Bailey Technical Catalogue - Safety Systems UK Ltd

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TECHNICAL SPECIFICATION - G4 reducing valvesSizeMATERIALSMainPRESSURE Barg TEMP.Figure Range Pilot Valve Inlet Outlet Deg.CNumber mm Connections Body Top Trim Min-Max Min-Max Min-Max2042 15–50 Screwed Bronze Bronze St Steel 0.7–35§ 0.07–21 –20 to +260†2042GN 15–50 Screwed Bronze Bronze Nitrile 0.7–31 0.07–21 –20 to +100†2042GV 15–50 Screwed Bronze Bronze Viton 0.7–31 0.07–21 –18 to +150†2042GP 15–50 Screwed Bronze Bronze PTFE 0.7–35 0.07–21 –20 to +1702043 15–50 Flanged Bronze Bronze St Steel 0.7–35§ 0.07–21 –20 to +260†2043GN 15–50 Flanged Bronze Bronze Nitrile 0.7–31 0.07–21 –20 to +100†2043GV 15–50 Flanged Bronze Bronze Viton 0.7–31 0.07–21 –18 to +150†2043GP 15–50 Flanged Bronze Bronze PTFE 0.7–35 0.07–21 –20 to +1702044 65–150* Flanged Carbon St. Bronze St Steel 0.7–16π§ 0.07–15π§ –20 to +2202044GP 65–150* Flanged Carbon St. Bronze PTFE 1.0–16 0.07–15π –20 to +1702045 65–150* Flanged Carbon St. Bronze St Steel 0.7–35π§ 0.35–21π§ –20 to +2602045GP 65–150* Flanged Carbon St. Bronze PTFE 1.0–35 0.07–21§ –20 to +1702046 15–100 Flanged Carbon St. Carbon St. St Steel 0.7–42π§ 0.35–21π§ –20 to +400#2046GN 15–50 Flanged Carbon St. Carbon St. Nitrile 0.7–31 0.35–21 –20 to +100#2046GV 15–50 Flanged Carbon St. Carbon St. Viton 0.7–31 0.35–21 –18 to +150#2046GP 15–100 Flanged Carbon St. Carbon St. PTFE 1.0–42 0.35–21π –20 to +170The pressures and temperatures in this table are themaximum for the model shown, restrictions apply as shownbelow.Note: When outlet pressure is less than 0.35 Barg a low pressure top will be fitted.† ‘G’ for gas duty can be replaced by ‘O’ for oxygen duty.‡ When a stainless steel spring is fitted the maximum outlet pressure is 10.5 Barg.# 15/20/25mm are all fitted into the 25mm body (1" flanges).32/40/50mm are all fitted into the 50mm body (2" flanges).π Air service restrictions see below.§ Steam service restrictions see below.* A 150mm body can be offered with a restricted main valve to give a 125mm size flow rate.§ - Steam Service RestrictionsFigure RestrictionNumber on: Restriction2042 Inlet 25 Barg to 225ºC/17 Barg to 260ºC2043 Inlet 25 Barg to 225ºC/17 Barg to 260ºC2044 Inlet 13 Barg Max2044 Outlet 12 Barg Max2045 Inlet 65-150mm 25 Barg to 225ºC/17 Barg to 260ºC2045 Outlet 65-100mm 21 Barg to 225ºC/16 Barg to 260ºC2045 Outlet 125-150mm 12 Barg Max2046 Inlet 42 Barg to 280ºC/32 Barg to 400ºC2046 Outlet 125-100mm 12 Barg Maxπ - Air Service RestrictionsFigure RestrictionNumber on: Restriction2044 Inlet 16 Barg to 120ºC/13 Barg to 220ºC2044 Outlet 65-100mm 15 Barg to 120ºC/12 Barg to 220ºC2044 Outlet 125-150mm 12 Barg2045 Inlet 65-150mm 35 Barg to 170ºC/17 Barg to 260ºC2045 Outlet 65-100mm 21 Barg to 170ºC/16 Barg to 260ºC2045 Outlet 125-150mm 12 Barg Max2046 Inlet 42 Barg to 280ºC/32 Barg to 400ºC2046 Outlet 125-100mm 12 Barg35
DIMENSIONSCONNECTION OPTIONSBCScrewedBSP**FlangedBS4504 PN****Standard item.API/NPTANSI, BS10AScrewedAFlangedA B C WeightDINValveflangetype Size Connection ins mm mm ins mm ins mm kgFig 2042ScrewedBronzeFig 2043FlangedBronzeFig 2044FlangedCarbonSteel(Brz. top)Fig 2045FlangedCarbonSteel(Brz. top)Fig 2046FlangedCarbonSteel(C.S. top)15mm 1⁄2" BSP 4.125 105 – 8 203 2.375 60 620mm 3⁄4" BSP 4.125 105 – 8.25 210 2.5 64 6.825mm 1" BSP 4.5 114 – 8.375 213 2.625 67 732mm 1 1 ⁄4" BSP 4.875 124 – 9.625 244 3 76 10.840mm 1 1 ⁄2" BSP 5.25 133 – 9.875 251 3.125 79 12.750mm 2" BSP 6.375 162 – 10.25 260 3.25 83 15.415mm 1⁄2" 5.5 140 130* 8 203 2.375 60 820mm 3⁄4" 5.625 143 150* 8.25 210 2.5 64 8.625mm 1" 6.75 171 160* 8.375 213 2.625 67 932mm 1 1 ⁄4" 7 178 180* 9.625 244 3 76 13.640mm 1 1 ⁄2" 7.5 191 200* 9.875 251 3.125 79 16.350mm 2" 8.5 216 230* 10.25 260 3.25 83 20.865mm 2 1 ⁄2" 10 254 254 11.25 286 5.125 130 3880mm 3" 11.25 286 286 11.25 286 5.75 146 56100mm 4" 13.5 343 343 12.75 324 7 178 80125mm 6" 16.5 419 419 16.5 419 9.75 248 174150mm 6" 16.5 419 419 16.5 419 9.75 248 17465mm 2 1 ⁄2" 10 254 254 11.25 286 5.125 130 3880mm 3" 11.25 286 286 11.25 286 5.75 146 56100mm 4" 13.5 343 343 12.75 324 7 178 80125mm 6" 16.5 419 419 16.5 419 9.75 248 174150mm 6" 16.5 419 419 16.5 419 9.75 248 17415mm 1" 6.75 171 230† 8.375 213 2.75 70 13.520mm 1" 6.75 171 230† 8.375 213 2.75 70 13.525mm 1" 6.75 171 230† 8.375 213 2.75 70 13.532mm 2" 9 229 229 10.5 267 3.5 89 26.340mm 2" 9 229 229 10.5 267 3.5 89 26.350mm 2" 9 229 229 10.5 267 3.5 89 26.365mm 2 1 ⁄2" 10 254 254 11.25 286 5.125 130 4280mm 3" 11.25 286 286 11.25 286 5.75 146 52100mm 4" 13.5 343 343 12.75 324 7 178 87Face to face dimensions are in accordance with*Din 3300 (PN40)†Din 3300 (PN64)36
Page 1: Pressure & Flame ProtectionSafety &
Page 4 and 5: The logical choiceWherever demandin
Page 6 and 7: Safety Relief ValvesINTRODUCTIONThe
Page 9 and 10: INSTALLATIONSafety Relief Valves sh
Page 17 and 18: SIZINGTemperature Rating in kWSize
Page 19 and 20: PARTSITEM PART MATERIALSCarbon Stee
Page 21 and 22: PARTSITEM PART MATERIALCarbon Steel
Page 23 and 24: PARTSITEM PART MATERIALThere are tw
Page 25 and 26: PARTS1418121611101978613317152ITEM
Page 27 and 28: PARTSITEM PARTMATERIAL480 490119105
Page 29 and 30: PARTSITEM PART MATERIAL211692028173
Page 31 and 32: G4 SeriesPILOT OPERATED PRESSURE RE
Page 33 and 34: LOW PRESSURE TOPGAS AND OXYGEN DUTI
Page 35: MATERIALSITEM 2042 & 2043 2044 2045
Page 39 and 40: INSTALLATIONTYPICAL STEAM REDUCING
Page 41 and 42: SIZINGThe G4 Pressure Regulator can
Page 43 and 44: SURPLUS/MAINTAINING VALVESThe ‘G4
Page 45 and 46: TECHNICAL SPECIFICATION - G4 SURPLU
Page 47 and 48: PARTSITEM PARTMATERIALA191220111098
Page 49 and 50: Vent holeCXAAIN OUTBDDIMENSIONSScre
Page 51 and 52: PARTSITEM PARTMATERIAL1 Adjusting S
Page 53 and 54: PARTSITEM PARTMATERIAL121* Piston S
Page 55 and 56: 170mm(194mm with SPO)460mm(483mm wi
Page 57 and 58: RISE AT DEAD ENDDEAD END SETTINGThi
Page 59 and 60: SIGHT GLASSThe Bailey 1001S Sight G
Page 61 and 62: AIR CAPACITY CHART (l/s) @ 0.3 Barg
Page 63 and 64: SATURATED STEAM CAPACITY CHART (kg/
Page 65 and 66: WATER CAPACITY CHART (l/min) @ 10%
Page 67 and 68: HOT WATER CAPACITY CHART (kW) FOR A
Page 69 and 70: G4 DRY SATURATED STEAM CAPACITY - K
Page 71 and 72: G4 PIPE SIZINGCAPACITIES FOR STEAM
Page 73 and 74: AIR CAPACITIESInletPressure(Barg)Ou
Page 75 and 76: WATER CAPACITIESPressureDifferentia
Page 77 and 78: SATURATED STEAM CAPACITIESInletPres
Page 79 and 80: SpringSelectionCharts78
Page 81 and 82: 716 SPRING SELECTIONDN15 Spring Ran
Page 83: Safety Systems UK Ltd.Sharp Street,

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