Chris-Marco Besler - auf der Chillventa
Chris-Marco Besler - auf der Chillventa
Chris-Marco Besler - auf der Chillventa
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<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong>Product Manager Axial fansHeinz-Ziehl-Straße74653 KünzelsauTel. +49 (0) 7940 16-647chris-marco.besler@ziehl-abegg.dehttp://www.ziehl-abegg.com1ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplusWelcome to <strong>Chillventa</strong><strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong>Product Manager Axial Fanschris-marco.besler@ziehl-abegg.de++49 7940-166472ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
Focus of Ziehl-Abegg•Development of premium fans / systems•Solutions with highest efficiency, flexibility, easy to handle•Trendsetter for new standards on the marketBG9103ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
Total efficiency – Axial Fan Systems (Historical)1990 FE080-AC 34%2006 FE2owlet 800-AC 36%2010 FE2owlet 800-ECblue 42%Best Practice Today 42 %4ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
Efficiency – Axial Fan Systems (Future)54 %=20% more than anyexisting solution5ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
From the idea to the productTargetDevelopmentIndustrialization6ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
Target• Develop a Fan-System, with a minimumincrease of efficiency more than 15%(against the best practice in the market)7ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
Development of ZAplus:Development Efficency• CFD calculations of different blade designs• Prototype and measurements.• FEM analysis (stress and deflection)• Mold flow analysis to simulate injection moulding and optimizinggeometry for mouldingCFD8ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012FEMMoldflow
Industrialization=> qualityMold flow analysis of ZAplusDeflectionanalysis9ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012Cooling oftool
IndustrializationTool of ZAplus size 800Total weight: 26 tons10ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus Function and Features• Transfer of dynamic pressure to static pressure Increase of static efficiency• Increase of air throw, more pressure stability and therefore more performance Reduced risk of thermal shortcut Noise Reduction11ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus the innovative axial fan systemShort bellmouth12ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012Full bellmouthZAplus improves the air flowsituation by a new CFDbaseddesign of nozzle,diffusor, suspension andprotection guard
ZAplus (Saving)ZAplusStandard fan13ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus (Saving)Example for energy saving due to less power consumption(Same air flow, same duty point)Price per kWh = € 0,13Unit runs 6000h/per yearDuty point (~110Pa): saves 504WDuty point (~50Pa): saves 113W504/1000*6000*0,13€= € 393 /fan/year113/1000*6000*0,13€= € 88 /fan/year⇒Average Saving of more than € 150,--/fan/year⇒… and energy cost are rising!!!14ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus (Accessories)ZAplus(round)CablemanagementSquare plateProtectionguard15ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus (Versions)• High flexibility with Ontop, Semi Flattop and Flattop versionVideo: Condenser with standard nozzleVideo: Condenser with ZAplus16ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus (Performance)• Energy saving up to 29 % at all speeds• Increase of air flowup to 15% at 300 Paup to 7% at 100 Pa• Significant increase of pressure stability• Noise reduction of up to 2 db (A)17ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus Cable management18ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus Applications+ 1 version for both airflow directions, sucking and pressingversion+ less types in stockVideo: upside down, pressing version…19ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
•ZAplus is roundZAplus Items and Limitations•ZAplus unit is black (UV protection)-40°C up to +80°C20ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus Height and possibilitiesStandard 330mm•Same height as today´s AC versionECblue version21ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
CHILLERVideo: assembly Chiller22ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012Video: stream inside Chiller
ZAplus Versions: OnTop / Semi Flattop / Flattop23ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012Hinweis:Anbau Kompakteinheit <strong>auf</strong> Geräteunterseite identisch zu Ausführung OnTop
Assembly of ZAplus on Top PlateAssembly withZAplus screw system onQ-plate or even top plate fromdifferent material24ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus Square PlateCompatible to970mm Q-version25ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
With ZAplus => easy Top PlateYou have now highest flexibility regarding Top Plate. It can beeasily made from standard sheet metal, or composite material oreven from wood! No expensive tools.Your whole logistic is now simplified. You can do Top Plate byyour own.Less space for logistic by handling the flat Top Plate (withoutnozzle).Clear interface: Srew-hole cycleInlet: 955/970mm(Eurovent) Outlet: 900mm26ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus USP´s of protection guard• Larger distance to fan blades⇒ reduction of air stream losses of protection guard⇒ reduction of noise at the protection guard.⇒Total noise reduction up to 2dB(A)⇒Design flexibility27ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus ErP8-pole6-pole12-poleAll ACfans are2015compliant!!!28ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus easy LogisticZAplus needs nopackaging for transport.5 ZAplus stacked on top ofeach other, fixed andwrapped on palletNo waste of cartons.29ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus UL-versionOptional solution forexterior terminal box+ Already assembled by ZAand covered with cablemanagement30ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus+ fan systemZAplus and diffusor = ZAplus+•Additional air volume•Reduction in noise•Increase in efficiency•The best and higest efficient fan system31ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus the innovative axial fan systemZAplus improve the air flow situation by a new CFD-based design ofnozzle, diffusor, suspension and finger protection:• More airflow (up to +9%)• Better efficiency (up to +29%)• Flexible installation• Weight reduction (up to -8kg)• Compact• ErP for AC and ECblue motors32ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
ZAplus at <strong>Chillventa</strong> 201233ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012Visit us on <strong>Chillventa</strong> 2012Hall 7-114
Thank you for your attention.34ZAplus fan system<strong>Chris</strong>-<strong>Marco</strong> <strong>Besler</strong> | 04.10.2012
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