RING7 7017283 1 HEX SOCKET SET SCREW, 1/4-20X3/8, (torque to 3-4 lb-ft)8 1 O-RING9 2 O-RING10 1 BACK-UP RING11 1 DEEP Z-SEAL12 1 CAPPED T-SEAL13 1 WIPER RING14 2 WEAR RING15 1 WEAR RING113 3423227 1 CYLINDER PIN119 8303782 1 HEX HD CAPSCREW, 1/2-13X4, GR5127 8305644 1 HEX LOCKNUT, 1/2-13131 8522012 AR ANTI-SEIZE LUBE133 8520003 1 LUBE FITTING, 90 DEGREES7028739 1 SEAL KIT, (includes items 8 thru 15)NOTE: QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLYNOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 9-27


HYDRAULIC COMPONENTSBefore Axle S/N 829694Figure 9-7 Steering Cylinder616 53264 6PA36709-28<strong>6042</strong> 8990467


Before Axle S/N 829694HYDRAULIC COMPONENTSFigure 9-7 Steering CylinderItem Part Number Qty. Description Rev.8036375 1 STEERING CYLINDER, (includes all items), (no longer available; order70021617)1 8035978 1 L-RING2 1 CYLINDER TUBE3 1 PISTON ROD4 8035998 1 SLOTTED NUT5 8035980 1 GUIDE PIECE6 8035981 1 STEERING CYLINDER SEAL KIT8990467 <strong>6042</strong> 9-29


HYDRAULIC COMPONENTSAxle S/N 829694 & AfterFigure 9-7 Steering Cylinder7617 536274 7PA45809-30<strong>6042</strong> 8990467


Axle S/N 829694 & AfterHYDRAULIC COMPONENTSFigure 9-7 Steering CylinderItem Part Number Qty. Description Rev.70021617 1 STEERING CYLINDER, (includes all items)1 70021571 1 L-RING2 1 CYLINDER TUBE3 70021568 1 PISTON ROD4 70021570 1 SLOTTED NUT5 70021569 1 GUIDE PIECE6 70021726 2 RETAINING RING7 70021495 1 STEERING CYLINDER SEAL KIT8990467 <strong>6042</strong> 9-31


HYDRAULIC COMPONENTSFigure 9-8 Gear Pump652312810 11 1312131 11 10 841379PA35909-32<strong>6042</strong> 8990467


HYDRAULIC COMPONENTSFigure 9-8 Gear PumpItem Part Number Qty. Description Rev.8440162 1 GEAR PUMP, (includes all items) AA1 1 SEC HOUSING2 1 PEC HOUSING3 8036428 1 GEAR HOUSING4 8036271 1 GEAR SHAFT SET5 4 WASHER6 8035745 4 HEX HD CAPSCREW7 8035744 1 SPLINE ADAPTER8 2 THRUST PLATE9 1 LIP SEAL10 2 CHANNEL SEAL11 2 BACK-UP SEAL12 2 SQUARE R SEAL13 8035259 4 DOWEL PIN8036429 1 GEAR PUMP SEAL KIT, (includes items 9 thru 12)8990467 <strong>6042</strong> 9-33


HYDRAULIC COMPONENTSFigure 9-9 Main Control Valve16141517177310 82328322112526234105102351324231091922111862120PA41719-34<strong>6042</strong> 8990467


HYDRAULIC COMPONENTSFigure 9-9 Main Control ValveItem Part Number Qty. Description Rev.8902187 1 MAIN CONTROL VALVE, (includes all items) AD1 8035848 1 OUTLET SECTION ASSY2 8036177 1 FRAME SWAY SECTION ASSY3 8036178 2 ATTACHMENT TILT AND AUXILIARY HYDRAULIC SECTION ASSY4 8035849 1 MID-INLET SECTION ASSY5 8036179 2 BOOM EXTEND/RETRACT AND BOOM LIFT/LOWER SECTION ASSY6 8036263 1 EXTEND/RETRACT AND LIFT/LOWER SECTION ASSY OUTLET7 8036175 2 RELIEF ASSY VALVE - Preset at 3250 ± 50 psi (224 ± 3,4 bar)8 8036174 2 RELIEF ASSY VALVE - Preset at 3250 ± 50 psi (224 ± 3,4 bar)9 8035844 1 MAIN RELIEF VALVE - Preset at 3500 ± 50 psi (242 ± 3,4 bar)10 8035834 4 PLUG, #1011 8035843 2 PLUG12 8760419 2 PLUG, #6, (not used on machines with auxiliary hydraulics)13 8035835 1 PLUG, #1014 8035346 1 NUT15 8036283 1 TIE ROD16 8035348 2 NUT17 8036284 2 TIE ROD18 8035347 1 NUT19 8036282 1 TIE ROD20 8035381 2 NUT21 8036281 2 TIE ROD22 8036533 2 O-RING23 8036517 4 O-RING24 7013903 1 O-RING25 7013930 1 PLUG26 7013928 1 O-RING8036180 1 COMPLETE VALVE SEAL KIT8990467 <strong>6042</strong> 9-35


HYDRAULIC COMPONENTSFigure 9-10 Directional Control Valves234PORT “LSG”7 51869103102101100106107104108105106108PA37109-36<strong>6042</strong> 8990467


HYDRAULIC COMPONENTSFigure 9-10 Directional Control ValvesItem Part Number Qty. Description Rev.1 8902200 1 UNLOADER VALVE, (includes items 2 thru 4) AD2 8035775 1 DIFFERENTIAL PRESSURE SENSE VALVE, (torque to 80-90 lb-ft)8036187 1 SEAL KIT3 8036356 1 RELIEF VALVE, (torque to 35-40 lb-ft)8034037 1 SEAL KIT4 8035774 1 CHECK VALVE, (125 psi [8,6 bar]), (torque to 80-90 lb-ft)70020799 1 SEAL KIT5 8902197 1 STEER SELECT VALVE, (includes item 6)6 8640017 AR O-RING7 8902111 1 STEER SELECT VALVE SUBPLATE8 8310326 2 SOCKET HD CAPSCREW, 5/16-18X1.1259 8310327 4 SOCKET HD CAPSCREW, #10-24X1.125100 8902196 1 SECONDARY FUNCTION MANIFOLD, (includes items 101 thru 108) AD101 8032989 1 PRESSURE REDUCING VALVE, (2500 PSI, [172 bar]), (torque to 60-70 lb-ft)8032990 1 SEAL KIT102 8032993 1 PRESSURE REDUCING VALVE, (550 PSI, [38 bar]), (torque to 35-40 lb-ft)8032994 1 SEAL KIT103 8032991 1 PRESSURE REDUCING VALVE, (650 PSI, [45 bar]), (torque to 25-30 lb-ft)8032994 1 SEAL KIT104 8032995 1 VALVE CHECK8032992 1 SEAL KIT105 8902696 1 SOLENOID VALVE CARTRIDGE, (torque to 25-30 lb-ft)8032992 1 SEAL KIT106 8902698 2 SOLENOID COIL WITH INTEGRATED DIODE107 8902697 1 SOLENOID VALVE CARTRIDGE, (torque to 25-30 lb-ft)8032992 1 SEAL KIT108 2 NUT, (torque to 4-6 lb-ft)NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 9-37


HYDRAULIC COMPONENTSFigure 9-11 Fuel/Hydraulic Tank Assembly119411111063695898519215121471316201718151413PA35819-38<strong>6042</strong> 8990467


HYDRAULIC COMPONENTSFigure 9-11 Fuel/Hydraulic Tank AssemblyItem Part Number Qty. Description Rev.7150655 1 FUEL/HYDRAULIC TANK ASSY, (includes all items), (S/N 17019 thru 19897) E7301863 1 FUEL/HYDRAULIC TANK ASSY, (includes all items), (S/N 0160002408 & After) F1 7150610 1 FUEL/HYDRAULIC TANK, (S/N 17019 thru 19897)7301862 1 FUEL/HYDRAULIC TANK, (S/N 0160002408 & After)2 7024441 1 SIGHT GAUGE, (torque bolts to 4-5 lb-ft)3 8320265 1 HYDRAULIC OIL FILTER ELEMENT4 1001091752 1 FILTER HEAD, (w/by-pass)5 7138209 3 GASKET6 7139077 2 FILLER/BREATHER7 2220500 1 ELBOW, 45 DEGREES, (includes o-ring)8 7139076 2 PLATE9 8305626 12 HEX LOCKNUT, 5/16-1810 7118222 1 FUEL LEVEL SENDER ASSY11 8310163 17 TRUSS HD SCREW, #10X5/812 8760552 1 MALE BRANCH TEE, #16, (includes o-ring)13 8541435 2 MAGNETIC HEX HD PLUG, (S/N 17019 thru 19897)2220239 2 HEX HD PLUG, (includes o-ring), (S/N 0160002408 & After)14 8640903 2 O-RING, (S/N 17019 thru 19897)15 7138740 1 SUCTION STRAINER16 7029716 1 O-RING17 8430034 1 ELBOW, 90 DEGREES, (includes o-ring)18 8430064 1 ELBOW, 90 DEGREES, (includes o-ring)19 2220237 1 HEX HD PLUG, #6, (includes o-ring)20 8223226 1 HYDRAULIC TEMPERATURE SWITCH, 195°F8990467 <strong>6042</strong> 9-39


HYDRAULIC COMPONENTSFigure 9-12 Grapple Bucket Cylinder9-40<strong>6042</strong> 8990467


HYDRAULIC COMPONENTSFigure 9-12 Grapple Bucket CylinderItem Part Number Qty. Description Rev.70021393 1 GRAPPLE BUCKET CYLINDER, (includes all items)1 70021465 1 CYLINDER TUBE2 70021448 2 BUSHING3 70021464 2 VALVE CARTRIDGE4 90554045 2 GREASE FITTING5 70021440 1 HEX NUT6 1 PISTON RING7 1 O-RING8 70021451 1 PISTON9 1 O-RING10 70021444 1 WASHER11 1 O-RING12 1 BACK-UP WASHER13 1 O-RING14 70021446 1 CYLINDER GLAND15 1 POLY-PAK SEAL16 1 ROD WIPER17 70021466 1 PISTON ROD18 70021447 1 BUSHING70021452 1 SEAL KIT (includes items 6, 7, 9, 11 thru 13, 15 & 16)8990467 <strong>6042</strong> 9-41


HYDRAULIC COMPONENTSFigure 9-13 Side Tilt Carriage Cylinder7RE81685 342PY15809-42<strong>6042</strong> 8990467


HYDRAULIC COMPONENTSFigure 9-13 Side Tilt Carriage CylinderItem Part Number Qty. Description Rev.1001090134 1 SIDE TILT CARRIAGE CYLINDER, (includes all items) B1 70022038 1 BARREL ASSY2 70022039 1 ROD ASSY3 70022040 1 PISTON70022042 1 SEAL KIT4 70021908 1 ROD BEARING70022043 1 SEAL KIT5 90022230 1 HEX NUT6 7029760 1 CAPSCREW7 4640438 2 CHECK VALVE2900770 1 SEAL KIT8 91044080 2 GREASE FITTING70022041 SEAL KIT, (contains 70022042 & 70022043)8990467 <strong>6042</strong> 9-43


HYDRAULIC COMPONENTSFigure 9-14 72” 90 Degree Swing Carriage Cylinder9-44<strong>6042</strong> 8990467


HYDRAULIC COMPONENTSFigure 9-14 72” 90 Degree Swing Carriage CylinderItem Part Number Qty. Description Rev.1001103182 1 SWING CARRIAGE CYLINDER, (includes items 1 thru 22) A1 70022044 1 TUBE ASSY2 8035863 1 PISTON3 8035862 1 HEAD GLAND4 70022045 1 ROD70020428 ASSY5 70022046 1 BEARING6 8035536 2 SET SCREW, 5/16-18X1/27 70020428 1 RELIEF VALVE, (preset to 2000 psi)7024574 1 SEAL KIT8 8033786 1 COUNTER BALANCE VALVE, (preset to 3000 psi)8205655 1 SEAL KIT11 1 O-RING12 1 O-RING13 1 O-RING14 1 SQUARE RING15 1 BACKUP RING16 1 SEAL17 1 PISTON SEAL18 1 ROD WIPER19 2 WEARBAND20 1 WEARBAND21 2 INSERT22 2 INSERT23 8036131 1 SEAL KIT, (includes items 11 thru 22)24 8033789 1 SEAL KIT25 8035830 1 SEAL KIT, (includes items 23 & 24)NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 9-45


HYDRAULIC COMPONENTSThis Page Intentionally Left Blank9-46<strong>6042</strong> 8990467


SECTION 10ELECTRICAL8990467 <strong>6042</strong>


ELECTRICALFigure 10-1 Cab Harness124 355 4 3 67911RelayHeadlightSwitchRelayLightSwitchRelayStabilizerLock SwitchRelayBoomSwitch7.5Transmission7.5Outriggers20 10LightsRelayPark BrakeDisengageRelayNeutralStartRelayBackupOpt.Washer/Wipers10Stabilizer10Steer SelectSwitch15Horn/Heater10InstrumentPanel7.5LightSwitch Relay40Main81387121012409Road/Work LightsPA372010-2<strong>6042</strong> 8990467


ELECTRICALFigure 10-1 Cab HarnessItem Part Number Qty. Description Rev.1 7301818 1 CAB HARNESS E2 8307106 3 FLAT WASHER, 5/163 8307111 4 FLAT WASHER, #104 8307003 4 LOCKWASHER, #105 8305002 4 HEX NUT, #10-24 NC6 8307027 1 LOCKWASHER, 5/16, (external tooth)7 8229233 4 FUSE, 7.5 AMP, (Tan)8 8229234 5 FUSE, 10 AMP, (Red)9 8229235 2 FUSE, 20 AMP, LIGHTS, (Yellow)10 8582007 5 SPARE FUSE CLIP11 8225119 7 RELAY12 8229238 3 FUSE, 40 AMP, (Orange)13 8229237 2 FUSE, 15 AMP8990467 <strong>6042</strong> 10-3


ELECTRICALS/N 17019 thru 19897 &0160002408 thru 0160004109Figure 10-2 Engine Harness13 1412PA373028171819202115222324252612021293031271632643289101157810-4<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160004109ELECTRICALFigure 10-2 Engine HarnessItem Part Number Qty. Description Rev.1 7150714 1 ENGINE HARNESS L2 8270134 1 12 VOLT BATTERY3 7150745 1 SINGLE BATTERY NEGATIVE CABLE4 7150746 1 SINGLE BATTERY POSITIVE CABLE5 7138830 1 BATTERY HOLD-DOWN6 8310344 2 HEX HD CAPSCREW, 3/8-16X107 8307204 2 FLAT WASHER, 3/88 8305645 3 LOCKNUT, 3/89 8307112 1 FLAT WASHER, 1/210 10701363 1 LOCKWASHER, 5/8, (external tooth)11 8270620 1 HORN, (includes mounting hardware)12 8270624 1 BACKUP ALARM13 8305004 2 HEX NUT, 1/4-2014 8307002 2 LOCKWASHER, 1/415 8584001 AR TY-RAP16 7099882 1 BOOM ANGLE SENSOR17 Ref STARTER, (includes starter solenoid), (see Figure 4-1 for details)18 8307023 1 LOCKWASHER, M1019 8305438 1 HEX JAM NUT, M1020 8310077 3 HEX JAM NUT, M5-0.821 8310078 3 LOCKWASHER, M522 1 LOW OIL PRESSURE SENDER, (no longer available; order kit 2915063 onFigure 10-2 S/N 0160004109 & After)23 8310041 1 LOCKWASHER, #8, (external tooth)24 8305201 1 HEX NUT, #8-32 BRASS25 8220073 1 SLIP-ON MALE TERMINAL, #10 SCREW26 8223217 1 WATER TEMPERATURE SENDER, (S/N 17019 S/N 18340)8223242 1 WATER TEMPERATURE SENDER, (S/N 18348 thru 19897 and 0160002408thru 0160004109)27 8223232 1 TRANSMISSION TEMPERATURE SWITCH28 8035276 1 FUEL RUN SOLENOID29 Ref ALTERNATOR, (see Figure 4-1 for details)30 8307022 1 LOCKWASHER, M831 8305043 1 HEX NUT, M8-1.2532 8035805 2 DIODE PAC8990467 <strong>6042</strong> 10-5


ELECTRICALS/N 0160004111 & AfterFigure 10-2 Engine HarnessS/N 0160004111 thru 0160016703171819202128303135151213 1413 1412222336232613729271632414039253573835224344336118910PA440210-6<strong>6042</strong> 8990467


S/N 0160004111 & AfterELECTRICALFigure 10-2 Engine HarnessItem Part Number Qty. Description Rev.1 4922984 1 ENGINE HARNESS, (S/N 0160004111 thru S/N 0160012741) D4923285 1 ENGINE HARNESS, (S/N 0160012742 thru 0160014862) C4923363 1 ENGINE HARNESS, (S/N 0160014880 & After) C2 8270144 1 12 VOLT BATTERY3 7301836 1 SINGLE BATTERY NEGATIVE CABLE4 7301835 1 SINGLE BATTERY POSITIVE CABLE5 7301859 1 BATTERY TIE DOWN SHEET6 7301864 2 FOAM STRIP7 8303620 4 HEX HD CAPSCREW, 3/8-16X1, GR58 8305645 1 LOCKNUT, 3/89 8307110 1 FLAT WASHER, 3/810 8307026 1 LOCKWASHER, 3/8, (external tooth)11 8270620 1 HORN, (includes mounting hardware)12 1 BACK-UP ALARM, (S/N 0160004111 thru 0160016703), (no longer available;order kit 2915184)8270621 1 BACK-UP ALARM, (S/N 0160016726 & After)13 8305624 2 HEX LOCKNUT, 1/414 4711400 2 WASHER, 1/415 8584001 AR TY-RAP16 7099882 1 BOOM ANGLE SENSOR17 Ref STARTER, (includes starter solenoid), (see Figure 4-1 for details)18 7300344 1 BUSS BAR19 8303533 1 HEX HD CAPSCREW, M12X1.75X20mm, PC8.820 8307220 1 PLAIN WASHER, M1221 8310650 1 LOCKWASHER, M1222 1 LOW OIL PRESSURE SENDER, (S/N 0160004111 thru S/N 0160012741), (nolonger available; order kit 2915063)4360609 1 LOW OIL PRESSURE SENDER, (S/N 0160012742 & After)23 8220073 2 TAB FASTON TERMINAL24 8270147 1 NEGATIVE BATTERY CLAMP25 8307204 4 PLAIN WASHER, 3/826 8223244 1 WATER TEMPERATURE SENDER27 8223232 1 TRANSMISSION TEMPERATURE SWITCH28 8305038 2 HEX NUT, M1029 Ref ALTERNATOR, (see Figure 4-1 for details)30 8303777 2 HEX HD CAPSCREW, M10X1.5X35mm, PC8.831 8307221 4 PLAIN WASHER, M1032 8220366 3 DIODE PAC33 4923018 1 FRAME GROUND CABLE34 8270148 1 POSITIVE BATTERY CLAMP35 8307023 2 LOCKWASHER, M1036 4923283 1 PRESSURE SWITCH JUMPER, (S/N 0160012742 & After)37 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4, (S/N 0160016726 & After)38 77383377 1 STARTER RELAY, (S/N 0160014880 & After)39 4711400 2 WASHER, 1/4, (S/N 0160014880 & After)40 8307002 2 LOCKWASHER, 1/4, (S/N 0160014880 & After)41 0641410 2 HEX HD CAPSCREW, 1/4-20X1-1/4, (S/N 0160014880 & After)8990467 <strong>6042</strong> 10-7


ELECTRICALS/N 0160004111 & AfterFigure 10-2 Engine HarnessItem Part Number Qty. Description Rev.2915063 1 PRESSURE SWITCH KIT, (includes items 22 & 36)2915184 1 BACK-UP ALARM SERVICE KIT, (includes items 12 thru 14, 37, mounting bar,3576433 & butt connectors, 8668348010-8<strong>6042</strong> 8990467


S/N 0160004111 & AfterELECTRICALFigure 10-2 Engine HarnessItem Part Number Qty. Description Rev.8990467 <strong>6042</strong> 10-9


ELECTRICALThis Page Intentionally Left Blank10-10<strong>6042</strong> 8990467


SECTION 11DECALS8990467 <strong>6042</strong>


DECALSFigure 11-1 DecalsVIEW OF INTERMIDATE BOOMFBBFSEE FIGURE 6-1 FORLOAD CHART HOLDERSECTION F - FSECTION B - BPA425011-2<strong>6042</strong> 8990467


DECALSFigure 11-1 Decals (Continued)CCEDSECTION H - HHEDHSECTION E - E SECTION D - D SECTION C - C8990467 <strong>6042</strong> 11-3PA4260


DECALSFigure 11-1 DecalsItem Part Number Qty. Description Rev.1 4100181 1 HYDRAULIC OIL FILL DECAL2 4105171 1 DIESEL FUEL FILL DECAL3 4105262 1 BOOM ANGLE INDICATOR DECAL4 4107442 1 BOOM EXTEND LETTERS DECAL5 4107462 1 SIDE CONSOLE DECAL6 4107901 1 ENGINE IDLE SETTING DECAL7 3251813 1 USA DECAL8 4108302 1 HYDRAULIC OIL LEVEL DECAL9 4108991 1 ELECTROCUTION HAZARD DECAL10 4110137 1 TIP HAZARD DECAL11 1706172 2 <strong>6042</strong> MODEL NUMBER DECAL12 4110172 1 BATTERY HAZARD DECAL13 4110176 1 FRONT FRAME STRIPE LH SIDE DECAL14 4110177 1 FRONT FRAME STRIPE RH SIDE DECAL15 4110179 1 REAR FRAME STRIP RH SIDE DECAL16 1706203 1 RH ENGINE DOOR STRIPE DECAL17 4110183 1 MID FRAME RH SIDE STRIPE DECAL18 4110184 2 MOVING PARTS WARNING DECAL19 4110187 1 OVERLAY RH DECAL20 4110188 1 OVERLAY LH DECAL21 4110226 4 LIFT POINT/TIE DOWN DECAL22 4110339 1 MAINTENANCE CHART DECAL23 1704885 1 WEBSITE DECAL24 1706170 2 GOOSENECK 6 DECAL25 4110342 1 LUBRICATION CHART <strong>6042</strong> DECAL26 4110362 1 LEFT REAR FRAME STRIPE DECAL27 1706204 1 LH ENGINE DOOR STRIPE <strong>6042</strong> DECAL28 4110364 1 MID FRAME STRIPE DECAL29 4110389 1 CARRYING PERSONNEL DECAL30 7300717 1 SERIAL NUMBER - <strong>6042</strong> PLATE31 7300719 1 N. AMERICA LOAD CHART BOOKLET, (S/N 17019 thru 19897 & 0160002408thru 0160019858 excluding 0160019622, 0160019633, 0160019653 thru0160019655 & 0160019668)1706797 1 N. AMERICA LOAD CHART BOOKLET, (S/N 0160019944 thru 0160037382 Cincluding 0160019622, 0160019633, 0160019653 thru 0160019655 &0160019668)1706790 1 COVER B1706791 1 STANDARD CARRIAGE B1706792 1 SIDE TILT CARRIAGE B1706793 1 SWING CARRIAGE B1706794 1 TRUSS BOOM, 12’ B1706795 1 TRUSS BOOM, 6’ B1001106013 1 NORTH AMERICAN LOAD CHART BOOKLET, (S/N 0160037788 & After) A1001106025 1 COVER A1001106046 1 STANDARD CARRIAGE A1001106071 1 TILT CARRIAGE A1001106096 1 SWING CARRIAGE A1001106146 1 TRUSS BOOM, 15’ A1001106121 1 102” BUCKET A11-4<strong>6042</strong> 8990467


DECALSFigure 11-1 Decals (Continued)Item Part Number Qty. Description Rev.32 10139087 1 ANTI SLIP ADHESIVE STRIP33 1706176 2 SKYTRAK BOOM DECAL34 91404299 1 ESCAPE DECAL7302189 1 UNITED RENTALS DECAL KIT0274263 1 NATIONS RENT DECAL KIT0274271 1 SUNSTATE DECAL KIT0274272 1 NES DECAL KIT0274039 1 CUSTOMER DECAL KIT0274547 1 H&E DECAL KIT1001097112 1 SUNBELT DECAL KIT1001098594 1 RSC DECAL KIT8990467 <strong>6042</strong> 11-5


DECALSThis Page Intentionally Left Blank11-6<strong>6042</strong> 8990467


SECTION 12OPTIONS8990467 <strong>6042</strong>


756823SwitchRelayStabilizerLock SwitchSwitchTransmissionLightsDisengageStartOutriggersStabilizerHorn/HeaterMainOPTIONSFigure 12-1 Worklight Installation11318141417621310168161341221331132BBOOMWORKLIGHT3DINSTRUMENT CLUSTERPANEL BACK LIGHT6RIGHT FRONTWORKLIGHT3C2B4WORKLIGHTSWITCH2C 4A 1B1C 1A 3A1563A12A1RelayLightRelayBoom40217.520 10Opt.Washer/WipersRelayPark BrakeRelayNeutralRelayBackup7.51010Steer SelectSwitch1010InstrumentPanel7.5LightSwitch Relay4020CAB GROUND2BRIGHT REARWORKLIGHT4C4B3B2B2A2BLEFT REARWORKLIGHTLEFT FRONTWORKLIGHT3PA374212-2<strong>6042</strong> 8990467


OPTIONSFigure 12-1 Worklight InstallationItem Part Number Qty. Description Rev.7150705 1 WORKLIGHT INSTALLATION, (includes all items) H1 7150673 2 WORKLIGHT ASSY, (front left & rear right), (includes item 13)1001097080 2 WORKLIGHT BRACKET, (front left & rear right)2 7150688 2 WORKLIGHT ASSY, (front right & rear left), (includes item 13)1001097079 2 WORKLIGHT BRACKET, (front right & rear left)3 7150707 1 WIRE HARNESS4 8223059 1 WORKLIGHT SWITCH6 7150730 1 BOOM WORKLIGHT HARNESS8 8303670 1 HEX HD CAPSCREW, 5/16X110 8305626 1 LOCKNUT, 5/16-1812 8584018 6 TIE MOUNT13 1 WORKLIGHT, (no longer available, order 1001096314 for replacement),(S/N 14834 thru 19988 & 0160002345 thru 0160030567)8036216 4 WORKLIGHT LENS SCREW1 WORKLIGHT LENS, (no longer available, order 1001096314 forreplacement), (S/N 14834 thru 19988 & 0160002345 thru 0160030567)8036218 1 WORKLIGHT HALOGEN BULB1001096314 1 WORKLIGHT, (S/N 0160030568 & After)14 8307204 16 FLAT WASHER, 3/816 8584001 32 TY-RAP17 8305645 8 HEX NUT, 3/818 8303622 8 HEX HD CAPSCREW, 3/8X220 8229233 1 LIGHT SWITCH FUSE, 7.5 AMP, (tan)21 8229238 1 WORKLIGHT FUSE, 40 AMP, (orange)NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 12-3


A B C D E F A B C10 5 17 18 8 1 2 37 5 6 8 2 3SwitchSwitchRelayStabilizerLock SwitchSwitchTransmissionLightsDisengageStartOutriggersStabilizerHorn/HeaterMainOPTIONSS/N 17019 thru 19897 &0160002408 thru 0160015214Figure 12-2 Roadlight Installation11127210110210310410518 141417110110210310410582264516151814173212BBOOMWORKLIGHT3DTURN SIGNAL LEVER ANDROADLIGHT SWITCHINSTRUMENT CLUSTERPANELBACKLIGHTHIGHBEAMTURNSIGNAL19RelayHeadlight7.57.520 10Opt.Washer/Wipers97IND2GRIGHT FRONTROADLIGHTSIDE LT20BIND23A6156 15420F24C155272321C 12A12CRelayLightRelayBoomRelayPark BrakeRelayNeutralRelayBackup1010Steer SelectSwitch1010InstrumentPanel7.5LightSwitch Relay4020CABGROUNDRIGHTTAILLIGHT2F20D26BBRK23B21C1LOWBEAMHIGHBEAM21B2H24BHAZARDSWITCHWORKLIGHTSWITCH212231 32FLASHER2946 45B2AFROMCABHARNESSRIGHT REARWORKLIGHT4CIND22B4BLOWBEAM21AHIGHBEAM24A2J24 31 22 20 1C25 23 28A 212B 23C 1B 3328B 22C 322K 4A 1E1A 1F 3AL X P28 33 2712 345 61D 26BRAKESWITCH23LEFT 2ETAILLIGHT4D26ABRK20CLEFT FRONTROADLIGHTIND22A5LEFT REARWORKLIGHTSIDE LT2C2B20A3A3D25262728PH236212-4<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160015214OPTIONSFigure 12-2 Roadlight InstallationItem Part Number Qty. Description Rev.7148700 1 ROADLIGHT INSTALLATION, (includes items 1 thru 29)1 7150679 1 LH ROADLIGHT ASSY, (includes items 101 thru 105) AB2 7150689 1 RH ROADLIGHT ASSY, (includes items 101 thru 105) AB3 7150699 1 LH ROADLIGHT BRACKET ASSY7150685 1 LH ROADLIGHT BRACKET7150702 1 FRONT ROADLIGHT8036216 6 HEADLIGHT LENS SCREW8036212 1 HEADLIGHT LENS8036213 1 HEADLIGHT BULB, 12V 60/55W8036214 1 BLINKER BULB, 12V 5W8036215 1 WIRING HARNESS, (includes 6-way connector)8036209 1 LEFT AMBER HEADLIGHT LENS4 7150716 1 RH ROADLIGHT BRACKET ASSY7150717 1 RH ROADLIGHT BRACKET7150703 1 FRONT ROADLIGHT8036210 1 RIGHT AMBER HEADLIGHT LENS8036216 6 HEADLIGHT LENS SCREW8036212 1 HEADLIGHT LENS8036213 1 HEADLIGHT BULB, 12V, 60/55W8036214 1 BLINKER BULB, 12V, 5W8036215 1 WIRING HARNESS, (includes 6-way connector)5 4923649 1 WIRE HARNESS6 7150742 1 TURN SIGNAL LEVER7 7150730 1 WORKLIGHT HARNESS8 1 WORKLIGHT, (no longer available; order 1001096314 on Figure 12-2S/N 0160015215 & After)8036216 4 WORKLIGHT LENS SCREW1 WORKLIGHT LENS, (no longer available; order 1001096314 on Figure12-2 S/N 0160015215 & After)8036218 1 WORKLIGHT HALOGEN BULB, 12V9 8229236 1 FUSE, 20AMP11 8303670 1 HEX HD CAPSCREW, 5/16-18X1, GR812 8305626 1 HEX LOCKNUT, 5/16-1814 8307204 14 FLAT WASHER, 3/815 8584018 2 TIE MOUNT16 8584001 32 TY-RAP17 8305645 10 HEX LOCKNUT, 3/818 8303622 10 HEX HD CAPSCREW, 3/8X219 8225119 1 RELAY20 8229233 1 FUSE, 7.5AMP21 8223060 1 HAZARD SWITCH22 8223059 1 WORKLIGHT SWITCH23 8223057 1 BRAKE LIGHT SWITCH25 8500203 1 FLASHER, 12V26 8303835 2 SLOTTED PAN HD SCREW, #10-24X1/227 8310085 2 LOCKNUT, #10-2428 8307111 2 WASHER, #1029 8229238 1 FUSE, 40AMP101 7150681 1 LH WORKLIGHT BRACKET ASSY8990467 <strong>6042</strong> 12-5


OPTIONSS/N 17019 thru 19897 &0160002408 thru 0160015214Figure 12-2 Roadlight InstallationItem Part Number Qty. Description Rev.7150680 1 RH WORKLIGHT BRACKET ASSY102 1 WORKLIGHT, (no longer available; order 1001096314 on Figure 12-2S/N 0160015215 & After)8036216 4 WORKLIGHT LENS SCREW1 WORKLIGHT LENS, (no longer available; order 1001096314 on Figure12-2 S/N 0160015215 & After)8036218 1 WORKLIGHT HALOGEN BULB, 12V103 7150690 1 TAIL/INDICATOR LIGHT2 TAIL LIGHT LENS SCREW8036219 1 TAIL LIGHT LENS8036221 1 BLINKER BULB, 12V, 21W8036222 1 TAIL & BRAKE LIGHT BULB, 12V, 21/5W8036220 1 WIRING HARNESS, (includes 4-way connector)104 8303745 1 HEX HD CAPSCREW, 5/16-18X5/8105 8305626 1 HEX LOCKNUT, 5/16-18NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE12-6<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160015214OPTIONSFigure 12-2 Roadlight InstallationItem Part Number Qty. Description Rev.8990467 <strong>6042</strong> 12-7


SwitchSwitchRelayStabilizerLock SwitchSwitchTransmissionLightsDisengageStartOutriggersStabilizerHorn/HeaterMainSwitchOPTIONSS/N 0160015215 & AfterFigure 12-2 Roadlight Installation11127210110210310410518 141417110110210310410582264 51615181417321RIGHT FRONTROADLIGHTLOWBEAMLOWBEAM21A21B24ABOOMWORKLIGHTSIDE LTINDHIGHBEAMHIGHBEAM24B20BGRN23A2H2J2C3ATURN SIGNAL LEVER ANDROADLIGHT SWITCH624 22 20 1C25 23 28A 21HAZARDSWITCHINSTRUMENT CLUSTERRED/WHTWHT2B 23C 1B 3328B 22C 32PANELBACKLIGHT15620FBLU/WHTBLUHIGHBEAM154GRN/BRNTURNSIGNALVIO15524C 27WORKLIGHTSWITCH21222K 4A 1B1A 1F 3A23GRN21C 12A 27BRED BLUB AB A12CBLU27F21C 1 27BRED RED31 32 27FYEL GRNFLASHER28 33 27191 212BBLU2934 5 6RelayHeadlightRelayLightRelayBoom7.5FROMCABHARNESSBRAKESWITCH7.520 10Opt.Washer/WipersRelayPark BrakeRelayNeutralRelayBackup2351010Steer SelectSwitch1010InstrumentPanel7.5LightSwitch Relay40RelayIgnitionCABGROUND2A9202FRIGHTTAILLIGHT2ELEFTTAILLIGHT720D26BREDINDBRKORGIND20CBRK2D2G23B22B26A4C4BRIGHT REARWORKLIGHTLEFT REARWORKLIGHTLEFT FRONTROADLIGHTINDORG22ASIDE LT20A25262728PA375112-8<strong>6042</strong> 8990467


S/N 0160015215 & AfterOPTIONSFigure 12-2 Roadlight InstallationItem Part Number Qty. Description Rev.7150704 1 ROADLIGHT INSTALLATION, (includes items 1 thru 29) H1 7150679 1 LH ROADLIGHT ASSY, (includes items 101 thru 105) AB2 7150689 1 RH ROADLIGHT ASSY, (includes items 101 thru 105) AB3 7150699 1 LH ROADLIGHT BRACKET ASSY B7150685 1 LH ROADLIGHT BRACKET7150702 1 FRONT ROADLIGHT8036216 6 HEADLIGHT LENS SCREW8036212 1 HEADLIGHT LENS8036213 1 HEADLIGHT BULB, 12V 60/55W8036214 1 BLINKER BULB, 12V 5W8036215 1 WIRING HARNESS, (includes 6-way connector)8036209 1 LEFT AMBER HEADLIGHT LENS4 7150716 1 RH ROADLIGHT BRACKET ASSY B7150717 1 RH ROADLIGHT BRACKET7150703 1 FRONT ROADLIGHT8036210 1 RIGHT AMBER HEADLIGHT LENS8036216 6 HEADLIGHT LENS SCREW8036212 1 HEADLIGHT LENS8036213 1 HEADLIGHT BULB, 12V 60/55W8036214 1 BLINKER BULB, 12V 5W8036215 1 WIRING HARNESS, (includes 6-way connector)5 7150741 1 WIRE HARNESS I6 8223073 1 TURN SIGNAL LEVER7 7150730 1 WORKLIGHT HARNESS8 1 WORKLIGHT, (no longer available, order 1001096314 for replacement),(S/N 14834 thru 19988 & 0160002345 thru 0160030567)8036216 4 WORKLIGHT LENS SCREW1 WORKLIGHT LENS, (no longer available, order 1001096314 forreplacement), (S/N 14834 thru 19988 & 0160002345 thru 0160030567)8036218 1 WORKLIGHT HALOGEN BULB1001096314 1 WORKLIGHT, (S/N 0160030568 & After)9 8229235 1 FUSE, 20AMP11 8303670 1 HEX HD CAPSCREW, 5/16X1, GR812 8305626 1 HEX LOCKNUT, 5/16-1814 8307204 14 FLAT WASHER, 3/815 8584018 2 TIE MOUNT16 8584001 32 TY-WRAP17 8305645 10 HEX LOCKNUT, 3/818 8303622 10 HEX HD CAPSCREW, 3/8X219 8225119 1 RELAY20 8229233 1 FUSE, 7.5AMP21 8223060 1 HAZARD SWITCH22 8223059 1 WORKLIGHT SWITCH23 8223057 1 BRAKE LIGHT SWITCH25 8500203 1 FLASHER, 12V26 8303835 2 SLOTTED PAN HD SCREW, #10-24X1/227 8310085 2 LOCKNUT, #10-2428 8307111 2 WASHER, #1029 8229238 1 FUSE, 40AMP8990467 <strong>6042</strong> 12-9


OPTIONSS/N 0160015215 & AfterFigure 12-2 Roadlight Installation (Continued)Item Part Number Qty. Description Rev.101 7150681 1 LH WORKLIGHT BRACKET ASSY7150680 1 RH WORKLIGHT BRACKET ASSY102 1 WORKLIGHT, (no longer available, order 1001096314 for replacement),(S/N 14834 thru 19988 & 0160002345 thru 0160030567)8036216 4 WORKLIGHT LENS SCREW1 WORKLIGHT LENS, (no longer available, order 1001096314 forreplacement), (S/N 14834 thru 19988 & 0160002345 thru 0160030567)8036218 1 WORKLIGHT HALOGEN BULB1001096314 1 WORKLIGHT, (S/N 0160030568 & After)103 7150690 1 TAIL/INDICATOR LIGHT2 TAIL LIGHT LENS SCREW8036219 1 TAIL LIGHT LENS8036221 1 BLINKER BULB, 12V 21W8036222 1 TAIL & BRAKE LIGHT BULB, 12V 21/5W8036220 1 WIRING HARNESS, (includes 4-way connector)104 8303745 1 HEX HD CAPSCREW, 5/16-18X5/8105 8305626 1 HEX LOCKNUT, 5/16-18NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE12-10<strong>6042</strong> 8990467


S/N 0160015215 & AfterOPTIONSFigure 12-2 Roadlight Installation (Continued)Item Part Number Qty. Description Rev.8990467 <strong>6042</strong> 12-11


OPTIONSS/N 17019 thru 19238Figure 12-3 Swing Carriage Cylinder2 3 4562272389101118 7231814 192021161714121315622591213 17197238101116141815PA365012-12<strong>6042</strong> 8990467


S/N 17019 thru 19238OPTIONSFigure 12-3 Swing Carriage CylinderItem Part Number Qty. Description Rev.2716153 1 SWING CARRIAGE CYLINDER, (includes items 1 thru 21) AA1 1 WELDMENT TUBE2 70020428 1 RELIEF VALVE CARTRIDGE, (torque to 30-35 lb-ft)7024574 1 SEAL KIT3 8033786 1 COUNTERBALANCE VALVE, (torque to 30-35 lb-ft)8025655 1 SEAL KIT4 1 CAP5 1 PRECISION WEARBAND6 8035863 1 PISTON, (torque to 440-500 lb-ft)7 8035536 2 SET SCREW, 5/16-18X.5, (torque to 85-90 lb-in)8 2 LOCKING INSERT9 1 O-RING10 1 SQUARE RING11 1 SQUARE SECTION TFE PISTON SEAL12 1 O-RING13 1 BACK-UP RING14 2 LOCKING INSERT15 1 O-RING16 2 PRECISION WEARBAND17 1 DEEP Z-SEAL18 8035862 1 HEAD GLAND, (torque to 250-300 lb-ft)19 1 WIPER SEAL20 8035861 1 WELDMENT ROD21 8065062 1 DURALON JOURNAL BEARING22 8526011 AR LOCTITE, #271, (apply to item 6)23 8526036 AR LOCTITE, #242, (apply to item 7)8035830 1 SEAL KIT, (includes items 5, 8 thru 17, 19)8990467 <strong>6042</strong> 12-13


OPTIONSS/N 19239 thru 19897& 0160002408 & AfterFigure 12-3 Swing Carriage Cylinder2 3 4562272389101118 7231814 192021161714121315622591213 17197238101116141815PA365012-14<strong>6042</strong> 8990467


S/N 19239 thru 19897& 0160002408 & AfterOPTIONSFigure 12-3 Swing Carriage CylinderItem Part Number Qty. Description Rev.2717200 1 SWING CARRIAGE CYLINDER, (includes items 1 thru 21) B1 1 WELDMENT TUBE2 70020428 1 RELIEF VALVE CARTRIDGE, (torque to 30-35 lb-ft)7024574 1 SEAL KIT3 8033786 1 COUNTERBALANCE VALVE, (torque to 30-35 lb-ft)8025655 1 SEAL KIT4 1 CAP5 1 PRECISION WEARBAND6 8035863 1 PISTON, (torque to 440-500 lb-ft)7 8035536 2 SET SCREW, 5/16-18X.5, (torque to 85-90 lb-in)8 2 LOCKING INSERT9 1 O-RING10 1 SQUARE RING11 1 SQUARE SECTION TFE PISTON SEAL12 1 O-RING13 1 BACK-UP RING14 2 LOCKING INSERT15 1 O-RING16 2 PRECISION WEARBAND17 1 DEEP Z-SEAL18 8035862 1 HEAD GLAND, (torque to 250-300 lb-ft)19 1 WIPER SEAL20 8035861 1 WELDMENT ROD21 8065062 1 DURALON JOURNAL BEARING22 8526011 AR LOCTITE, #271, (apply to item 6)23 8526036 AR LOCTITE, #242, (apply to item 7)2915023 1 SEAL KIT, (includes items 5, 8 thru 17, 19)8990467 <strong>6042</strong> 12-15


OPTIONSFigure 12-4 Side Tilt Carriage Cylinder7562318411712141516289101112 13RETRACT PORT3 54 7 6139 10 12 11EXTEND PORT8 1415PA366012-16<strong>6042</strong> 8990467


OPTIONSFigure 12-4 Side Tilt Carriage CylinderItem Part Number Qty. Description Rev.2716143 1 SIDE TILT CARRIAGE CYLINDER, (includes items 1 thru 17) AA1 8036451 1 SPHERICAL BEARING2 8902511 2 CHECK VALVE, (torque to 30-35 lb-ft)8205655 1 SEAL KIT3 8035865 1 LOCKNUT, (torque to 550-650 lb-ft)4 1 PRECISION WEARBAND5 8035868 1 PISTON6 1 O-RING7 1 CAPPED T-SEAL8 2 PRECISION WEARBAND9 1 O-RING10 1 BACK-UP RING11 1 O-RING12 2 LOCKING INSERT13 8035867 1 HEAD GLAND, (torque to 300-400 lb-ft)14 1 DEEP Z-SEAL15 1 WIPER SEAL16 8035866 1 WELDMENT ROD17 1 WELDMENT TUBE18 8526011 AR LOCTITE, #271, (apply to item 3)8035831 1 SEAL KIT, (includes items 4, 6 thru 12, 14 & 15)8990467 <strong>6042</strong> 12-17


OPTIONSS/N 17019 thru 19897 &0160002408 thru 0160004109Figure 12-5 Cold Start InstallationAA12B135133 4BPA421012-18<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160004109OPTIONSFigure 12-5 Cold Start Installation (Continued)76189SECTION A-A12210SECTION B-B12PA42208990467 <strong>6042</strong> 12-19


OPTIONSS/N 17019 thru 19897 &0160002408 thru 0160004109Figure 12-5 Cold Start InstallationItem Part Number Qty. Description Rev.7300908 1 COLD START INSTALLATION, (includes all items) AB1 7138529 1 ETHER START ASSY2 7139254 1 THERMOSTAT ASSY3 7139257 1 WIRE ASSY4 7139258 1 WIRE ASSY5 8580311 1 WEATHER PROOF CAP AND NUT ASSY6 8277098 1 ETHER FLUID CYLINDER7 8277101 1 ATOMIZER8 8305008 2 HEX NUT, 3/8-169 8307005 2 LOCKWASHER, 3/810 8310300 1 SHIM WASHER, .625X.048X112 8584001 4 PLASTIC TIE WRAP13 4110253 2 COLD START OPTION DECALNOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE12-20<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160004109OPTIONSFigure 12-5 Cold Start Installation (Continued)Item Part Number Qty. Description Rev.8990467 <strong>6042</strong> 12-21


OPTIONSS/N 0160004111 & AfterFigure 12-5 Cold Start Installation1222224 3249202310131429192413316681117715PA441012-22<strong>6042</strong> 8990467


S/N 0160004111 & AfterOPTIONSFigure 12-5 Cold Start Installation (Continued)21253343031262828PA44208990467 <strong>6042</strong> 12-23


OPTIONSS/N 0160004111 & AfterFigure 12-5 Cold Start InstallationItem Part Number Qty. Description Rev.7310020 1 COLD START INSTALLATION, (includes all items) C1 4922985 1 COLD START HARNESS2 4922987 1 CAB PREHEAT HARNESS B3 7128511 1 CONDUIT, .75 IDX84 7301448 2 FUSE TO RELAY CABLE6 7301522 1 POSITIVE BATTERY CABLE7 7301523 1 NEGATIVE BATTERY CABLE8 7301524 2 BATTERY TO FUSE CABLE9 7301525 2 RELAY TO GRID HEATER CABLE10 7301829 1 RELAY MOUNTING BRACKET11 7301893 1 BATTERY TERMINAL INSULATOR12 8223082 1 ENGINE PREHEAT INDICATOR13 8229259 2 125AMP FUSE, MEGA BOLT ON14 8229260 2 FUSE HOLDER15 8270144 1 BATTERY, 12-VOLT16 8270147 1 NEGATIVE POLARITY BATTERY CLAMP17 8270148 1 POSITIVE POLARITY BATTERY CLAMP19 8303545 8 HEX HD CAPSCREW, M6X1X14mm, PC8.820 8305008 2 HEX NUT, 3/8-1621 8305047 2 HEX NUT, M6X122 8305652 2 HEX LOCKNUT, M6X123 8307110 2 WASHER, 3/824 8307219 10 PLAIN WASHER, M625 8310687 2 LOCKWASHER, M626 8406302 2 HOSE CLAMP, 1.25 DIA27 8584001 6 PLASTIC TIE WRAP28 4110460 2 ETHER STARTING WARNING DECAL, (S/N 0160004111 thru 0160028010)1706300 2 ETHER STARTING WARNING DECAL, (S/N 0160028011 & After)29 8225122 2 RELAY, 12VDC, 100AMP30 8270423 1 INTAKE AIR HEATER, 12VDC, 195AMP31 8270424 2 GRID HEATER GASKET32 8270425 1 HEATER CONTROL MODULE33 8270426 1 GRID HEATER TEMPERATURE SENSOR34 8270427 1 GRID HEATER DECALNOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE12-24<strong>6042</strong> 8990467


S/N 0160004111 & AfterOPTIONSFigure 12-5 Cold Start Installation (Continued)Item Part Number Qty. Description Rev.8990467 <strong>6042</strong> 12-25


OPTIONSFigure 12-6 Fender Installation1071051021061031053101105104542 210510411PA423012-26<strong>6042</strong> 8990467


OPTIONSFigure 12-6 Fender InstallationItem Part Number Qty. Description Rev.7150697 1 FENDER INSTALLATION, (includes items 1 thru 5) AB1 2 RH FENDER & BRACKET ASSY, (includes items 101 thru 107),AD(S/N 17019 thru 19897 & 0160002345 thru 0160025362)7150696 2 RH FENDER & BRACKET ASSY, (includes items 101 thru 105),G(S/N 0160025392 & After)2 2 LH FENDER & BRACKET ASSY, (includes items 101 thru 107),AD(S/N 17019 thru 19897 & 0160002345 thru 0160025362)7150695 2 LH FENDER & BRACKET ASSY, (includes items 101 thru 105),G(S/N 0160025392 & After)3 8310164 16 HEX HD CAPSCREW, M12-1.75X40mm, PC8.84 8307220 16 FLAT WASHER, M125 8307025 16 LOCKWASHER, M12101 7150668 1 FENDER MOUNT, (S/N 17019 thru 19897 & 0160002345 thru 0160025362)0903609 1 FENDER MOUNT, (S/N 0160025392 & After)102 7150706 1 FENDER103 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5104 8305644 6 HEX LOCKNUT, 1/2-13, (S/N 17019 thru 19897 & 0160002345 thru0160025362)8305644 4 HEX LOCKNUT, 1/2-13, (S/N 0160025392 & After)105 8307206 12 PLAIN WASHER, 1/2, (S/N 17019 thru 19897 & 0160002345 thru0160025362)8307206 8 PLAIN WASHER, 1/2, (S/N 0160025392 & After)106 6623576 1 FENDER SUPPORT, (S/N 17019 thru 19897 & 0160002345 thru0160025362)107 8303625 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (S/N 17019 thru 19897 &0160002345 thru 0160025362)7147400 1 FENDER FIELD KIT, (four wheel installation)NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE8990467 <strong>6042</strong> 12-27


PPOPTIONSFigure 12-7 Rotating Beacon InstallationSWITCH LOCATION ON MACHINESWITHOUT ROADLIGHTS29VIEW A-A1729SWITCH LOCATION ON CLOSEDCAB MACHINED WITH ELECTRONICENGINE, ROADLIGHTS & STROBE54FROMSWITCHAA6B ADETAIL B3TOBEACONDETAIL BPA424012-28<strong>6042</strong> 8990467


OPTIONSFigure 12-7 Rotating Beacon InstallationItem Part Number Qty. Description Rev.7139264 1 ROTATING BEACON INSTALLATION, (includes all items) AD1 8500066 1 ROTATING BEACON LIGHT2 8223038 1 BEACON SWITCH3 7139263 1 WIRE ASSY4 7139269 1 WIRE ASSY FROM SWITCH5 8036057 1 UPPER WIRE DUCT, (open cab only)6 8036058 1 LOWER WIRE DUCT, (open cab only)7 8526035 AR SILICONE SEALANT8 8229233 1 FUSE, 7.5AMP9 8223083 1 BEZEL SWITCH, MIDDLE POSITION8990467 <strong>6042</strong> 12-29


OPTIONSS/N 0160004111 & AfterFigure 12-8 Remote Oil Filler31245PA453012-30<strong>6042</strong> 8990467


S/N 0160004111 & AfterOPTIONSFigure 12-8 Remote Oil FillerItem Part Number Qty. Description Rev.2915052 1 REMOTE OIL FILLER KIT, (includes items 1 thru 4)1 83673130 1 FILLER CAP2 7029006 1 OIL FILLER TUBE3 83673133 1 SEAL4 7029242 2 HEX HD CAPSCREW, M12X1.75mm, GR8, (loctite #242 & torque to 71 lb-ft)5 8526007 AR LOCTITE, #242, (apply to item 4)8990467 <strong>6042</strong> 12-31


P7.5 7.5101015107.54011HEADLIGHT SW. RELAYLIGHT SW. RELAYSTAB. LK. RELAYBOOM SW. RELAY1TRANSMISSIONLIGHTSPARKBRAKE DIS RELAYNEUTRAL START RELAYBACKUP RELAYHORN/HIRINSTSIABSTP/STAPOPT CABOPI MAINIGNITION RELAYOPTIONSS/N 17019 thru 19897 &0160002408 thru 0160023103Figure 12-9 Ignition Switch Weather Kit9AA128117.51510107.5107.54561013723740VIEW A-APA457012-32<strong>6042</strong> 8990467


S/N 17019 thru 19897 &0160002408 thru 0160023103OPTIONSFigure 12-9 Ignition Switch Weather KitItem Part Number Qty. Description Rev.2915161 1 IGNITION SWITCH REPLACEMENT KIT, (includes all items) C1 0641406 2 HEX HD CAPSCREW, 1/4-20X3/42 0903318 1 RELAY MOUNTING BRACKET3 3311401 4 HEX NUT, 1/4-204 4461101 1 RELAY MODULE5 4461102 1 SECONDARY LOCK6 4461103 1 LOCKING WEDGE RELAY7 4711400 6 WASHER, 1/48 4923334 1 RETROFIT CAB HARNESS9 4923342 1 RETROFIT FRAME HARNESS10 8225119 1 RELAY11 77383377 1 STARTER RELAY12 4360690 1 IGNITION SWITCH8990467 <strong>6042</strong> 12-33


OPTIONSThis Page Intentionally Left Blank12-34<strong>6042</strong> 8990467


SECTION 13RECOMMENDED SPARE PARTSRECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repairparts which can be installed in the field. <strong>Parts</strong> from the list should be replaced when inventory is depleted to keepservice parts stock supplied. For further information, contact your JLG dealer or the JLG Industries <strong>Parts</strong> Department.Part Number Description Qty./MachineBoom Assembly2713452 Tilt Cylinder Hose, (see Figure 8-3) 22716714 Boom Hose, (see Figure 8-3) 27079572 Wear Pad, (see Section 2) AR7082311 Insert, Wear Pad, (see Section 2) AR7082342 Shim, .07, (see Section 2) AR7082362 Shim, .13, (see Section 2) AR7096702 Spacer, .50, (see Section 2) AR7096882 Spacer, .62, (see Section 2) AREngine7138290 Engine Filter Kit, 250 Hour, (see Figure 4-1),1(S/N 17019 thru 19897 & 0160002408 thru 0160004109)8024016 Engine Filter Kit, 1000 Hour, (see Figure 4-1)1(S/N 17019 thru 19897 & 0160002408 thru 0160004109)2915034 Engine Filter Kit, 250 Hour, (see Figure 4-1), (S/N 0160004111 & After) 12915036 Engine Filter Kit, 1000 Hour, (see Figure 4-1), (S/N 0160004111 & After) 17139077 Filler Breather Assembly, (see Figure 9-11) 18272017 Fan, (see Figure 4-1), (S/N 17019 thru 19897 & 0160002408 thru 0160004109) 18080613 Fan Belt, (see Figure 4-1), (S/N 17019 thru 19897 & 0160002408 thru 0160004109) 18272027 Fan, (see Figure 4-1), (S/N 0160004111 & After) 17029270 Fan Belt, (see Figure 4-1), (S/N 0160004111 & After) 1Drive Train8223049 Transmission Selector Control, (see Figure 7-3), (S/N 17019 thru 19897 & 0160002408 1thru 0160015196)1600429 Transmission Selector Control, (see Figure 7-3), (S/N 0160015215 & After) 18160080 Throttle Cable, (see Figure 7-2),1(S/N 17019 thru 19897 & 0160002408 thru 0160004109)1600373 Throttle Cable, (see Figure 7-2), (S/N 0160004111 & After) 11319726 Transmission Filter, (see Figure 5-32) 11319433 Wheel End Bushing, (see Section 5) 41319434 Wheel End Seal, (see Section 5) 28036329 Wheel Hub Seal, (see Section 5) 41319472 Wheel Hub Bearing, (see Section 5) 81319470 Axle Wheel Hub O-Ring, (see Section 5) 4Hydraulic System8224045 Boom Joystick Assembly, (see Figure 7-5) 18036502 Boom Extend/Retract Cylinder Seal Kit, (see Figure 9-1) 18036132 Boom Lift/Lower Cylinder Seal Kit, (see Figure 9-2) 18035326 Frame Sway Cylinder Seal Kit, (see Figure 9-3) 18035720 Attachment Tilt Cylinder Seal Kit, (see Figure 9-4) 18035326 Stabil-Trak Cylinder Seal Kit, (see Figure 9-5), (S/N 17019 thru 19299) 18036747 Stabil-Trak Cylinder Seal Kit, (see Figure 9-5),1(S/N 19300 thru 19897 & 0160002408 & After)8036131 Slave Cylinder Seal Kit, (see Figure 9-6), (S/N 17019 thru 19299) 18990467 <strong>6042</strong> 13-1


RECOMMENDED SPARE PARTSThe following list will service fleets of machines (built to current production per date on the front cover) with repairparts which can be installed in the field. <strong>Parts</strong> from the list should be replaced when inventory is depleted to keepservice parts stock supplied. For further information, contact your JLG dealer or the JLG Industries <strong>Parts</strong> Department.Part Number Description Qty./Machine7028739 Slave Cylinder Seal Kit, (see Figure 9-6), (S/N 19300 thru 19897 & 0160002408 & After) 18035830 Swing Carriage Cylinder Seal Kit, (see Figure 12-3), (S/N 17019 thru 19238) 12915023 Swing Carriage Cylinder Seal Kit, (see Figure 12-3),1(S/N 19239 thru 19897 & 0160002408 & After)8035831 Side Tilt Carriage Cylinder Seal Kit, (see Figure 12-4) 18035981 Steering Cylinder Seal Kit, (see Figure 9-7) 18320265 Hydraulic Filter Element, (see Figure 9-11) 17138740 Tank Strainer, (see Figure 9-11) 17139077 Filler/Breather, (see Figure 9-11) 17024441 Fluid Level Sight Gauge, (see Figure 9-11) 1Electrical8223217 Engine Coolant Temperature Sender, (see Figure 10-2) 1Engine Oil Pressure Sender, (see Figure 10-2) 17118222 Fuel Level Sender Assembly, (see Figure 9-11) 18270624 Backup Alarm, (see Figure 10-2) 14360690 Ignition Switch, (see Figure 7-4) 18270221 Alternator, (see Figure 4-1), (S/N 17019 thru 19897 & 0160002408 thru 0160004109) 17029525 Alternator, (see Figure 4-1), (S/N 0160004111 & After) 18270620 Horn, (see Figure 10-2) 1Misc.8035807 Ignition Key w/Cover, (see Figure 7-4) 18036193 Ignition Key, (see Figure 7-4) 18342808 Door Key, (see Figure 6-4) 180904003 Hydraulic Test Kit 13126022 Operator & Safety Manual (S/N 17019 thru 19897 & 0160002408 thru 0160002345) 18990465 Operator & Safety Manual (S/N 0160004111 & After) 18990466 Service Manual 18990467 <strong>Parts</strong> Manual 113-2<strong>6042</strong> 8990467


SECTION 14 PART NUMBER INDEXPART NUMBER INDEXPart NumberPage0100019 ........................... 1-90240156 ......................... 3-430274039 ......................... 11-50274263 ......................... 11-50274271 ......................... 11-50274272 ......................... 11-50274547 ......................... 11-50641405 ......................... 3-350641406 ..............10-7, 12-330641410 ......................... 10-70641612 ......................... 3-110641624 ......................... 4-230641718 ................4-21, 4-230642032 ..................3-7, 3-110642222 ........................... 1-90642628 ........................... 1-90681810 ......................... 3-110701214 ........................... 4-50701215 ........................... 4-50761015 ......................... 4-270860520 ................3-33, 3-350903318 ....................... 12-330903609 ....................... 12-270930020 ......................... 3-411001081310 ..........6-19, 6-211001090063 ................... 3-111001090064 ................... 3-111001090134 ................... 9-431001090140 ................... 3-111001091752 ................... 9-391001092280 ................... 3-331001092391 ................... 3-311001092481 ..........3-33, 3-351001092482 ..........3-33, 3-351001093140 ................... 3-331001093141 ................... 3-331001093171 ................... 3-331001093273 ................... 3-431001093377 ..........3-19, 3-431001093465 ................... 3-431001094075 ................... 1-111001094330 ................... 3-431001094783 ..................... 1-91001094786 ..................... 1-91001094830 ................... 3-431001094877 ..................... 1-91001095418 ................... 3-151001095810 ................... 3-351001096019 ..........3-33, 3-351001096020 ..........3-33, 3-351001096021 ..........3-33, 3-351001096023 ..........3-33, 3-351001096024 ..........3-33, 3-351001096025 ..........3-33, 3-351001096162 ................... 3-351001096306 ................... 3-33100109631412-3, 12-9, 12-101001096404 ..................... 2-71001096904 ................... 3-33Part NumberPage1001097072................... 3-331001097079................... 12-31001097080................... 12-31001097112................... 11-51001097168................... 3-331001097735................... 2-151001098089..................... 2-91001098582................... 3-331001098594................... 11-51001098769..................... 2-71001099113................... 3-111001099115................... 3-111001099351................... 3-231001099901................... 3-271001099902................... 3-271001100227................... 3-191001100228................... 3-191001100229................... 3-191001100296................... 4-231001100822..................... 3-31001100823..................... 3-31001100824..................... 3-31001100967................... 3-211001100978................... 4-231001101085................... 6-171001101115................... 3-191001101116................... 3-191001101396................... 4-231001101397................... 4-231001101845................... 2-151001101956................... 3-111001102305................... 4-211001102378................... 3-111001102813................... 3-351001102844..................... 6-31001103182................... 9-451001103637................... 3-351001103730................... 3-351001103736................... 3-351001106013................... 11-41001106025................... 11-41001106046................... 11-41001106071................... 11-41001106096................... 11-41001106121................... 11-41001106146................... 11-41001109417..................... 6-51001110704................... 3-1510139087....................... 11-510268515....................... 4-1710268516....................... 4-171060379......................... 3-3510701363....................... 10-510717672....................... 8-1710731702....................... 5-4910731709..... 5-71, 5-72, 5-7510731744....................... 5-5310731748....................... 5-4910731751....................... 5-49Part NumberPage10731845 .... 5-55, 5-57, 5-6110731913 .......................5-5110731959 .......................5-6710732063 ..............5-71, 5-7510732064 .......................5-7110732071 .......................5-6910732072 .......................5-6910732095 .......................5-4910732150 .......................1-1110839156 .......................5-671101312 .........................4-171101313 .........................4-171170021 ...........................3-71170024 ...........................3-71170027 ...........................3-71170054 .........................3-111170057 .........................3-111319203 .........................5-491319204 .........................5-491319205 .........................5-491319206 .........................5-491319207 .........................5-491319209 .........................5-491319210 ...... 5-21, 5-41, 5-491319211 .........................5-491319212 .........................5-491319213 .........................5-491319333 ..................5-7, 5-271319334 ..................5-7, 5-271319335 ..................5-7, 5-271319336 ..................5-7, 5-271319337 ..................5-7, 5-271319338 .........................5-271319339 .........................5-271319340 .........................5-271319341 ..................5-7, 5-271319342 ..................5-7, 5-271319343 ..................5-7, 5-271319344 ..................5-7, 5-271319345 ..................5-7, 5-271319346 ..................5-7, 5-271319347 ..................5-7, 5-271319348 ..................5-7, 5-271319349 ..................5-7, 5-271319350 ..................5-7, 5-271319351 ..................5-7, 5-271319352 ..................5-7, 5-271319353 ..................5-7, 5-271319354 ..................5-7, 5-271319355 ..................5-7, 5-271319356 ..................5-7, 5-271319357 ..................5-7, 5-271319358 ..................5-7, 5-271319359 ..................5-7, 5-271319360 ..................5-7, 5-271319361 ..................5-7, 5-271319362 ..................5-7, 5-271319363 ..................5-7, 5-271319364 ..................5-7, 5-27Part Number Page1319365 .................. 5-7, 5-271319366 .................. 5-7, 5-271319367 .................. 5-7, 5-271319369 .................. 5-7, 5-271319370 .................. 5-7, 5-271319371 .................. 5-7, 5-271319372 .................. 5-7, 5-271319373 .................. 5-7, 5-271319374 .................. 5-7, 5-271319375 .................. 5-7, 5-271319376 .................. 5-7, 5-271319377 .................. 5-7, 5-271319378 .................. 5-7, 5-271319379 .................. 5-7, 5-271319380 ...........5-7, 5-8, 5-271319381 .................. 5-8, 5-281319382 .................. 5-8, 5-281319383 .................. 5-8, 5-281319384 .................. 5-8, 5-281319385 .................. 5-8, 5-281319386 .................. 5-8, 5-281319387 .................. 5-8, 5-281319388 .................. 5-8, 5-281319389 ......................... 5-281319390 .................. 5-8, 5-281319391 .................. 5-8, 5-281319392 .................. 5-8, 5-281319393 .................. 5-8, 5-281319394 .................. 5-8, 5-281319395 .................. 5-8, 5-281319396 .................. 5-8, 5-281319397 .................. 5-8, 5-281319398 .................. 5-8, 5-281319399 .................. 5-8, 5-281319400 .................. 5-8, 5-281319401 .................. 5-8, 5-281319402 .................. 5-8, 5-281319406 .................. 5-8, 5-281319412 ......................... 5-311319423 ................ 5-13, 5-3313194255-13, 5-15, 5-33, 5-351319427 ......................... 5-331319429 ................ 5-13, 5-331319431 ................ 5-15, 5-351319433 ................ 5-13, 5-331319434 ................ 5-13, 5-331319436 ................ 5-13, 5-331319438 ................ 5-13, 5-331319439 ................ 5-13, 5-331319440 ................ 5-13, 5-331319441 ................ 5-13, 5-331319444 5-8, 5-21, 5-28, 5-411319445 ......................... 5-411319447 ................ 5-21, 5-411319448 ................ 5-21, 5-411319449 ................ 5-21, 5-411319450 ................ 5-21, 5-411319451 ................ 5-21, 5-411319452 ................ 5-21, 5-418990467 <strong>6042</strong> 14-1


PART NUMBER INDEXPart NumberPage1319453 ................ 5-21, 5-411319454 ................ 5-21, 5-411319455 ................ 5-21, 5-411319456 ................ 5-21, 5-411319457 ................ 5-21, 5-411319458 ................ 5-21, 5-411319459 ................ 5-21, 5-411319460 ................ 5-21, 5-411319461 ................ 5-21, 5-411319462 ................ 5-21, 5-411319463 ................ 5-21, 5-411319464 ................ 5-21, 5-411319470 ................ 5-21, 5-411319472 ................ 5-21, 5-411319475 ................ 5-21, 5-411319477 ................ 5-21, 5-411319483 ................ 5-23, 5-451319484 ................ 5-23, 5-451319485 ................ 5-23, 5-451319488 ................ 5-23, 5-451319491 ................ 5-15, 5-351319496 ................ 5-15, 5-361319497 ................ 5-15, 5-361319499 ................ 5-15, 5-361319500 ................ 5-15, 5-361319501 ................ 5-15, 5-361319502 ................ 5-15, 5-361319504 ................ 5-15, 5-361319505 ................ 5-15, 5-361319506 ......5-13, 5-15, 5-23,5-33, 5-35, 5-451319510 ................ 5-16, 5-351319511 ................ 5-16, 5-351319512 ................ 5-16, 5-351319513 ................ 5-16, 5-351319514 ................ 5-16, 5-351319515 ................ 5-16, 5-351319516 ................ 5-16, 5-351319517 ................ 5-16, 5-351319518 ................ 5-16, 5-351319519 ................ 5-16, 5-351319520 ................ 5-16, 5-351319521 ................ 5-16, 5-351319522 ................ 5-16, 5-351319523 ................ 5-16, 5-351319524 ................ 5-16, 5-351319525 ................ 5-16, 5-351319526 ................ 5-15, 5-351319527 ................ 5-15, 5-351319529 ................ 5-15, 5-351319530 ................ 5-15, 5-351319531 ................ 5-15, 5-351319532 ................ 5-15, 5-351319533 ................ 5-15, 5-351319534 ................ 5-16, 5-351319535 ................ 5-16, 5-351319536 ................ 5-16, 5-351319537 ................ 5-16, 5-351319538 ................ 5-16, 5-35Part NumberPage1319539................ 5-16, 5-351319540................ 5-16, 5-351319541................ 5-16, 5-351319542................ 5-16, 5-351319543................ 5-15, 5-351319545................ 5-16, 5-351319557..........................5-511319558..........................5-511319563..........................5-511319565..........................5-511319566..........................5-511319569..........................5-531319570..........................5-531319571..........................5-531319574..........................5-531319575..........................5-531319576..........................5-531319577..........................5-531319578..........................5-531319581................ 5-53, 5-771319582................ 5-53, 5-771319583..........................5-531319584..........................5-531319585................ 5-53, 5-771319586..........................5-531319587..........................5-531319590..........................5-531319591..........................5-551319592..........................5-551319593...... 5-55, 5-57, 5-59,5-61, 5-63, 5-651319594...... 5-55, 5-57, 5-59,5-61, 5-63, 5-651319595...... 5-55, 5-57, 5-59,5-61, 5-63, 5-651319596....... 5-55, 5-57, 5-611319597...... 5-55, 5-57, 5-59,5-61, 5-63, 5-651319598...... 5-55, 5-57, 5-59,5-61, 5-63, 5-651319600...... 5-55, 5-57, 5-59,5-61, 5-63, 5-651319601...... 5-55, 5-57, 5-59,5-61, 5-63, 5-651319602...... 5-55, 5-57, 5-59,5-61, 5-63, 5-651319603...... 5-55, 5-57, 5-59,5-61, 5-63, 5-651319604...... 5-55, 5-57, 5-59,5-61, 5-63, 5-651319605....... 5-55, 5-57, 5-611319606....... 5-55, 5-57, 5-611319607..........................5-551319608................ 5-55, 5-651319609..........................5-551319610..........................5-551319611..........................5-551319612...... 5-55, 5-57, 5-59,5-61, 5-63, 5-65Part NumberPage1319613 ......................... 5-571319614 ......................... 5-571319615 .......5-57, 5-61, 5-631319616 ......................... 5-591319617 .......5-59, 5-63, 5-651319618 .......5-59, 5-63, 5-651319619 ......................... 5-591319620 .......5-59, 5-63, 5-651319621 .......5-59, 5-63, 5-651319622 .......5-59, 5-63, 5-651319623 .......5-59, 5-63, 5-651319624 .......5-59, 5-63, 5-651319625 .......5-59, 5-63, 5-651319626 .......5-59, 5-63, 5-651319627 .......5-59, 5-63, 5-651319628 .......5-59, 5-63, 5-651319629 .......5-59, 5-63, 5-651319630 .......5-59, 5-63, 5-651319631 .......5-59, 5-63, 5-651319632 .......5-59, 5-63, 5-651319633 ................5-59, 5-671319634 ......................... 5-611319635 ......................... 5-611319636 .......5-61, 5-63, 5-651319637 ......................... 5-631319638 ................5-63, 5-651319639 ......................... 5-651319641 ......................... 5-671319643 ......................... 5-671319646 ......................... 5-671319647 ......................... 5-671319648 ......................... 5-671319649 ......................... 5-671319650 ......................... 5-691319652 ................5-69, 5-711319659 ......................... 5-691319661 ................5-69, 5-711319662 ......................... 5-691319670 ................5-71, 5-751319671 ......................... 5-711319673 ......................... 5-711319674 ......................... 5-711319675 ......................... 5-711319676 ......................... 5-711319677 ......................... 5-711319678 ......................... 5-711319679 ......................... 5-711319680 ......................... 5-711319681 ......................... 5-711319682 ......................... 5-711319683 ......................... 5-711319684 ......................... 5-711319685 ......................... 5-711319686 ......................... 5-711319687 ......................... 5-711319688 ......................... 5-711319689 ......................... 5-711319690 ......................... 5-711319691 ......................... 5-71Part Number Page1319692......................... 5-711319693......................... 5-711319694......................... 5-711319695......................... 5-711319696................ 5-71, 5-751319697......................... 5-711319698......................... 5-711319699......................... 5-711319700......................... 5-711319701......................... 5-711319702................ 5-71, 5-751319703................ 5-71, 5-751319704......................... 5-711319705......................... 5-711319707................ 5-71, 5-751319708......................... 5-711319709......................... 5-751319710......................... 5-751319711......................... 5-751319712......................... 5-751319713......................... 5-751319714......................... 5-751319715......................... 5-751319718......................... 5-771319719......................... 5-771319720......................... 5-771319721......................... 5-771319722......................... 5-771319723......................... 5-771319724......................... 5-771319725......................... 5-771319726......................... 5-771321148................ 5-13, 5-331321150......................... 5-361321151................ 5-15, 5-361321152................ 5-15, 5-361321153................ 5-11, 5-311321154................ 5-11, 5-311321157................ 5-21, 5-411321158................ 5-15, 5-351321159................ 5-16, 5-351321161......................... 5-151321162................ 5-15, 5-361321163................ 5-15, 5-361321164................ 5-21, 5-411321166......................... 5-211321172................ 5-19, 5-391321174......................... 5-361321176......................... 5-211321178......................... 5-391321180......................... 5-191321181......................... 5-191321184................ 5-11, 5-311321187........................... 5-71321188................ 5-11, 5-311321206......................... 5-191321207......................... 5-191321208......................... 5-191321211.................. 5-8, 5-2814-2<strong>6042</strong> 8990467


PART NUMBER INDEXPart NumberPage1321217 ......................... 5-111321219 ......................... 5-111321220 ......................... 5-111321221 ......................... 5-111321223 ......................... 5-311321224 ................5-11, 5-311321226 ................5-21, 5-411321231 ................5-23, 5-451321236 ......................... 5-331321237 ..................5-8, 5-281321242 ................5-23, 5-451321244 ......................... 5-191321245 ................5-21, 5-411321246 ................5-21, 5-411321247 ................5-23, 5-451321259 ......................... 5-311321260 ......................... 5-311321262 ................5-11, 5-311560028 ........................... 1-91600373 ........................... 7-71600429 ........................... 7-91684455 ........................... 9-71684537 ........................... 9-91701509 ................3-33, 3-351702773 ................3-33, 3-351704277 ................3-33, 3-351704885 .......3-33, 3-35, 11-41706170 ......................... 11-41706172 ......................... 11-41706176 ......................... 11-51706203 ......................... 11-41706204 ......................... 11-41706300 ....................... 12-241706790 ......................... 11-41706791 ......................... 11-41706792 ......................... 11-41706793 ......................... 11-41706794 ......................... 11-41706795 ......................... 11-41706797 ......................... 11-41706892 ................3-33, 3-352000218 ........................... 4-52080040 ......................... 3-352080044 ......................... 3-332110606 ................3-11, 8-172110808 ......................... 3-112130606 ........................... 8-32131210 ......................... 8-252131216 ................4-11, 4-132170706 ........................... 8-32172106 .........3-11, 8-3, 8-172220237 ......................... 9-392220239 ......................... 9-392220251 ......................... 6-232220371 . 3-9, 8-3, 8-13, 8-172220372 ..................3-9, 8-1322203738-11, 8-15, 8-17, 8-212220375 ........................... 8-72220381 ................8-15, 8-21Part NumberPage2220385......... 8-9, 8-15, 8-172220415................ 3-13, 3-152220435......................... 8-172220451........................... 8-722204733-13, 3-15, 8-3, 8-13,8-172220474......... 8-9, 8-11, 8-152220500................ 8-15, 9-392220501......................... 8-132220578........................... 8-72220596 8-9, 8-11, 8-15, 8-172220602.................. 8-3, 8-172220606........................... 8-32220609................ 3-13, 3-152220622......................... 8-152220628................ 3-13, 3-152220630........................... 8-32220651......................... 8-212220655.................. 8-7, 8-152220657........................... 8-32220683......................... 8-152220695........................... 8-72220700......................... 8-152220775......................... 3-132221123........................... 8-32230025......................... 8-212230035........................... 8-32230044......................... 8-212230046........................... 8-72340037......................... 3-312340038......................... 3-312340039......................... 3-312340045......................... 3-312340046......................... 3-312600281................ 3-33, 3-352711992........................... 3-92713082......................... 8-212713452.................. 8-9, 8-112716143....................... 12-172716153....................... 12-132716563................ 9-11, 9-152716564......................... 9-192716614......................... 9-172716615......................... 9-232716621......................... 8-232716622......................... 8-232716673......................... 8-152716675........................... 8-72716684.................. 8-9, 8-112716695........................... 8-32716696......................... 8-152716697........................... 8-32716699........................... 8-32716700........................... 8-32716713......................... 8-212716714.................. 8-9, 8-112716761........................... 8-32716762........................... 8-32716763........................... 8-3Part NumberPage2716764 .........................8-132716765 ...........................8-32716766 ...........................8-32716767 ..................8-9, 8-112716768 .........................8-212716769 .........................8-152716770 ...........................8-32716771 .........................8-172716772 .........................8-152716773 .........................8-152716774 .........................8-172716775 .........................8-152716776 .........................8-152716778 ...........................8-72716779 .........................8-272716780 .........................8-172716781 .........................8-172716783 .........................8-172716784 ...........................8-72716785 ...........................8-72716786 .........................8-272716807 .........................8-172716808 .........................8-172717007 ...........................9-52717008 ...........................9-32717018 ...........................8-72717019 .........................8-132717020 .........................8-132717021 .........................8-132717022 .........................8-132717033 .........................8-172717149 .........................8-252717150 .........................8-252717158 .........................8-292717159 .........................8-292717197 .........................9-252717198 .........................9-212717200 .......................12-152717216 .........................9-132717260 .........................9-272717262 ...........................9-72717287 ................3-13, 3-152720549 .........................4-172720551 ...........................4-72720555 ................4-11, 4-132754736 ...........................8-32754737 ...........................8-32755059 ...........................8-72755060 ...........................8-72900770 .........................9-432915023 .......................12-152915034 ...........................4-52915036 ...........................4-52915052 .......................12-312915054 .........................4-132915063 .........................10-82915161 .......................12-332915170 ...........................4-52915184 .........................10-8Part Number Page2940074 ................ 3-33, 3-3531200160 .............. 3-33, 3-3531200336 .............. 3-33, 3-3531200387 .............. 3-33, 3-3531200388 .............. 3-33, 3-353251813 ......................... 11-43300240 .................. 3-7, 3-113311401 .............. 3-35, 12-333311601 ........................... 2-73380679 ........................... 6-33421453 ......................... 3-353423226 ........................... 2-73423227 ....1-9, 2-7, 9-9, 9-273423242 .................. 3-7, 3-113423275 .................. 3-7, 3-113423276 .........3-7, 3-11, 3-153423307 ......................... 3-113520072 ......................... 3-353520198 ......................... 3-333575603 .................... 1-7, 1-93575604 .................... 1-7, 1-93575947 ........................... 4-53620059 ......................... 4-133760170 ......................... 3-353820020 ................ 3-33, 3-353841203 ......................... 3-113980039 ......................... 6-174100181 ......................... 11-44105171 ......................... 11-44105262 ......................... 11-44105621 ......................... 7-174107442 ......................... 11-44107462 ......................... 11-44107692 ......................... 3-134107702 ......................... 3-134107712 ......................... 3-134107812 ......................... 3-254107832 ......................... 3-254107901 ......................... 11-44108232 ........................... 3-94108302 ......................... 11-44108991 ......................... 11-44110137 ......................... 11-44110172 ......................... 11-44110176 ......................... 11-44110177 ......................... 11-44110179 ......................... 11-44110183 ......................... 11-44110184 ......................... 11-44110187 ......................... 11-44110188 ......................... 11-44110226 ......................... 11-44110253 ....................... 12-204110339 ......................... 11-44110342 ......................... 11-44110362 ......................... 11-44110364 ......................... 11-44110389 ......................... 11-44110422 .......3-23, 3-25, 3-278990467 <strong>6042</strong> 14-3


PART NUMBER INDEXPart NumberPage4110460 ....................... 12-244110461 ......................... 3-374110473 ......................... 3-134340809 ........................... 4-54340812 ......................... 4-174341004 ........................... 4-54360609 ......................... 10-74360690 .............. 7-11, 12-334420037 ......................... 1-114461101 ....................... 12-334461102 ....................... 12-334461103 ....................... 12-334520320 ......................... 5-834520405 ......................... 5-814520407 ......................... 5-834520429 ......................... 5-814520430 ......................... 5-814520431 ......................... 5-834520432 ......................... 5-834520435 ......................... 5-834520437 ......................... 5-814520438 ......................... 5-834520651 ......................... 5-834520652 ......................... 5-834520653 ......................... 5-834640438 ......................... 9-434711400 ......3-35, 4-13, 10-7,12-334711600 ........................... 2-74751400 ......................... 3-334751600 ......................... 4-234751700 ......................... 4-234791500 ........................... 6-34812300 .......7-13, 7-15, 7-174821433 ........................... 1-74821434 ........................... 1-74821449 .................... 1-7, 1-94821450 ........................... 1-74846452 ................ 3-33, 3-354891800 ......................... 3-114892200 ........................... 1-94892600 ........................... 1-94922984 ......................... 10-74922985 ....................... 12-244922987 ....................... 12-244923018 ......................... 10-74923283 ......................... 10-74923285 ......................... 10-74923334 ....................... 12-334923342 ....................... 12-334923363 ......................... 10-74923649 ......................... 12-55724302 .................... 1-7, 1-95724622 .............2-3, 2-5, 2-75724742 ......................... 1-116604662 ................ 3-13, 3-156608621 ......................... 3-136620472 ......................... 6-236623576 ....................... 12-27Part NumberPage70020210..........................4-570020211..........................4-570020228.............. 4-27, 4-2970020408........................5-3670020409........................5-3670020413........................5-3670020425........................5-6970020426........................5-6970020427........................5-7570020428. 9-45, 12-13, 12-1570020430........................5-6770020431........................5-6770020483.............. 5-15, 5-3670020484.............. 5-15, 5-3670020485.............. 5-15, 5-3670020486.............. 5-15, 5-3670020487.............. 5-15, 5-3670020562........................3-4170020799........................9-3770021305..........................6-370021306..........................6-370021342.............. 3-23, 3-4170021349........................3-2370021358........................3-4170021359........................3-4170021360........................3-4170021361........................3-4170021362........................3-4170021364........................3-4170021365........................3-4170021366........................3-4170021367........................3-4170021375........................3-4170021387.............. 3-23, 3-4170021391........................3-4170021392........................3-4170021393........................9-4170021399........................3-4170021415........................3-2370021440........................9-4170021444........................9-4170021446........................9-4170021447........................9-4170021448........................9-4170021451........................9-4170021452........................9-4170021464........................9-4170021465........................9-4170021466........................9-4170021495........................9-3170021553........................5-4170021554........................5-4170021555........................5-4570021568........................9-3170021569........................9-3170021570........................9-3170021571........................9-3170021617........................9-3170021726........................9-31Part NumberPage70021908 ....................... 9-4370021921 ....................... 3-2370021935 ....................... 3-2370021977 ....................... 3-2370021978 ....................... 3-2370021979 ....................... 3-2370021980 ....................... 3-4170021981 ....................... 3-4170021982 ....................... 3-4170022028 ....................... 3-2370022038 ....................... 9-4370022039 ....................... 9-4370022040 ....................... 9-4370022041 ....................... 9-4370022042 ....................... 9-4370022043 ....................... 9-4370022044 ....................... 9-4570022045 ....................... 9-4570022046 ....................... 9-4570022052 ....................... 5-417012903 ......................... 9-217013903 ......................... 9-357013928 ......................... 9-357013930 ......................... 9-357017278 ................9-25, 9-277017283 .......9-21, 9-25, 9-277017496 ......................... 9-217023523 ......................... 3-297024441 ......................... 9-397024574 ...9-45, 12-13, 12-157026666 ........................... 4-57026760 ......5-55, 5-57, 5-59,5-61, 5-63, 5-657026798 ......................... 6-177026799 ......................... 6-177026900 ......................... 6-177026901 ......................... 6-177026902 ......................... 6-177026905 ......................... 6-177026906 ......................... 6-177027273 ......................... 5-677028737 ........................... 6-97028739 ................9-25, 9-277028783 ........................... 4-57028838 ........................... 4-77028979 ......................... 5-417029005 ......................... 4-137029006 ....................... 12-317029037 ......................... 5-697029067 ......................... 5-757029153 ......................... 9-217029242 ....................... 12-317029247 ................9-25, 9-277029248 ......................... 9-257029249 ................9-25, 9-277029250 ................9-25, 9-277029251 ......................... 9-277029261 ........................... 9-77029262 ......................... 4-27Part Number Page7029263......................... 4-277029264................ 4-27, 4-297029265................ 4-27, 4-297029266......................... 4-297029269........................... 4-57029270........................... 4-57029271......................... 5-797029520......................... 3-297029521......................... 3-297029522......................... 3-297029525........................... 4-57029692................ 3-23, 3-417029714......................... 3-417029716......................... 9-397029720......................... 5-697029721......................... 5-697029760......................... 9-437029829........................... 4-57029830........................... 4-57029860......................... 6-197054351.................... 4-5, 5-37057141......... 4-9, 4-11, 4-137062922................ 3-13, 3-157065482........................... 3-97070191........................... 3-97075611............. 2-3, 2-5, 2-77077481........................... 3-97077501........................... 3-97077511........................... 3-97079572.....2-3, 2-5, 2-7, 2-9,2-117082311.....2-3, 2-5, 2-7, 2-9,2-117082342.....2-3, 2-5, 2-7, 2-9,2-117082362.....2-3, 2-5, 2-7, 2-9,2-117083992......................... 2-117085411........................... 3-97085422......... 4-9, 4-11, 4-137085501........................... 3-97085552......................... 2-137085562......................... 2-137085571......................... 2-137091323......................... 7-177092292.................... 1-3, 2-37095272.................... 4-3, 4-57095312......................... 2-117095352......................... 2-117095393......................... 4-157095522......................... 2-117095831.................... 4-3, 4-57096491......................... 6-157096552............. 2-3, 2-5, 2-77096562............. 2-3, 2-5, 2-77096702.................. 2-9, 2-117096772............. 2-3, 2-5, 2-77096882.....2-3, 2-5, 2-7, 2-9,2-1114-4<strong>6042</strong> 8990467


PART NUMBER INDEXPart NumberPage7097323 ......................... 4-157098142 ......................... 7-157099882 ................10-5, 10-77110494 ......................... 3-137110694 ......................... 3-137110702 ................3-13, 3-157110712 ................3-13, 3-157110722 ................3-13, 3-157110734 ......................... 3-137110744 ........................... 3-37111402 ......................... 8-217111572 .... 2-3, 2-5, 2-7, 2-9,2-117112523 ......................... 3-177112533 ......................... 3-177112642 ................3-17, 3-197112704 ......................... 3-177113024 ......................... 3-257113034 ......................... 3-257114112 ......................... 2-157114941 ................3-17, 3-197116642 ........................... 2-97116652 ........................... 2-97116662 ........................... 2-97116691 ........................... 2-97116733 ........................... 2-97116792 .............2-3, 2-5, 2-77116812 ........................... 2-97117031 ......................... 2-177117113 ......................... 2-117117204 ........................... 3-97117214 ........................... 3-97117244 ........................... 3-97117254 ........................... 3-97117264 ........................... 3-97117572 ......................... 2-157118222 ......................... 9-397118882 ......................... 2-137118892 ......................... 2-137118993 ........................... 3-57124301 ..... 1-3, 1-5, 1-7, 1-97124331 ........................... 4-37124471 ..... 1-3, 1-5, 1-7, 1-97125741 ........................... 3-97125800 ......................... 3-137125811 ......................... 2-117125871 .... 1-3, 1-5, 1-7, 1-9,7-177126662 ......................... 2-157126703 ........................... 4-97126992 ......................... 4-197127081 ........................... 4-77127091 ........................... 7-57127102 ........................... 7-57127881 ........................... 4-77128511 ....................... 12-247128772 ....................3-5, 3-97128792 ....................3-5, 3-97129300 ......................... 3-17Part NumberPage7129521........................... 7-37129973........................... 4-97137142......1-3, 1-5, 1-7, 1-97137643......................... 4-257138209......................... 9-397138290........................... 4-37138318......................... 4-197138515........................... 4-97138529....................... 12-207138634........................... 5-37138740......................... 9-397138815......................... 4-197138816......................... 4-197138819........................... 6-37138830......................... 10-57138833........................... 7-97138836........................... 7-97138857........................... 6-37138858................ 6-15, 6-177138871......................... 4-197138878........................... 7-97138881........................... 4-37138883......................... 6-157138936........................... 6-37138944........................... 6-37138951........... 6-6, 6-9, 6-117138958........... 6-6, 6-9, 6-117138977......................... 2-177138986......................... 2-177139027........................... 7-37139032................ 2-15, 2-177139048.................... 6-5, 6-97139049......................... 6-237139050.................... 6-5, 6-97139076......................... 9-397139077......................... 9-397139135........................... 6-37139156......1-3, 1-5, 1-7, 1-97139174......................... 6-237139179........................... 8-47139180......................... 2-157139212........................... 8-37139250......................... 6-117139254....................... 12-207139257....................... 12-207139258....................... 12-207139263....................... 12-297139264....................... 12-297139269....................... 12-297139271........................... 7-37139290......................... 6-117139292......................... 6-117139293......................... 6-117139294......................... 6-117139295......................... 6-117139296......................... 6-117139298........... 6-6, 6-9, 6-117139299........... 6-6, 6-9, 6-117139308........................... 6-6Part NumberPage7139316 .......... 6-6, 6-9, 6-117139406 .........................1-117139416 ................2-15, 2-177139444 .......... 6-5, 6-9, 6-117139446 ...........................4-97139447 ...........................4-97139455 .........................1-117139456 .........................1-117139504 ..................8-9, 8-117139505 ..................8-9, 8-117139509 .........................5-797139552 .........................1-117139553 .........................4-157139587 ...........................4-37139591 ...........................4-37139595 ...........................4-37139605 .........................5-817139606 .........................5-817139608 .........................3-217139613 ..... 1-3, 1-5, 1-7, 1-97139690 .........................2-157139692 .........................2-177139714 .........................1-117139739 .........................5-837139740 .........................5-837139741 .........................5-817139743 ...... 5-21, 5-42, 5-817139746 .........................3-317139747 .........................3-317139763 ...........................4-97139778 ...........................4-97139788 ................8-27, 8-297139863 .........................2-137139864 .........................2-137139993 .........................8-177147400 .......................12-277148100 .........................6-237148700 .........................12-57150579 .........................5-797150580 .........................5-797150608 .........................1-117150610 .........................9-397150642 .........................4-197150655 .........................9-397150661 .........................1-117150668 .......................12-277150673 .........................12-37150679 ................12-5, 12-97150680 ..............12-6, 12-107150681 ..............12-5, 12-107150685 ................12-5, 12-97150688 .........................12-37150689 ................12-5, 12-97150690 ..............12-6, 12-107150695 .......................12-277150696 .......................12-277150697 .......................12-277150699 ................12-5, 12-97150702 ................12-5, 12-9Part Number Page7150703 ................ 12-5, 12-97150704 ......................... 12-97150705 ......................... 12-37150706 ....................... 12-277150707 ......................... 12-37150708 ......................... 7-117150714 ......................... 10-57150716 ................ 12-5, 12-97150717 ................ 12-5, 12-97150730 .......12-3, 12-5, 12-97150741 ......................... 12-97150742 ......................... 12-57150745 ......................... 10-57150746 ......................... 10-57160900 ......................... 3-317161000 ......................... 3-317162000 ......................... 3-317300214 ......................... 8-117300344 ......................... 10-77300617 ......................... 1-117300656 ........................... 2-37300670 ........................... 8-77300671 ........................... 8-77300672 .................. 8-9, 8-117300673 .................. 8-9, 8-117300674 ......................... 8-217300675 ......................... 8-217300704 ......................... 5-817300717 ......................... 11-47300719 ......................... 11-47300748 ........................... 2-37300762 .................... 1-3, 1-57300765 .................... 1-3, 1-57300777 .................... 1-3, 1-57300908 ....................... 12-207300972 ......................... 4-177300983 ........................... 3-97301006 ......................... 4-157301040 ......................... 3-217301055 ................ 5-81, 5-837301142 ................ 5-81, 5-837301180 ......................... 3-377301408 ......................... 3-317301448 ....................... 12-247301505 ......................... 4-217301506 ......................... 4-217301522 ....................... 12-247301523 ....................... 12-247301524 ....................... 12-247301525 ....................... 12-247301648 ................ 4-11, 4-137301649 ................ 4-11, 4-137301651 ................ 4-11, 4-137301653 ................ 4-11, 4-137301718 ......................... 3-377301818 ......................... 10-37301829 ....................... 12-247301833 ................ 4-11, 4-137301835 ......................... 10-78990467 <strong>6042</strong> 14-5


PART NUMBER INDEXPart NumberPage7301836 ......................... 10-77301845 ......................... 5-837301859 ......................... 10-77301862 ......................... 9-397301863 ......................... 9-397301864 ......................... 10-77301893 ....................... 12-247302024 ........................... 2-57302028 ......................... 5-797302039 .............1-5, 1-7, 2-57302052 .................... 2-5, 2-77302073 ........................... 6-37302074 ........................... 6-37302076 ........................... 6-37302077 ........................... 6-37302085 ........................... 4-77302189 ......................... 11-57302304 ......................... 4-217302331 ........................... 7-77310020 ....................... 12-2477383377 ............ 10-7, 12-3377384830 .............. 4-21, 4-238024016 ........................... 4-38024021 ......................... 7-138024022 ......................... 7-158024023 ......................... 7-178024024 ........................... 7-38024029 ........................... 4-98024031 ........................... 4-98025655 ............ 12-13, 12-1580263012 ....................... 3-3380264053 ....................... 6-1380264082 ......................... 6-580304405 .....5-21, 5-41, 5-518032398 ......................... 4-158032989 ......................... 9-378032990 ......................... 9-378032991 ......................... 9-378032992 ......................... 9-378032993 ......................... 9-378032994 .......9-19, 9-21, 9-378032995 ......................... 9-378033002 ......................... 5-798033065 ......................... 6-198033075 ......................... 6-198033178 .................... 7-5, 7-78033340 ........................... 4-38033342 .................... 4-3, 4-58033651 ......................... 5-798033786 ...9-45, 12-13, 12-158033789 ......................... 9-458034037 ................ 9-19, 9-378034815 ......................... 6-198035098 ......................... 4-158035099 ......................... 4-158035259 ......................... 9-338035276 ......................... 10-58035281 ......................... 9-198035282 ................ 9-19, 9-21Part NumberPage8035321.... 9-5, 9-7, 9-9, 9-178035322....... 9-11, 9-15, 9-198035323....... 9-11, 9-15, 9-198035324....... 9-11, 9-15, 9-198035326....... 9-11, 9-15, 9-198035327... 9-5, 9-7, 9-9, 9-11,9-15, 9-178035346..........................9-358035347..........................9-358035348..........................9-358035381..........................9-358035392..........................6-198035393..........................6-198035402..........................6-238035406..........................6-238035409..........................6-198035411..........................6-198035416. 6-5, 6-9, 6-13, 6-19,6-238035417..........................6-238035431..........................6-238035437.................... 6-5, 6-98035438..........................6-138035439..........................6-138035441..........................6-138035475............................6-58035477............................6-58035478............................6-58035479.. 6-5, 6-9, 6-19, 6-238035486............................6-58035487.. 6-5, 6-9, 6-13, 6-238035490........... 6-6, 6-9, 6-118035492..........................6-218035493..........................6-218035496..........................6-218035498..........................6-218035499..........................6-218035500..........................6-218035523......... 6-9, 6-11, 6-138035536........ 9-3, 9-17, 9-45,12-13, 12-158035555..........................4-258035556..........................4-258035557..........................4-258035558..........................4-258035559..........................4-258035599..........................6-238035631..........................6-138035632..........................6-138035637.................... 6-5, 6-98035639.................... 6-5, 6-98035668..........................6-238035720..........................9-178035744..........................9-338035745..........................9-338035757....... 9-11, 9-15, 9-218035758................ 9-11, 9-158035774..........................9-378035775..........................9-37Part NumberPage8035779 ......................... 5-798035781 ................9-19, 9-218035783 ......................... 9-198035805 ......................... 10-58035807 ......................... 7-118035830 ..............9-45, 12-138035831 ....................... 12-178035834 ......................... 9-358035835 ......................... 9-358035843 ......................... 9-358035844 ......................... 9-358035848 ......................... 9-358035849 ......................... 9-358035861 ............12-13, 12-158035862 ...9-45, 12-13, 12-158035863 ...9-45, 12-13, 12-158035865 ....................... 12-178035866 ....................... 12-178035867 ....................... 12-178035868 ....................... 12-178035876 ........................... 5-78035877 ........................... 5-78035927 ................5-13, 5-338035929 ................5-13, 5-338035930 ......................... 5-338035931 ................5-13, 5-338035932 ................5-13, 5-338035933 ................5-13, 5-338035936 ................5-15, 5-368035939 ................5-15, 5-368035945 ................5-15, 5-358035946 ................5-15, 5-358035947 ................5-15, 5-358035948 ................5-16, 5-358035951 ................5-15, 5-358035952 ......................... 5-198035958 ......................... 5-198035973 ................5-21, 5-418035978 ......................... 9-298035980 ......................... 9-298035981 ......................... 9-298035982 ..................5-7, 5-278035983 ..................5-8, 5-288035984 ......................... 5-318035985 ................5-11, 5-318035986 ......................... 5-338035987 ......................... 5-338035989 ......................... 5-338035990 ......................... 5-338035992 ................5-21, 5-418035993 ................5-21, 5-418035994 ................5-21, 5-418035995 ................5-21, 5-418035996 ................5-21, 5-418035997 ................5-21, 5-418035998 ......................... 9-298036009 ......................... 6-158036010 ......................... 6-158036011 ......................... 6-15Part Number Page8036013......................... 6-158036014......................... 6-158036015......................... 6-158036017......................... 6-158036019......................... 9-198036020......................... 9-198036021......................... 5-498036022......................... 5-498036023......................... 5-518036024......................... 5-538036025......................... 5-538036026......................... 5-538036027......................... 5-538036028......................... 5-538036029...... 5-57, 5-59, 5-61,5-63, 5-658036030......................... 5-678036031......................... 5-678036032......................... 5-678036033......................... 5-698036035......................... 5-698036036......................... 5-718036037......................... 5-718036038......................... 5-718036039......................... 5-718036040......................... 5-718036041......................... 5-77803<strong>6042</strong>......................... 5-778036048........................... 6-58036049......................... 6-218036050.................... 6-5, 6-98036056......................... 6-198036057......... 6-5, 6-9, 12-298036058......... 6-5, 6-9, 12-298036059.................... 6-5, 6-98036060.................... 6-5, 6-98036061.................... 6-5, 6-98036062......................... 6-138036063......................... 6-138036064......................... 6-138036065......................... 6-138036066.................... 6-5, 6-98036070......................... 6-198036071........................... 6-58036072......................... 6-198036073.................... 6-5, 6-98036076......................... 6-138036077......................... 6-138036078......................... 6-138036079......................... 6-138036080......................... 6-138036081......................... 6-138036082................ 6-13, 6-238036085......................... 6-138036086......................... 6-138036087......................... 6-138036088......................... 6-138036090......................... 6-138036091......................... 6-1314-6<strong>6042</strong> 8990467


PART NUMBER INDEXPart NumberPage8036092 ......................... 6-138036093 ......................... 6-138036094 ......................... 6-138036095 ......................... 6-138036096 ......................... 6-138036097 ......................... 6-138036098 ......................... 6-138036099 ......................... 6-198036100 ......................... 6-198036102 ......................... 6-218036103 ......................... 6-218036104 ........................... 6-58036106 ........................... 6-58036107 ........................... 6-58036108 ........................... 6-58036110 ......................... 6-238036111 ......................... 6-238036112 ......................... 6-238036114 ......................... 6-238036115 ......................... 6-238036116 ......................... 6-238036117 ......................... 6-238036118 ......................... 6-238036119 ......................... 6-238036120 ......................... 6-238036121 ......................... 6-238036122 ......................... 6-238036124 ......................... 6-238036125 ......................... 6-238036127 ......................... 6-238036130 ......................... 6-238036131 ................9-23, 9-458036132 .............9-5, 9-7, 9-98036144 ..................9-3, 9-178036149 ......................... 9-178036174 ......................... 9-358036175 ......................... 9-358036177 ......................... 9-358036178 ......................... 9-358036179 ......................... 9-358036180 ......................... 9-358036187 ......................... 9-378036190 .......5-57, 5-59, 5-678036191 ........................... 9-78036192 ................9-19, 9-218036193 ......................... 7-118036195 ......................... 9-198036196 ....................6-5, 6-98036197 ....................6-5, 6-98036198 ....................6-6, 6-98036199 ....................6-6, 6-98036209 ................12-5, 12-98036210 ................12-5, 12-98036212 ................12-5, 12-98036213 ................12-5, 12-98036214 ................12-5, 12-98036215 ................12-5, 12-98036216 ......12-3, 12-5, 12-6,12-9, 12-10Part NumberPage8036218...... 12-3, 12-5, 12-6,12-9, 12-108036219.............. 12-6, 12-108036220.............. 12-6, 12-108036221.............. 12-6, 12-108036222.............. 12-6, 12-108036250......................... 5-778036263......................... 9-358036271......................... 9-338036281......................... 9-358036282......................... 9-358036283......................... 9-358036284......................... 9-358036288......................... 9-198036289......................... 9-198036290......................... 9-198036303......................... 5-158036304................ 5-15, 5-368036305................ 5-15, 5-368036306......................... 5-158036307................ 5-15, 5-368036308................ 5-15, 5-368036312......................... 5-138036313......................... 5-138036314................ 5-13, 5-158036315......................... 5-138036316......................... 5-198036317......................... 5-198036318......................... 5-198036319......................... 5-198036320......................... 5-198036321......................... 5-198036322......................... 5-198036323......................... 5-198036329................ 5-21, 5-418036330................ 5-21, 5-4180363315-23, 5-33, 5-35, 5-458036336......................... 5-138036338................ 5-21, 5-418036356......................... 9-378036375......................... 9-298036385........................... 8-48036386......................... 5-158036388......................... 6-238036389......................... 9-178036390......................... 9-178036391......................... 9-178036392......................... 9-178036393.................. 9-5, 9-178036394............. 9-5, 9-7, 9-98036396............. 9-5, 9-7, 9-98036397............. 9-5, 9-7, 9-98036398............. 9-5, 9-7, 9-98036399......................... 9-238036400......................... 9-238036401......................... 9-238036402........................... 9-380364020....................... 6-238036403........................... 9-3Part NumberPage80364044 ..................6-5, 6-98036406 ...........................9-38036410 .........................6-238036421 .........................6-238036422 .........................6-238036424 ...........................5-78036426 .........................5-118036427 .........................5-118036428 .........................9-338036429 .........................9-338036430 .........................5-138036431 .........................5-138036432 .........................5-798036433 .........................5-798036434 ................5-21, 5-418036435 ................5-21, 5-418036436 ................5-23, 5-458036444 .........................5-358036445 ................5-15, 5-358036447 ................5-15, 5-358036451 .......................12-178036489 ............ 9-5, 9-7, 9-98036498 ...........................9-38036499 ...........................9-38036500 ...........................9-38036501 ...........................9-38036502 ...........................9-38036517 .........................9-358036533 .........................9-358036546 ...........................4-98036579 .........................9-218036580 .........................9-218036581 .........................9-218036582 .........................9-218036606 .........................5-368036745 .........................4-158036747 .........................9-218036751 .........................5-278036812 ................4-11, 4-138036816 ................4-11, 4-138036825 .........................9-218036826 .........................9-218036827 .........................9-218036828 .........................9-218036868 .........................4-178036869 .........................4-178037080 .........................9-238037204 .........................6-118037206 ...........................6-580384187 .......................6-1380384193 .......................6-1380384207 .......................6-1980384221 .......................6-238040267 ...........................5-58040274 .........................5-258050001 ..... 1-3, 1-5, 1-7, 1-98065062 ... 3-13, 3-15, 12-13,12-158065634 ...........................3-9Part Number Page80656401-3, 1-5, 1-7, 1-9, 2-3,2-5, 2-78065641 ......1-3, 1-5, 1-7, 1-98080613 ........................... 4-38124138 ................ 2-15, 2-178127022 ......................... 2-158127024 ......................... 2-178160076 ......................... 7-158160078 ......................... 7-178160079 ......................... 7-138160080 ........................... 7-58160406 ......................... 7-178160418 ......................... 7-178160419 ................ 7-13, 7-158160610 ........................... 7-58162003 .................... 7-5, 7-78180215 ................ 4-11, 4-138180216 ......................... 4-118180311 .........4-9, 4-11, 4-138180324 ................ 4-11, 4-138180325 ................ 4-11, 4-138180326 ................ 4-11, 4-138180335 ................ 4-11, 4-1382056559-5, 9-17, 9-45, 12-178205656 ........................... 9-38220073 ................ 10-5, 10-78220366 ......................... 10-78223025 ........................... 7-38223037 ......................... 7-118223038 ....................... 12-298223043 ................ 6-19, 6-218223044 ......................... 6-198223046 ......................... 7-118223049 ........................... 7-98223054 ......................... 7-118223057 ................ 12-5, 12-98223059 .......12-3, 12-5, 12-98223060 ................ 12-5, 12-98223073 ......................... 12-98223082 ....................... 12-248223083 ....................... 12-298223217 ......................... 10-58223226 ......................... 9-398223232 ................ 10-5, 10-78223242 ......................... 10-58223244 ......................... 10-78224045 ......................... 7-138224047 ......................... 7-158225119 ......10-3, 12-5, 12-9,12-338225122 ....................... 12-248229233 ......10-3, 12-3, 12-5,12-9, 12-298229234 ......................... 10-38229235 ................ 10-3, 12-98229236 ......................... 12-58229237 ......................... 10-3822923810-3, 12-3, 12-5, 12-98229259 ....................... 12-248990467 <strong>6042</strong> 14-7


PART NUMBER INDEXPart NumberPage8229260 ....................... 12-248262166 ........................... 4-38270134 ......................... 10-58270144 .............. 10-7, 12-248270147 .............. 10-7, 12-248270148 .............. 10-7, 12-248270220 ........................... 4-38270221 ........................... 4-38270423 ....................... 12-248270424 ....................... 12-248270425 ....................... 12-248270426 ....................... 12-248270427 ....................... 12-248270620 ................ 10-5, 10-78270621 ......................... 10-78270624 ......................... 10-58272017 ........................... 4-38272027 ........................... 4-58273027 ......................... 4-158273241 ................ 4-15, 4-178273303 ......................... 4-158274022 ........................... 4-78275045 ......................... 4-218275240 ......................... 4-198275247 ................ 4-19, 4-218275248 ......................... 4-198277098 ....................... 12-208277101 ....................... 12-208278007 .................... 4-5, 5-38278008 ........................... 4-98278012 ........................... 4-58278020 ................ 4-11, 4-138278031 ........................... 4-98278032 ........................... 4-38301443 .......7-13, 7-15, 7-178301456 ......................... 3-1783024701-11, 7-13, 7-15, 7-178303034 .................. 6-3, 6-238303041 .............2-3, 2-5, 2-78303106 ................ 4-11, 4-1383031074-11, 4-13, 8-27, 8-298303264 .........8-3, 8-13, 8-278303519 .................. 4-19, 5-38303528 ........................... 4-38303533 ......................... 10-78303534 ........................... 7-98303540 ....7-3, 7-5, 7-7, 7-158303545 ....................... 12-248303606 ................ 4-11, 4-138303615 ......................... 1-118303618 ................ 4-15, 4-1783036202-3, 2-5, 2-7, 2-9, 4-9,10-78303621 ......2-3, 2-5, 2-7, 2-983036228-21, 12-3, 12-5, 12-98303624 ................ 2-15, 2-178303625 ..1-5, 1-7, 2-5, 12-2783036263-17, 3-19, 6-3, 8-17,12-27Part NumberPage8303634. 2-15, 3-5, 3-9, 3-13,3-158303638..........................2-138303655.................... 2-3, 2-78303656................ 1-11, 4-118303658............................7-38303666..........................2-118303670...... 4-11, 4-15, 12-3,12-5, 12-98303674..........................6-1583036752-11, 4-9, 4-19, 4-21,8-178303679.................. 2-11, 4-38303681..... 2-3, 2-5, 2-7, 2-9,2-118303697..... 2-3, 2-5, 2-7, 4-9,7-178303702............................4-58303704................ 4-11, 4-138303712............................2-58303715......... 3-13, 3-15, 4-78303724.................... 4-5, 5-38303729..........................1-118303739.. 3-9, 4-15, 8-9, 8-118303743............................4-98303745.............. 12-6, 12-108303746............................8-783037521-3, 1-5, 1-7, 1-9, 8-9,8-118303755............. 4-5, 7-3, 8-38303757 8-7, 8-18, 8-23, 8-278303758..........................7-178303770............................3-98303772..........................2-118303777..........................10-783037821-3, 1-9, 2-3, 2-7, 9-9,9-278303784.. 4-3, 4-5, 4-11, 4-138303790.................... 4-3, 7-58303798................ 4-11, 4-138303799.................... 6-3, 7-58303835................ 12-5, 12-98303837............................7-58303982............................6-38305002.................. 7-5, 10-383050041-11, 4-13, 7-3, 7-17,10-58305006.. 1-11, 8-7, 8-9, 8-118305008..... 4-9, 12-20, 12-248305012................ 3-17, 3-198305014..........................1-118305038..........................10-78305043..........................10-58305047........................12-248305201..........................10-58305402.................... 7-5, 7-78305438..........................10-58305619..........................2-138305624......... 4-9, 4-11, 10-7Part NumberPage83056261-3, 1-5, 1-7, 1-9, 3-9,4-15, 4-17, 6-15,6-17, 9-39, 12-3,12-5, 12-6, 12-9,12-108305630 ........................... 4-38305643 2-3, 2-7, 2-11, 2-15,3-5, 3-9, 3-13,3-1583056441-3, 1-9, 2-3, 2-7, 2-9,2-11, 2-15, 3-17,3-19, 3-25, 4-3,4-5, 6-3, 7-3,9-9, 9-27, 12-278305645 .... 2-3, 2-5, 2-7, 2-9,2-15, 2-17, 3-9,4-3, 4-9, 4-11,4-13, 10-5, 10-7,12-3, 12-5, 12-98305646 ................2-15, 2-178305647 .............2-3, 2-5, 2-78305650 ........................... 7-58305652 ....................... 12-248305906 ... 2-3, 2-5, 2-7, 7-178305916 ........................... 7-98307002 .. 1-11, 4-9, 7-3, 7-5,7-7, 10-5, 10-78307003 ..................7-5, 10-38307004 1-11, 4-7, 4-9, 4-11,7-17, 8-4, 8-7,8-9, 8-11, 8-13,8-17, 8-21, 8-23,8-278307005 .... 2-3, 2-5, 2-7, 2-9,2-11, 4-9, 4-19,4-21, 4-23, 7-9,8-17, 8-27, 8-29,12-208307006 ..................5-3, 6-158307007 ......2-15, 2-17, 3-17,3-19, 8-178307009 ......................... 1-118307011 ........................... 6-38307012 ....................1-7, 1-98307022 ......................... 10-58307023 .. 4-3, 7-3, 8-3, 10-5,10-78307024 ...........4-13, 6-3, 7-58307025 4-3, 4-5, 4-15, 4-17,7-5, 12-278307026 ......................... 10-78307027 ......................... 10-38307049 ........................... 5-38307104 .......2-13, 2-15, 2-178307106 .... 2-3, 2-5, 2-7, 4-9,4-11, 6-15, 6-17,8-7, 8-9, 10-38307109 .. 4-9, 4-11, 7-3, 7-5,7-7, 7-15Part Number Page8307110.............. 10-7, 12-248307111....... 10-3, 12-5, 12-983071123-17, 3-19, 3-25, 4-3,6-3, 10-58307113............. 2-3, 2-5, 2-78307201........................... 6-38307202.................. 1-11, 4-983072031-11, 3-9, 4-15, 4-17,8-11, 8-218307204.....2-3, 2-5, 2-7, 2-9,2-11, 4-9, 10-5,10-7, 12-3, 12-5,12-98307205......................... 6-158307206......... 2-9, 7-3, 12-278307219....................... 12-248307220..... 4-19, 10-7, 12-278307221....... 4-11, 4-13, 10-78307222......... 4-3, 4-11, 4-138307904....... 2-11, 3-13, 3-158307910............. 2-3, 2-5, 2-78307911............. 2-3, 2-5, 2-78307918....... 2-11, 3-13, 3-158309030......................... 3-178310001......................... 7-158310009.8-7, 8-9, 8-11, 8-17,8-218310016........................... 6-38310019................ 2-15, 2-178310020......................... 2-158310041......................... 10-58310051.................... 1-7, 1-98310056............. 1-5, 1-7, 2-58310058........................... 2-58310061........................... 5-38310066......1-3, 1-5, 1-7, 1-98310067.................... 4-5, 5-38310077......................... 10-58310078......................... 10-58310081......................... 8-218310085......... 6-3, 12-5, 12-98310093......................... 2-118310109................ 4-21, 4-238310129......................... 1-118310136........................... 6-58310143......................... 7-138310144......................... 7-138310160................ 3-13, 3-158310161................ 3-13, 3-158310163......................... 9-398310164....................... 12-278310195......................... 3-258310200................ 4-11, 4-138310209........................... 2-98310215........................... 5-38310235........................... 2-98310245........................... 2-98310246................ 4-11, 4-138310266......................... 2-1314-8<strong>6042</strong> 8990467


PART NUMBER INDEXPart NumberPage8310276 ......................... 2-138310290 ........................... 4-38310300 ....................... 12-208310326 ......................... 9-378310327 ......................... 9-378310337 ......................... 8-178310344 ......................... 10-58310354 ........................... 4-58310356 ........................... 5-38310362 ........................... 6-38310382 ........................... 6-38310393 ......................... 8-178310420 ......................... 8-178310425 ........................... 5-38310431 .............2-3, 2-5, 2-78310453 ......................... 4-158310479 ........................... 5-383104811-3, 1-5, 1-7, 1-9, 5-38310493 ........................... 6-38310497 .............2-3, 2-5, 2-78310523 ......................... 8-178310524 ......................... 8-178310529 ....................6-6, 6-98310628 ........................... 7-78310650 ......................... 10-78310658 ......................... 1-118310687 ....................... 12-248310747 ........................... 4-38320262 ........................... 4-38320265 ......................... 9-398320270 ........................... 4-78320275 ........................... 4-58340034 ........................... 7-58342808 ................1-11, 6-138360005 ......................... 6-2383673130 ..................... 12-3183673133 ..................... 12-3183683175 ....................... 4-238380008 ......................... 3-218382017 ......................... 3-258405007 ......................... 6-238405009 ........................... 4-78405104 .........4-9, 4-11, 4-138405203 ........................... 4-98405209 ......................... 8-178405305 ................4-15, 4-178405404 ......................... 4-158405505 ................4-15, 4-178406101 .........4-9, 4-11, 4-138406105 ........................... 4-58406302 .. 4-3, 4-5, 4-9, 4-11,12-248410013 ........................... 4-78410021 ......................... 4-1784200533-9, 3-11, 3-13, 3-15,8-2184200553-9, 3-11, 3-13, 3-15,8-218420229 ........................... 4-7Part NumberPage8430032.................. 8-3, 8-178430033......................... 8-178430034......................... 9-398430046......................... 8-178430048......................... 6-238430064......................... 9-398430081........................... 8-38440162......................... 9-338466306........................... 6-38500066....................... 12-298500203................ 12-5, 12-985200011-3, 1-5, 1-7, 1-9, 2-5,2-158520003..2-7, 2-17, 9-9, 9-278520013....1-3, 2-3, 2-11, 3-98520021.................. 1-3, 2-118520034......................... 9-1785220121-3, 1-5, 1-7, 1-9, 2-3,2-5, 2-7, 2-11,2-15, 2-17, 9-9,9-2785260071-5, 1-7, 1-9, 2-3, 2-5,2-7, 2-9, 2-11,2-13, 4-3, 4-5,4-19, 12-318526011.....9-3, 9-5, 9-7, 9-9,9-11, 9-15, 9-19,9-23, 12-13,12-15, 12-178526035....................... 12-298526036............ 12-13, 12-158530030....... 8-17, 8-27, 8-298540218......................... 6-238540231......................... 6-238541435......................... 9-398551001................ 4-15, 4-178580110....... 7-13, 7-15, 7-178580311....................... 12-208580315................ 3-13, 3-158580420.................. 1-11, 4-98582007......................... 10-385840013-9, 3-13, 3-15, 6-19,10-5, 10-7, 12-3,12-5, 12-9,12-20, 12-248584018....... 12-3, 12-5, 12-98630003.................. 8-3, 8-178630019........................... 5-38640017......................... 9-378640028.................. 3-9, 3-138640029.................. 3-9, 3-138640032.................. 3-9, 3-138640123....... 8-17, 8-27, 8-298640208......................... 8-178640903......................... 9-398642001........................... 3-98642207................ 3-13, 3-158642224....2-3, 2-5, 2-7, 2-118642235........................... 3-9Part NumberPage8642237 ................2-15, 2-178700116 ....................7-5, 7-78721029 .........................8-158750003 ..................8-9, 8-118750011 .........................8-218750012 ................8-17, 8-218750015 .......... 4-7, 8-4, 8-278750016 ...........................8-98750017 .... 4-7, 8-4, 8-7, 8-9,8-13, 8-17, 8-21,8-23, 8-278750024 ...... 8-23, 8-25, 8-298750025 8-7, 8-18, 8-23, 8-2787500268-7, 8-23, 8-25, 8-27,8-2987500278-11, 8-13, 8-17, 8-2187500408-7, 8-18, 8-25, 8-27,8-298760045 ...........................8-98760109 .........................8-238760117 ...........................8-98760140 .........................8-158760237 ..................8-3, 8-158760268 ................8-13, 8-178760273 ................8-27, 8-298760312 ...........................8-38760328 .........................8-238760419 .........................9-358760463 .........................8-118760465 ........ 8-9, 8-11, 8-218760468 ...........................8-78760477 ..................8-9, 8-118760552 .........................9-398765204 ..................8-9, 8-218769122 ........ 8-9, 8-11, 8-218769123 .. 4-7, 8-3, 8-9, 8-11,8-278769128 8-7, 8-9, 8-11, 8-13,8-17, 8-218769132 ................3-13, 3-158769139 ...........................8-78769149 ..................8-9, 8-118769161 ........ 8-9, 8-11, 8-218770016 ................3-13, 3-158770078 ................4-11, 4-138770109 ...........................8-38770120 ...........................8-38770157 ...........................8-78770173 .........................8-158770175 ...........................8-38770183 ...........................8-38770189 ...........................8-38780031 ................5-81, 5-838780036 ................5-81, 5-838780045 ................5-81, 5-838780048 ................5-81, 5-838780050 ................5-81, 5-838780264 ................5-81, 5-838786514 ................5-81, 5-83Part Number Page8786572 ........................... 5-38786573 ........................... 5-388261017 ....................... 7-158841036 ......................... 5-478841318 ......................... 4-278841319 ......................... 4-298864057 ......................... 6-158864058 ......................... 6-158866341 .........4-9, 4-11, 4-138866348 ........................... 6-38866351 ........................... 6-38866442 ......................... 3-398866444 ......................... 3-398866445 ......................... 3-398866446 ......................... 3-398866464 ......................... 3-398866529 ........................... 6-38866530 ........................... 6-38866560 ......................... 3-398866561 ......................... 3-3988671001 ................ 3-9, 3-118880218 ......................... 5-798880219 ......................... 5-798902111 ......................... 9-378902175 ........................... 8-38902187 ......................... 9-358902196 ......................... 9-378902197 ......................... 9-378902200 ......................... 9-378902274 ........................... 8-38902511 ....................... 12-178902696 ......................... 9-378902697 ......................... 9-378902698 ......................... 9-378902857 ......................... 8-138902858 ......................... 8-138990147 ........................... 6-390022230 ....................... 9-4390200003 .3-5, 3-7, 3-9, 3-11,3-13, 3-1590451058 .................. 3-5, 3-990551013 .........3-5, 3-9, 3-1390554016 .............. 3-23, 3-4190554017 ....................... 3-4190554018 ....................... 3-4190554020 ....................... 3-2390554042 ....................... 3-2390554045 ....................... 9-4190554054 ....................... 3-2390554062 .............. 3-23, 3-4190554076 .............. 3-23, 3-4190554080 ....................... 3-2991044080 ....................... 9-4391344032 ....................... 6-1391344043 ......................... 6-591403413 ......3-9, 3-11, 3-13,3-15, 8-2191403414 ......3-9, 3-11, 3-13,3-15, 8-218990467 <strong>6042</strong> 14-9


PART NUMBER INDEXPart Number Page91404298 ......................... 6-991404299 ....................... 11-591404301 ......................... 6-991404315 ....................... 6-1391563164 ....................... 6-1791565094 ....................... 3-29Part NumberPagePart NumberPagePart NumberPage14-10<strong>6042</strong> 8990467


JLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Customer Support Toll Free: (877) 554-5438Fax: (717) 485-6417JLG Worldwide LocationsJLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444AustraliaPhone: +61 265 811 111Fax: +61 265 810 122JLG Latino Americana Ltda.Rua Eng. Carlos Stevenson,80-Suite 7113092-310 Campinas-SPBrazilPhone: +55 193 295 0407Fax: +55 193 295 1025JLG Industries (UK) LtdBentley HouseBentley AvenueMiddletonGreater ManchesterM24 2GPEnglandPhone: +44 (0)161 654 1000Fax: +44 (0)161 654 1001JLG France SASZ.I. de Baulieu47400 FauilletFrancePhone: +33 (0)5 53 88 31 70Fax: +33 (0)5 53 88 31 79JLG Deutschland GmbHMax-Planck-Str. 21D - 27721 Ritterhude-lhlpohlGermanyPhone: +49 (0)421 69 350 20Fax: +49 (0)421 69 350 45JLG Equipment Services Ltd.Rm 1107 Landmark North39 Lung Sum AvenueSheung Shui N.T.Hong KongPhone: +852 2639 5783Fax: +852 2639 5797JLG Industries (Italia) s.r.l.Via Po. 2220010 Pregnana Milanese - MIItalyPhone: +39 029 359 5210Fax: +39 029 359 5845JLG Europe B.V.Polaris Avenue 632132 JH HoofddorpThe NetherlandsPhone: +31 (0)23 565 5665Fax: +31 (0)23 557 2493JLG PolskaUI. Krolewska00-060 WarsawaPolandPhone: +48 (0)914 320 245Fax: +48 (0)914 358 200JLG Industries (Scotland)Wright Business Centre1 Lonmay RoadQueenslie, Glasgow G33 4ELScotlandPhone: +44 (0)141 781 6700Fax: +44 (0)141 773 1907Plataformas ElevadorasJLG Iberica, S.L.Trapadella, 2P.I. Castellbisbal Sur08755Castellbisbal, BarcelonaSpainPhone: +34 93 772 4 700Fax: +34 93 771 1762JLG Sverige ABEnkopingsvagen 150Box 704SE - 176 27 JarfallaSwedenPhone: +46 (0)850 659 500Fax: +46 (0)850 659 534

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!